Vertical totally-closed screw compressor
By designing a vertical fully enclosed screw compressor, using a servo motor to drive the compressor body to operate, and gas processing is performed through the liquid storage tank and conduit, the problem of low working efficiency of the existing heat recovery unit is solved, and efficient heat recovery and energy-saving effects are achieved.
Patent Information
- Application Number
- CN202510133075.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-06
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2045-02-06
AI Technical Summary
The existing heat recovery units can only recover heat when the air conditioner is refrigerated, and the working efficiency is not high, the cooling effect is poor, and good energy-saving effects cannot be achieved.
A vertical fully enclosed screw compressor is designed, including components such as base plate, adjustment box, liquid storage tank and conduit. The compressor body is driven by a servo motor. The gas is transmitted to the liquid storage tank through the conduit for processing, and finally heated heat treatment is performed through the protective plate to increase the heat usage rate.
It realizes efficient heat recovery outside of air conditioning cooling, improves heat utilization rate, and improves the overall efficiency and energy-saving effect of the system.
Smart Images

Figure CN119901026A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of compressors, in particular to a vertical fully enclosed screw compressor. Background Art
[0002] The screw compressor is a rotary compressor that compresses and delivers gas by rotating a screw-shaped rotor in a cylinder. The screw compressor is the core component of the entire system and is a type of positive displacement compressor. The compression of gas is achieved by the volume change of the teeth of the yin and yang rotors that are parallel and meshed with each other in the casing. The rotor rotates in the casing that precisely matches it, causing the gas between the rotor teeth to continuously produce periodic volume changes, pushing from the suction side to the discharge side, completing the three working processes of suction, compression, and exhaust. At present, the semi-enclosed screw compressors in the prior art have the following problems: the oil flow cannot be adjusted, causing excessive oil injection to cause the compressor power to increase and the volumetric efficiency to be low, and too little oil injection will cause the compressor to be insufficiently lubricated, easily stuck with the shaft, and cause the compressor to burn out.
[0003] After searching, the published announcement number CN111255684B involves a semi-enclosed screw compressor, including a shell, a motor, a yin and yang rotor, an oil flow regulating device, a self-sensing content volume ratio automatic regulating device, a vertical oil separator, an intelligent sliding valve structure and a protection control system. It has the function of automatic oil flow regulation, which can prevent excessive oil from entering the compression chamber and reduce power consumption; the self-sensing content volume ratio is automatically adjusted to eliminate over-compression and under-compression and improve compression efficiency; an efficient vertical oil seal is realized to provide an exhaust gas with a very low oil content for the refrigeration system, thereby improving the overall efficiency of the system.
[0004] However, some heat recovery units can only recover about 20% of the heat of the air-conditioning load, and the hot water output is too small. Although full heat recovery can provide sufficient hot water, heat recovery can only be performed when the air-conditioning is cooling, resulting in heat loss and waste of resources. Summary of the invention
[0005] Based on the above problems existing in the prior art, the problem to be solved by this application is that the existing heat recovery unit can only perform heat recovery when the air conditioner is cooling. This operation mode has low working efficiency and poor cooling effect, and cannot achieve good energy-saving effect.
[0006] The technical solution adopted by the present application to solve the technical problem is: a vertical fully enclosed screw compressor, comprising a bottom plate, a regulating box is fixedly arranged on the bottom plate, a protective shell is fixedly arranged on the bottom plate, the protective shell is arranged on the periphery of the regulating box, a plurality of mutually parallel long plates are fixedly arranged on the bottom plate, a liquid storage tank is fixedly arranged on the long plate, a plurality of mutually parallel support plates are fixedly arranged on the bottom plate, a transverse plate is fixedly arranged between the plurality of support plates, and a plurality of uniformly arranged protective plates are fixedly arranged on the transverse plate; A support platform is fixedly arranged on the bottom plate, two mutually parallel brackets are fixedly arranged on the support platform, a compressor body is fixedly arranged between the two brackets, and a servo motor is fixedly arranged on one of the brackets, an output end of the servo motor is fixedly connected to an input end of the compressor body, a vertical plate is fixedly arranged on the bottom plate, a liquid storage tank is fixedly arranged on the side wall of the vertical plate, a conduit is fixedly arranged on the compressor body, and the other end of the conduit is fixedly connected to the liquid storage tank, and the output end of the conduit extends to the bottom end of the liquid storage tank.
[0007] Preferably, four mutually parallel support columns are fixedly arranged on the bottom plate, and each of the support columns is evenly distributed at the corners of the bottom plate, and an anti-skid plate is fixedly arranged on the bottom end of each of the support columns.
[0008] Preferably, a water outlet is fixedly provided on the outer circumferential surface of the liquid storage tank, and the water outlet and the bottom plate are arranged parallel to each other, and a circle of fixing rings for facilitating positioning is fixedly provided on the outer circumferential surface of the water outlet.
[0009] Preferably, the cross-section of the protective plate is V-shaped, and a heat dissipation fan is fixedly provided on the upper surface of each protective plate, and the diameter of the heat dissipation fan is equal to the opening length of the protective plate.
[0010] Preferably, a partition is fixedly provided in the liquid storage tank, and the partition divides the liquid storage tank into a first chamber and a second chamber in the vertical direction, and the length of the partition is smaller than the depth of the liquid storage tank, a gap for connecting the first chamber and the second chamber is formed between the bottom of the partition and the liquid storage tank, a circular hole matching the conduit is provided at the upper end surface of the liquid storage tank, and a processing unit for stirring the solution inside the first chamber is provided in the first chamber.
[0011] Preferably, the processing unit comprises a sliding hole opened on the liquid storage tank, a telescopic plate is slidably provided on the sliding hole, and a stirring frame is fixedly provided on the bottom end of the telescopic plate.
[0012] Preferably, a plurality of stirring shafts are rotatably arranged on the stirring frame, a plurality of stirring rods parallel to each other are fixedly arranged on the outer circumference of the stirring shaft, and an adjusting unit for controlling the upward and downward movement of the telescopic plate is provided on the servo motor.
[0013] Preferably, the adjusting unit includes a second bracket fixedly arranged on the liquid storage tank, a turntable is rotatably arranged on the second bracket, a shaft is fixedly arranged on the output end of the compressor body, pulleys are fixedly arranged on the outer circumference of the shaft and the turntable, and the two pulleys are connected by belt transmission, a cylinder is fixedly arranged on the outer circumference of the turntable, a guide plate is fixedly arranged on the telescopic plate, a guide groove is opened on the guide plate, and the guide groove is slidably connected to the cylinder.
[0014] Preferably, the cylinder is eccentrically arranged on the turntable.
[0015] Preferably, a controller is fixedly mounted on the regulating box, and the controller is electrically connected to the device.
[0016] The beneficial effects of the present application are as follows: a vertical fully enclosed screw compressor provided by the present application, through the support columns arranged on the bottom plate and the anti-skid plate arranged on the support columns, enables the staff to first move the device to a suitable position when using the device, and control the overall operation mode of the device through the controller arranged on the adjustment box. When the staff starts the servo motor, the compressor body arranged on the bracket 1 is operated, and the gas duct generated by the compressor body is transported to the liquid storage tank through the duct, and the gas is processed. The processed gas can be transported to the protective plate of the device through the duct for processing, and the cold water stored in the liquid storage tank is heated by thermal energy, thereby improving the utilization rate of heat. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the internal structure of the present invention; Figure 3 It is a side view structural schematic diagram of the present invention; Figure 4 For the present invention Figure 3 The enlarged structural diagram at A in the middle; Figure 5 It is a schematic diagram of the local structure of the present invention; Figure 6 It is a schematic diagram of the stirring frame structure of the present invention; Figure 7 It is a schematic diagram of the internal structure of the liquid storage tank of the present invention; Figure 8It is a schematic diagram of the internal structure of the second chamber of the present invention.
[0018] In the figure: 1, bottom plate; 11, support column; 12, anti-skid plate; 13, support plate; 14, horizontal plate; 15, vertical plate; 16, support platform; 161, bracket 1; 162, compressor body; 1621, shaft; 1622, pulley; 163, servo motor; 2, adjustment box; 21, liquid storage tank; 211, bracket 2; 212, sliding hole; 22, guide tube; 221, round hole; 23, telescopic plate; 231, stirring frame; 232, stirring shaft; 233, stirring rod; 24, guide plate; 241, guide groove; 25, turntable; 251, cylinder; 26, partition; 27, connecting column; 271, connecting rod; 28, float; 29, positive electrode; 291, negative electrode; 3, protective shell; 4, long board; 5, liquid storage tank; 51, water outlet; 6, protective plate; 61, cooling fan; 7, controller. DETAILED DESCRIPTION
[0019] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0020] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0021] Reference Figure 1-Figure 3 A vertical fully enclosed screw compressor comprises a bottom plate 1, a regulating box 2 is fixedly arranged on the bottom plate 1, a protective shell 3 is fixedly arranged on the bottom plate 1, the protective shell 3 is arranged on the periphery of the regulating box 2, a plurality of mutually parallel long plates 4 are fixedly arranged on the bottom plate 1, a liquid storage tank 5 is fixedly arranged on the long plate 4, a plurality of mutually parallel supporting plates 13 are fixedly arranged on the bottom plate 1, a transverse plate 14 is fixedly arranged between the plurality of supporting plates 13, and a plurality of uniformly arranged protective plates 6 are fixedly arranged on the transverse plate 14; A support platform 16 is fixedly provided on the bottom plate 1, and two mutually parallel brackets 161 are fixedly provided on the support platform 16, a compressor body 162 is fixedly provided between the two brackets 161, and a servo motor 163 is fixedly provided on one of the brackets 161, and the output end of the servo motor 163 is fixedly connected to the input end of the compressor body 162, a vertical plate 15 is fixedly provided on the bottom plate 1, a liquid storage tank 21 is fixedly provided on the side wall of the vertical plate 15, a conduit 22 is fixedly provided on the compressor body 162, and the other end of the conduit 22 is fixedly connected to the liquid storage tank 21, and the output end of the conduit 22 extends to the bottom end of the liquid storage tank 21.
[0022] Reference Figure 1 , Figure 4 and Figure 5 Four mutually parallel support columns 11 are fixedly arranged on the base plate 1, and each support column 11 is evenly distributed at the corners of the base plate 1. An anti-skid plate 12 is fixedly arranged on the bottom end of each support column 11. By arranging the support columns 11 on the base plate 1, the support function of the entire device is realized. At the same time, each support column 11 is arranged at the corner of the base plate 1 so that each support column 11 can be evenly stressed during the support process, thereby avoiding damage to the support column 11 due to uneven stress during the support process. At the same time, the anti-skid plate 12 arranged on the bottom end of the support column 11 can increase the friction between the device and the ground, thereby avoiding the device from slipping during use.
[0023] Reference Figure 1 , Figure 4 and Figure 5 A water outlet 51 is fixedly provided on the outer circumferential surface of the liquid storage tank 5, and the water outlet 51 and the bottom plate 1 are arranged parallel to each other. A layer of fixing ring for easy positioning is fixedly provided on the outer circumferential surface of the water outlet 51. Through the water outlet 51 arranged on the liquid storage tank 5, it is convenient for the staff to subsequently process and utilize the solution in the liquid storage tank 5.
[0024] Reference Figure 1-Figure 3 The cross section of the protective plate 6 is V-shaped, and a heat dissipation fan 61 is fixedly arranged on the upper end surface of each protective plate 6, and the diameter of the heat dissipation fan 61 is equal to the opening length of the protective plate 6. The protective plate 6 arranged on the horizontal plate 14 can protect the duct 22 inside the device, and the heat dissipation fan 61 arranged on the protective plate 6 can cool the inside of the device.
[0025] Reference Figure 5-Figure 7A partition 26 is fixedly arranged in the liquid storage tank 21, and the partition 26 divides the liquid storage tank 21 into a first chamber and a second chamber in the vertical direction, and the length of the partition 26 is less than the depth of the liquid storage tank 21, and a gap for connecting the first chamber and the second chamber is formed between the bottom of the partition 26 and the liquid storage tank 21, and a circular hole 221 matching the conduit 22 is opened at the upper end surface of the liquid storage tank 21, and a processing unit for stirring the solution therein is provided in the first chamber, and the partition 26 arranged in the liquid storage tank 21 is used to divide the liquid storage tank 21 into two chambers, and the gap on the bottom end of the partition 26 is used to ensure that the solution heights in the two chambers are at the same horizontal position.
[0026] Reference Figure 6-Figure 8 The processing unit includes a sliding hole 212 opened on the liquid storage tank 21, a telescopic plate 23 is slidably provided on the sliding hole 212, and a stirring frame 231 is fixedly provided on the bottom end of the telescopic plate 23. By means of the sliding hole 212 provided on the liquid storage tank 21 and the telescopic plate 23 slidably provided on the sliding hole 212, the stirring frame 231 can be controlled to move when the telescopic plate 23 moves, and the solution in the liquid storage tank 21 is stirred.
[0027] Reference Figure 4-Figure 6 A plurality of mutually stirring shafts 232 are rotatably arranged on the stirring frame 231, a plurality of mutually parallel stirring rods 233 are fixedly arranged on the outer peripheral surface of the stirring shaft 232, and an adjusting unit for controlling the upward and downward movement of the telescopic plate 23 is provided on the servo motor 163. The solution in the liquid storage tank 21 is stirred by the stirring shaft 232 arranged on the stirring frame 231.
[0028] Reference Figure 2-Figure 4 The regulating unit includes a bracket 211 fixedly arranged on the liquid storage tank 21, a turntable 25 is rotatably arranged on the bracket 211, a shaft 1621 is fixedly arranged on the output end of the compressor body 162, a pulley 1622 is fixedly arranged on the outer circumference of the shaft 1621 and the turntable 25, and the two pulleys 1622 are connected by belt transmission, a cylinder 251 is fixedly arranged on the outer circumference of the turntable 25, a guide plate 24 is fixedly arranged on the telescopic plate 23, a guide groove 241 is opened on the guide plate 24, and the guide groove 241 is slidably connected with the cylinder 251. When the staff starts the device, the shaft 1621 fixedly arranged on the output end of the compressor body 162 rotates, and the rotating shaft 1621 can drive the pulley 1622 on its outer circumference to rotate, and drive the turntable 25 on the bracket 211 to rotate through the belt.
[0029] Reference Figure 3-Figure 5The cylinder 251 is eccentrically arranged on the turntable 25, a connecting column 27 is rotatably arranged on the liquid storage tank 21, a connecting rod 271 is rotatably arranged on the connecting column 27, a float 28 is fixedly arranged on one end of the connecting rod 271, a positive electrode 29 is fixedly arranged on the other end of the connecting rod 271, and a negative electrode 291 matching the positive electrode 29 is fixedly arranged on the side wall of the liquid storage tank 21. As the solution content in the liquid storage tank 21 changes, the height of the float 28 changes, thereby changing the position of the positive electrode 29 on the other end of the connecting rod 271. When the positive electrode 29 contacts the negative electrode 291, the device sends out an alarm.
[0030] Reference Figure 1-Figure 3 A controller 7 is fixedly provided on the regulating box 2, and the controller 7 is electrically connected to the device. The controller 7 provided on the regulating box 2 facilitates the staff to control the device.
[0031] The specific solution is as follows: when using the device, the staff first moves the device to a suitable position, and realizes the support function of the entire device by setting the support column 11 on the bottom plate 1. At the same time, each support column 11 is set at the corner of the bottom plate 1 so that each support column 11 can be evenly stressed during the support process, avoiding damage to the support column 11 due to uneven stress during the support process. At the same time, the anti-skid plate 12 set on the bottom end of the support column 11 can increase the friction between the device and the ground, avoiding the device from slipping when in use. The anti-skid plate 12 set on the horizontal plate 14 The protective plate 6 is used to protect the conduit 22 inside the device, and the cooling fan 61 arranged on the protective plate 6 can cool the inside of the device. The partition 26 arranged in the liquid storage tank 21 can separate the liquid storage tank 21 into two chambers, and the notch on the bottom end of the partition 26 ensures that the heights of the solutions in the two chambers are at the same level. The sliding hole 212 arranged on the liquid storage tank 21 and the telescopic plate 23 slidably arranged on the sliding hole 212 can control the movement of the stirring frame 231 when the telescopic plate 23 moves, and stir the solution in the liquid storage tank 21.
[0032] A person skilled in the art should understand that the discussion of any of the above embodiments is only exemplary, and within the spirit of the present invention, the technical features in the above embodiments or in different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.
[0033] The present invention is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A vertical fully enclosed screw compressor, comprising a bottom plate (1), characterized in that The invention also comprises: a regulating box (2) is fixedly arranged on the bottom plate (1); a protective shell (3) is fixedly arranged on the bottom plate (1); the protective shell (3) is arranged on the periphery of the regulating box (2); a plurality of mutually parallel long plates (4) are fixedly arranged on the bottom plate (1); a liquid storage tank (5) is fixedly arranged on the long plate (4); a plurality of mutually parallel supporting plates (13) are fixedly arranged on the bottom plate (1); a transverse plate (14) is fixedly arranged between the plurality of supporting plates (13); and a plurality of uniformly arranged protective plates (6) are fixedly arranged on the transverse plate (14); A support platform (16) is fixedly arranged on the bottom plate (1), two mutually parallel brackets (161) are fixedly arranged on the support platform (16), a compressor body (162) is fixedly arranged between the two brackets (161), and a servo motor (163) is fixedly arranged on one of the brackets (161), an output end of the servo motor (163) is fixedly connected to an input end of the compressor body (162), a vertical plate (15) is fixedly arranged on the bottom plate (1), a liquid storage tank (21) is fixedly arranged on the side wall of the vertical plate (15), a conduit (22) is fixedly arranged on the compressor body (162), the other end of the conduit (22) is fixedly connected to the liquid storage tank (21), and the output end of the conduit (22) extends to the bottom end of the liquid storage tank (21).
2. A vertical fully enclosed screw compressor according to claim 1, characterized in that: Four mutually parallel support columns (11) are fixedly arranged on the bottom plate (1), and each of the support columns (11) is evenly distributed at the corners of the bottom plate (1), and an anti-slip plate (12) is fixedly arranged on the bottom end of each of the support columns (11).
3. A vertical fully enclosed screw compressor according to claim 1, characterized in that: A water outlet (51) is fixedly provided on the outer circumferential surface of the liquid storage tank (5), and the water outlet (51) and the bottom plate (1) are arranged parallel to each other. A fixing ring for facilitating positioning is fixedly provided on the outer circumferential surface of the water outlet (51).
4. A vertical fully enclosed screw compressor according to claim 1, characterized in that: The cross section of the protective plate (6) is arranged in a V shape, and a heat dissipation fan (61) is fixedly arranged on the upper end surface of each protective plate (6), and the diameter of the heat dissipation fan (61) is equal to the opening length of the protective plate (6).
5. A vertical fully enclosed screw compressor according to claim 1, characterized in that: A partition (26) is fixedly arranged in the liquid storage tank (21), and the partition (26) divides the liquid storage tank (21) into a first chamber and a second chamber in the vertical direction, and the length of the partition (26) is less than the depth of the liquid storage tank (21), and a gap for connecting the first chamber and the second chamber is formed between the bottom of the partition (26) and the liquid storage tank (21), and a circular hole (221) matching the conduit (22) is opened at the upper end surface of the liquid storage tank (21), and a processing unit for stirring the solution inside the first chamber is provided.
6. A vertical fully enclosed screw compressor according to claim 5, characterized in that: The processing unit comprises a sliding hole (212) opened on the liquid storage tank (21), a telescopic plate (23) is slidably arranged on the sliding hole (212), and a stirring frame (231) is fixedly arranged on the bottom end of the telescopic plate (23).
7. A vertical fully enclosed screw compressor according to claim 6, characterized in that: A plurality of mutually parallel stirring shafts (232) are rotatably arranged on the stirring frame (231), a plurality of mutually parallel stirring rods (233) are fixedly arranged on the outer peripheral surface of the stirring shaft (232), and an adjustment unit for controlling the upward and downward movement of the telescopic plate (23) is provided on the servo motor (163).
8. A vertical fully enclosed screw compressor according to claim 7, characterized in that: The regulating unit comprises a second bracket (211) fixedly arranged on the liquid storage tank (21), a turntable (25) being rotatably arranged on the second bracket (211), a shaft (1621) being fixedly arranged on the output end of the compressor body (162), pulleys (1622) being fixedly arranged on the outer circumferences of the shaft (1621) and the turntable (25), and the two pulleys (1622) are connected via a belt transmission, a cylinder (251) is fixedly arranged on the outer circumference of the turntable (25), a guide plate (24) is fixedly arranged on the telescopic plate (23), a guide groove (241) is provided on the guide plate (24), and the guide groove (241) is slidably connected to the cylinder (251).
9. A vertical fully enclosed screw compressor according to claim 8, characterized in that: The cylinder (251) is eccentrically arranged on the rotating disk (25); a connecting column (27) is rotatably arranged on the liquid storage tank (21); a connecting rod (271) is rotatably arranged on the connecting column (27); a floating ball (28) is fixedly arranged on one end of the connecting rod (271); a positive electrode (29) is fixedly arranged on the other end of the connecting rod (271); and a negative electrode (291) matching the positive electrode (29) is fixedly arranged on the side wall of the liquid storage tank (21).
10. A vertical fully enclosed screw compressor according to claim 1, characterized in that: A controller (7) is fixedly arranged on the regulating box (2), and the controller (7) is electrically connected to the device.
Citation Information
Patent Citations
A semi-hermetic screw compressor
CN111255684B
Energy-saving air source heat pump unit based on solar energy
CN112484344A
Dust removal device for building construction and method thereof
CN118045445A
Low-energy-consumption feed gas compressor
CN219809107U
Low-temperature energy-saving screw parallel unit
CN221076806U