Coarse slime water treatment device convenient for automatic dosing
By designing a coal sludge water treatment device that includes a sedimentation tank, intelligent dosing mechanism, anti-disturbance components and sludge scraping components, the problems of difficult coal sludge settlement, difficult to control the amount of flocculant, and water flow disturbance affects the precipitation efficiency and difficult to recover coal sludge residues in coal sludge water treatment, and efficient coal sludge water treatment and intelligent production are achieved.
Patent Information
- Application Number
- CN202510298815.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-13
- Publication Date
- 2025-04-29
AI Technical Summary
The existing coal sludge water treatment devices have problems such as difficulty in sedimentation of coal sludge, difficult to control the amount of flocculant, and water flow disturbance affects the precipitation efficiency and difficult to recover coal sludge residues.
A device including a sedimentation tank, a pipeline assembly, an intelligent dosing mechanism, an anti-disturbance assembly and a mud scraping assembly is designed. The sedimentation and recovery of coal sludge water is achieved through the coordination of the sedimentation tank and pipeline components. The intelligent dosing mechanism controls the dosage of flocculant, prevents the components from disturbing the water flow disturbance, and the sludge scraping components recovers the coal sludge at the bottom of the pool.
It improves the settlement treatment capacity of coal sludge water, realizes intelligent dosing, reduces production costs, reduces water flow disturbance, improves coal sludge recovery rate, and solves multiple problems in coal sludge water treatment.
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Figure CN119898926A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of coal slime water treatment, and in particular to a rough coal slime water treatment device which is convenient for automatic drug addition. Background Art
[0002] Coal slime water treatment adopts sedimentation and concentration by sedimentation equipment, and the bottom flow of the sedimentation tank is recovered by a filter press. The recovered coal slime is dropped to the ground to dry and sold separately, and the overflow of the concentrator is used as production circulating water; since coal slime water has almost no sedimentation ability in its natural state, it is necessary to add an appropriate amount of flocculant to accelerate the sedimentation rate of the coal slime and realize the separation of water and coal slime; however, excessive use of flocculants will not only increase enterprise costs, but also increase the concentration of circulating water, making the circulating water lose its utilization capacity, so it is necessary to reasonably control the amount of flocculant; because when pool water is added, the water flow will disturb the water that has entered the pool before, causing the pool water to stir up chaos, allowing part of the precipitated coal slime to float again, greatly affecting the sedimentation efficiency, so it is necessary to reduce the disturbance of the water flow; because when the pool water is emptied, part of the coal slime is adhered to the bottom of the pool due to long-term backlog and is difficult to be directly extracted, so this part of the coal slime needs to be processed and recovered; therefore, the present invention improves the existing device in view of the above problems. Summary of the invention
[0003] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a coarse coal slime water treatment device which is convenient for automatic dosing.
[0004] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a coarse coal slime water treatment device which is convenient for automatic dosing, comprising an equipment room, the equipment room is a solid bungalow with an anti-theft door, an intelligent dosing mechanism is arranged in the equipment room, a deep pit is opened on the ground in front of the equipment room, a sedimentation tank is arranged in the deep pit, a sedimentation mechanism is arranged on the sedimentation tank, an anti-disturbance component is arranged in the sedimentation mechanism, and a mud scraping component is arranged outside the sedimentation mechanism.
[0005] Preferably, the sedimentation mechanism includes a pipeline assembly and a sedimentation assembly, the sedimentation assembly includes a sedimentation tank, the sedimentation tank is a circular cement tank, the inner bottom surface of the sedimentation tank is conical, a sewage collecting tank is opened in the middle of the bottom surface of the sedimentation tank, a central column is installed and fixed in the middle of the top surface of the sewage collecting tank, the top surface of the central column is rotatably connected to a platform through a bearing, one side of the platform is connected to a bridge through an angle steel frame, the platform and the bridge are both provided with guardrails, and the guardrails are provided with a controller.
[0006] Preferably, the pipeline assembly includes a water receiving pipe, one end of which is connected to the coal sludge water of the factory, the other end of which is connected to the dosing assembly, the other end of which is connected to the water inlet pipe, the other end of which is connected to the anti-disturbance assembly, the anti-disturbance assembly is arranged on the center column, the side wall of the sewage collection tank is connected to a mud outlet pipe, the other end of which is connected to a mud receiving pipe, and the other end of which is connected to a filter press workshop.
[0007] Preferably, the intelligent dosing mechanism includes a dosing component and an anti-disturbance component, the dosing component includes a concentration detector, the concentration detector is installed and fixed on the water connecting pipe, a flow detector is provided in front of the concentration detector, the flow detector is installed and fixed on the water connecting pipe, an intelligent control cabinet is placed on one side of the water connecting pipe, a dosing rack is placed on the ground on one side of the intelligent control cabinet, a starting cabinet is provided on the dosing rack, a quantitative water pump is provided under the starting cabinet, the quantitative water pump is connected to a medicine storage barrel through a pipeline, and the tail end of the pipeline is connected to the water connecting pipe through a dosing pipe.
[0008] Preferably, the anti-disturbance component includes a water inlet pipe, the tail end of the water inlet pipe is connected to a pressure relief chamber, the top of the pressure relief chamber is connected to a plurality of diversion pipes, the diversion pipes are embedded in the middle column, the top of the diversion pipes is connected to a water outlet outward, the water outlet passes through the middle column, a baffle is provided on the outside of the water outlet, the baffle is fixedly connected to the bottom surface of the platform, a flow receiving frame is provided under the baffle, and the flow receiving frame is rotatably connected to the outer surface of the middle column.
[0009] Preferably, the scraper assembly includes a flow receiving frame, a hinged frame is provided below the flow receiving frame, a plurality of connecting columns are fixedly connected at equal intervals between the flow receiving frame and the hinged frame, a winding wheel is symmetrically mounted on the side of the flow receiving frame for rotation, a first motor is fixedly connected to one side of the winding wheel, the first motor is fixed to the flow receiving frame, a steel rope is provided on the winding wheel, the other end of the steel rope is fixedly connected to the scraper frame, the scraper frame is a frame body formed by multiple steel pipes fixedly connected in a triangular structure, a plurality of scraper plates are fixedly connected to the bottom of the scraper frame, and one side of the scraper frame is hinged to the hinged frame.
[0010] Preferably, a second motor is fixedly mounted above one side of the platform, a driving gear is fixedly connected to the lower part of the second motor, a driven gear sleeve is matched with one side of the driving gear, and the driven gear sleeve is fixedly connected to the flow receiving frame through a connecting rod.
[0011] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention facilitates the introduction of coal slime water and the extraction of precipitated coal slime through the cooperation of the sedimentation tank and the pipeline assembly, thereby improving practicality and realizing the sedimentation treatment capacity of coal slime water; and through the cooperation of the intelligent dosing mechanism, the concentration detector and the flow detector, it is convenient to obtain equipment data and control the dosage, thereby reducing production costs and realizing the intelligent dosing capacity; and through the cooperation of the pressure relief chamber, the baffle plate and the flow receiving frame, it is convenient to reduce the fluid outlet speed and increase the contact area between the outlet water and the liquid surface, thereby improving stability and realizing the reduction of the disturbance of the water body by the water flow during water intake; and through the cooperation of the first motor, the second motor, the steel rope and the scraper frame, it is convenient to retract and extend the scraper frame and scrape off the muddy water adhering to the bottom of the pool, thereby improving the recovery rate and realizing the ability to fully recover the coal slime, ultimately solving the problems of the need to treat a large amount of coal slime water in coal plants, the increased cost due to the abuse of flocculants, the reduced efficiency due to the disturbance of water flow and the difficulty in recovering the residual coal slime. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings: Figure 1 It is a three-dimensional schematic diagram of the overall appearance of the device of the present invention; Figure 2 It is a three-dimensional schematic diagram of the overall structure of the device of the present invention; Figure 3 It is a three-dimensional schematic diagram of the sedimentation mechanism structure of the present invention; Figure 4 It is a schematic front view of the sedimentation mechanism structure of the present invention; Figure 5 It is a schematic diagram of the structure of the dosing assembly of the present invention; Figure 6 It is a side perspective schematic diagram of the dosing assembly structure of the present invention; Figure 7 It is a schematic cross-sectional view of the anti-disturbance component structure of the present invention; Figure 8 It is a schematic cross-sectional view of the overall structure of the device of the present invention; Fig. 9 For the present invention Figure 8 A schematic diagram of the enlarged structure of the middle A part; Fig.10 It is a three-dimensional schematic diagram of the structure of the dirt scraping assembly of the present invention; Fig.11 It is a front view schematic diagram of the structure of the dirt scraping assembly of the present invention; Fig.12 For the present invention Fig.11 Schematic diagram of the enlarged structure of part B in the middle.
[0013] Serial numbers in the figure: 1. Equipment room; 2. Sedimentation tank; 3. Sewage collecting tank; 4. Middle column; 5. Platform; 6. Bridge; 7. Guardrail; 8. Controller; 9. Water connecting pipe; 10. Water inlet pipe; 11. Mud outlet pipe; 12. Mud connecting pipe; 13. Concentration detector; 14. Flow detector; 15. Intelligent control cabinet; 16. Dosing rack; 17. Starting cabinet; 18. Metering water pump; 19. Drug storage barrel; 20. Dosing pipe; 21. Pressure relief chamber; 22. Diverter pipe; 23. Water outlet; 24. Baffle; 25. Flow connecting rack; 26. Articulated rack; 27. Connecting column; 28. First motor; 29. Steel rope; 30. Mud scraping rack; 31. Second motor; 32. Driving gear; 33. Driven gear sleeve. DETAILED DESCRIPTION
[0014] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0015] Example 1: See Figure 1 to Figure 2 A device for treating coarse coal slime water which is convenient for automatic dosing includes an equipment room 1. The equipment room 1 is a solid bungalow equipped with an anti-theft door. An intelligent dosing mechanism is arranged in the equipment room 1. A deep pit is opened on the ground in front of the equipment room 1. A sedimentation tank 2 is arranged in the deep pit. A sedimentation mechanism is arranged on the sedimentation tank 2. An anti-disturbance component is arranged in the sedimentation mechanism. A mud scraping component is arranged outside the sedimentation mechanism. The modular design facilitates the maintenance and upgrading of the device and improves its practicality. The sedimentation mechanism includes a pipeline component and a sedimentation component. The sedimentation component includes a sedimentation tank 2. The sedimentation tank 2 is a circular cement tank. The bottom surface of the sedimentation tank 2 is conical. A sewage collecting tank 3 is opened in the middle of the bottom surface of the sedimentation tank 2. A central column 4 is fixedly installed in the middle of the top surface of the sewage collecting tank 3. The top surface of the central column 4 is rotatably connected to a platform 5 through a bearing. A bridge 6 is connected to one side of the platform 5 through an angle steel frame. Guardrails 7 are arranged on the platform 5 and the bridge 6. A controller 8 is arranged on the guardrail 7. The pipeline component includes a water connection pipe 9. One end of the water pipe 9 is connected to the coal sludge water of the factory, and the other end of the water pipe 9 is connected to the dosing component, the other end of the dosing component is connected to the water inlet pipe 10, and the other end of the water inlet pipe 10 is connected to the anti-disturbance component. The anti-disturbance component is arranged on the middle column 4. The side wall of the sewage collection tank 3 is connected with a mud outlet pipe 11, and the other end of the mud outlet pipe 11 is connected with a mud receiving pipe 12, and the other end of the mud receiving pipe 12 is connected to the filter press workshop. Through the cooperation of the sedimentation tank 2 and the pipeline assembly, it is convenient to introduce coal sludge water and extract the precipitated coal sludge, which improves practicality.
[0016] In the present invention, the intelligent dosing mechanism includes a dosing component and an anti-disturbance component. The dosing component includes a concentration detector 13, which is fixedly mounted on the water receiving pipe 9. A flow detector 14 is arranged in front of the concentration detector 13, and the flow detector 14 is fixedly mounted on the water receiving pipe 9. An intelligent control cabinet 15 is placed on one side of the water receiving pipe 9, and a dosing rack 16 is placed on the ground on one side of the intelligent control cabinet 15. A start cabinet 17 is arranged on the dosing rack 16, and a quantitative water pump 18 is arranged under the start cabinet 17. The quantitative water pump 18 is connected to a medicine storage barrel 19 through a pipeline, and the tail end of the pipeline is connected to the water receiving pipe 9 through a dosing pipe 20. On the top, through the cooperation of the intelligent control cabinet 15, the concentration detector 13 and the flow detector 14, it is convenient to obtain equipment data and control the dosage, thereby reducing production costs; the anti-disturbance component includes an inlet pipe 10, the tail end of the inlet pipe 10 is connected to a pressure relief chamber 21, the top of the pressure relief chamber 21 is connected to a plurality of shunt pipes 22, the shunt pipes 22 are embedded in the middle column 4, the top of the shunt pipes 22 is connected to a water outlet 23, the water outlet 23 passes through the middle column 4, a baffle plate 24 is sleeved on the outside of the water outlet 23, the baffle plate 24 is fixedly connected to the bottom surface of the platform 5, a flow receiving frame 25 is provided below the baffle plate 24, and the flow receiving frame 25 is rotatably connected to the middle column On the outer surface of the 4, the pressure relief chamber 21, the baffle plate 24 and the flow receiving frame 25 cooperate to reduce the fluid outlet speed and increase the contact area between the outlet water and the liquid surface, thereby improving stability; the scraper assembly includes a flow receiving frame 25, a hinged frame 26 is provided below the flow receiving frame 25, and a plurality of connecting columns 27 are fixedly connected between the flow receiving frame 25 and the hinged frame 26 at equal intervals. A winding wheel is symmetrically mounted on the side of the flow receiving frame 25, a first motor 28 is fixedly connected to one side of the winding wheel, and the first motor 28 is fixedly connected to the flow receiving frame 25. A steel rope 29 is provided on the winding wheel, and the other end of the steel rope 29 is fixedly connected to the scraper frame 30, and the scraper frame 30 is a plurality of steel pipes. According to the frame fixed into a triangular structure, a plurality of scraper plates are fixedly connected below the scraper frame 30, and one side of the scraper frame 30 is hinged on the hinged frame 26. Through the cooperation of the first motor 28 and the steel rope 29, the scraper frame 30 is convenient to be retracted and released, thereby improving practicality. A second motor 31 is fixedly installed on the upper side of the platform 5, a driving gear 32 is fixedly connected below the second motor 31, and a driven gear sleeve 33 is provided on one side of the driving gear 32. The driven gear sleeve 33 is fixedly connected to the flow receiving frame 25 through a connecting rod. Through the cooperation of the second motor 31 and the scraper frame 30, the scraper frame 30 is conveniently driven to rotate, thereby scraping off the coal slime, thereby improving practicality.
[0017] Working principle: In this embodiment, the present invention also proposes a method for using a crude coal slime water treatment device that is convenient for automatic dosing, comprising the following steps: Step 1: first, power on all electrical equipment, then connect the water connection pipe 9 to the coal plant's coal slurry water pipeline, and connect the mud connection pipe 12 to the coal slurry pipeline of the filter press workshop, then pour the high-concentration flocculant solution into the liquid storage barrel 19, start the quantitative water pump 18 and the electric valve on the dosing rack through the starter cabinet 17, and start the intelligent control cabinet 15 at the same time and enter the relevant data of the flocculant solution, and then start the concentration detector 13 and the flow detector 14 to prepare for real-time detection of the coal slurry water data entering the device, so as to feed back to the intelligent control cabinet 15, so that it can adjust the quantitative water pump 18 and the electric valve in real time according to the data model, so as to control the amount of flocculant solution input into the water connection pipe 9, realize the ability of intelligent dosing, and achieve the purpose of improving the economic benefits of the enterprise; Step 2: Slurry water is introduced into the device through the water connection pipe 9. The slurry water first passes through the pipe section where the concentration detector 13 and the flow detector 14 are located. At this time, the concentration detector 13 and the flow detector 14 obtain the flow and concentration data of the slurry water and feed them back to the intelligent control cabinet 15. Then the intelligent control cabinet 15 adjusts the flocculant solution and injects the solution into the slurry water through the dosing pipe 20. Then the slurry water and the flocculant solution are mixed and flow into the water inlet pipe 10, realizing the ability of automatic dosing and achieving the purpose of improving the economic benefits of the enterprise. Step three, after the coal slurry water enters the water inlet pipe 10, it will first enter the pressure relief chamber 21. Since the diameter of the pressure relief chamber 21 is much larger than the diameter of the water inlet pipe 10, the water flow will lose some pressure in the pressure relief chamber 21, and then enter the diversion pipe 22 with a smaller diameter. Since multiple diversion pipes 22 share the water pressure at the same time, the water pressure is further reduced until the water flow is ejected from the water outlet 23, and then blocked and dispersed by the baffle plate 24, and falls downward into the groove in the flow receiving frame 25, thereby gradually reducing the falling height of the water flow, controlling the falling speed of the water flow, reducing the impact of the water flow on the liquid surface, realizing the ability to prevent water flow disturbance, and achieving the purpose of increasing the sedimentation speed; Step 4: After the sedimentation tank 2 is full, you can wait for the coal slime in the coal slime water to settle by itself. Since the coal slime water in the natural state hardly settles, the flocculant plays a vital role. The flocculant is mainly a positively charged group, which will approach some negatively charged particles or particles in the water that are difficult to separate, reduce their potential, and make them in an unstable state, so as to settle the coal slime. When the sedimentation is completed, start the mud pump of the filter press workshop, and pump the precipitated coal slime into the filter press equipment through the mud outlet pipe 11, and enter the next process; Step five, after the sedimentation tank 2 is emptied, the coal slime squeezed on the bottom of the tank for a long time is difficult to fall off, resulting in a part of the coal slime cannot be completely removed by direct suction. At this time, the first motor 28 is started to extend the steel rope 29, thereby lowering the mud scraper frame 30, and then the second motor 31 is started to drive the driven gear sleeve 33 to rotate through the active gear 32, thereby driving the flow receiving frame to rotate, and then driving the articulated frame to rotate through the connecting column 27, thereby driving the mud scraper frame 30 to rotate around the middle column 4, so as to finally scrape the coal slime on the bottom of the tank and make it fall into the sewage collecting tank 3, and then be pumped away by the mud pump, thereby realizing the ability to fully recover the coal slime and achieving the purpose of improving the economic benefits of the enterprise.
[0018] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A crude coal slime water treatment device that is convenient for automatic dosing, comprising an equipment room (1), characterized in that: The equipment room (1) is a solid bungalow with an anti-theft door. An intelligent dosing mechanism is provided in the equipment room (1). A deep pit is opened on the ground in front of the equipment room (1). A sedimentation tank (2) is provided in the deep pit. A sedimentation mechanism is provided on the sedimentation tank (2). An anti-disturbance component is provided in the sedimentation mechanism. A mud scraping component is provided outside the sedimentation mechanism.
2. A crude coal slime water treatment device that is convenient for automatic dosing according to claim 1, characterized in that: The sedimentation mechanism comprises a pipeline component and a sedimentation component, wherein the sedimentation component comprises a sedimentation tank (2), wherein the sedimentation tank (2) is a circular cement tank, wherein the inner bottom surface of the sedimentation tank (2) is conical, wherein a sewage collecting tank (3) is provided in the middle of the bottom surface of the sedimentation tank (2), wherein a central column (4) is fixedly installed in the middle of the top surface of the sewage collecting tank (3), wherein the top surface of the central column (4) is rotatably connected to a platform (5) via a bearing, wherein one side of the platform (5) is connected to a bridge (6) via an angle steel frame, wherein both the platform (5) and the bridge (6) are provided with guardrails (7), and wherein a controller (8) is provided on the guardrail (7).
3. A crude coal slime water treatment device that facilitates automatic dosing according to claim 2, characterized in that: The pipeline assembly comprises a water receiving pipe (9), one end of which is connected to the coal sludge water of the factory, the other end of which is connected to the dosing assembly, the other end of which is connected to the water inlet pipe (10), the other end of which is connected to the anti-disturbance assembly, the anti-disturbance assembly being arranged on the center column (4), the side wall of the sewage collecting tank (3) is connected to a mud outlet pipe (11), the other end of which is connected to a mud receiving pipe (12), and the other end of which is connected to the filter press workshop.
4. A crude coal slime water treatment device that is convenient for automatic dosing according to claim 3, characterized in that: The intelligent dosing mechanism comprises a dosing component and an anti-disturbance component. The dosing component comprises a concentration detector (13). The concentration detector (13) is mounted and fixed on a water receiving pipe (9). A flow detector (14) is arranged in front of the concentration detector (13). The flow detector (14) is mounted and fixed on the water receiving pipe (9). An intelligent control cabinet (15) is placed on one side of the water receiving pipe (9). A dosing rack (16) is placed on the ground on one side of the intelligent control cabinet (15). A start cabinet (17) is arranged on the dosing rack (16). A quantitative water pump (18) is arranged below the start cabinet (17). The quantitative water pump (18) is connected to a medicine storage barrel (19) via a pipeline. The tail end of the pipeline is connected to the water receiving pipe (9) via a dosing pipe (20).
5. The device for treating raw coal sludge water that is convenient for automatic dosing according to claim 3 is characterized by: The anti-disturbance component comprises a water inlet pipe (10), the tail end of the water inlet pipe (10) is connected to a pressure relief chamber (21), the top end of the pressure relief chamber (21) is connected to a plurality of diversion pipes (22), the diversion pipes (22) are embedded in the middle column (4), the top end of the diversion pipes (22) is connected to a water outlet (23) outwardly, the water outlet (23) passes through the middle column (4), a baffle plate (24) is sleeved on the outside of the water outlet (23), the baffle plate (24) is fixedly connected to the bottom surface of the platform (5), a flow receiving frame (25) is provided below the baffle plate (24), and the flow receiving frame (25) is rotatably connected to the outer surface of the middle column (4).
6. The device for treating raw coal slime water that is convenient for automatic dosing according to claim 1 is characterized in that: The mud scraping assembly comprises a flow receiving frame (25), a hinged frame (26) is provided below the flow receiving frame (25), a plurality of connection columns (27) are fixedly connected between the flow receiving frame (25) and the hinged frame (26) at equal intervals, a winding wheel is symmetrically mounted on the side of the flow receiving frame (25) for rotation, a first motor (28) is fixedly connected to one side of the winding wheel, the first motor (28) is fixedly connected to the flow receiving frame (25), a steel rope (29) is provided on the winding wheel, the other end of the steel rope (29) is fixedly connected to a mud scraping frame (30), the mud scraping frame (30) is a frame body formed by fixing a plurality of steel pipes in a triangular structure, a plurality of mud scraping plates are fixedly connected below the mud scraping frame (30), and one side of the mud scraping frame (30) is hinged to the hinged frame (26).
7. A crude coal slime water treatment device that facilitates automatic dosing according to claim 2, characterized in that: A second motor (31) is fixedly mounted above one side of the platform (5), a driving gear (32) is fixedly connected below the second motor (31), a driven gear sleeve (33) is provided on one side of the driving gear (32), and the driven gear sleeve (33) is fixedly connected to a flow receiving frame (25) via a connecting rod.
Citation Information
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