A defect detector for car cover films

By designing a defect detector with a clamping table, pressure plate, flat roller and other structures, the problems of cumbersome operation and low detection accuracy of existing equipment are solved, and fast, stable and accurate car cover inspection is achieved.

CN119901749BActive Publication Date: 2025-09-16HAIAN HO CHI TECH CO LTD
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Patent Information

Application Number
CN202510152693.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-12
Publication Date
2025-09-16
Estimated Expiration
2045-02-12

AI Technical Summary

Technical Problem

Existing equipment for detecting defects in car covers has a complex structure and is cumbersome to operate. It is difficult to load materials quickly and is prone to damaging the car covers. The detection accuracy is low, and winding affects the detection results.

Method used

A defect detector consisting of a clamping table, a pressing plate, a flat roller, a slide rail, a drive motor, a light source module and a fan was designed. It ensures detection accuracy and efficiency by clamping, unfolding, flattening and flattening the garment with wind power.

Benefits of technology

It realizes fast and stable detection of car covers, avoids damage, improves detection accuracy and efficiency, and is suitable for car covers of different widths and thicknesses.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a defect detector for car cover films, comprising: a base plate, and a first unwinding rod slidably mounted above the base plate; a clamping platform, the clamping platform being fixedly mounted at the left end of the base plate, with a pressure plate telescopically mounted above the clamping platform; a rear side plate, the rear side plate being integrally fixedly mounted at the rear end of the base plate, the front side of the rear side plate being fixedly mounted with a first slide rail in parallel, the outer side of the first slide rail being slidably connected to a first fixed frame; a connecting rod, the connecting rod being rotatably mounted at the bottom of the first fixed frame, and the top and bottom ends of the connecting rod being fixedly mounted with an axle rod and a first unwinding rod respectively, the outer side of the axle rod being rollably connected to a pressure roller. The defect detector for car cover films is convenient for rapid loading and unloading of car cover films for inspection, is convenient for stable deployment, avoids damage to car cover films, can improve inspection accuracy, and ensure inspection efficiency.
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Description

Technical Field

[0001] The present invention relates to the technical field of invisible car cover production and processing, and more particularly to the technical field of invisible car cover detection, and specifically to a defect detector applied to car cover films. Background Art

[0002] Invisible car cover can improve the brightness of the car body. It can also prevent corrosion and scratches. It is equivalent to a transparent protective film that separates the car paint from the external environment and effectively protects the car paint from the damage of the external environment. At the same time, the invisible car cover has elastic self-repair function. Its raw material comes from TPU. This material has elastic memory repair function and can automatically repair scratches when encountering small scratches. During the production, processing and use of invisible car cover, it is generally necessary to test the invisible car cover to ensure that the invisible car cover is free of creases, bubbles, scratches and other defects to avoid affecting the quality of the car cover.

[0003] Current car cover inspection equipment, such as the patent with application number 202211147432.6, discloses an ultra-transparent car cover light transmission inspection device, including an inspection box, a placement rack, an inspection component and a sealing component. The placement rack is fixedly connected to the inspection box, and the sealing component includes a sealing cover, a fixing seat, a sliding block and a limit seat. The sealing cover is rotatably connected to the inspection box, the fixing seat is fixedly connected to the sealing cover, the sliding block is slidably connected to the fixing seat, and the limit seat is fixedly connected to the inspection box. The limit seat has a limit slot. The car cover is placed in the placement rack, the sealing cover is pulled to rotate the sealing cover relative to the inspection box, and the sealing cover is closed on the inspection box, the position of the sliding block is moved so that the sliding block is inserted into the limit slot, so that the fixing seat and the limit seat are locked, and then the position of the sealing cover is locked, and the inspection component is further enabled to inspect the car cover in a sealed environment to prevent external light from affecting the inspection results;

[0004] For another example, patent 202220355672.4 discloses a TPU film appearance detection device, comprising a base, wherein the top of the base is fixedly connected to a light source table, a first slide groove is provided on one side of the light source table, a second slide groove is provided on the inner wall of the side of the light source table away from the first slide groove, a first slide rod is slidably connected in the second slide groove, an end of the first slide rod away from the second slide groove passes through the first slide groove and is slidably connected, a thread is provided on the end of the first slide rod close to the first slide groove, and a first limiting ring is connected to the first slide rod through a thread. The utility model is provided with a rotatably adjustable positive positioning ring, which can keep the TPU film in the center position, and at the same time can adjust the range of illumination so that the TPU film can completely cover all light sources, preventing other light from being received by the light sensor, thereby improving the detection accuracy;

[0005] Considering the actual needs of invisible car cover during processing and use, the current defect detection equipment still has certain drawbacks, such as:

[0006] The structure is complex and the operation is cumbersome. It is not possible to quickly place and load the car cover, which is not conducive to quickly completing the car cover inspection work to improve the efficiency of car cover placement and use;

[0007] The car cover cannot be unfolded stably, which is not conducive to preventing the car cover from bending, causing damage to the car cover and affecting its use;

[0008] When inspecting the unfolded cover, the impact of the cover's natural curling caused by winding on defect detection cannot be reduced, which is not conducive to improving inspection accuracy;

[0009] Therefore, we propose a defect detector for car cover films to solve the above problems. Summary of the Invention

[0010] The purpose of the present invention is to provide a defect detector for car cover films to solve the problem raised in the above background technology that the current car cover defect detection process has slow detection efficiency, may cause damage to the car cover, and is not conducive to improving detection accuracy.

[0011] To achieve the above-mentioned object, the present invention provides the following technical solution: a defect detector for car cover film, comprising: a base plate, and a first unwinding rod slidably mounted above the base plate;

[0012] Also includes:

[0013] A clamping platform, the clamping platform is fixedly arranged at the left end of the bottom plate, and a pressing plate is telescopically installed above the clamping platform;

[0014] A rear side panel, the rear side panel being integrally fixedly mounted on the rear end of the bottom panel, the front side of the rear side panel being parallelly fixedly mounted with a first slide rail, and the outer side of the first slide rail being slidably connected to a first fixing frame;

[0015] A connecting rod, the connecting rod being rotatably mounted on the bottom of the first fixed frame, and the top and bottom ends of the connecting rod being fixedly mounted with a shaft rod and a first unwinding rod, respectively, and the outer side of the shaft rod being rollingly connected with a pressure roller;

[0016] A horizontal plate is fixedly connected to the top front side of the first fixing frame, and the bottom of the horizontal plate is symmetrically hinged with a left mounting frame and a right mounting frame, and the bottoms of the left mounting frame and the right mounting frame are respectively embedded with a light source module and a receiving module.

[0017] Preferably, a fixed plate is fixedly installed on the top left side of the base plate, and the pressure plate is connected to the inner side of the fixed plate in an up and down sliding manner. The cross-sectional shape of the pressure plate is an "I"-shaped structure. The pressure plate is elastically connected to the bottom surface of the fixed plate through a first spring, and rubber pads are pasted on the top surface of the clamping platform and the bottom surface of the pressure plate in correspondence with each other.

[0018] Preferably, a flat roller is provided on the right side of the pressure plate and is rollingly installed on the left side of the bottom plate, and the top surface of the flat roller is not lower than the top surface of the bottom plate.

[0019] Preferably, a first slider is slidably mounted on the inner side of the first slide rail, the first slider is fixedly connected to the first fixing frame, a driving motor is fixedly mounted on the bottom of the first fixing frame, and the output end of the driving motor is fixed integrally with the connecting rod.

[0020] Preferably, a support rod is rotatably mounted at the end of the shaft rod, a fixing sleeve is protruding from the bottom end of the support rod, a limiting rod is telescopically mounted inside the fixing sleeve, and the top end of the limiting rod is correspondingly engaged with the top end of the first unwinding rod.

[0021] Preferably, a limiting ring is slidably installed on the outer side of the shaft, and a splint is symmetrically arranged inside the limiting ring, and the top of the splint is telescopically connected to the limiting ring through a second spring, and a clamping pad is pasted on the inner side of the splint. A pressure block is symmetrically arranged inside the limiting ring, and the limiting plate is fixed integrally inside the limiting ring, and the pressure block is telescopically connected to the limiting plate through a third spring.

[0022] Preferably, a mounting plate is integrally fixedly mounted on the bottom end of the first fixing frame, and the mounting plate is slidably connected to a slide groove horizontally opened at the rear end of the bottom plate in a left-right manner. A sliding rod is transversely fixed to the bottom of the mounting plate, and a second sliding block is slidably connected to the outer side of the sliding rod. A fourth spring sleeved on the outer side of the sliding rod is connected between the second sliding block and the right side of the mounting plate.

[0023] A mounting rod is fixedly installed on the front end face of the second slider, and the mounting rod is longitudinally inserted into the internal hollow structure of the base plate. A light intensity sensing module is fixedly installed on the top surface of the mounting rod. Balls are rolled and installed at equal intervals on the bottom of the mounting rod, and the top surface of the base plate is a transparent structure.

[0024] Preferably, a slide groove is provided on the top of the mounting plate, the inner bottom of the slide groove is slidably connected to a third slider, the bottom of the third slider is slidably connected to the outside of the slide rod, and the top of the third slider is fixed with an extension rod which is also slidably connected to the inside of the slide groove, and the top of the extension rod is connected with a nut.

[0025] Preferably, a front side plate is provided above the front side of the bottom plate, outer guard plates are fixedly installed on the top ends of the rear side plate and the front side plate, a second slide rail is transversely provided on the inner side of the front side plate, a second fixing bracket is slidably connected to the inner side of the second slide rail, a connecting plate is rotatably connected to the bottom end of the second fixing bracket, and the top end of the connecting plate is fixedly connected to the top end of the shaft;

[0026] The horizontal plate is fixedly connected between the second fixing frame and the first fixing frame, and a fan is fixedly installed on the right side of the top surface of the horizontal plate. The output end of the fan is connected to a connecting pipe, and the bottom end of the connecting pipe is connected to a shaping pipe located below the horizontal plate. The end of the shaping pipe is connected to an air duct, and an air outlet plate is fixed to the bottom end of the air duct. A honeycomb panel is provided inside the air duct, and the fans and air ducts are correspondingly provided in three groups on the upper and lower sides of the horizontal plate.

[0027] Preferably, the inner sides of the left mounting bracket and the right mounting bracket are hinged with adjustment blocks at the same time, the internal threads of the adjustment blocks are connected to the adjustment rods, the top ends of the adjustment rods are rotatably mounted on the inner side of the horizontal plate, and the left mounting bracket and the right mounting bracket are arranged at equal intervals below the horizontal plate.

[0028] Compared with the prior art, the present invention has at least the following beneficial effects: the defect detector applied to car cover films facilitates rapid loading and unloading of car cover films for inspection and use, facilitates stable deployment, avoids damage to the car cover, can improve inspection accuracy, and ensures inspection efficiency;

[0029] 1. This solution is equipped with a clamping platform, a pressure plate, and a rubber pad. The pressure plate slides up and down on the inner side of the fixed plate to clamp the ends of the car cover. At the same time, rubber pads are installed on the opposing surfaces of the pressure plate and the clamping platform to prevent damage to the car cover and facilitate the unfolding and testing of the car cover.

[0030] Furthermore, the clamping platform, pressure plate and other structures can be directly replaced by a second unwinding rod, which is convenient for the unwinding and rewinding inspection of the garment;

[0031] 2. This solution is equipped with a flat roller, which can easily lift the part of the car cover that enters the top surface of the base plate, avoiding friction between the car cover and the base plate at the corners, thereby preventing the car cover from being damaged;

[0032] 3. This solution is provided with a first slide rail, a first fixed frame, and a first unwinding rod. The first slide rail can be used to slide the first fixed frame left and right using the first slider, thereby sliding the first unwinding rod provided on the outside of the first fixed frame. The first unwinding rod can directly insert and place the garment roll, making it convenient to unwind and detect the garment.

[0033] Furthermore, a driving motor, a shaft and a pressure roller are provided. The driving motor can rotate the entire structure of the connecting rod, the shaft and the first unwinding rod, so that the pressure roller arranged on the outer side of the shaft can be used to press the car cover downward to ensure that the car cover fits the surface of the base plate, thereby reducing warping and improving detection accuracy.

[0034] 4. This solution is provided with a support rod, a fixing sleeve, and a limiting rod. Through the rotational connection between the support rod and the shaft rod, the support rod can be rotated to the side of the first unwinding rod to facilitate garment loading. The bottom end of the support rod is rotated to align with the end of the first unwinding rod. By extending and retracting the limiting rod, the limiting rod is engaged with the bottom end of the support rod. The shaft rod, support rod, and first unwinding rod can be combined to enhance structural strength, maintain the parallelism between the pressure roller and the first unwinding rod, and prevent the garment from tilting and causing curling or even bending.

[0035] 5. This solution is provided with a limit ring, a clamping plate, and a pressure block. The pressure block can be pressed against the clamping plate, causing it to slide inward, causing it to lose its grip on the first unwinding rod, allowing the limit ring to slide. Simultaneously, the elastic action of the third and second springs allows the clamping plate to re-clamp the first unwinding rod via the clamping pad, thereby facilitating position detection for car covers of different widths.

[0036] 6. This solution is equipped with a mounting plate, a second slider, a mounting rod, and a light intensity sensing module. The mounting plate is fixed integrally to the first fixing frame, allowing the mounting rod and the light intensity sensing module to move with the first unwinding rod, facilitating the detection of car covers.

[0037] Furthermore, a sliding rod, a third slider and an extension rod are provided. The sliding structure of the second slider on the outer side of the sliding rod facilitates the second slider to slide to the right when the first unwinding rod moves to the leftmost side, thereby ensuring the movement of the first unwinding rod. At the same time, the third slider is fixed to limit the position of the second slider under the elastic action of the fourth spring, so that the light intensity sensing module can receive the refracted light for car clothing detection.

[0038] 7. This solution is equipped with a horizontal plate, a left mounting frame, a right mounting frame, and an adjustment block. The horizontal plate is integrally fixed to the first fixing frame, allowing the left and right mounting frames to move with the first unwinding rod. The adjustment block can be raised or lowered by rotating the adjustment rod to adjust the inclination angle of the left and right mounting frames. This facilitates the use of the light source module and the receiving module for light reflection detection of car covers of different thicknesses.

[0039] 8. This solution is equipped with a fan, a shaping tube and an air duct. The fan is used to blow air, so that the air can be blown to the car cover attached to the surface of the bottom plate through the air duct, which is conducive to ensuring that the car cover is laid flat and avoiding warping, thereby further improving the detection accuracy. At the same time, a honeycomb-shaped honeycomb panel is provided inside the air duct, which is conducive to ensuring that the air is blown out evenly and avoiding vibration of the car cover. BRIEF DESCRIPTION OF THE DRAWINGS

[0040] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0041] Figure 1 This is a schematic diagram of the overall front structure of the present invention;

[0042] Figure 2 This is a schematic diagram of the overall front cross-sectional structure of the present invention;

[0043] Figure 3 Schematic diagram of the overall internal structure of the present invention;

[0044] Figure 4 For the present invention Figure 2 A in the middle is an enlarged structural diagram;

[0045] Figure 5 For the present invention Figure 3 The enlarged structural diagram at B in the middle;

[0046] Figure 6 It is a schematic diagram of the overall cross-sectional structure of the support rod of the present invention;

[0047] Figure 7 This is a schematic diagram of the overall structure of the mounting plate of the present invention;

[0048] Figure 8 This is a schematic diagram of the overall installation structure of the mounting rod of the present invention;

[0049] Figure 9 Schematic diagram of the overall internal structure of the limit ring of the present invention;

[0050] Figure 10 Schematic diagram of the motion structure of the shaft of the present invention;

[0051] Figure 11 This is a schematic diagram of the left side back structure of the present invention;

[0052] Figure 12 This is a schematic diagram of the structure of the present invention when viewed from above;

[0053] Figure 13 For the present invention Figure 2 The enlarged structural diagram at C in the middle;

[0054] Figure 14 This is a schematic diagram of the assembly structure of the second unwinding rod of the present invention.

[0055] In the figure: 1, bottom plate; 2, clamping table; 3, fixed plate; 4, pressure plate; 5, rubber pad; 6, first spring; 7, flat roller; 8, rear side plate; 9, front side plate; 10, outer guard plate; 11, first slide rail; 12, first slider; 13, first fixed frame; 14, driving motor; 15, connecting rod; 16, shaft; 17, pressure roller; 18, first unwinding rod; 19, support rod; 20, fixing sleeve; 21, limiting rod; 22, limiting ring; 23, clamping plate; 24, second spring; 25, clamping pad; 26, pressure block; 27, third spring; 28, limiting plate; 29, Mounting plate; 30. Slide rod; 31. Second slider; 32. Fourth spring; 33. Mounting rod; 34. Light intensity sensing module; 35. Ball bearing; 36. Third slider; 37. Extension rod; 38. Slide groove; 39. Cross plate; 40. Second slide rail; 41. Second fixing bracket; 42. Connecting plate; 43. Left mounting bracket; 44. Right mounting bracket; 45. Adjusting block; 46. Adjusting rod; 47. Light source module; 48. Receiving module; 49. Fan; 50. Connecting pipe; 51. Shaping pipe; 52. Air duct; 53. Honeycomb panel; 54. Air outlet plate; 55. Second unwinding rod. DETAILED DESCRIPTION

[0056] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention, so that the implementation process of how this application applies technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments.

[0057] See also Figure 1-14 , the present invention provides the following technical solutions:

[0058] A defect detector for car cover film, comprising: a bottom plate 1, a clamping platform 2, a fixing plate 3, a pressure plate 4, a rubber pad 5, a first spring 6, a flat roller 7, a rear side plate 8, a front side plate 9, an outer guard plate 10, a first slide rail 11, a first slider 12, a first fixing frame 13, a drive motor 14, a connecting rod 15, a shaft 16, a pressure roller 17, a first unwinding rod 18, a support rod 19, a fixing sleeve 20, a limiting rod 21, a limiting ring 22, a clamping plate 23, a second spring 24, a clamping pad 25, a pressure block 26, and a third spring 27, limit plate 28, mounting plate 29, slide bar 30, second slide block 31, fourth spring 32, mounting rod 33, light intensity sensing module 34, ball bearing 35, third slide block 36, extension rod 37, slide groove 38, cross plate 39, second slide rail 40, second fixing bracket 41, connecting plate 42, left mounting bracket 43, right mounting bracket 44, adjusting block 45, adjusting rod 46, light source module 47, receiving module 48, fan 49, connecting pipe 50, shaping pipe 51, air duct 52, honeycomb panel 53, air outlet plate 54;

[0059] Among them: the clamping platform 2 is fixedly set at the left end of the base plate 1, and a pressure plate 4 is telescopically installed above the clamping platform 2. A fixed plate 3 is fixedly installed on the top left side of the base plate 1. The pressure plate 4 is connected to the inner side of the fixed plate 3 by sliding up and down. The cross-sectional shape of the pressure plate 4 is an "I"-shaped structure. The pressure plate 4 is elastically telescopically connected to the bottom surface of the fixed plate 3 through a first spring 6. The top surface of the clamping platform 2 and the bottom surface of the pressure plate 4 are correspondingly pasted with rubber pads 5. A flat roller 7 is provided on the right side of the pressure plate 4 and is rollingly installed on the left side of the base plate 1. The top surface position height of the flat roller 7 is not lower than the top surface position height of the base plate 1.

[0060] In specific application scenarios, such as Figure 1 、 Figure 2 and Figure 4 In the process, the handle installed on the top of the pressing plate 4 can be used to directly pull the pressing plate 4 upward to separate the pressing plate 4 from the clamping platform 2, and the end of the car cover film is placed between the clamping platform 2 and the pressing plate 4. Through the elastic action of the first spring 6, the pressing plate 4 is pressed down on the inner side of the fixed plate 3, so that the car cover can be clamped by the clamping platform 2 and the pressing plate 4, and the opposite surfaces of the clamping platform 2 and the pressing plate 4 are pasted with rubber pads 5, which can increase the clamping friction while avoiding damage to the car cover, so as to facilitate the subsequent flat use of the car cover.

[0061] The first unwinding rod 18 is fixedly mounted on the inner side of the first slide rail 11 and the first unwinding rod 18 is fixedly mounted on the inner side of the first slide rail 11.

[0062] In specific application scenarios, such as Figure 3 、 Figure 5 and Figure 6 In the embodiment, the first fixing frame 13 can be slid left and right through the sliding structure of the first slider 12 on the outside of the first slide rail 11, and the connecting rod 15 is driven by the fixed driving motor 14 embedded in the bottom end of the first fixing frame 13, which can drive the shaft 16 and the first unwinding rod 18 to rotate around the driving motor 14, wherein the first unwinding rod 18 can be directly inserted into the middle of the clothing roll, so that the clothing roll can be unwound by sliding left and right of the first fixing frame 13, and at the same time, through the rotation of the connecting rod 15, the first unwinding rod 18 on the outside of the shaft 16 is attached to the surface of the bottom plate 1, and the unwound clothing is pressed down to the surface of the bottom plate 1 by the first unwinding rod 18 to flatten the clothing for easy inspection.

[0063] Among them: a limit ring 22 is slidably installed on the outer side of the shaft 16, and a clamping plate 23 is symmetrically arranged inside the limit ring 22. The top of the clamping plate 23 is telescopically connected to the limit ring 22 through a second spring 24, and a clamping pad 25 is pasted on the inner side of the clamping plate 23. A pressure block 26 is symmetrically arranged on the left and right inside the limit ring 22. The interior of the limit ring 22 is integrated with a fixed limit plate 28, and the pressure block 26 is telescopically connected to the limit plate 28 through a third spring 27.

[0064] In specific application scenarios, such as Figure 3 、 Figure 6 and Figure 9The first unwinding rod 18 is clamped on the clamping plate 23 and the clamping plate 23 is pressed against the clamping plate 23 to release the pressure.

[0065] Among them: the horizontal plate 39 is fixedly connected to the top front side of the first fixing frame 13, the bottom of the horizontal plate 39 is symmetrically hinged with a left mounting frame 43 and a right mounting frame 44, the bottom of the left mounting frame 43 and the right mounting frame 44 are respectively embedded with a light source module 47 and a receiving module 48, a front side plate 9 is provided above the front side of the bottom plate 1, an outer guard plate 10 is fixedly installed on the top of the rear side plate 8 and the front side plate 9, a second slide rail 40 is horizontally provided on the inner side of the front side plate 9, and the inner side of the second slide rail 40 is slidably connected to the second fixing The bottom end of the second fixing frame 41 is rotatably connected to a connecting plate 42, the top end of the connecting plate 42 is fixedly connected to the top end of the shaft 16, and the transverse plate 39 is fixedly connected between the second fixing frame 41 and the first fixing frame 13. The inner sides of the left mounting frame 43 and the right mounting frame 44 are hinged with adjustment blocks 45 at the same time, and the internal threads of the adjustment blocks 45 are connected to the adjustment rod 46. The top end of the adjustment rod 46 is rotatably mounted on the inner side of the transverse plate 39. The left mounting frame 43 and the right mounting frame 44 are arranged at equal intervals below the transverse plate 39.

[0066] In specific application scenarios, such as Figure 2 、 Figure 3 、 Figure 10 、 Figure 12 and Figure 13In the figure, the first fixing frame 13 is integrally arranged between the transverse plate 39 and the second fixing frame 41. When the shaft 16 and the first unwinding rod 18 slide along with the first fixing frame 13, the left mounting frame 43 and the right mounting frame 44 slide synchronously. According to the thickness of the car cover, the adjusting rod 46 is rotated. Since the adjusting rod 46 is threadedly connected to the adjusting block 45, the adjusting block 45 can be raised and lowered under the transverse plate 39. Since the two ends of the adjusting block 45 are correspondingly hinged to the left mounting frame 43 and the right mounting frame 44, the top ends of the left mounting frame 43 and the right mounting frame 44 are hinged to the bottom surface of the transverse plate 39, thereby adjusting the inclination angle of the left mounting frame 43 and the right mounting frame 44, so that the light of the light source module 47 embedded in the left mounting frame 43 is irradiated to the surface of the car cover and reflected, and received by the receiving module 48 embedded in the right mounting frame 44. The reflected light intensity is uniform and uploaded to the computer processor to judge whether there are defects such as bubbles, scratches, and creases on the car cover.

[0067] Among them: a fan 49 is fixedly installed on the right side of the top surface of the horizontal plate 39, the output end of the fan 49 is connected to a connecting pipe 50, the bottom end of the connecting pipe 50 is connected to a shaping tube 51 located below the horizontal plate 39, the end of the shaping tube 51 is connected to an air duct 52, the bottom end of the air duct 52 is fixed with an air outlet plate 54, and a honeycomb panel 53 is provided inside the air duct 52. The fan 49 and the air duct 52 are correspondingly arranged in three groups on the upper and lower sides of the horizontal plate 39.

[0068] In specific application scenarios, such as Figure 2 、 Figure 3 、 Figure 11 and Figure 13 In the process, air is blown to the connecting tube 50 by the fan 49, and the air is blown out through the air outlet plate 54 through the connection between the connecting tube 50, the shaping tube 51 and the air duct 52. At the same time, a honeycomb plate 53 with a honeycomb structure is provided inside the air duct 52, which is conducive to ensuring the uniform blowing of wind, avoiding the vibration of the car cover caused by the wind, and spreading the car cover flat to the surface of the bottom plate 1 by the wind to improve the detection accuracy.

[0069] Among them: the bottom end of the first fixing frame 13 is integrally fixedly installed with a mounting plate 29, and the mounting plate 29 is connected to the slide groove opened horizontally at the rear end of the bottom plate 1 in a left-right sliding manner. A sliding rod 30 is fixed to the bottom of the mounting plate 29 in a horizontal direction, and a second slider 31 is slidably connected to the outer side of the slider 30. A fourth spring 32 is connected between the second slider 31 and the right side of the mounting plate 29 and is sleeved on the outer side of the slider 30. A mounting rod 33 is fixedly installed on the front end surface of the second slider 31, and the mounting rod 33 is longitudinally inserted into the interior of the bottom plate 1 In the empty structure, a light intensity sensing module 34 is fixedly installed on the top surface of the mounting rod 33, and balls 35 are rolled and installed at equal intervals on the bottom of the mounting rod 33. The top surface of the base plate 1 is a transparent structure, and a slide groove 38 is provided on the top of the mounting plate 29. The inner bottom of the slide groove 38 is slidably connected to the third slider 36. The bottom of the third slider 36 is slidably connected to the outside of the slide rod 30. The top of the third slider 36 is fixed with an extension rod 37 which is also slidably connected to the inside of the slide groove 38, and the top of the extension rod 37 is connected with a nut.

[0070] In specific application scenarios, such as Figure 3 、 Figure 7 and Figure 8 In the embodiment, the integrated structure between the mounting plate 29 and the first fixing frame 13 facilitates the mounting rod 33 and the light intensity sensing module 34 to move along with the first unwinding rod 18, which is convenient for detecting car clothes; the sliding structure of the second slider 31 on the outside of the slide rod 30 can adjust the position of the mounting rod 33 on the outside of the mounting plate 29, so that the light intensity sensing module 34 on the surface of the mounting rod 33 can receive the refracted light for detecting car clothes, and the third slider 36 slides on the inner side of the slide groove 38 and is fixed by a nut at the top of the extension rod 37, so that the position of the third slider 36 is fixed, and the second slider 31 is elastically pushed by the fourth spring 32, so that the second slider 31 and the third slider 36 are fitted and limited to maintain the stable use of the light intensity sensing module 34, and at the same time, balls 35 are arranged at equal intervals at the bottom of the mounting rod 33 for easy sliding use.

[0071] like Figure 14 In the embodiment described above, the clamping mechanism for the end of the garment, which is composed of the clamping platform 2, the fixing plate 3, the pressure plate 4 and the rubber pad 5, can be replaced with a second unwinding rod 55 capable of unwinding the garment, so as to facilitate the inspection of large rolls of uncut garments. At this time, the first unwinding rod 18 and the second unwinding rod 55 can use rollers that can automatically rewind and unwind, so as to facilitate the rapid inspection of the garment.

[0072] Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative work are within the scope of protection of the present invention; the contents not described in detail in this specification belong to the existing technology known to professional and technical personnel in this field. In addition, the directional nouns such as up, down, left, right, front, and back in the text only represent their relative positions rather than absolute positions.

[0073] The standard parts used in the present invention can all be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the circuit connection adopts the conventional connection method in the existing technology, which will not be described in detail here.

[0074] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A defect detector for car cover film, comprising: A bottom plate (1), and a first unwinding rod (18) slidably mounted above the bottom plate (1); It is characterized by further comprising: A clamping platform (2), the clamping platform (2) is fixedly arranged at the left end of the bottom plate (1), and a pressing plate (4) is telescopically installed above the clamping platform (2), and the end of the car cover is clamped by the pressing plate (4) and the clamping platform (2); A rear side plate (8), the rear side plate (8) is integrally fixedly mounted on the rear end of the bottom plate (1), a first slide rail (11) is fixedly mounted in parallel on the front side of the rear side plate (8), and a first fixing frame (13) is slidably connected to the outer side of the first slide rail (11); A connecting rod (15), the connecting rod (15) is rotatably mounted on the bottom of the first fixed frame (13), and the top and bottom ends of the connecting rod (15) are respectively fixedly mounted with an axle rod (16) and a first unwinding rod (18), the outer side of the axle rod (16) is rollingly connected with a pressure roller (17) for pressing the car clothes down, the first unwinding rod (18) can be directly inserted into the middle of the car clothes roll, and the car clothes roll is unwound by sliding left and right of the first fixed frame (13), and at the same time, by rotating the connecting rod (15), the first unwinding rod (18) on the outer side of the axle rod (16) is attached to the surface of the bottom plate (1), and the unwound car clothes are pressed down to the surface of the bottom plate (1) by the first unwinding rod (18) to flatten the car clothes; A transverse plate (39) is fixedly connected to the top front side of the first fixing frame (13); a left mounting frame (43) and a right mounting frame (44) are symmetrically hingedly mounted on the bottom of the transverse plate (39); a light source module (47) and a receiving module (48) are embedded and mounted on the bottoms of the left mounting frame (43) and the right mounting frame (44), respectively; light from the light source module (47) is irradiated onto the surface of the car cover and then reflected and received by the receiving module (48); and whether the car cover has defects is determined by whether the intensity of the reflected light is uniform.

2. The flaw detector according to claim 1, characterized in that: A fixed plate (3) is fixedly mounted on the top left side of the base plate (1), and the pressing plate (4) is connected to the inner side of the fixing plate (3) in an up-and-down sliding manner. The cross-sectional shape of the pressing plate (4) is an "I"-shaped structure. The pressing plate (4) is elastically and telescopically connected to the bottom surface of the fixing plate (3) via a first spring (6). The top surface of the clamping platform (2) and the bottom surface of the pressing plate (4) are correspondingly attached with rubber pads (5) in the up-and-down directions.

3. The flaw detector according to claim 1, characterized in that: A flat roller (7) is provided on the right side of the pressure plate (4) and is rollingly mounted on the left side of the bottom plate (1). The top surface of the flat roller (7) is not lower than the top surface of the bottom plate (1).

4. The flaw detector according to claim 1, characterized in that: A first slider (12) is slidably mounted on the inner side of the first slide rail (11), the first slider (12) is fixedly connected to the first fixing frame (13), a driving motor (14) is fixedly mounted on the bottom of the first fixing frame (13), and the output end of the driving motor (14) is fixedly fixed to the connecting rod (15).

5. The flaw detector according to claim 1, characterized in that: A support rod (19) is rotatably mounted on the end of the shaft rod (16), a fixing sleeve (20) is protruding from the bottom end of the support rod (19), a limiting rod (21) is telescopically mounted inside the fixing sleeve (20), and the top end of the limiting rod (21) is correspondingly engaged with the top end of the first unwinding rod (18).

6. The flaw detector according to claim 1, characterized in that: A limiting ring (22) is slidably mounted on the outer side of the shaft (16), and a clamping plate (23) is symmetrically arranged inside the limiting ring (22). The top of the clamping plate (23) is telescopically connected to the limiting ring (22) through a second spring (24), and a clamping pad (25) is pasted on the inner side of the clamping plate (23). A pressure block (26) is symmetrically arranged inside the limiting ring (22), and a limiting plate (28) is fixed in an integrated manner inside the limiting ring (22). The pressure block (26) is telescopically connected to the limiting plate (28) through a third spring (27).

7. The flaw detector according to claim 1, characterized in that: The bottom end of the first fixing frame (13) is integrally fixedly mounted with a mounting plate (29), the mounting plate (29) is slidably connected to the left and right in a slide groove opened transversely at the rear end of the bottom plate (1), a slide bar (30) is transversely fixed to the bottom of the mounting plate (29), the outer side of the slide bar (30) is slidably connected to a second slide bar (31), and a fourth spring (32) sleeved on the outer side of the slide bar (30) is connected between the second slide bar (31) and the right side of the mounting plate (29); A mounting rod (33) is fixedly mounted on the front end surface of the second slider (31), the mounting rod (33) is longitudinally inserted into the internal hollow structure of the base plate (1), a light intensity sensing module (34) is fixedly mounted on the top surface of the mounting rod (33), balls (35) are rollingly mounted at equal intervals on the bottom of the mounting rod (33), and the top surface of the base plate (1) is a transparent structure.

8. The flaw detector according to claim 7, characterized in that: A slide groove (38) is provided on the top of the mounting plate (29), and the inner bottom of the slide groove (38) is slidably connected to a third slider (36). The bottom of the third slider (36) is slidably connected to the outer side of the slide rod (30), and the top of the third slider (36) is fixed with a stretching rod (37) which is also slidably connected to the inside of the slide groove (38), and the top of the stretching rod (37) is connected to a nut.

9. The flaw detector according to claim 1, characterized in that: A front side plate (9) is provided above the front side of the bottom plate (1), an outer guard plate (10) is fixedly installed on the top ends of the rear side plate (8) and the front side plate (9), a second slide rail (40) is transversely provided on the inner side of the front side plate (9), a second fixing frame (41) is slidably connected to the inner side of the second slide rail (40), a connecting plate (42) is rotatably connected to the bottom end of the second fixing frame (41), and the top end of the connecting plate (42) is fixedly connected to the top end of the shaft (16); The transverse plate (39) is fixedly connected between the second fixing frame (41) and the first fixing frame (13); a fan (49) is fixedly installed on the right side of the top surface of the transverse plate (39); the output end of the fan (49) is connected to a connecting pipe (50); the bottom end of the connecting pipe (50) is connected to a shaping pipe (51) located below the transverse plate (39); the end of the shaping pipe (51) is connected to an air duct (52); an air outlet plate (54) is fixed to the bottom end of the air duct (52); a honeycomb panel (53) is provided inside the air duct (52); and three groups of fans (49) and air ducts (52) are correspondingly provided on the upper and lower sides of the transverse plate (39).

10. The flaw detector according to claim 1, characterized in that: The inner sides of the left mounting frame (43) and the right mounting frame (44) are hinged with an adjustment block (45), the inner thread of the adjustment block (45) is connected to an adjustment rod (46), the top end of the adjustment rod (46) is rotatably mounted on the inner side of the transverse plate (39), and the left mounting frame (43) and the right mounting frame (44) are arranged at equal intervals below the transverse plate (39).

Citation Information

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