Silent housing of diesel generating set

By designing a silent housing for the diesel generator set with split base and movable engine bracket, the problems of high vibration, noise and cumbersome maintenance of the diesel generator set are solved, and the silent effect and convenient maintenance are achieved, and the overall use efficiency is improved.

CN119900640AInactive Publication Date: 2025-04-29ZHEJIANG GENLENT GENERATOR TECH CO LTD
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Patent Information

Application Number
CN202510369493.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-27
Publication Date
2025-04-29
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing diesel generator sets have problems of high vibration and noise, and the design of the silent housing leads to cumbersome disassembly, which reduces maintenance efficiency.

Method used

A silent housing for diesel generator sets is designed, using a split base and movable engine bracket, combined with hydraulic push rod and hill climbing platform structure to achieve convenient installation and disassembly of the engine set, and through the design of multi-layer sound insulation structure and maintenance door, noise isolation and maintenance convenience are improved.

Benefits of technology

It realizes the silent effect and convenient maintenance of diesel generator sets, reduces noise propagation and maintenance time, and improves overall use efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of engines, and provides a diesel generating set mute type housing which comprises a first base and a second base, a supporting seat is installed between the first base and the second base, an engine support is movably installed above the supporting seat, and the upper end of the first base and the upper end of the second base are fixedly connected with a housing assembly. A plurality of access doors are installed between the front side and the rear side of the housing assembly, ventilation side plates are installed on the left side and the right side of the housing assembly, and a partition plate and a top plate are fixedly installed at the upper end of the housing assembly. A plurality of housing assemblies are arranged at the upper ends of the first base and the second base which are separated from each other and in the middle of the top plate, and the access door is folded in a W shape through the housing assemblies, so that the overall size of the device is conveniently reduced, and the device is convenient to transport, disassemble and assemble; when the housing assembly is closed tightly, sound absorption and sound insulation of the diesel generating set are conducted through the second frame, the access door at the corresponding position is opened when maintenance is needed, and convenience and rapidness are achieved.
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Description

Technical Field

[0001] The invention relates to the technical field of engines, and in particular to a silent cover of a diesel generator set. Background Art

[0002] Diesel generator sets have always had the disadvantages of large vibration and noise. From the causes and locations of the noise, the noise of diesel generator sets mainly includes the exhaust noise of the diesel engine, the exhaust noise of the cooling fan, and the working noise of the diesel engine and the generator. The original diesel generator sets are all scattered, loosely structured, occupy a large area, and have poor noise reduction effects. The silent covers of diesel generator sets on the current market are generally made as a whole. In order to reduce the noise of the diesel generator set during operation, sound insulation materials and noise reduction structures are often designed inside the cover. For example, a sound insulation layer is set on the side wall or top of the cover, or a muffler is installed at the air inlet and exhaust port to reduce the spread of noise. However, the diesel generator set will generate a lot of heat during operation, so the cover must have good ventilation and heat dissipation performance and dustproof structure. The cover currently used is usually bolted to the generator base, which is inconvenient to disassemble through bolt connection. In the later use process, the bolt disassembly will be cumbersome when the diesel generator set is repaired, which will reduce the maintenance efficiency of the staff.

[0003] Therefore, we have made improvements to this and proposed a silent cover for diesel generator sets. Summary of the invention

[0004] The object of the present invention is to provide a silent cover for a diesel generator set to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above-mentioned purpose of the invention, the present invention provides a silent cover of a diesel generator set, including a base one and a base two, a support base is installed in the middle of the base one and the base two, an engine bracket is movably installed above the support base, the upper ends of the base one and the base two are fixedly connected with a cover assembly, a plurality of inspection doors are installed in the middle of the front and rear sides of the cover assembly, breathable side panels are installed on the left and right sides of the cover assembly, and a partition and a top plate are fixedly installed on the upper end of the cover assembly.

[0006] As a further solution of the present invention, the support seat includes a first climbing platform and a first climbing platform, the first climbing platform and the second climbing platform are both U-shaped, and both ends of the first climbing platform and the two ends of the second climbing platform are provided with slopes, and a hydraulic push rod is connected in the middle of the first climbing platform and the second climbing platform.

[0007] As a further solution of the present invention, the engine bracket includes a mounting frame, a roller is installed at the bottom of the mounting frame, and a connecting groove is opened in the middle of the roller.

[0008] As a further solution of the present invention, the cover shell assembly includes a plurality of trapezoidal first frames and a plurality of second frames, wherein the upper and lower ends of the first frames and the second frames are fixedly installed with connecting parts, and a movable door panel is arranged in the middle of the first frame and the second frame, wherein the upper and lower ends of the movable door panel are hinged to the connecting parts, and a limiting slot and an inspection window are provided in the middle of the movable door panel, and the inspection door is installed inside the inspection window.

[0009] As a further solution of the present invention, the inspection door includes a panel, a sound-absorbing panel is fixedly installed on the inner side of the panel, connecting shafts are fixedly installed on the upper and lower ends of the panel, a rotating ring is hinged on the connecting shaft, a telescopic frame is fixedly connected to the rotating ring, the other end of the telescopic frame is fixedly installed on the partition, a fixed block is also provided in the middle of the partition, and a slider is fixedly connected to the second node of the telescopic frame close to one end of the fixed block, and an electric push rod is fixedly connected between the fixed block and the slider.

[0010] As a further solution of the present invention, the partition and the base are provided with consistent strip-shaped slots, and the upper and lower ends of the inspection door are respectively installed inside the strip-shaped slots of the partition and the base.

[0011] As a further solution of the present invention, a groove is provided in the middle of the base one and the base two, and the engine bracket has the same size as the groove.

[0012] As a further solution of the present invention, the first frame and the second frame are alternately installed on the upper ends of the base one and the base two, wherein the long side of the first frame faces outward and the short side of the second frame faces outward.

[0013] The invention provides a diesel generator set silent cover, which has the following beneficial effects:

[0014] 1. By setting up a separate base 1 and base 2, and setting a plurality of cover shell assemblies in the middle position between the upper ends of the base 1 and base 2 and the top plate, the inspection door is folded in a W shape through the cover shell assembly, which is convenient for reducing the overall volume of the device and facilitating the transportation and disassembly of the device. A movable and extendable inspection door is installed inside the cover shell assembly. When the cover shell assembly is closed, the diesel generator set is sound-absorbing and sound-insulating through the second frame, and the inspection door at the corresponding position is opened when maintenance is needed, which is convenient and quick.

[0015] 2. The first climbing platform and the second climbing platform are respectively installed inside the base one and the base two. When the base one and the base two are separated to both sides, both sides of the engine bracket move on the first climbing platform and the second climbing platform at the same time and gradually fall to the ground along the slope, which is convenient for installing and disassembling various components of the diesel generator set. After installation, the base one and the base two are closed by the hydraulic push rod, and the engine bracket is gradually lifted and fixed on the top surface of the base one and the base two with the help of the slope of the first climbing platform and the second climbing platform, so that the diesel generator set and the cover shell are assembled as a whole, which is convenient and quick. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 A schematic diagram of the structure of a diesel generator silent cover provided in this application Figure 1 ;

[0018] Figure 2 A schematic diagram of the structure of a diesel generator silent cover provided in this application Figure 2 ;

[0019] Figure 3 A schematic diagram of the structure of base 1 and base 2 of a silent cover of a diesel generator set provided in this application;

[0020] Figure 4 A schematic diagram of the support structure of a diesel generator silent cover provided in this application;

[0021] Figure 5 A schematic diagram of the structure of an engine bracket of a silent cover of a diesel generator set provided in this application;

[0022] Figure 6 A schematic diagram of the base 1, cover assembly, and partition installation structure of a silent cover of a diesel generator set provided in this application;

[0023] Figure 7 A schematic diagram of the structure of a silent cover of a diesel generator set provided in this application;

[0024] Figure 8 A schematic diagram of the structure of an inspection door for a silent cover of a diesel generator set provided in this application.

[0025] In the figure: 1. Base 1; 2. Base 2; 3. Support seat; 31. First climbing platform; 32. Second climbing platform; 33. Slope; 4. Hydraulic push rod; 5. Engine bracket; 51. Mounting frame; 52. Roller; 53. Connecting groove; 6. Cover shell assembly; 61. First frame; 62. Second frame; 63. Movable door panel; 64. Connecting piece; 65. Limiting slot; 66. Inspection window; 7. Inspection door; 71. Panel; 72. Sound absorbing panel; 73. Connecting shaft; 74. Rotating ring; 75. Telescopic frame; 76. Electric push rod; 77. Fixed block; 8. Breathable side panel; 9. Partition; 10. Top plate. DETAILED DESCRIPTION

[0026] The specific implementation of the present invention is further described in detail below in conjunction with the accompanying drawings and examples of the specification. The following examples are only used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0027] like Figure 1-Figure 8 As shown, this embodiment proposes a silent cover of a diesel generator set, including a base 1 and a base 2, a support base 3 is installed in the middle of the base 1 and the base 2, an engine bracket 5 is movably installed above the support base 3, a cover assembly 6 is fixedly connected to the upper ends of the base 1 and the base 2, a plurality of inspection doors 7 are installed in the middle of the front and rear sides of the cover assembly 6, breathable side panels 8 are installed on the left and right sides of the cover assembly 6, and a partition plate 9 and a top plate 10 are fixedly installed on the upper end of the cover assembly 6.

[0028] The support seat 3 includes a first climbing platform 31 and a second climbing platform 31. The first climbing platform 31 and the second climbing platform 32 are both U-shaped, and both ends of the first climbing platform 31 and the second climbing platform 32 are provided with slopes 33. A hydraulic push rod 4 is connected in the middle of the first climbing platform 31 and the second climbing platform 32. The first climbing platform 31 is fixed to one side of the base 22, and the second climbing platform 32 is fixed to one side of the base 1. The first climbing platform 31 and the second climbing platform 32 are respectively installed on the base 1 and the base 22. As the base 1 and the base 22 open and close to both sides, the engine bracket 5 slides along the first climbing platform 31 and the second climbing platform 32, and the engine bracket 5 is lifted or lowered, which is convenient for installing the engine group.

[0029] The engine bracket 5 includes a mounting frame 51, a roller 52 is installed at the bottom of the mounting frame 51, a connecting groove 53 is opened in the middle of the roller 52, and various components of the engine group are installed on the mounting frame 51 through the connecting groove 53 to ensure the stability of the engine group.

[0030] The cover assembly 6 includes a plurality of first frames 61 and a plurality of second frames 62 in a trapezoidal shape, and connecting members 64 are fixedly installed at the upper and lower ends of the first frames 61 and the second frames 62. A movable door panel 63 is provided in the middle of the first frame 61 and the second frame 62, and the upper and lower ends of the movable door panel 63 are hinged to the connecting member 64. A limiting slot 65 and an inspection window 66 are provided in the middle of the movable door panel 63, and an inspection door 7 is installed inside the inspection window 66. The plurality of movable door panels 63 connected in series are convenient for the storage and use of the cover assembly 6 as a whole when folded in a W shape, and when the movable door panel 63 is unfolded and installed on the base 1 and the base 2, the inspection door 7 is fixedly installed.

[0031] The inspection door 7 includes a panel 71, on the inner side of which a sound absorbing panel 72 is fixedly installed, and connecting shafts 73 are fixedly installed at the upper and lower ends of the panel 71, and a rotating ring 74 is hinged on the connecting shaft 73, and a telescopic frame 75 is fixedly connected to the rotating ring 74, and the other end of the telescopic frame 75 is fixedly installed on the partition 9. A fixed block 77 is also provided in the middle of the partition 9, and a slider is fixedly connected to the second node of the telescopic frame 75 close to one end of the fixed block 77, and an electric push rod 76 is fixedly connected between the fixed block 77 and the slider. The telescopic frame 75 is installed at the upper and lower ends of the panel 71, and the panel 71 is connected to the inspection window 66. The telescopic frame 75 is deformed by pushing and pulling the electric push rod 76, and the panel 71 is pushed out to inspect part of the engine unit.

[0032] The partition 9 and the base 1 are provided with consistent strip-shaped slots, and the upper and lower ends of the inspection door 7 are respectively installed inside the strip-shaped slots of the partition 9 and the base 1. The partition 9 and the base 1 are connected to the inspection door 7 one above and one below, so that the inspection door 7 can be opened and closed and retracted in the middle of the cover assembly 6, so as to facilitate the targeted inspection of some positions of the engine unit.

[0033] A groove is provided in the middle of the base 1 and the base 2, and the engine bracket 5 is consistent in size with the groove. The engine bracket 5 is installed inside the base 1 and the base 2. When the engine bracket 5 moves to the top of the support base 3, the top surface is flush with the base 1, which facilitates the operation and use of the diesel generator set installed on the engine bracket 5.

[0034] The first frame 61 and the second frame 62 are alternately installed on the upper ends of the base 1 and the base 2, wherein the long side of the first frame 61 faces outward and the short side of the second frame 62 faces outward. The first frame 61 and the second frame 62 limit the rotation direction of the movable door panel 63 so that the multiple movable door panels 63 in series can only be folded in a W shape, which is convenient for the overall storage and use of the cover assembly 6.

[0035] Specifically, when the silent cover of the diesel generator set is in use: the cover assembly 6 is fixed to the upper ends of the split base 1 and the base 2, and an inspection door 7 is installed in the middle of the cover assembly 6, so that the upper and lower ends of the inspection door 7 are respectively connected to the base 1 and the partition 9 to form a complete silent cover. At this time, the base 1 and the base 2 are opened, the engine bracket 5 is lowered to the ground, and the diesel generator set is assembled on the engine bracket 5. The diesel generator set is noise-reduced and sound-insulated by the cover assembly 6 and the inspection door 7 to facilitate the operation of the diesel generator set. At the same time, the top plate 10 at the upper end of the cover assembly 6 provides rainproof and waterproof conditions for the cover assembly 6 and the inspection door 7, and the breathable side panels 8 are installed on both sides of the cover assembly 6. Subsequently, the inspection door 7 movably installed and extended inside the cover assembly 6 absorbs and insulates the diesel generator set through the second frame 62 when it is closed, and the inspection door 7 at the corresponding position is opened when maintenance is needed, which is convenient and quick. The contents not described in detail in this description belong to the prior art known to professional and technical personnel in this field.

[0036] The above embodiments are only used to illustrate the present invention, but not to limit the present invention. Although the present invention is described in detail with reference to the embodiments, it should be understood by those skilled in the art that various combinations, modifications or equivalent substitutions of the technical solutions of the present invention do not depart from the spirit and scope of the technical solutions of the present invention, and should be included in the scope of the claims of the present invention.

Claims

1. A diesel generator set silent cover, comprising a base 1 (1) and a base 2 (2), characterized in that: A support base (3) is installed between the base one (1) and the base two (2), an engine bracket (5) is movably installed above the support base (3), a cover assembly (6) is fixedly connected to the upper ends of the base one (1) and the base two (2), a plurality of inspection doors (7) are installed in the middle of the front and rear sides of the cover assembly (6), air-permeable side panels (8) are installed on the left and right sides of the cover assembly (6), and a partition plate (9) and a top plate (10) are fixedly installed on the upper end of the cover assembly (6).

2. A diesel generator set silent cover according to claim 1, characterized in that: The support seat (3) comprises a first climbing platform (31) and a second climbing platform (32), the first climbing platform (31) and the second climbing platform (32) are both U-shaped, and both ends of the first climbing platform (31) and the second climbing platform (32) are provided with slope surfaces (33), and a hydraulic push rod (4) is connected between the first climbing platform (31) and the second climbing platform (32).

3. A diesel generator set silent cover according to claim 1, characterized in that: The engine bracket (5) comprises a mounting frame (51), a roller (52) is mounted on the bottom of the mounting frame (51), and a connecting groove (53) is provided in the middle of the roller (52).

4. A diesel generator set silent cover according to claim 1, characterized in that: The cover assembly (6) comprises a plurality of first frames (61) and a plurality of second frames (62) in a trapezoidal shape, wherein the first frames (61) and the second frames (62) are fixedly mounted with connecting pieces (64) at both upper and lower ends, and a movable door panel (63) is arranged in the middle of the first frames (61) and the second frames (62), wherein the upper and lower ends of the movable door panel (63) are hinged to the connecting piece (64), and a limit slot (65) and an inspection window (66) are arranged in the middle of the movable door panel (63), and the inspection door (7) is installed inside the inspection window (66).

5. The diesel generator set silent cover according to claim 1, characterized in that: The inspection door (7) comprises a panel (71), a sound absorbing panel (72) is fixedly mounted on the inner side surface of the panel (71), connecting shafts (73) are fixedly mounted on both upper and lower ends of the panel (71), a rotating ring (74) is hingedly mounted on the connecting shaft (73), a telescopic frame (75) is fixedly connected to the rotating ring (74), the other end of the telescopic frame (75) is fixedly mounted on the partition (9), a fixed block (77) is further arranged in the middle of the partition (9), a sliding block is fixedly connected to a second node of the telescopic frame (75) close to one end of the fixed block (77), and an electric push rod (76) is fixedly connected between the fixed block (77) and the sliding block.

6. A diesel generator set silent cover according to claim 1, characterized in that: The partition plate (9) and the base one (1) are provided with identical strip-shaped slots, and the upper and lower ends of the inspection door (7) are respectively mounted inside the strip-shaped slots of the partition plate (9) and the base one (1).

7. A diesel generator set silent cover according to claim 1, characterized in that: A groove is provided in the middle of the base one (1) and the base two (2), and the engine bracket (5) has the same size as the groove.

8. The diesel generator set silent cover according to claim 4, characterized in that: The first frame (61) and the second frame (62) are alternately mounted on the upper ends of the first base (1) and the second base (2), wherein the long sides of the first frames (61) face outwards and the short sides of the second frames (62) face outwards.

Citation Information

Patent Citations

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