Knitted fabric and preparation process thereof

By adopting specific ingredients and steps in the preparation process of knitted fabrics, the problems that cannot be discovered in time in the state of raw materials or abnormal fabric quality in the prior art are solved, and the knitting efficiency and reliability of fabric quality are improved.

CN119900178AInactive Publication Date: 2025-04-29SHAOXING JINGOU KNITTING CO LTD
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Patent Information

Application Number
CN202510035408.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-09
Publication Date
2025-04-29
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the prior art, stored ready-made raw materials are often used in the knitting process of fabrics, and simple processing is carried out through equipment, resulting in the inability to detect in time when the raw material state or fabric quality is abnormal, which affects the fabric preparation efficiency.

Method used

A knitted fabric is used, including yarn, pure water, biological enzyme solution, PH reagent, saponin, plant extract solvent, active agent and antistatic reagent. Through material preparation, debugging, raw material pretreatment, parameter adjustment and knitting supervision, the raw material is ensured to be controlled in the knitting process and the fabric quality is reliable.

Benefits of technology

Through designing material preparation and debugging, the performance of raw materials can be improved, the probability of unexpected phenomena during the use of raw materials can be reduced, and knitting efficiency can be improved; through knitting supervision, abnormal raw material status and fabric quality can be detected and dealt with in a timely manner to avoid affecting the preparation efficiency and quality.

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Abstract

The invention provides a knitted fabric and a preparation process thereof, and relates to the technical field of knitted fabric preparation, and the knitted fabric comprises the following components: 10-20 parts of yarn, 13-28 parts of pure water, 15-30 parts of a biological enzyme solution, 14-23 parts of a PH reagent, 12-18 parts of saponin, 8-17 parts of a plant extract solvent, 6-13 parts of an active agent, and 18-27 parts of an antistatic reagent. Through design debugging and knitting supervision, saponin, a plant extract solvent and an active agent are utilized to debug a biological enzyme solution, a PH reagent is utilized in the debugging process to enable the solution to be suitable for the PH range of biological enzyme activity, the performance of the biological enzyme solution is improved, and the performance of raw materials is improved; the probability of unexpected phenomena in the using process of raw materials is reduced, the sensor is used for monitoring abnormity, the situation that the abnormal conditions cannot be known in time when occurring, and consequently the preparation efficiency and quality of the fabric are affected is avoided, the efficiency of obtaining the abnormal conditions in time in the fabric preparation process is improved, and the fabric preparation efficiency of a knitting machine is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of knitted fabric preparation, and in particular to a knitted fabric and a preparation process thereof. Background Art

[0002] In the prior art, the knitting process of fabrics is usually completed using knitting machines. These machines knit raw materials into required fabrics according to the requirements of the fabrics. However, common knitted fabrics are often prepared using stored ready-made raw materials, and are knitted using equipment after simple processing. In the process of knitting the raw materials using the equipment, most operators are required to supervise in order to monitor the state of the raw materials and the quality of the fabric after knitting. Due to the use of stored raw materials and manual supervision, when the state of the raw materials or the quality of the fabric is abnormal, it is often impossible to discover it in time, resulting in the knitting of raw materials of poor quality, which can easily lead to accidents during the fabric preparation process and seriously affect the efficiency of fabric knitting. Summary of the invention

[0003] The purpose of the present invention is to solve the shortcomings existing in the prior art. Common fabrics are usually woven using knitting machines. Most of them directly use ready-made raw materials and knit them after simple processing. When the raw material state or fabric quality is abnormal, it is often impossible to discover it in time, resulting in knitting processing of raw materials of poor quality, which can easily lead to accidents in the fabric preparation process and seriously affect the efficiency of fabric knitting.

[0004] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a knitted fabric, comprising the following ingredients: 10-20 parts of yarn, 13-28 parts of pure water, 15-30 parts of biological enzyme solution, 14-23 parts of PH reagent, 12-18 parts of saponin, 8-17 parts of plant extract solvent, 6-13 parts of active agent, and 18-27 parts of antistatic agent.

[0005] As a preferred embodiment, a process for preparing a knitted fabric comprises the following steps: S1, material preparation, which is a step of preparing the raw materials required for fabric knitting in advance; S2, debugging, wherein the debugging is a step of debugging the biological enzyme solution; S3, raw material pretreatment, the raw material pretreatment is a step of pretreating the raw materials required for fabric knitting; S4, adjusting and knitting, wherein the adjusting and knitting are steps of adjusting various parameters of the knitting machine according to the knitting method of the fabric and knitting the raw materials; S5. Knitting supervision, which is a step of supervising the raw materials during the knitting process.

[0006] As a preferred embodiment, in step S1, corresponding raw materials are selected according to the finished fabric. After the raw materials are selected, the raw materials are pre-treated to clean the dust, impurities or other substances that may affect the quality of the fabric attached to the surface of the raw materials. If the raw materials are winding, they need to be shaped to ensure that the raw materials can be used normally.

[0007] By adopting the above technical solution, through designing material preparation, selecting corresponding raw materials according to the fabric, and pre-treating the raw materials, the raw materials can be used normally during the fabric preparation process, avoiding affecting the efficiency of fabric preparation.

[0008] As a preferred embodiment, in the step S2, the biological enzyme solution is poured into a mixing container, and pure water is added to the mixing container and stirred for 5-8 minutes to fully mix the biological enzyme solution and pure water in the mixing container. After the stirring is completed, saponin and plant extract solvent are added to the mixing container and stirred for 10-15 minutes to fully mix the saponin and plant extract solvent in the mixing container. A PH reagent is added to the mixing container to make the solution in the mixing container suitable for the PH range of the biological enzyme activity, an activator is added thereto, stirred and mixed evenly, and the solution is heated to a temperature of 35-40°C to ensure that the biological enzyme solution does not affect the raw materials.

[0009] By adopting the above technical scheme, through design and debugging, the bio-enzyme solution is debugged using saponin and plant extract solvents and active agents. During the debugging process, pH reagents are used to make the solution suitable for the pH range of bio-enzyme activity, thereby increasing the performance of the bio-enzyme solution, improving the performance of raw materials, reducing the probability of unexpected phenomena occurring during the use of raw materials, and improving the efficiency of raw material knitting.

[0010] As a preferred embodiment, in step S2, the plant extract solvent is a mannose solvent, mannose powder is added to a preparation container, and pure water is added to the preparation container and stirred for 6-8 minutes. After the mannose powder is dissolved, a pH reagent is added to the preparation container according to the pH range, and stirred until they are evenly mixed to obtain a mannose solvent.

[0011] As a preferred embodiment, in step S3, after the raw material selection is completed, the humidity and dryness of the raw material are detected by using a humidity meter. After the humidity and dryness of the raw material are detected, the raw material is pretreated by using a humidifying device and a drying device, as well as a biological enzyme solution and an antistatic agent according to the humidity and dryness of the raw material, to ensure that the performance of the selected raw material is improved; 3.1) Parameter adjustment: the parameter adjustment is a step of adjusting the parameters of the humidifying device and the drying device according to the humidity state required by the raw materials during the weaving process. According to the humidity state requirements of the raw materials during weaving, the parameters of the humidifying device and the drying device are adjusted respectively to ensure that the raw materials meet the required state during the weaving process after being processed by the humidifying device and the drying device; 3.2) Primary drying treatment, which is a step of drying the raw materials. The raw materials with high humidity are evenly sprayed with the adjusted biological enzyme solution. After the spraying is completed, the raw materials are dried using drying equipment to ensure that the biological enzyme is fully utilized. Then, the raw materials are sprayed with antistatic agents and dried to make the raw materials meet the required state during the weaving process; 3.3) Humidification treatment, which is a step of humidifying the raw materials, using humidification equipment to humidify the relatively dry raw materials, and evenly spraying the adjusted biological enzyme solution on the raw materials during the humidification treatment; 3.3.1) Secondary drying treatment: the secondary drying treatment is a step of drying the raw materials after the humidification treatment is completed. The raw materials that have completed the humidification treatment are dried to ensure that the raw materials in a wet state are evenly sprayed with the bio-enzyme solution and the bio-enzyme is fully utilized. Then, the raw materials are sprayed with antistatic agents and dried to make the raw materials meet the required state during the weaving process.

[0012] By adopting the above technical scheme and designing the raw material pretreatment, the selected raw materials are pretreated with humidifying equipment and drying equipment as well as biological enzyme solutions and antistatic agents before weaving, so that the raw materials have good pretreatment measures after the selection is completed, avoiding the change of performance of the raw materials stored for a long time due to environmental factors, which may cause unexpected phenomena in the weaving process of the raw materials, so that the performance of the selected raw materials can be improved before weaving, thereby improving the efficiency of raw material weaving.

[0013] As a preferred implementation, in step S4, various parameters of the knitting machine are adjusted according to the demand for fabric knitting. By adjusting the various parameter data of the knitting machine, the knitting machine can knit the raw materials in accordance with the fabric demand. After the adjustment of various parameters of the knitting machine is completed, the raw materials are inserted into the needle holes of the knitting machine, and the knitting machine is started to weave the raw materials. The knitting machine weaves the raw materials into fabrics according to the adjustment of various parameters.

[0014] By adopting the above technical solution, through design adjustment and knitting, the parameters of the knitting machine are adjusted according to the needs of fabric knitting, so that the knitting machine can weave the raw materials in different knitting methods according to the fabric needs, so that the woven fabric meets the needs, and the phenomenon of fabric not meeting the needs after weaving is reduced.

[0015] As a preferred embodiment, in the step S5, a sensor prompt component is installed on the knitting machine, and in the process of knitting the raw materials by the knitting machine, the state of the raw materials on the knitting machine and the quality of the fabric after knitting the raw materials are monitored. When the state of the raw materials is abnormal or the quality of the fabric after knitting is abnormal, the knitting machine issues a prompt and stops working, and the knitting machine is checked and adjusted according to the abnormal state of the raw materials and the abnormal quality of the fabric; 5.1) Raw material orientation supervision, which is a step of supervising the orientation of raw materials when they are transported and knitted on the knitting machine. Sensors are used to monitor the orientation of raw material transport. When the orientation of the raw materials deviates, the knitting machine issues a raw material orientation abnormality prompt and stops working; 5.2) Raw material tension monitoring, which is a step of monitoring the tension of raw materials when they are transported and woven on the knitting machine. Sensors are used to monitor the tension of raw material transport. When the tension of the raw materials is abnormal, the knitting machine issues a raw material tension abnormality prompt and stops working; 5.3) Fabric quality supervision: the fabric quality supervision is a step in which sensors monitor the fabric quality after the raw materials are woven into fabrics. The sensors are used to monitor the defects and unevenness of fabric weaving. When the fabric quality is abnormal, the knitting machine will issue a fabric quality abnormality prompt and stop working.

[0016] By adopting the above technical scheme, by designing knitting supervision, and adding a sensor prompt component to the knitting machine, the sensor can monitor the abnormal state of the raw materials and the abnormal quality of the fabrics. The knitting machine sends out corresponding abnormal state prompts of the raw materials and the abnormal quality prompts of the fabrics and stops working, so that the knitting machine has good prompt and shutdown measures. Through the sensor prompt component, when the raw material state and the fabric quality are abnormal, the abnormal information can be accurately obtained, and corresponding adjustment measures can be made to the knitting machine, so that the knitting machine has good and accurate supervision measures, so as to avoid the failure to timely know when the abnormal situation occurs and affect the preparation efficiency and quality of the fabrics, and improve the efficiency of timely knowing the abnormal situation in the fabric preparation process.

[0017] Compared with the prior art, the advantages and positive effects of the present invention are: In the present invention, through design debugging and knitting supervision, saponin and plant extract solvents and active agents are used to debug the biological enzyme solution. During the debugging process, a pH reagent is used to make the solution suitable for the pH range of the biological enzyme activity, thereby increasing the performance of the biological enzyme solution, improving the performance of the raw materials, and reducing the probability of unexpected phenomena occurring during the use of the raw materials. Sensors are used to monitor abnormalities, and the knitting machine issues an abnormal prompt and stops working, so that the knitting machine has good prompt and shutdown measures, thereby avoiding the failure to timely know when an abnormal condition occurs and affecting the preparation efficiency and quality of the fabric, improving the efficiency of timely knowing the abnormal condition during the fabric preparation process, and improving the knitting machine's efficiency in preparing the fabric. DETAILED DESCRIPTION

[0018] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. Example 1

[0019] The present invention provides a technical solution: a knitted fabric, comprising the following ingredients: 10-20 parts of yarn, 13-28 parts of pure water, 15-30 parts of biological enzyme solution, 14-23 parts of PH reagent, 12-18 parts of saponin, 8-17 parts of plant extract solvent, 6-13 parts of active agent, and 18-27 parts of antistatic agent, comprising the following steps: Material preparation is the step of preparing the raw materials required for fabric knitting in advance. The corresponding raw materials are selected according to the finished fabric. After the raw materials are selected, the raw materials are pre-treated to clean the dust, impurities or other substances that may affect the quality of the fabric attached to the surface of the raw materials. If the raw materials are entangled, the raw materials need to be shaped to ensure that the raw materials can be used normally. By designing the material preparation, the corresponding raw materials are selected according to the fabric, and the raw materials are pre-treated, so that the raw materials can be used normally during the preparation process of the fabric, avoiding affecting the efficiency of fabric preparation; Debugging, the debugging is a step of debugging the biological enzyme solution, pouring the biological enzyme solution into a preparation container, and adding pure water to the preparation container and stirring, stirring for 5-8 minutes, so that the biological enzyme solution and pure water are fully mixed in the preparation container, after the stirring is completed, saponin and plant extract solvent are added to the preparation container, and stirred for 10-15 minutes, so that the saponin and plant extract solvent are fully mixed in the preparation container, the plant extract solvent is mannose solvent, mannose powder is added to the preparation container, and pure water is added to the preparation container and stirred for 6-8 minutes, after the mannose powder is dissolved, pH is added to the preparation container according to the pH range Reagent, stirring until it is evenly mixed to obtain mannose solvent, adding PH reagent to the preparation container, so that the solution in the preparation container is suitable for the PH range of biological enzyme activity, adding active agent to it, stirring and mixing evenly and heating the solution to make the solution temperature at 35-40°C, ensuring that the biological enzyme solution does not affect the raw materials, through design and debugging, using saponin and plant extract solvents and active agents to debug the biological enzyme solution, using PH reagent during the debugging process to make the solution suitable for the PH range of biological enzyme activity, increasing the performance of the biological enzyme solution, improving the performance of the raw materials, reducing the probability of unexpected phenomena during the use of raw materials, and improving the efficiency of raw material knitting; Raw material pretreatment, the raw material pretreatment is a step of pretreating the raw materials required for fabric knitting. After the raw material selection is completed, the humidity and dryness of the raw materials are detected by a humidity meter. After the humidity and dryness detection of the raw materials are completed, the raw materials are pretreated with humidification equipment and drying equipment as well as biological enzyme solution and antistatic reagent according to the humidity and dryness of the raw materials, so as to ensure that the performance of the selected raw materials is improved; parameter adjustment, the parameter adjustment is a step of adjusting the parameters of the humidification equipment and drying equipment according to the humidity state required by the raw materials during the weaving process. According to the humidity state requirements of the raw materials during weaving, the parameters of the humidification equipment and the parameters of the drying equipment are adjusted respectively to ensure that the raw materials meet the required state in the weaving process after being processed by the humidification equipment and the drying equipment; primary drying treatment, the drying treatment is a step of drying the raw materials, the raw materials with higher humidity are evenly sprayed with the debugged biological enzyme solution, and the raw materials are dried by the drying equipment after the spraying is completed to ensure that the biological enzyme is fully utilized, and then the raw materials are sprayed with antistatic reagents and carried out Drying treatment is performed to make the raw materials meet the required state in the weaving process; humidification treatment, the humidification treatment is a step of humidifying the raw materials, using a humidification device to humidify the relatively dry raw materials, and evenly spraying the debugged biological enzyme solution on the raw materials during the humidification treatment; secondary drying treatment, the secondary drying treatment is a step of drying the raw materials after the humidification treatment is completed, drying the raw materials that have completed the humidification treatment, ensuring that the raw materials in the wet state are fully utilized after the biological enzyme is evenly sprayed with the biological enzyme solution, spraying the raw materials with antistatic agents and drying treatment, so that the raw materials meet the required state in the weaving process, by designing raw material pretreatment, the selected raw materials are pretreated with humidification equipment and drying equipment as well as biological enzyme solution and antistatic agents before weaving, so that the raw materials have good pretreatment measures after the selection is completed, avoiding the change of the performance of the raw materials stored for a long time due to environmental factors, resulting in unexpected phenomena in the raw materials during the weaving process, so that the performance of the selected raw materials can be improved before weaving, and the efficiency of raw material weaving is improved; Adjustment and knitting, the adjustment and knitting are steps of adjusting various parameters of the knitting machine and knitting the raw materials according to the knitting method of the fabric, adjusting various parameters of the knitting machine according to the required method of knitting the fabric, and adjusting various parameter data of the knitting machine so that the knitting machine can knit the raw materials according to the required method of the fabric. After the adjustment of various parameters of the knitting machine is completed, the raw materials are inserted into the needle holes of the knitting machine, and the knitting machine is started to weave the raw materials. The knitting machine weaves the raw materials into fabrics according to the adjustment of various parameters. Through design adjustment and knitting, the parameters of the knitting machine are adjusted according to the requirements of fabric knitting, so that the knitting machine can weave the raw materials in different knitting methods according to the requirements of the fabric, so that the woven fabric meets the requirements, and the phenomenon of fabric not meeting the requirements after weaving is reduced; Knitting supervision, the knitting supervision is a step of supervising the raw materials during the knitting process, and a sensor prompt component is installed on the knitting machine. In the process of knitting the raw materials by the knitting machine, the state of the raw materials on the knitting machine and the quality of the fabric after the raw materials are woven are monitored. When the state of the raw materials is abnormal or the quality of the fabric after weaving is abnormal, the knitting machine issues a prompt and stops working, and the knitting machine is checked and adjusted according to the abnormal state of the raw materials and the abnormal quality of the fabric; raw material guidance supervision, the raw material guidance supervision is a step of supervising the guidance of the raw materials when they are conveyed and woven on the knitting machine, and the guidance of the raw material conveying is monitored by sensors. When the raw material guidance deviates, the knitting machine issues a raw material guidance abnormality prompt and stops working; raw material tension supervision, the raw material tension supervision is a step of supervising the tension of the raw materials when they are conveyed and woven on the knitting machine, and the tension of the raw material conveying is monitored by sensors. When the raw material tension is abnormal, the knitting machine The knitting machine issues a raw material tension abnormality prompt and stops working; fabric quality supervision, the fabric quality supervision is a step in which the sensor monitors the fabric quality after the raw materials are woven into fabrics, and the sensor is used to monitor the defects and unevenness of fabric weaving. When the fabric quality is abnormal, the knitting machine issues a fabric quality abnormality prompt and stops working. By designing knitting supervision, a sensor prompt component is installed on the knitting machine. The sensor can monitor the abnormal state of the raw materials and the abnormal quality of the fabric. The knitting machine issues the corresponding abnormal state prompt of the raw materials and the abnormal quality prompt of the fabric and stops working, so that the knitting machine has good prompt and shutdown measures. Through the sensor prompt component, the abnormal information can be accurately obtained when the raw material state and fabric quality are abnormal, and corresponding adjustment measures can be made to the knitting machine, so that the knitting machine has good and accurate supervision measures, so as to avoid the failure to timely know when the abnormal situation occurs and affect the preparation efficiency and quality of the fabric, and improve the efficiency of timely knowing the abnormal situation during the fabric preparation process.

[0020] The working principle of this embodiment: During preparation, corresponding raw materials are selected according to the finished fabric. After the raw materials are selected, the raw materials are pretreated to clean the dust, impurities or other substances that may affect the quality of the fabric attached to the surface of the raw materials. If the raw materials are winding, they need to be shaped to ensure that the raw materials can be used normally. The selected bio-enzyme solution is debugged, the bio-enzyme solution is poured into the mixing container, and pure water is added to the mixing container and stirred for 5-8 minutes to fully mix the bio-enzyme solution and pure water in the mixing container. After stirring, saponin and plant extract solvent are added to the mixing container and stirred for 10-15 minutes to fully mix the saponin and plant extract solvent in the mixing container. Add PH reagent to make the solution in the preparation container suitable for the PH range of biological enzyme activity, add active agent to it, stir and mix evenly, and heat the solution to make the solution temperature at 35-40℃, use humidity meter to detect the humidity and dryness of raw materials, and use humidification equipment and drying equipment as well as biological enzyme solution and antistatic reagent to pretreat the raw materials according to the humidity and dryness of raw materials. According to the humidity state requirements of raw materials during weaving, adjust the parameters of humidification equipment and drying equipment respectively, spray the adjusted biological enzyme solution evenly on raw materials with high humidity, and use drying equipment to dry the raw materials after spraying to ensure that the biological enzyme is fully utilized, spray the raw materials with antistatic reagent and dry Drying treatment is carried out to make the raw materials meet the required state in the weaving process. Humidification equipment is used to humidify the relatively dry raw materials. When the raw materials are humidified, the adjusted biological enzyme solution is evenly sprayed on them. The raw materials that have completed the humidification treatment are dried to ensure that the raw materials in the wet state are fully utilized after the biological enzyme is evenly sprayed with the biological enzyme solution. Antistatic agents are sprayed on the raw materials and dried to make the raw materials meet the required state in the weaving process. Various parameters of the knitting machine are adjusted according to the requirements of the fabric knitting method. After the various parameters of the knitting machine are adjusted, the raw materials are inserted into the needle holes of the knitting machine, and the knitting machine is started to weave the raw materials. The knitting machine weaves the raw materials into fabrics according to the adjustment of various parameters. The knitting machine is started to weave the raw materials in the needle hole of the machine. The knitting machine weaves the raw materials into fabrics according to the adjustment of various parameters. In the process of knitting the raw materials by the knitting machine, the state of the raw materials on the knitting machine and the quality of the fabric after the raw materials are woven are monitored. The guidance or tension of the raw material conveying is monitored by sensors. When the raw material guidance deviates or the tension is abnormal, the knitting machine issues a raw material guidance abnormality prompt and a tension abnormality prompt and stops working. The defects and unevenness of fabric weaving are monitored by sensors. When the fabric quality is abnormal, the knitting machine issues a fabric quality abnormality prompt and stops working. After the knitting machine stops working, the knitting machine is checked and adjusted according to the abnormal state of the raw materials and the abnormal fabric quality. Example 2

[0021] The method of this embodiment is substantially the same as that of the provided embodiment 1, with the main difference being: 11-19 parts of yarn, 12-27 parts of pure water, 16-29 parts of biological enzyme solution, 15-22 parts of PH reagent, 13-17 parts of saponin, 9-16 parts of plant extract solvent, 7-12 parts of active agent, and 19-26 parts of antistatic agent. Example 3

[0022] The method of this embodiment is substantially the same as that of the provided embodiment 1, with the main difference being: 19 parts of yarn, 27 parts of pure water, 29 parts of biological enzyme solution, 22 parts of PH reagent, 17 parts of saponin, 16 parts of plant extract solvent, 12 parts of active agent, and 26 parts of antistatic agent. Comparative Example 1

[0023] The method of this embodiment is substantially the same as that of the embodiment 1 provided, the main difference being that: in the step S2, the biological enzyme solution is not debugged; Comparative Example 2

[0024] The method of this embodiment is substantially the same as that of the provided embodiment 1, with the main difference being that in step S3, the raw materials are not pretreated. Comparative Example 3

[0025] The method of this embodiment is substantially the same as that of the embodiment 1 provided, with the main difference being that in step S5, no supervision processing is performed. Performance Testing

[0026] The stability, uniformity and preparation efficiency results of the fabrics provided by Example 1 and Comparative Examples 1 to 3 were taken in equal amounts respectively:

[0027] By analyzing the relevant data in the above tables, it can be known that through the design debugging and knitting supervision of the present invention, the bio-enzyme solution is debugged using saponin and plant extract solvents and active agents, and the pH reagent is used during the debugging process to make the solution suitable for the pH range of bio-enzyme activity, thereby increasing the performance of the bio-enzyme solution, improving the performance of the raw materials, and reducing the probability of unexpected phenomena occurring during the use of the raw materials. Sensors are used to monitor abnormalities, and the knitting machine issues an abnormal prompt and stops working, so that the knitting machine has good prompts and shutdown measures, thereby avoiding the inability to timely know when abnormal conditions occur and affecting the preparation efficiency and quality of the fabric, improving the efficiency of timely knowing abnormal conditions during the fabric preparation process, and improving the knitting machine's efficiency in preparing fabrics.

[0028] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A knitted fabric, characterized in that: The invention comprises the following ingredients: 10-20 parts of yarn, 13-28 parts of pure water, 15-30 parts of biological enzyme solution, 14-23 parts of PH reagent, 12-18 parts of saponin, 8-17 parts of plant extract solvent, 6-13 parts of active agent and 18-27 parts of antistatic agent.

2. A process for preparing a knitted fabric, characterized in that: The following steps are involved: S1, material preparation, which is a step of preparing the raw materials required for fabric knitting in advance; S2, debugging, wherein the debugging is a step of debugging the biological enzyme solution; S3, raw material pretreatment, the raw material pretreatment is a step of pretreating the raw materials required for fabric knitting; S4, adjusting and knitting, wherein the adjusting and knitting are steps of adjusting various parameters of the knitting machine according to the fabric knitting method and knitting the raw materials; S5. Knitting supervision, which is a step of supervising the raw materials during the knitting process.

3. The process for preparing a knitted fabric according to claim 2, characterized in that: In step S1, corresponding raw materials are selected according to the finished fabric. After the raw materials are selected, the raw materials are pre-treated to clean the dust, impurities or other substances that may affect the quality of the fabric attached to the surface of the raw materials. If the raw materials are entangled, they need to be shaped to ensure that the raw materials can be used normally.

4. The process for preparing a knitted fabric according to claim 2, characterized in that: In the step S2, the biological enzyme solution is poured into a mixing container, and pure water is added to the mixing container and stirred for 5-8 minutes to fully mix the biological enzyme solution and pure water in the mixing container. After the stirring is completed, saponin and plant extract solvent are added to the mixing container and stirred for 10-15 minutes to fully mix the saponin and plant extract solvent in the mixing container. A pH reagent is added to the mixing container to make the solution in the mixing container suitable for the pH range of the biological enzyme activity, an activator is added thereto, stirred and mixed evenly, and the solution is heated to a temperature of 35-40° C. to ensure that the biological enzyme solution does not affect the raw materials.

5. The process for preparing a knitted fabric according to claim 4, characterized in that: In the step S2, the plant extract solvent is a mannose solvent, mannose powder is added to a preparation container, and pure water is added to the preparation container and stirred for 6-8 minutes. After the mannose powder is dissolved, a pH reagent is added to the preparation container according to the pH range, and stirred until they are evenly mixed to obtain a mannose solvent.

6. The process for preparing a knitted fabric according to claim 2, characterized in that: In the step S3, after the raw material selection is completed, the humidity and dryness of the raw material are detected by using a humidity meter. After the humidity and dryness of the raw material are detected, the raw material is pretreated by using a humidifying device and a drying device, as well as a biological enzyme solution and an antistatic agent according to the humidity and dryness of the raw material, to ensure that the performance of the selected raw material is improved; 3.1) Parameter adjustment: the parameter adjustment is a step of adjusting the parameters of the humidifying device and the drying device according to the humidity state required by the raw materials during the weaving process. According to the humidity state requirements of the raw materials during weaving, the parameters of the humidifying device and the drying device are adjusted respectively to ensure that the raw materials meet the required state during the weaving process after being processed by the humidifying device and the drying device; 3.2) Primary drying treatment, which is a step of drying the raw materials. The raw materials with high humidity are evenly sprayed with the adjusted biological enzyme solution. After the spraying is completed, the raw materials are dried using drying equipment to ensure that the biological enzyme is fully utilized. Then, the raw materials are sprayed with antistatic agents and dried to make the raw materials meet the required state during the weaving process; 3.3) Humidification treatment, which is a step of humidifying the raw materials, using humidification equipment to humidify the relatively dry raw materials, and evenly spraying the adjusted biological enzyme solution on the raw materials during the humidification treatment; 3.3.1) Secondary drying treatment: the secondary drying treatment is a step of drying the raw materials after the humidification treatment is completed. The raw materials that have completed the humidification treatment are dried to ensure that the raw materials in a wet state are evenly sprayed with the bio-enzyme solution and the bio-enzyme is fully utilized. Then, the raw materials are sprayed with antistatic agents and dried to make the raw materials meet the required state during the weaving process.

7. The process for preparing a knitted fabric according to claim 2, characterized in that: In the step S4, various parameters of the knitting machine are adjusted according to the demand mode of fabric knitting. By adjusting various parameter data of the knitting machine, the knitting machine can knit the raw materials according to the demand mode of the fabric. After the adjustment of various parameters of the knitting machine is completed, the raw materials are inserted into the needle holes of the knitting machine, and the knitting machine is started to weave the raw materials. The knitting machine weaves the raw materials into fabrics according to the adjustment of various parameters.

8. The process for preparing a knitted fabric according to claim 2, characterized in that: In the step S5, a sensor prompt component is installed on the knitting machine, and during the process of knitting the raw materials by the knitting machine, the state of the raw materials on the knitting machine and the quality of the fabric after knitting the raw materials are monitored. When the state of the raw materials is abnormal or the quality of the fabric after knitting is abnormal, the knitting machine issues a prompt and stops working, and the knitting machine is checked and adjusted according to the abnormal state of the raw materials and the abnormal quality of the fabric; 5.1) Raw material orientation supervision, which is a step of supervising the orientation of raw materials when they are transported and knitted on the knitting machine. Sensors are used to monitor the orientation of raw material transport. When the orientation of the raw materials deviates, the knitting machine issues a raw material orientation abnormality prompt and stops working; 5.2) Raw material tension monitoring, which is a step of monitoring the tension of raw materials when they are transported and woven on the knitting machine. Sensors are used to monitor the tension of raw material transport. When the tension of the raw materials is abnormal, the knitting machine issues a raw material tension abnormality prompt and stops working; 5.3) Fabric quality supervision: the fabric quality supervision is a step in which sensors monitor the fabric quality after the raw materials are woven into fabrics. The sensors are used to monitor the defects and unevenness of fabric weaving. When the fabric quality is abnormal, the knitting machine will issue a fabric quality abnormality prompt and stop working.