Online performance detection equipment for EMB calipers

By designing an EMB caliper online performance detection equipment that integrates floating detection mechanism, EOL detection matching component, torque detection matching component and airtight detection matching component, the error problems caused by low automation of EMB caliper detection and conversion between detection tables in the prior art are solved, and efficient and accurate detection results are achieved.

CN119902007AActive Publication Date: 2025-04-29HANGZHOU ZHUER ROBOT TECH CO LTD

Patent Information

Application Number
CN202510387476.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Priority Date
2024-08-21
Filing Date
2025-03-31
Publication Date
2025-04-29
Estimated Expiration
2045-03-31

AI Technical Summary

Technical Problem

In the prior art, the detection methods of EMB calipers rely on manual operation and have low degree of automation, which makes it difficult to ensure the stability and consistency of the detection results. In addition, the frequent conversion of different detection tables during the detection process is time-consuming and labor-intensive and easy to introduce errors.

Method used

An online performance detection device for EMB caliper is designed, including a floating detection mechanism, an EOL detection matching component, a torque detection matching component and an airtight detection matching component. Through the integrated design of these components, a comprehensive inspection of the various performances of EMB calipers is achieved, which avoids frequent conversions between the detection tables and improves detection efficiency and accuracy.

Benefits of technology

It realizes fast, efficient and accurate online performance detection of EMB calipers, reduces detection time and cost, improves the stability and consistency of detection results, and avoids the influence of human factors.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119902007A_ABST
    Figure CN119902007A_ABST
Patent Text Reader

Abstract

The invention discloses EMB caliper online performance detection equipment, which comprises a detection module and a tool for fixing calipers, and is characterized in that the detection module comprises a floating detection mechanism, an EOL detection matching assembly, a torque detection matching assembly and an air tightness detection matching assembly; the floating detection mechanism is matched with the EOL detection matching assembly, the torque detection matching assembly and the air tightness detection matching assembly, so that various performances of the EMB calipers can be comprehensively detected. According to the multifunctional integrated design, the conversion of the calipers among different detection tables in the detection process is avoided, the time and cost for replacing different detection devices are reduced, and the detection efficiency is greatly improved; and meanwhile, errors caused by conversion of the calipers between the detection tables are avoided, and the detection accuracy is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the field of production and manufacturing of EMB calipers, and more specifically, to an online performance detection device for EMB calipers. Background Art

[0002] EMB (Electronic Mechanical Brake) calipers are an advanced technology in modern automotive braking systems. They use electrical signals to control the drive motor installed on the caliper to generate brake clamping force, thus achieving full electronic control of the braking system. Compared with traditional hydraulic brake systems, EMB calipers have the advantages of simple structure, fast response, and precise control, and can better support the needs of high-level intelligent driving for chassis control.

[0003] The internal structure of the EMB caliper is complex and contains multiple key components, among which the performance of the motor gear unit (MGU), caliper air chamber and piston is particularly critical. As the power source of the braking force, the operating state of the MGU directly determines the movement speed and stability of the piston, which in turn affects the braking response time and braking force. At the same time, the sealing performance of the caliper air chamber and the working state of the piston are also directly related to the braking performance and long-term reliability of the EMB caliper.

[0004] However, the current detection methods for EMB calipers mostly rely on manual operation and judgment, and the degree of automation is relatively low, which not only increases the labor intensity of operators, but is also easily affected by human factors, resulting in the stability and consistency of the test results being difficult to ensure; in addition, since the performance test of EMB calipers covers multiple test items, this requires frequent switching to different test benches during the test process. This conversion is not only time-consuming and labor-intensive, but may also introduce errors, further affecting the accuracy and reliability of the test results. Summary of the invention

[0005] The present invention overcomes the deficiencies of the prior art and provides an EMB caliper online performance detection device with a simple structure, reasonable design, shorter detection time, higher detection efficiency and higher detection accuracy.

[0006] In order to solve the above technical problems, the technical solution of the present invention is as follows: An EMB caliper online performance detection device comprises a detection module and a tooling for fixing the caliper, wherein the detection module is arranged above the tooling; the detection module comprises a floating detection mechanism, an EOL detection matching component, a torque detection matching component and an airtight detection matching component; the floating detection mechanism comprises a test device and a device mounting portion, and an assembly block and an assembly space are respectively arranged on the test device and the device mounting portion; the assembly block is assembled in the assembly space, and there is a movable gap between the assembly block and the inner wall of the assembly space; the EOL detection matching component comprises a detection power supply device with adjustable position, and during EOL detection, the caliper is equipped with an MGU, and the detection power supply device cooperates with the MGU and supplies power; the torque detection matching component comprises a torque detection device and a detection adjustment device, and during torque detection, the caliper is not equipped with an MGU, and the detection adjustment device drives the torque detection device to enter the interior of the caliper and cooperates with the caliper piston; the airtight detection matching component comprises an air intake device, and during airtight detection, the air intake device blocks a special interface for sealing test of the caliper and introduces gas into the caliper.

[0007] Furthermore, the testing device includes an assembly plate, a movable plate and a force sensor; the assembly block is arranged on an assembly plate equipped with a guide shaft; the movable plate is located between the assembly plate and the tooling, one end of the guide shaft is fixedly connected to the movable plate, and a compression spring is sleeved on the guide shaft, and both ends of the compression spring are respectively matched with the assembly plate and the movable plate; the force sensor is fixed on the assembly plate and is located between the assembly plate and the movable plate.

[0008] Furthermore, the assembly block includes a first part, a second part and a third part, and are arranged in sequence from top to bottom, and the width at the first part and the width at the third part are both smaller than the width at the second part; the assembly space includes a first area, a second area and a third area, and are arranged in sequence from top to bottom, the shape of the first area matches the shape of the first part, and the shape of the third area matches the shape of the third part; the width at the second area corresponds to the width at the second part, and the length at the second area is longer than the length at the second part; the length direction of the assembly block and the length direction of the assembly space correspond to the length direction of the guide shaft; the movable plate is located below the assembly plate, and the bottom end of the guide shaft is fixedly connected to the upper surface of the movable plate; an adjustment block is fixedly arranged on the lower surface of the movable plate, and the adjustment block is in the shape of an inverted truncated cone, and its larger lower bottom surface is connected to the lower surface of the movable plate, and its side surface is a contact surface; the thickness of the adjustment block is smaller than the length at the second area.

[0009] Furthermore, the device mounting portion includes a device mounting plate and a device mounting rod symmetrically arranged on the device mounting plate, and the assembly space is symmetrically arranged on the device mounting rod; the floating detection mechanism also includes a driving device that drives the device mounting portion and the test device to move, and the driving device drives the test device to reach the detection position and cooperate with the caliper to perform subsequent detection procedures.

[0010] Furthermore, it includes a table panel and a mounting base arranged on the table panel, a first mounting frame is arranged on the mounting base, the first mounting frame can be movably mounted on the mounting base, and the device mounting part can be movably mounted on the first mounting frame; the driving device includes a first driving cylinder and a second driving cylinder; the first driving cylinder is arranged on the mounting base, the piston rod of the first driving cylinder is connected to the first mounting frame, and drives it to move horizontally; the second driving cylinder is arranged on the first mounting frame, the piston rod of the second driving cylinder is connected to the device mounting part, and drives it to move vertically.

[0011] Furthermore, an assembly bracket is also provided on the table panel, and the torque detection device and the detection and adjustment device are mounted on the assembly bracket; the detection and adjustment device includes a second mounting bracket, a detection and adjustment cylinder and an assembly mounting plate; the second mounting bracket is fixed on the assembly bracket, and the assembly mounting plate is movably mounted on the second mounting bracket; the detection and adjustment cylinder is fixed on the second mounting bracket, and the piston rod of the detection and adjustment cylinder is connected to the assembly mounting plate, and drives the assembly mounting plate to move in the vertical direction; the torque detection device is mounted on the assembly mounting plate, and includes a torque output motor, a torque sensor and a transmission rod; the motor shaft of the torque output motor and the top end of the transmission rod are respectively connected to the measuring shafts at the upper and lower ends of the torque sensor through a coupling; the bottom end of the transmission rod is provided with a transmission part, which cooperates with the caliper piston through the transmission part and transmits the force.

[0012] Furthermore, the detection power supply device includes a power supply interface and a power supply adjustment part; the power supply adjustment part is assembled on the assembly bracket, and drives the power supply interface to adjust in the horizontal and vertical directions; the power supply adjustment part includes a vertical adjustment cylinder, a horizontal adjustment cylinder and an assembly connection part; the vertical adjustment cylinder is fixed on the assembly bracket, and the piston rod of the vertical adjustment cylinder is connected and matched with the horizontal adjustment cylinder through the assembly connection part; the assembly connection part includes a first connection plate and a second connection plate, the first connection plate is fixed on the piston rod of the vertical adjustment cylinder, the second connection plate is connected with the horizontal adjustment cylinder, and the power supply interface is arranged on the piston rod of the horizontal adjustment cylinder; a positioning hole is arranged on the first connection plate, and an adjustment notch is arranged on the second connection plate which passes through its upper and lower surfaces, and a positioning bolt passes through the adjustment notch and matches with the positioning hole to fix the second connection plate to the first connection plate; the adjustment notch is arc-shaped.

[0013] Furthermore, a conveying track is also provided on the table panel, and the conveying track is located on one side of the first mounting frame setting device installation part and the testing device; the tooling is movably arranged on the conveying track, and the tooling passes by the location of the testing device during the movement.

[0014] Furthermore, it also includes an auxiliary detection module, which includes a jacking device; the jacking device is arranged on the table panel, which is below the tooling activity path, and its position corresponds to the position of the testing device; the jacking device includes a jacking mounting plate, a jacking matching plate and a jacking drive cylinder; the jacking mounting plate is fixed on the table panel, a guide sleeve is provided on the jacking mounting plate, and a guide column matching the guide sleeve is provided on the jacking matching plate; the jacking drive cylinder is fixed on the jacking mounting plate, and the piston rod of the jacking drive cylinder is connected to the jacking matching plate, thereby driving the jacking matching plate to move in the vertical direction and abut against the bottom of the tooling.

[0015] Furthermore, the air intake device includes an air pipe joint and an air intake pipe, and the air pipe joint is arranged on a lifting matching plate; during the air-tightness test, one end of the air intake pipe cooperates with the air pipe joint, and the other end of the air intake pipe blocks the special interface for the sealing test of the caliper, and gas is introduced into the caliper; the tooling is provided with a through notch that passes through its upper and lower surfaces, and the air pipe joint is exposed from the through notch when the lifting matching plate abuts against the bottom of the tooling. Beneficial Effects

[0016] In the present invention, the floating detection mechanism cooperates with the EOL detection matching component, the torque detection matching component and the airtight detection matching component to comprehensively detect the various performances of the EMB caliper. This multifunctional integrated design avoids the switching of the caliper between different detection platforms during the detection process, reduces the time and cost of replacing different detection equipment, and greatly improves the detection efficiency; it also avoids the error introduced by the switching of the caliper between detection platforms, and improves the accuracy of the detection.

[0017] If the test device is fixed on a certain structure during the detection process, then when the force is transmitted to the test device, part of the force will also be transmitted to the structure, which will cause the test data measured by the test device to be easily biased. Therefore, in the present invention, the design of the movable gap between the assembly block and the assembly space allows the test device to have a certain degree of adaptive adjustment during the detection process, and tries to avoid the force applied to the test device by the EMB caliper from being transmitted to other structures, thereby ensuring the accuracy of force transmission and feedback during the detection process, and further improving the accuracy and reliability of the detection.

[0018] In the present invention, through the coordination and action of the assembly plate, the movable plate, the force sensor and the compression spring, the change of the interaction force between the movable plate and the EMB caliper piston can be captured in real time and accurately during the detection process; the test device can simulate the actual working state of the EMB caliper during the detection process, realize dynamic detection, and thus improve the accuracy of the detection.

[0019] In the present invention, by setting the adjustment block, when the test device cooperates with the EMB caliper, the test device will raise the heights of the assembly plate, the movable plate and the force sensor according to the thickness of the adjustment block; and then the assembly block is raised synchronously, so that the assembly block can be in the middle of the assembly space during the detection process, and try to avoid the upper and lower ends of the assembly block abutting against the upper and lower ends of the assembly space during the test, causing part of the force to be transmitted to the installation part of the device and affecting the detection result.

[0020] In the present invention, due to the width difference between the first part and the third part and the second part, the assembly block of the test device can be stably located at the lowest point of the assembly space when the test work is not being performed, so that other areas of the EMB caliper can abut against the adjustment block of the test device when the test work starts, thereby stably lifting the assembly plate, the movable plate and the force sensor for stable data detection.

[0021] In the present invention, the width at the second area corresponds to the width at the second part, the length at the second area is longer than the length at the second part, and the length direction of the assembly block and the length direction of the assembly space correspond to the length direction of the guide shaft; when the testing device is subjected to the force from the piston, the assembly block can only move in the direction corresponding to the movement of the EMB caliper piston, preventing it from moving in other directions, resulting in inaccurate test results.

[0022] In the present invention, the adjustment block is in the shape of an inverted frustum, and through the setting of its contact surface, when the testing device enters the corresponding area of ​​the caliper under the drive of the driving device, the adjustment block is driven to increase its height due to the contact between the inclined surface and other areas of the caliper and the continuous force provided by the driving device, thereby achieving that the assembly block can be in the middle of the assembly space during the detection process.

[0023] In the present invention, by setting the first driving cylinder and the second driving cylinder, the testing device can achieve horizontal and vertical movements, so that the testing device can flexibly adjust the position and angle to meet different testing requirements.

[0024] In the present invention, the motor shaft and transmission rod of the torque output motor are connected to the measuring shafts at the upper and lower ends of the torque sensor through a coupling, forming an accurate torque transmission and measurement system; at the same time, since the motor shaft and transmission rod of the torque output motor are respectively connected to the measuring shafts at the upper and lower ends of the torque sensor, the torque sensor can not only detect the torque output by the torque output motor, but also detect the torque of the piston inside the EMB caliper, providing high-precision torque measurement capability.

[0025] In the present invention, the detection power supply device realizes flexible adjustment of the power supply interface in the horizontal and vertical directions through the power supply adjustment part; this adjustment capability enables the power supply interface to accurately dock with MGUs of different models or positions, thereby improving the adaptability and versatility of the equipment; when the detection power supply device supplies power to the MGU, the MGU starts to work to drive the piston of the EMB caliper to work, thereby realizing EOL detection.

[0026] In the present invention, the second connection plate is fixed to the first connection plate by using positioning bolts. This design not only ensures the stability of the power supply interface during the adjustment process, but also allows fine adjustment within a certain range to achieve more precise positioning; the adjustment notch is designed in an arc shape, which means that the second connection plate can be rotated and adjusted within a certain angle range relative to the first connection plate, further enhancing the flexibility of the power supply interface.

[0027] In the present invention, the conveying track arranged on the table panel enables the tooling carrying the EMB caliper to automatically move in front of the testing equipment without manual handling or position adjustment; this automated conveying process significantly improves the testing efficiency and reduces manual intervention and waiting time.

[0028] In the present invention, through the design of the lifting device and the design of the notch on the tooling, the air pipe joint can be smoothly exposed from the notch when the lifting matching plate abuts against the bottom of the tooling; it is convenient for people to seal and inflate the air path connected to the air chamber in the caliper body of the EMB caliper through the cooperation of the air pipe joint and the air inlet pipe, and when the air pressure reaches a certain level, the piston is pushed out to detect the sealing effect of the air chamber of the caliper body; the design of the lifting device can also avoid interference between the air pipe joint and the tooling when the tooling is transporting the EMB caliper, causing damage. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a structural diagram of the whole invention.

[0030] Figure 2 The figure is a structural diagram of the floating detection mechanism, the EOL detection matching component and the torque detection matching component.

[0031] Figure 3 It is the structural diagram of the floating detection mechanism.

[0032] Figure 4 This is a structural diagram of the device installation part.

[0033] Figure 5 This is a structural diagram of the side of the test device.

[0034] Figure 6 This is an enlarged structural diagram of the assembly space in the device installation part.

[0035] Figure 7This is a structural diagram of the coordination of the various components on the mounting base.

[0036] Figure 8 This is a structural diagram of the fixing device.

[0037] Fig. 9 This is a structural diagram of the power supply device for detection.

[0038] Fig.10 It is a structural diagram of the matching point between the horizontal adjustment cylinder and the second connecting plate.

[0039] Fig.11 This is a structural diagram of the torque detection matching component.

[0040] Fig.12 This is the structural diagram of the tooling.

[0041] Fig.13 This is the structural diagram of the auxiliary detection module.

[0042] Fig.14 This is the structural diagram of the jacking device.

[0043] 1. Detection module; 2. Tooling; 3. Floating detection mechanism; 4. EOL detection matching assembly; 5. Torque detection matching assembly; 6. Airtight detection matching assembly; 7. Table top; 8. Auxiliary detection module; 9. EMB caliper; 21. Through the notch; 22. Fixed column; 30. Test device; 31. Device installation part; 32. Assembly block; 33. Assembly space; 34. Assembly plate; 35. Movable plate; 36. Force sensor; 37. Guide shaft; 38. Compression spring; 39. Driving device ; 41. Detection power supply device; 42. Power supply interface; 43. Power supply adjustment unit; 51. Torque detection device; 52. Detection adjustment device; 61. Air intake device; 62. Air pipe joint; 71. Mounting seat; 72. First mounting frame; 73. Assembly bracket; 74. Conveying track; 75. Fixing device; 76. Mounting bracket; 77. Data acquisition device; 81. Lifting device; 82. Lifting limit device; 311. Device mounting plate; 312. Device mounting rod; 321. First part; 3 22. Second part; 323. Third part; 331. First area; 332. Second area; 333. Third area; 351. Adjustment block; 352. Contact surface; 371. Limit block; 391. First drive cylinder; 392. Second drive cylinder; 431. Vertical adjustment cylinder; 432. Horizontal adjustment cylinder; 433. Assembly connection; 434. First connection plate; 435. Second connection plate; 436. Adjustment notch; 511. Torque output motor; 512. Torque transmission Sensor; 513. Transmission rod; 514. Coupling; 515. Transmission part; 521. Second mounting frame; 522. Detection and adjustment cylinder; 523. Assembly mounting plate; 524. First mounting plate; 525. Second mounting plate; 526. Mounting block; 751. Fixed cylinder; 752. Fixed block; 811. Lifting mounting plate; 812. Lifting matching plate; 813. Lifting driving cylinder; 814. Guide sleeve; 815. Guide column; 821. Limit rod; 822. Vertical rod; 823. Cross rod. DETAILED DESCRIPTION

[0044] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments. It should be noted that the embodiments are only specific descriptions of the present invention, and their purpose is to allow those skilled in the art to better understand the technical solutions of the present invention, and should not be regarded as limitations of the present invention.

[0045] In the description of the present invention, it should be noted that the orientations or positional relationships indicated by terms such as "center", "up", "down", "left", "right", "vertical", "horizontal", "inside" and "outside" are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0046] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Example

[0047] like Figure 1-14 As shown, an EMB caliper online performance detection device includes a detection module 1 and a fixture 2 for fixing the caliper, and the detection module 1 is arranged above the fixture 2; the detection module 1 includes a floating detection mechanism 3, an EOL detection matching component 4, a torque detection matching component 5 and an airtight detection matching component 6; through the floating detection mechanism 3, the EOL detection matching component 4, the torque detection matching component 5 and the airtight detection matching component 6, the various performances of the EMB caliper 9 can be comprehensively detected. This multifunctional integrated design avoids the switching of the caliper between different detection platforms during the detection process, reduces the time and cost of replacing different detection equipment, and greatly improves the detection efficiency; it also avoids the error introduced by the switching of the caliper between detection platforms, and improves the accuracy of the detection.

[0048] In the present invention, the floating detection mechanism 3 includes a test device 30 and a device mounting portion 31, and the test device 30 and the device mounting portion 31 are respectively provided with an assembly block 32 and an assembly space 33; the assembly block 32 is assembled in the assembly space 33, and there is a movable gap between the assembly block 32 and the inner wall of the assembly space 33; during performance testing, the two ends of the test device 30 respectively abut against the piston of the caliper and other areas of the caliper. If the test device 30 is fixed on a certain structure during the detection process, then when the force is transmitted to the test device 30, part of the force will also be transmitted to the structure, which will cause the detection data measured by the test device 30 to be easily biased. Therefore, in the present invention, the movable gap design between the assembly block 32 and the assembly space 33 allows the test device 30 to have a certain degree of adaptive adjustment during the detection process, so that the test device 30 can accurately abut against the piston and other areas of the EMB caliper 9, and the force applied to the test device 30 by the EMB caliper 9 can be avoided as much as possible from being transmitted to other structures, thereby ensuring the accuracy of force transmission and feedback during the detection process, and further improving the accuracy and reliability of the detection.

[0049] In this embodiment, the assembly block 32 moves vertically in the assembly space 33, and the movable gap is in the vertical direction of the assembly block 32; the assembly block 32 is arranged on the test device 30, and an adjustment block 351 is arranged at the bottom of the test device; the thickness of the adjustment block 351 is less than the length of the movable gap; thereby, the device can raise the assembly block 32 through the existence of the adjustment block 351, so that it is located in the middle of the assembly space 33, and try to avoid the force applied to the test device 30 by the caliper 9 to be transmitted to other structures, thereby ensuring the accuracy of force transmission and feedback during the detection process.

[0050] In the present invention, the EOL detection matching component 4 includes a detection power supply device 41 with adjustable position. During EOL detection, the caliper is equipped with an MGU. The detection power supply device 41 cooperates with the MGU and supplies power, thereby conveniently performing EOL detection. The torque detection matching component 5 includes a torque detection device 51 and a detection adjustment device 52. During torque detection, the caliper is not equipped with an MGU. The detection adjustment device 52 drives the torque detection device 51 into the interior of the caliper and cooperates with the caliper piston to achieve accurate detection of the caliper torque. The airtight detection matching component 6 includes an air intake device 61. During airtight detection, the air intake device 61 blocks the special interface for the sealing test of the caliper and introduces gas into the caliper, thereby achieving reliable detection of the airtight performance of the caliper.

[0051] It should be noted that the sealing performance of the caliper body air chamber of the EMB caliper 9 is related to the braking efficiency and long-term reliability of the EMB caliper 9. Therefore, in order to ensure that the sealing performance of the caliper body air chamber meets the production requirements, a special sealing test interface and a gas channel leading to the caliper body air chamber are provided on the caliper body of the EMB caliper 9, so that the air intake device 61 can pass the gas into the caliper body air chamber to realize the detection of the airtight performance of the caliper.

[0052] In the present invention, the test device 30 includes an assembly plate 34, a movable plate 35 and a force sensor 36; the assembly block 32 is arranged on the assembly plate 34, and the assembly plate 34 is also equipped with a guide shaft 37; an active through hole is arranged on the assembly plate 34, and the assembly plate 34 can be movably matched with the guide shaft 37 through the active through hole; the movable plate 35 is located between the assembly plate 34 and the tooling 2, and one end of the guide shaft 37 is fixedly connected to the movable plate 35; the length direction of the guide shaft 37 and the movable direction of the caliper piston are consistent with the assembly block 32 in the assembly The movement direction in the space 33 is consistent, which is convenient for the force sensor 36 to detect the force of the caliper piston and obtain the detection result according to the measured force of the caliper piston; the guide shaft 37 is provided with a compression spring 38, and the two ends of the compression spring 38 are respectively matched with the assembly plate 34 and the movable plate 35; the force sensor 36 is fixed on the assembly plate 34 and is located between the assembly plate 34 and the movable plate 35; during the performance test, the relative surfaces of the movable plate 35 and the assembly plate 34 are respectively in contact with the piston of the caliper and other areas of the caliper. Through the cooperation of the movable plate 35 and the guide shaft 37, and the action of the compression spring 38, the change of the interaction force between the movable plate 35 and the piston of the EMB caliper 9 can be captured in real time and accurately during the test process; the test device 30 can simulate the actual working state of the EMB caliper 9 during the test process to achieve dynamic detection. This dynamic detection method is closer to the actual use situation and can more comprehensively evaluate the performance of the EMB caliper 9, including its response speed, stability and long-term reliability, thereby improving the accuracy of the test.

[0053] In the present invention, the assembly block 32 moves vertically in the assembly space 33, and the moving direction of the assembly block 32 corresponds to the length direction of the guide shaft 37; the assembly block 32 includes a first portion 321, a second portion 322 and a third portion 323, which are sequentially arranged from top to bottom, and the width of the first portion 321 and the width of the third portion 323 are both smaller than the width of the second portion 322; the assembly space 33 includes a first area 331, a second area 332 and a third area 333, which are sequentially arranged from top to bottom, and the shape of the first area 331 is similar to that of the first portion 32 1, the shape of the third area 333 matches the shape of the third part 323; the width of the second area 332 corresponds to the width of the second part 322, and the length of the second area 332 is longer than the length of the second part 322; the length direction of the assembly block 32 and the length direction of the assembly space 33 correspond to the length direction of the guide shaft 37; so that when the test device 30 is subjected to the force from the piston, the assembly block 32 can only move in the direction corresponding to the movement of the piston of the EMB caliper 9, so as to prevent it from moving in other directions and causing inaccurate test results.

[0054] In this embodiment, the movable plate 35 is located below the assembly plate 34, and the bottom end of the guide shaft 37 is fixedly connected to the upper surface of the movable plate 35; an adjustment block 351 is fixedly arranged on the lower surface of the movable plate 35, and the adjustment block 351 is in the shape of an inverted truncated cone, and its lower bottom surface with a larger area is connected to the lower surface of the movable plate 35, and its side surface is a contact surface 352; the thickness of the adjustment block 351 is less than the length at the second area 332; by setting the adjustment block 351, the test device 30 reaches the EMB caliper 9 and needs to be inspected. When the position to be measured is reached and the piston of the EMB caliper 9 is not working and before the EMB caliper 9 is braked, the testing device 30 will raise the heights of the assembly plate 34, the movable plate 35 and the force sensor 36 according to the thickness of the adjusting block 351; and then the assembly block 32 will be raised synchronously, so that the assembly block 32 can be in the middle of the assembly space 33 during the testing process, and try to avoid the upper and lower ends of the assembly block 32 abutting against the upper and lower ends of the assembly space 33 during the test, causing part of the force to be transmitted to the device mounting portion 31 and affecting the test result.

[0055] In this embodiment, the length difference between the second area 332 and the second portion 322 is the length of the movable gap of the assembly block 32 in the assembly space 33 .

[0056] In the present invention, through the width difference between the first part 321 and the third part 323 and the second part 322, the assembly block 32 of the test device 30 can be stably located at the lowest point of the assembly space 33 when the test work is not being performed, so that other areas of the EMB caliper 9 can abut against the adjustment block 351 of the test device 30 when the test work starts, thereby stably lifting the assembly plate 34, the movable plate 35 and the force sensor 36 for stable data detection.

[0057] In the present invention, the second part has the largest width, and this design helps to enhance the overall structural stability of the assembly block; the wide second part can provide a larger supporting area to resist the impact and deformation of external forces, thereby improving the durability and reliability of the assembly block.

[0058] In the present invention, the assembly blocks 32 are symmetrically arranged at the left and right ends of the assembly plate 34; the device mounting portion 31 includes a device mounting plate 311 and a device mounting rod 312 symmetrically arranged on the device mounting plate 311, and the assembly space 33 is symmetrically arranged on the device mounting rod 312 symmetrically; the floating detection mechanism 3 also includes a driving device 39 for driving the device mounting portion 31 and the test device 30 to move, and the driving device 39 drives the test device 30 to reach the detection position and cooperate with the caliper to carry out subsequent detection procedures; the assembly blocks 32 are symmetrically arranged at the left and right ends of the assembly plate 34. This layout helps to balance the weight distribution of the entire detection equipment, reduce the tilt or shaking that may occur during the assembly or detection process, thereby improving the stability of assembly and detection.

[0059] In the present invention, the adjustment block 351 is in the shape of an inverted truncated cone, and through the setting of its contact surface 352, when the testing device 30 enters the corresponding area of ​​the caliper under the drive of the driving device 39, the adjustment block 351 is moved to increase its own height under the contact between the inclined surface and other areas of the caliper and the continuous force provided by the driving device 39, thereby achieving that the assembly block 32 can be in the middle of the assembly space 33 during the detection process.

[0060] In this embodiment, the mounting plate 34 and the movable plate 35 are both axially symmetrical, and their axes of symmetry are in the same vertical plane; the force sensor 36 is fixed at the axis of symmetry of the mounting plate 34; the guide shaft 37 is symmetrically arranged on the left and right sides of the sensor; the sensor is arranged at the axis of symmetry of the mounting plate 34, and this position is the center point of the force on the test device 30, which can most accurately reflect the movement state and force condition of the EMB caliper 9 piston. This symmetry improves the accuracy and repeatability of the detection, making the results of each detection more reliable.

[0061] In this embodiment, the top of the guide shaft 37 passes through the assembly plate 34 and is exposed from the upper surface of the assembly plate 34. The exposed portion of the top of the guide shaft 37 is provided with a limit block 371. The diameter of the limit block 371 is greater than the inner diameter of the movable through hole, so that the limit block 371 realizes the natural limit of the movable plate 35 to prevent it from falling off. The two ends of the compression spring 38 are respectively abutted against the lower surface of the assembly plate 34 and the upper surface of the movable plate 35, and exert force on both of them; after the test device 30 reaches the position where the EMB caliper 9 needs to be tested, the upper surface of the assembly plate 34 abuts against the piston of the EMB caliper 9, and the adjustment block 351 on the lower surface of the movable plate 35 abuts against other areas of the EMB caliper 9. It should be noted that the other areas of the EMB caliper 9 abutted by the adjustment block 351 need to be in the same straight line as the piston of the EMB caliper 9; in this embodiment, the other areas of the EMB caliper 9 are the caliper bracket of the EMB caliper 9.

[0062] In the present invention, it includes a table panel 7 and a mounting base 71 arranged on the table panel 7, a first mounting frame 72 is arranged on the mounting base 71, the first mounting frame 72 can be movably assembled on the mounting base 71 through the cooperation of a slide rail and a slider, and the device mounting part 31 can be movably assembled on the first mounting frame 72 through the cooperation of a slide rail and a slider; the driving device 39 includes a first driving cylinder 391 and a second driving cylinder 392; the first driving cylinder 391 is arranged on the mounting base 71, the piston rod of the first driving cylinder 391 is connected to the first mounting frame 72, and drives it to move horizontally; the second driving cylinder 392 is arranged on the first mounting frame 72, the piston rod of the second driving cylinder 392 is connected to the device mounting part 31, and drives it to move vertically; through the arrangement of the first driving cylinder 391 and the second driving cylinder 392, the test device 30 can realize horizontal and vertical movements, so that the test equipment can flexibly adjust the position and angle to adapt to different test requirements.

[0063] In the present invention, an assembly bracket 73 is also provided on the table panel 7, and the torque detection device 51 and the detection adjustment device 52 are assembled on the assembly bracket 73; by providing the assembly bracket 73, the installation of the torque detection device 51 and the detection adjustment device 52 is more reasonable and simplified, and the space on the table panel 7 is more effectively utilized, so that the entire detection equipment has a compact structure and occupies a small area. The detection and adjustment device 52 includes a second mounting frame 521, a detection and adjustment cylinder 522 and an assembly mounting plate 523; the second mounting frame 521 is fixed on the assembly bracket 73, and the assembly mounting plate 523 can be movably assembled on the second mounting frame 521 through the cooperation of the slide rail and the slider; the detection and adjustment cylinder 522 is fixed on the second mounting frame 521, and the piston rod of the detection and adjustment cylinder 522 is connected to the assembly mounting plate 523, and drives the assembly mounting plate 523 to move in the vertical direction; the detection and adjustment device 52 can accurately adjust the height of the assembly mounting plate 523 and the torque detection device 51 assembled thereon through the cooperation of the slide rail and the slider, and the drive of the detection and adjustment cylinder 522, so as to adapt to the detection requirements of calipers of different sizes or positions.

[0064] In the present invention, the torque detection device 51 is assembled on the assembly mounting plate 523, which includes a torque output motor 511, a torque sensor 512 and a transmission rod 513; the assembly mounting plate 523 is fixedly provided with a first mounting plate 524, a second mounting plate 525 and a mounting block 526, the first mounting plate 524 is arranged corresponding to the top of the assembly mounting plate 523, the second mounting plate 525 is arranged corresponding to the bottom of the assembly mounting plate 523, and the mounting block 526 is located between the first mounting plate 524 and the second mounting plate 525; the torque output motor 511 is fixed on the first mounting plate 524, the torque sensor 512 is fixed on the mounting block 526, and the transmission rod 513 is rotatably assembled on the second mounting plate 525 through a bearing; the torque output motor 511 The motor shaft and the top end of the transmission rod 513 are respectively connected to the measuring shafts at the upper and lower ends of the torque sensor 512 through the coupling 514, forming an accurate torque transmission and measurement system; at the same time, since the motor shaft of the torque output motor 511 and the transmission rod 513 are respectively connected to the measuring shafts at the upper and lower ends of the torque sensor 512, the torque sensor 512 can not only detect the torque output by the torque output motor 511, but also detect the torque of the internal piston of the EMB caliper 9, providing high-precision torque measurement capability; the bottom end of the transmission rod 513 is provided with a transmission part 515, which cooperates with the caliper piston and transmits the force through the transmission part 515; in this embodiment, the transmission part 515 and the caliper piston are matched by a spline connection.

[0065] In the present invention, the detection power supply device 41 includes a power supply interface 42 and a power supply adjustment part 43; the power supply adjustment part 43 is assembled on the assembly bracket 73, and drives the power supply interface 42 to adjust in the horizontal and vertical directions; the power supply adjustment part 43 includes a vertical adjustment cylinder 431, a horizontal adjustment cylinder 432 and an assembly connection part 433; the vertical adjustment cylinder 431 is fixed on the assembly bracket 73, and the piston rod of the vertical adjustment cylinder 431 is connected and matched with the horizontal adjustment cylinder 432 through the assembly connection part 433; the detection power supply device 41 realizes flexible adjustment of the power supply interface 42 in the horizontal and vertical directions through the power supply adjustment part 43; this adjustment capability enables the power supply interface 42 to be accurately docked with MGUs of different models or positions, thereby improving the adaptability and versatility of the equipment; the power supply component of the equipment is connected to the power supply interface 42 and supplies power to it. When the detection power supply device 41 supplies power to the MGU, the MGU starts to work and drives the piston of the EMB caliper 9 to work, thereby realizing EOL detection.

[0066] In this embodiment, the assembly connecting portion 433 includes a first connecting plate 434 and a second connecting plate 435, the first connecting plate 434 is fixed on the piston rod of the vertical adjustment cylinder 431, the second connecting plate 435 is connected to the horizontal adjustment cylinder 432, and the power supply interface 42 is arranged on the piston rod of the horizontal adjustment cylinder 432; the first connecting plate 434 is provided with a positioning hole, and the second connecting plate 435 is provided with an adjustment notch 436 passing through its upper and lower surfaces, the positioning bolt passes through the adjustment notch 436 and cooperates with the positioning hole to fix the second connecting plate 435 on the first connecting plate 434; the second connecting plate 435 is fixed to the first connecting plate 434 using the positioning bolt. This design not only ensures the stability of the power supply interface 42 during the adjustment process, but also allows fine-tuning within a certain range to achieve more precise positioning; the adjustment notch 436 is arc-shaped, which means that the second connecting plate 435 can be rotated and adjusted within a certain angle range relative to the first connecting plate 434, further enhancing the flexibility of the power supply interface 42; it is worth noting that the adjustment notch 436 is outside the coverage range of the horizontal adjustment cylinder 432 to avoid the horizontal adjustment cylinder 432 from blocking the positioning bolt.

[0067] In the present invention, a conveying track 74 is also provided on the table panel 7, and the conveying track 74 is located on one side of the first mounting frame 72 where the device mounting portion 31 and the test device 30 are set; the tooling 2 is movably arranged on the conveying track 74, and the tooling 2 passes through the location of the test device 30 during the movement, and the test device 30 detects the caliper on the tooling 2; the conveying track 74 arranged on the table panel 7 enables the tooling 2 carrying the EMB caliper 9 to move automatically in front of the test equipment without manual handling or position adjustment; this automated conveying process significantly improves the test efficiency and reduces manual intervention and waiting time; the first driving cylinder 391 drives the first mounting frame 72 to move horizontally toward or away from the conveying track 74. This design enables the test device 30 to flexibly adjust the test position as needed, and can drive the test device 30 to the position where the EMB caliper 9 needs to be detected to achieve detection, and can also drive the test device 30 away from the conveying track 74 when the tooling 2 transports the EMB caliper 9 to avoid interference and damage.

[0068] In the present invention, an auxiliary detection module 8 is also included, and the auxiliary detection module 8 includes a lifting device 81; the lifting device 81 is arranged on the table panel 7, which is below the active path of the tooling 2, and its position corresponds to the position of the testing device 30; the lifting device 81 includes a lifting installation plate 811, a lifting matching plate 812 and a lifting driving cylinder 813; the lifting installation plate 811 is fixed on the table panel 7, and a guide sleeve 814 is arranged on the lifting installation plate 811, The lifting matching plate 812 is provided with a guide column 815 that matches with the guide sleeve 814; the lifting driving cylinder 813 is fixed on the lifting mounting plate 811, and the piston rod of the lifting driving cylinder 813 is connected with the lifting matching plate 812, driving the lifting matching plate 812 to move in the vertical direction and abut against the bottom of the tooling 2; the air intake device 61 includes an air pipe joint 62 and an air intake pipe, and the air pipe joint 62 is provided on the lifting matching plate 812; the air supply device outside or inside the equipment and The trachea joint 62 is connected and air is supplied to it; during air tightness testing, one end of the air inlet pipe cooperates with the trachea joint 62, and the other end of the air inlet pipe blocks the special interface for sealing test of the caliper, and gas is introduced into the caliper; the tooling 2 is provided with a through notch 21 that penetrates its upper and lower surfaces, and when the lifting matching plate 812 abuts against the bottom of the tooling 2, the trachea joint 62 is exposed from the through notch 21; through the design of the lifting device 81 and the design of the through notch 21 on the tooling 2, the lifting matching When the plate 812 abuts against the bottom of the tooling 2, the air pipe connector 62 can be smoothly exposed through the notch 21; it is convenient for people to seal and inflate the air path connecting the air chamber in the caliper body of the EMB caliper 9 through the cooperation of the air pipe connector 62 and the air inlet pipe. When the air pressure reaches a certain level, the piston is pushed out to detect the sealing effect of the air chamber of the caliper body; the design of the lifting device 81 can also prevent the air pipe connector 62 from interfering with the tooling 2 and causing damage when the EMB caliper 9 is being transported.

[0069] In this embodiment, the tooling 2 can be detachably matched with the conveying track 74. After the lifting matching plate 812 rises and abuts against the bottom of the tooling 2, the tooling 2 can be lifted from the vertical direction to separate the tooling 2 from the conveying track 74. This action ensures that the tooling 2 can remain stable during the test as much as possible, avoids the impact of vibration or unevenness of the conveying track 74 on the test results, and thus improves the accuracy of the test. The auxiliary detection module 8 also includes a lifting limit device 82; the lifting limit device 82 includes a limit rod 821 fixed on the table panel 7; the limit rod 821 is around the lifting device 81 and is located on both sides of the conveying track 74; the limit rod 821 includes a vertical rod 822 and a horizontal rod 823, the vertical rod 822 is vertically arranged, the bottom end of the vertical rod 822 is fixedly connected to the table panel 7, and the horizontal rod 823 is horizontally arranged, and one end of the horizontal rod 823 is connected to the top of the vertical rod 822; after the tooling 2 is lifted, the top of the tooling 2 abuts against the horizontal rod 823; the setting of the limit rod 821 not only ensures the height consistency and stability of the tooling 2, but also prevents the tooling 2 from being damaged or falling due to excessive lifting, thereby ensuring the safety of the tooling 2 and the testing equipment.

[0070] In the present invention, a fixing column 22 for fixing the caliper is provided on the tooling 2. When the caliper is assembled on the tooling 2, it is located on the fixing column 22. A matching area for matching with the fixing column 22 is provided on the caliper, and the fixing column 22 abuts against the lower surface of the matching area of ​​the caliper; a fixing device 75 is also provided on the assembly bracket 73, and the fixing device 75 includes a fixing cylinder 751 and a fixing block 752. The fixing cylinder 751 is assembled on the assembly bracket 73, and the fixing block 752 is arranged on the piston rod of the fixing cylinder 751; the fixing column 22 and the piston rod of the fixing cylinder 751 are parallel to each other; the fixing block 752 is driven by the fixing cylinder 751 to adjust in the vertical direction, and the fixing block 752 abuts against the upper surface of the matching area of ​​the caliper; the fixing device 75 provided on the assembly bracket 73 ensures the precise positioning of the caliper during the assembly process, provides a stable support base for the caliper, and helps to reduce the error caused by the shaking or displacement of the caliper during the detection process.

[0071] In the present invention, an installation bracket 76 is also provided on the assembly bracket 73, and a data acquisition device 77 is provided on the installation bracket 76 for connecting with each sensor and acquiring data; through the setting of the data acquisition device 77, it is possible to directly connect with each sensor and acquire detection data, making the data acquisition process more convenient and efficient, and helping to obtain the performance parameters of the caliper in a timely and accurate manner, thereby improving the accuracy and reliability of the detection.

[0072] This equipment has three types of detection functions: EOL detection, torque detection and airtight detection. When performing EOL detection, MGU must be installed on the EMB caliper 9, but when performing torque detection, it is not necessary to install MGU on the EMB caliper 9. When performing airtight detection, you can choose to install or not install MGU according to the detection requirements. When performing these three tests, this equipment needs to enter the preparation stage first.

[0073] The steps in the preparation phase are as follows: (1) Fix the EMB caliper 9 to be tested on the fixture 2 manually or by using a robot, and match it with the fixing column 22.

[0074] (2) The tool 2 with the EMB caliper 9 fixed thereto is placed on the conveying track 74 and conveyed.

[0075] (3) After the tooling 2 moves to the position of the lifting device 81, the lifting device 81 works to lift the tooling 2, so that the tooling 2 is separated from the conveying track 74 until its top abuts against the cross bar 823, thereby completing the positioning of the tooling 2.

[0076] (4) The fixing cylinder 751 works, causing the fixing block 752 to abut against the upper surface of the caliper matching area, thereby further completing the positioning of the caliper.

[0077] (5) The first driving cylinder 391 and the second driving cylinder 392 work to send the test device 30 to the position where the EMB caliper 9 needs to be tested; the upper surface of the assembly plate 34 is abutted against the piston of the EMB caliper 9, the adjustment block 351 on the lower surface of the movable plate 35 is abutted against the caliper bracket of the EMB caliper 9, and the assembly block 32 is located in the middle of the assembly space 33.

[0078] After the preparation phase is completed, the steps for EOL testing are as follows: (1) The operator adjusts the positional relationship between the first connecting plate 434 and the second connecting plate 435 according to the model of the EMB caliper 9 and the model of the MGU on the EMB caliper 9 by adjusting the notch 436, the positioning bolt and the positioning hole, thereby changing the position orientation of the power supply interface 42.

[0079] (2) Control the vertical adjustment cylinder 431 and the horizontal adjustment cylinder 432 to work, so that the power supply interface 42 cooperates with the MGU to complete the power supply to the MGU.

[0080] (3) MGU works to complete EOL detection.

[0081] (4) After the detection is completed, the vertical adjustment cylinder 431 and the horizontal adjustment cylinder 432 are controlled to work, so that the power supply interface 42 is reset and the power supply to the MGU is disconnected.

[0082] After the preparation phase is completed, the steps for torque testing are as follows: (1) The detection and adjustment cylinder 522 is controlled to work and drive the torque detection device 51 to adjust its position, so that the transmission part 515 enters the interior of the caliper and cooperates with the piston of the caliper.

[0083] (2) The torque output motor 511 operates to apply a rotational force to the piston of the caliper, thereby performing torque detection.

[0084] (3) After the detection is completed, the detection adjustment cylinder 522 is controlled to work, so that the torque detection device 51 is reset and the cooperation between the transmission part 515 and the caliper piston is released.

[0085] The steps for airtight testing after the preparation stage are completed are as follows: (1) One end of the air intake pipe is matched with the air pipe joint 62 manually or by a robot arm, and the other end of the air intake pipe is sealed with the special interface for sealing test of the caliper.

[0086] (2) The air supply device outside or inside the equipment supplies air to the air pipe joint 62, and the air is introduced into the caliper, thereby completing the air tightness test.

[0087] (3) Remove the intake pipe and unblock the special interface for the caliper sealing test.

[0088] After the EOL test, torque test, and airtight test are completed, the following steps are performed: (1) The first driving cylinder 391 and the second driving cylinder 392 work to drive the test device 30 to reset and release the cooperation between the test device 30 and the EMB caliper 9.

[0089] (2) The fixed cylinder 751 works, driving the fixed block 752 to reset and release the positioning of the caliper.

[0090] (3) The lifting device 81 is reset, so that the tooling 2 returns to the conveying track 74, and the conveying track 74 delivers the EMB caliper 9 on the tooling 2 that has been inspected to other equipment or areas.

[0091] It is worth noting that other technical solutions of the present invention belong to the prior art and will not be described in detail.

[0092] The above is only a preferred embodiment of the present invention. It should be pointed out that ordinary technicians in this technical field can make several improvements and modifications without departing from the concept of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. An EMB caliper online performance testing device, characterized in that: It includes a detection module and a tooling for fixing the caliper, wherein the detection module is arranged above the tooling; The detection module includes a floating detection mechanism, an EOL detection matching component, a torque detection matching component and an airtight detection matching component; The floating detection mechanism includes a test device and a device installation part, and the test device and the device installation part are respectively provided with an assembly block and an assembly space; the assembly block is assembled in the assembly space, and there is a movable gap between the assembly block and the inner wall of the assembly space; The EOL detection matching component includes a detection power supply device with adjustable position. During the EOL detection, the caliper is equipped with an MGU, and the detection power supply device cooperates with the MGU to supply power; The torque detection matching assembly includes a torque detection device and a detection adjustment device. During torque detection, the caliper is not equipped with an MGU, and the detection adjustment device drives the torque detection device into the interior of the caliper and cooperates with the caliper piston. The airtight detection matching component includes an air intake device. During the airtight detection, the air intake device blocks the special interface for sealing test of the caliper and introduces gas into the caliper.

2. The EMB caliper online performance testing device according to claim 1, characterized in that: The testing device includes an assembly plate, a movable plate and a force sensor; the assembly block is arranged on an assembly plate equipped with a guide shaft; the movable plate is located between the assembly plate and the tooling, one end of the guide shaft is fixedly connected to the movable plate, and a compression spring is sleeved on the guide shaft, and both ends of the compression spring are respectively matched with the assembly plate and the movable plate; the force sensor is fixed on the assembly plate and is located between the assembly plate and the movable plate.

3. The EMB caliper online performance testing device according to claim 2, characterized in that: The assembly block comprises a first part, a second part and a third part, which are arranged sequentially from top to bottom, and the width of the first part and the width of the third part are both smaller than the width of the second part; The assembly space includes a first area, a second area and a third area, which are arranged sequentially from top to bottom, the shape of the first area matches the shape of the first part, and the shape of the third area matches the shape of the third part; the width at the second area corresponds to the width at the second part, and the length at the second area is longer than the length at the second part; The length direction of the assembly block and the length direction of the assembly space correspond to the length direction of the guide shaft; The movable plate is located below the assembly plate, and the bottom end of the guide shaft is fixedly connected to the upper surface of the movable plate; an adjustment block is fixedly arranged on the lower surface of the movable plate, and the adjustment block is in the shape of an inverted truncated cone, and its larger lower bottom surface is connected to the lower surface of the movable plate, and its side surface is a contact surface; the thickness of the adjustment block is less than the length at the second area.

4. The EMB caliper online performance testing device according to claim 3, characterized in that: The device installation part includes a device installation plate and a device installation rod which is arranged on the device installation plate and is symmetrical with respect to the left and right sides, and the assembly space is symmetrically arranged on the device installation rod which is symmetrical with respect to the left and right sides; The floating detection mechanism also includes a driving device for driving the device installation part and the test device to move, and the driving device drives the test device to reach the detection position and cooperates with the caliper to perform subsequent detection procedures.

5. The EMB caliper online performance testing device according to claim 4, characterized in that: It comprises a table panel and a mounting seat arranged on the table panel, a first mounting frame is arranged on the mounting seat, the first mounting frame can be movably mounted on the mounting seat, and a device mounting part can be movably mounted on the first mounting frame; The driving device includes a first driving cylinder and a second driving cylinder; the first driving cylinder is arranged on a mounting seat, the piston rod of the first driving cylinder is connected to the first mounting frame, and drives its horizontal movement; the second driving cylinder is arranged on the first mounting frame, the piston rod of the second driving cylinder is connected to the device mounting part, and drives its vertical movement.

6. The EMB caliper online performance testing device according to claim 5, characterized in that: An assembly bracket is also provided on the table panel, and the torque detection device and the detection and adjustment device are assembled on the assembly bracket; The detection and adjustment device comprises a second mounting frame, a detection and adjustment cylinder and an assembly mounting plate; the second mounting frame is fixed on the assembly bracket, and the assembly mounting plate is movably mounted on the second mounting frame; the detection and adjustment cylinder is fixed on the second mounting frame, and the piston rod of the detection and adjustment cylinder is connected to the assembly mounting plate, and drives the assembly mounting plate to move in the vertical direction; The torque detection device is assembled on the assembly mounting plate, and includes a torque output motor, a torque sensor and a transmission rod; the motor shaft of the torque output motor and the top end of the transmission rod are respectively connected to the measuring shafts at the upper and lower ends of the torque sensor through a coupling; the bottom end of the transmission rod is provided with a transmission part, which cooperates with the caliper piston through the transmission part and transmits the force.

7. The EMB caliper online performance testing device according to claim 6, characterized in that: The detection power supply device includes a power supply interface and a power supply adjustment part; the power supply adjustment part is assembled on the assembly bracket, and drives the power supply interface to adjust in the horizontal direction and the vertical direction; The power supply adjustment part includes a vertical adjustment cylinder, a horizontal adjustment cylinder and an assembly connection part; the vertical adjustment cylinder is fixed on the assembly bracket, and the piston rod of the vertical adjustment cylinder is connected and matched with the horizontal adjustment cylinder through the assembly connection part; the assembly connection part includes a first connection plate and a second connection plate, the first connection plate is fixed on the piston rod of the vertical adjustment cylinder, the second connection plate is connected with the horizontal adjustment cylinder, and the power supply interface is arranged on the piston rod of the horizontal adjustment cylinder; a positioning hole is arranged on the first connection plate, and an adjustment notch is arranged on the second connection plate which passes through its upper and lower surfaces, and the positioning bolt passes through the adjustment notch and matches with the positioning hole to fix the second connection plate on the first connection plate; the adjustment notch is arc-shaped.

8. The EMB caliper online performance testing device according to claim 6, characterized in that: A conveying track is also arranged on the table panel, and the conveying track is located on one side of the first mounting frame installation device installation part and the testing device; the tooling is movably arranged on the conveying track, and the tooling passes by the location of the testing device during the movement.

9. The EMB caliper online performance testing device according to claim 8, characterized in that: It also includes an auxiliary detection module, which includes a lifting device; the lifting device is arranged on the table panel, is located below the tooling activity path, and its location corresponds to the location of the testing device; The jacking device includes a jacking mounting plate, a jacking matching plate and a jacking driving cylinder; the jacking mounting plate is fixed on the table panel, a guide sleeve is provided on the jacking mounting plate, and a guide column matching with the guide sleeve is provided on the jacking matching plate; the jacking driving cylinder is fixed on the jacking mounting plate, and the piston rod of the jacking driving cylinder is connected with the jacking matching plate, driving the jacking matching plate to move in the vertical direction and abut against the bottom of the tooling.

10. The EMB caliper online performance testing device according to claim 9, characterized in that: The air intake device comprises an air pipe joint and an air intake pipe, wherein the air pipe joint is arranged on the lifting matching plate; during air tightness testing, one end of the air intake pipe matches with the air pipe joint, and the other end of the air intake pipe blocks the special interface for sealing test of the caliper, and gas is introduced into the caliper; The tooling is provided with a through notch penetrating the upper and lower surfaces thereof, and when the jacking matching plate abuts against the bottom of the tooling, the air pipe joint is exposed from the through notch.

Citation Information

Patent Citations

  • EPB brake caliper motor performance detecting device and detecting method

    CN107314863A

  • Clamping force detection tool of brake calipers

    CN204301908U

  • Load system of one set of calliper of booster rack duplex position sharing

    CN207036987U

  • Device and method for simultaneous detection of tangential and normal forces acting at a detection point at a brake caliper or a suspension of a vehicle wheel

    IT201900008865A1

  • Brake caliper of disc brake, disc brake system and detecting device

    WO2020230015A1

Cited By

  • Electronic mechanical brake caliper output force calibration device and method

    CN120352078A