A winding device for compressor motor stator winding

Through the arc plate flip and pressing rod pressing mechanism, the problem of loose stator winding coils is solved, automatic closing and compression is achieved, production efficiency is improved, and manual operation is reduced.

CN119906221BActive Publication Date: 2025-08-08JIANGSU CHANGHUA ELECTRIC CO LTD
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Patent Information

Application Number
CN202510135854.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-07
Publication Date
2025-08-08
Estimated Expiration
2045-02-07

AI Technical Summary

Technical Problem

In the prior art, the coil after the stator winding is loose, and manual tensioning is required when transferred to the transfer mold to increase labor consumption and reduce production efficiency.

Method used

The coil is closed by arc plates, and the coil is closed by arc plate flip and pressed by compression rod. Combined with the transmission mechanism and energy storage gear system, the coil is closed and pressed automatically to avoid manual operation.

Benefits of technology

The coil is automatically gathered, reducing labor consumption, improving production efficiency, ensuring that the coil is not dispersed on the transfer mold, and saving manual tightening steps.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of motor coil production, and discloses a winding device for compressor motor stator winding, comprising a casing, a circular plate mounted on the casing, a fixed rod and a fixed plate for winding the coil mounted at the bottom of the circular plate, a wire feed head rotatably mounted on the circular plate, a motor for driving the wire feed head to perform circular motion provided in the casing, an arc-shaped plate for retracting the coil hinged on the side of the casing, the other end of the arc-shaped plate abutting against the side of the fixed plate close to the fixed rod, the arc-shaped plate is connected to the motor transmission, and when the winding is completed, the arc-shaped plate flips 180°. After being retracted by the arc-shaped plate, the coil falls onto the transfer mold below. Due to the retraction effect of the arc-shaped plate, the originally loose coils are gathered together to prevent the coils from being too scattered when they fall onto the transfer mold. Therefore, after the transfer mold is subsequently installed on the stator, the operation of manually tightening the coil is avoided, thereby saving manpower and improving production efficiency.
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Description

Technical Field

[0001] The present invention relates to the technical field of motor coil production, in particular to a winding device for a compressor motor stator winding. Background Art

[0002] The motor is the power source of the compressor. The stator in the motor is equipped with multiple windings. After the windings are energized, they rotate in the magnetic field. When processing the stator, the enameled wire must first be wound into a coil winding dedicated to the stator. Specifically, the coil is wound on the winding mold to the designed number of turns, and then the coil is installed on the transfer mold. The transfer mold is inserted into the stator so that the coil fits the ramp on the stator. The coil winding on the transfer mold is installed in the stator ramp. After the coil winding is installed, the transfer mold is removed.

[0003] After the existing stator winding is wound, the coil is directly transferred from the winding mold to the transfer mold. The coil is still relatively loose. Therefore, after the transfer mold is installed in the stator, the coil needs to be manually tightened, which increases manpower consumption and reduces production efficiency. Therefore, it does not meet the existing needs. In this regard, we propose a winding device for compressor motor stator winding. Summary of the Invention

[0004] The present invention provides a winding device for the stator winding of a compressor motor, which is capable of using an arc plate to gather the coil winding to prevent the coil from being too dispersed after winding. Therefore, after the transfer mold is installed in the stator, there is no need to manually tighten the coil, which reduces manpower consumption and improves production efficiency. It solves the problem mentioned in the above background technology that after the existing stator winding is wound, the coil is directly transferred from the winding mold to the transfer mold, and the coil is still relatively loose. Therefore, after the transfer mold is installed in the stator, the coil needs to be manually tightened, which increases manpower consumption and reduces production efficiency.

[0005] The present invention provides the following technical solution: a winding device for a compressor motor stator winding, comprising a casing, a circular plate mounted on the casing, a fixing rod and a fixing plate for winding a coil winding mounted at the bottom of the circular plate, a wire feeding head rotatably mounted on the circular plate, a motor for driving the wire feeding head to perform circular motion being arranged in the casing, an arc-shaped plate for retracting the coil being hingedly connected to the side of the casing, the other end of the arc-shaped plate abutting against a side of the fixing plate close to the fixing rod, the arc-shaped plate being transmission-connected to the motor, and when the winding is completed, the arc-shaped plate flips 180°.

[0006] As an optional solution of the winding device for the stator winding of a compressor motor according to the present invention, wherein: a fixing column is installed on the housing, the circular plate is fixedly installed at the bottom of the fixing column, a sleeve is rotatably installed on the fixing column, an L-shaped rod is installed at the bottom end of the sleeve, and the wire feed head is installed at the bottom end of the L-shaped rod;

[0007] A driving roller is installed on the output shaft of the motor, a first transmission rod is rotatably installed on the housing, a driven roller is provided on the first transmission rod, and a belt is connected between the driving roller and the driven roller;

[0008] A number one bevel gear is installed on one end of the number one transmission rod close to the sleeve, and a number two bevel gear is provided on the top end of the sleeve for meshing with the number one bevel gear.

[0009] As an optional solution of a winding device for a compressor motor stator winding according to the present invention, wherein: a flat plate is provided on the side of the casing, a first rotating shaft is rotatably mounted on the flat plate, the first rotating shaft is connected to the arc-shaped plate, one end of the first rotating shaft is mounted with a flip gear, a first reciprocating mechanism is provided on the side of the casing, the first reciprocating mechanism includes a sleeve, the sleeve is mounted on the side of the casing, a piston rod is slidably mounted in the sleeve, a first movable rack for meshing with the flip gear is mounted on the top of the piston rod, and the first movable rack is configured as a double-tooth rack;

[0010] A fixed gear is rotatably installed on the side of the casing, and the No. 1 reciprocating mechanism also includes a No. 1 rotating rod, one end of which is fixedly connected to the side of the fixed gear, and the other end of the No. 1 rotating rod is hinged with a swing rod, and the other end of the swing rod is rotatably installed with a moving gear for engaging with the No. 1 movable rack, and a fixed rack for engaging with the moving gear is installed on the casing.

[0011] As an optional solution for a winding device for a compressor motor stator winding according to the present invention, a driving gear is provided on the side of the active roller, the driving gear is configured as an incomplete gear, a bracket is provided inside the casing, a fixed shaft is fixedly mounted on the bracket, a rotating sleeve is rotatably mounted on the fixed shaft, a mainspring is provided inside the rotating sleeve, one end of the mainspring is connected to the fixed shaft, and the other end of the mainspring is connected to the rotating sleeve, an energy storage gear is fixedly mounted on the side of the rotating sleeve, and the energy storage gear is transmission-connected to the fixed gear.

[0012] As an optional solution of the winding device for the stator winding of a compressor motor according to the present invention, wherein: a second transmission rod is rotatably mounted on the housing, one end of the second transmission rod is hingedly connected to a pawl, a ratchet is provided inside the energy storage gear, the ratchet is movably engaged with the pawl, and a third bevel gear is mounted on the other end of the second transmission rod;

[0013] A second rotating shaft is rotatably mounted on the outer side of the housing. A fourth bevel gear for meshing with the third bevel gear is provided at one end of the second rotating shaft. A transmission gear for meshing with the fixed gear is mounted at the other end of the second rotating shaft.

[0014] As an optional solution of the winding device for the stator winding of a compressor motor according to the present invention, wherein: a slide groove is provided on the outer side of the housing, a slider is slidably installed in the slide groove, the flat plate is fixedly installed on the side of the slider, a mounting plate is installed on the side of the housing, and a return spring is connected between the mounting plate and the slider;

[0015] The side of the housing is provided with an oblique slide groove and a straight slide groove, the straight slide groove is connected to the oblique slide groove, a cross bar is slidably installed in the oblique slide groove, a pressure rod is installed at one end of the cross bar, and the cross bar is transmission-connected to the energy storage gear;

[0016] After the winding is completed, the pressure rod presses the coil tightly into the arc plate.

[0017] As an optional solution of the winding device for the stator winding of a compressor motor according to the present invention, wherein: a second reciprocating mechanism is provided inside the casing, the second reciprocating mechanism having the same configuration as the first reciprocating mechanism, the second reciprocating mechanism including a second rotating rod having the same configuration as the first rotating rod, the second rotating rod being fixedly mounted on the second transmission rod;

[0018] The No. 2 reciprocating mechanism also includes a No. 2 movable rack, which is configured in the same manner as the No. 1 movable rack. The No. 2 movable rack is configured as a single-sided rack, and a pair of limit plates are installed on the side of the No. 2 movable rack. A rectangular block is slidably installed in the pair of limit plates, and the rectangular block is fixedly connected to the cross bar.

[0019] As an optional solution for a winding device for a compressor motor stator winding according to the present invention, the transmission gear is configured as an incomplete gear, and when the arc plate moves to the bottom end of the slide groove, the transmission gear engages with the fixed gear.

[0020] As an optional solution of the winding device for the stator winding of a compressor motor according to the present invention, wherein: a vertical plate is installed at the bottom of the circular plate, a plurality of protrusions are provided on the vertical plate, the protrusions are configured as protrusions with a semicircular cross-section, and the curved plate is configured as a metal spring. When the curved plate moves downward, the curved plate and the curved surface of the protrusions are slidably engaged;

[0021] A push rod is installed on the side of the slider, and the push rod is located just below the cross bar.

[0022] As an optional solution for a winding device for a compressor motor stator winding described in the present invention, rubber strips are installed on both sides of the arc plate to prevent the wire sheath from being scratched, and a pair of guide wheels with grooves are provided at the bottom of the pressure rod. When the wire is pressed, the coil is located in the groove of the guide wheel.

[0023] The present invention has the following beneficial effects:

[0024] 1. The stator winding of the compressor motor uses a winding device. When winding, the energy storage gear is driven to rotate by the active gear to store energy in the mainspring. After the winding is completed, the mainspring drives the energy storage gear to rotate in the opposite direction, so that the ratchet and the pawl are engaged. The transmission is further driven by the No. 2 transmission rod, the No. 3 bevel gear, the No. 4 bevel gear, the transmission gear, and the No. 2 rotating shaft to drive the No. 1 reciprocating mechanism to move. When the No. 1 reciprocating mechanism moves, the No. 1 movable rack is engaged with the flip gear to flip the arc plate downward. The coil gathered by the arc plate falls onto the transfer mold below. Due to the gathering effect of the arc plate, the originally loose coils are gathered together to prevent the coils from falling on the transfer mold and being too scattered. Therefore, after the transfer mold is subsequently installed on the stator, the operation of manually tightening the coils is avoided, thereby saving manpower and improving production efficiency.

[0025] 2. The stator winding of the compressor motor uses a winding device. After the winding coil is wound, the No. 2 transmission rod drives the No. 2 movable rack downward through the No. 2 reciprocating mechanism while rotating. The rectangular block drives the cross bar to move downward along the inclined slide groove and the straight slide groove through the engagement of the sleeve with the limit plate. While the cross bar moves downward along the inclined slide groove, the pressure rod moves to the top of the coil. When the cross bar moves downward along the straight slide groove, the pressure rod presses the coil on the arc plate and drives the arc plate to move downward. When the arc plate moves to the bottom end, the flip gear on the side of the arc plate engages with the No. 1 movable rack, and the arc plate flips 180°. During the downward movement of the arc plate, the pressure rod further presses the coil, thereby improving the retraction effect of the winding coil and increasing the practicality of the device.

[0026] 3. The winding device for the stator winding of the compressor motor has an arc plate set as a metal spring. During the downward movement of the arc plate, due to the sliding cooperation between the arc plate and the protrusion, the arc plate is continuously deformed, and the arc plate bends in the direction away from the fixed rod. The arc plate continuously stretches the coil during the bending process, thereby strengthening the tightening effect of the arc plate on the coil. In addition, the rubber strips arranged on both sides of the arc plate can effectively prevent the insulation layer of the wire from being worn when the coil is stretched, further increasing the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic structural diagram of the present invention as a whole.

[0028] Figure 2 It is a schematic diagram of the cross-sectional structure of the present invention.

[0029] Figure 3 For the present invention Figure 2 Schematic diagram of the enlarged structure at point B in the middle.

[0030] Figure 4For the present invention Figure 1 Schematic diagram of the enlarged structure at point A in the middle.

[0031] Figure 5 Schematic diagram of the structure inside the casing of the present invention.

[0032] Figure 6 This is a schematic diagram of the explosion structure of the energy storage gear of the present invention.

[0033] Figure 7 It is a structural schematic diagram of the pressure rod of the present invention.

[0034] Figure 8 It is a structural schematic diagram of the position change of the pressure rod of the present invention.

[0035] Figure 9 It is a structural schematic diagram of the slider of the present invention.

[0036] Figure 10 For the present invention Figure 7 Schematic diagram of the enlarged structure at point C in the middle.

[0037] In the figure: 101, housing; 102, wire feed head; 103, fixed rod; 104, motor; 105, circular plate; 106, fixed plate; 2100, reciprocating mechanism No. 1; 201, sleeve; 202, piston rod; 204, arc plate; 205, fixed column; 206, bevel gear No. 2; 207, sleeve; 208, L-shaped rod; 209, bevel gear No. 1; 210, transmission rod No. 1; 211, driven roller; 212, belt; 213, driving roller; 214, driving gear; 215, rotating shaft No. 1; 216, flip gear; 217, plate; 218, bracket; 219, energy storage gear; 220, rotating sleeve; 221, fixed shaft; 222, spring; 223, ratchet; 224, pawl; 2 25. Transmission rod No. 2; 226. Rotating rod No. 1; 227. Bevel gear No. 3; 228. Rotating shaft No. 2; 229. Bevel gear No. 4; 230. Transmission gear; 231. Fixed gear; 233. Swing rod; 234. Moving gear; 235. Movable rack No. 1; 236. Fixed rack; 3100. Reciprocating mechanism No. 2; 301. Mounting plate; 302. Return spring; 303. Slide; 304. Sliding block; 305. Movable rack No. 2; 306. Limiting plate; 307. Rectangular block; 308. Rotating rod No. 2; 309. Straight slide; 310. Inclined slide; 311. Horizontal bar; 312. Press rod; 313. Push rod; 401. Vertical plate; 402. Bump; 403. Rubber strip; 404. Guide wheel. DETAILED DESCRIPTION

[0038] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0039] Example 1: This example aims to solve the problem that after the stator winding is wound, the coil is directly transferred from the winding mold to the transfer mold. The coil is still relatively loose. Therefore, after the transfer mold is installed in the stator, the coil needs to be tightened manually, which increases manpower consumption and reduces production efficiency. Figures 1 to 10 A winding device for a compressor motor stator winding comprises a casing 101, a circular plate 105 is mounted on the casing 101, a fixing rod 103 and a fixing plate 106 for winding a coil winding are mounted at the bottom of the circular plate 105, a wire feeding head 102 is rotatably mounted on the circular plate 105, a motor 104 for driving the wire feeding head 102 to perform circular motion is arranged in the casing 101, an arc-shaped plate 204 for retracting the coil is hinged on the side of the casing 101, the other end of the arc-shaped plate 204 is in contact with the side of the fixing plate 106 close to the fixing rod 103, the arc-shaped plate 204 is transmission-connected to the motor 104, and when the winding is completed, the arc-shaped plate 204 flips 180°.

[0040] For details, please refer to Figure 1 , a fixed column 205 is installed on the housing 101, a circular plate 105 is fixedly installed at the bottom of the fixed column 205, a sleeve 207 is rotatably installed on the fixed column 205, an L-shaped rod 208 is installed at the bottom end of the sleeve 207, a wire feed head 102 is installed at the bottom end of the L-shaped rod 208, an active roller 213 is installed on the output shaft of the motor 104, a No. 1 transmission rod 210 is rotatably installed on the housing 101, and a driven roller 211 is provided on the No. 1 transmission rod 210. The roller 211 and the active roller 213 are both configured as rollers with grooves. A belt 212 is installed in the groove of the active roller 213. The other end of the belt 212 is wound around the groove of the driven roller 211. A No. 1 bevel gear 209 is installed at the end of the No. 1 transmission rod 210 close to the sleeve 207. A No. 2 bevel gear 206 for meshing with the No. 1 bevel gear 209 is provided at the top of the sleeve 207. The active roller 213 rotates one circle, and a single winding is completed.

[0041] For details, see Figure 2 、 Figure 3A flat plate 217 is provided on the side of the housing 101, on which a No. 1 rotating shaft 215 is rotatably installed. The No. 1 rotating shaft 215 is connected to the arc plate 204, and a flip gear 216 is installed at one end of the No. 1 rotating shaft 215. A No. 1 reciprocating mechanism 2100 is provided on the side of the housing 101. The No. 1 reciprocating mechanism 2100 includes a sleeve 201, which is installed on the side of the housing 101. A piston rod 202 is slidably installed in the sleeve 201. A No. 1 movable rack 235 for engaging with the flip gear 216 is installed on the top of the piston rod 202. The No. 1 movable rack 235 is set to Double rack and gear, a fixed gear 231 is rotatably installed on the side of the casing 101, and the fixed gear 231 is transmission-connected to the active roller 213. The No. 1 reciprocating mechanism 2100 also includes a No. 1 rotating rod 226, one end of the No. 1 rotating rod 226 is fixedly connected to the side of the fixed gear 231, and the other end of the No. 1 rotating rod 226 is hinged with a swing rod 233, and the other end of the swing rod 233 is rotatably installed with a moving gear 234, and the moving gear 234 is meshed with the No. 1 movable rack 235. A fixed rack 236 is also installed on the casing 101, and the fixed rack 236 is meshed with the moving gear 234.

[0042] Please refer to Figure 4 A driving gear 214 is provided on the side of the active roller 213, and the driving gear 214 is set as an incomplete gear. A bracket 218 is provided inside the casing 101, and a fixed shaft 221 is fixedly installed on the bracket 218. A rotating sleeve 220 is rotatably installed on the fixed shaft 221. A spring 222 is provided inside the rotating sleeve 220, and one end of the spring 222 is connected to the fixed shaft 221, and the other end of the spring 222 is connected to the rotating sleeve 220. An energy storage gear 219 is fixedly installed on the side of the rotating sleeve 220, and the energy storage gear 219 is transmission-connected to the fixed gear 231.

[0043] For details, see Figure 6 A No. 2 transmission rod 225 is rotatably installed on the casing 101, and a pawl 224 is hinged at one end of the No. 2 transmission rod 225. A ratchet 223 is provided inside the energy storage gear 219, and the ratchet 223 is movably engaged with the pawl 224. A No. 3 bevel gear 227 is installed at the other end of the No. 2 transmission rod 225, and a No. 2 rotating shaft 228 is rotatably installed on the outside of the casing 101. A No. 4 bevel gear 229 for meshing with the No. 3 bevel gear 227 is provided at one end of the No. 2 rotating shaft 228, and a transmission gear 230 for meshing with the fixed gear 231 is installed at the other end of the No. 2 rotating shaft 228. The transmission gear 230 drives the fixed gear 231 to rotate one circle.

[0044] It should be noted that when winding, the motor 104 drives the active roller 213 to rotate. At the same time, the active gear 214 and the energy storage gear 219 arranged on the side of the driven roller 211 are engaged, and the spring 222 on the side of the energy storage gear 219 stores energy. At this time, although the energy storage gear 219 rotates, the ratchet 223 and the pawl 224 are not engaged, so the No. 2 transmission rod 225 does not rotate. After the winding coil is wound, the active gear 214 stops rotating. At the same time, the active gear 214 loses engagement with the energy storage gear 219. The energy storage gear 219 rotates in the opposite direction under the action of the spring 222, and the pawl 224 engages with the ratchet 223, and the No. 2 transmission rod 225 rotates.

[0045] It should be noted that the specific process of the No. 1 movable rack 235 in the No. 1 reciprocating mechanism 2100 driving the arc plate 204 to flip by meshing with the flip gear 216 is as follows: when the No. 2 transmission rod 225 rotates, the No. 3 bevel gear 227, the No. 4 bevel gear 229, and the No. 2 rotating shaft 228 drive the transmission gear 230 to rotate, and the transmission gear 230 drives the fixed gear 231 to rotate. At this time, the No. 1 rotating rod 226 set on the side of the fixed gear 231 makes a circular motion, and the swing rod 233 is pulled by the No. 1 rotating rod 226. The movable rack 235 is led down to swing back and forth, and the movable gear 234 moves back and forth with the swing rod 233, further driving the No. 1 movable rack 235 to move up and down, and the No. 1 movable rack 235 is engaged with the flip gear 216 on the side of the arc plate 204, and drives the arc plate 204 to flip downward through the flip gear 216, and the No. 1 movable rack 235 completes a motion cycle, that is, the No. 1 movable rack 235 first moves upward to drive the arc plate 204 to flip, and then the No. 1 movable rack 235 moves downward to drive the arc plate 204 to reset.

[0046] In this embodiment: during winding, the motor 104 drives the active roller 213 to rotate, and through the transmission of the driven roller 211, the No. 1 transmission rod 210, the No. 1 bevel gear 209, the No. 2 bevel gear 206 and the sleeve 207, the L-shaped rod 208 drives the wire feeding head 102 to perform a circular motion around the circular plate 105. The wire in the wire feeding head 102 is wound around the fixed rod 103 and the fixed plate 106. The coil wound on the fixed rod 103 and the fixed plate 106 gradually slides onto the arc plate 204. At the same time, the active gear 214 and the energy storage gear 219 provided on the side of the driven roller 211 are engaged, and the clockwork 222 on the side of the energy storage gear 219 stores energy.

[0047] After the winding coil is wound, the energy storage gear 219 rotates in the opposite direction under the action of the mainspring 222, and the pawl 224 engages with the ratchet 223, the second transmission rod 225 rotates, and further drives the transmission gear 230 to rotate through the third bevel gear 227, the fourth bevel gear 229, and the second rotating shaft 228. The transmission gear 230 drives the fixed gear 231 to rotate. At this time, the first rotating rod 226 set on the side of the fixed gear 231 performs a circular motion, the swing rod 233 swings back and forth, and the moving gear 234 moves back and forth, further driving The No. 1 movable rack 235 moves upward, and the No. 1 movable rack 235 is engaged with the flip gear 216 on the side of the arc plate 204, and the arc plate 204 is driven to flip downward by the flip gear 216. The coils gathered by the arc plate 204 fall onto the transfer mold below. Due to the gathering effect of the arc plate 204, the originally loose coils are gathered together to prevent the coils from falling onto the transfer mold and being too dispersed. Therefore, after the transfer mold is subsequently installed on the stator, the operation of manually tightening the coils is avoided, thereby saving manpower and improving production efficiency.

[0048] Example 2: This example is intended to further solve the problem of winding and tightening the coil. This example is an improvement made on the basis of Example 1. For details, please refer to Figures 1 to 10 A slide groove 303 is provided on the outside of the casing 101, and a slider 304 is slidably installed in the slide groove 303. The flat plate 217 is fixedly installed on the side of the slider 304. A mounting plate 301 is installed on the side of the casing 101. A return spring 302 is connected between the mounting plate 301 and the slider 304. An inclined slide groove 310 and a straight slide groove 309 are opened on the side of the casing 101. The straight slide groove 309 is connected to the inclined slide groove 310. A cross bar 311 is slidably installed in the inclined slide groove 310. A pressure rod 312 is installed at one end of the cross bar 311. The cross bar 311 is transmission-connected to the energy storage gear 219. After the winding is wound, the pressure rod 312 presses the coil tightly in the arc plate 204.

[0049] In addition, see Figure 5 A second reciprocating mechanism 3100 is provided inside the casing 101. The second reciprocating mechanism 3100 is configured in the same manner as the first reciprocating mechanism 2100. The second reciprocating mechanism 3100 includes a second rotating rod 308. The second rotating rod 308 is configured in the same manner as the first rotating rod 226. The second rotating rod 308 is fixedly mounted on the second transmission rod 225. The second reciprocating mechanism 3100 also includes a second movable rack 305. The second movable rack 305 is configured in the same manner as the first movable rack 235. The second movable rack 305 is configured as a single-sided rack. A pair of limit plates 306 are installed on the side of the second movable rack 305. A rectangular block 307 is slidably installed in the pair of limit plates 306. The rectangular block 307 is fixedly connected to the cross bar 311.

[0050] The transmission gear 230 is set as an incomplete gear. When the arc plate 204 moves to the bottom end of the slide groove 303, the transmission gear 230 engages with the fixed gear 231. Specifically, when the arc plate 204 moves downward, the transmission gear 230 does not engage with the fixed gear 231, so the No. 1 reciprocating mechanism 2100 will not drive the arc plate 204 to flip over. Only when the arc plate 204 moves to the bottom end of the slide groove 303, since the transmission gear 230 engages with the fixed gear 231, the No. 1 movable rack 235 in the No. 1 reciprocating mechanism 2100 moves up and down, thereby realizing the flipping and resetting of the arc plate 204.

[0051] When the cam 314 is in the state of being rotated, the second gear 316 is engaged with the second gear 317 by the second reciprocating mechanism 3100, and the second gear 318 is engaged with the second gear 319 by the second reciprocating mechanism 311. When the cam 314 is in the state of being rotated, the second gear 316 is engaged with the second gear 317 by the second reciprocating mechanism 3100, and the second gear 318 is engaged with the second gear 319 by the second reciprocating mechanism 3100.

[0052] Example 3: This example aims to solve the problem of further tightening the coil when the coil is transferred to the transfer mold. This example is an improvement based on Example 2. For details, please refer to Figures 1 to 10 A vertical plate 401 is installed at the bottom of the circular plate 105, and a plurality of protrusions 402 are provided on the vertical plate 401. The protrusion 402 is set to a protrusion with a semicircular cross-section. The arc plate 204 is set to a metal spring. When the arc plate 204 moves downward, the arc plate 204 slides with the arc surface of the protrusion 402. A push rod 313 is installed on the side of the slider 304. The push rod 313 is located directly below the cross bar 311. When the arc plate 204 moves downward, the cross bar 311 conflicts with the push rod 313. The cross bar 311 pushes the slider 304 through the push rod 313 to prevent the pressure rod 312 from exerting a large downward pressure on the coil, causing the coil to deform.

[0053] Rubber strips 403 are installed on both sides of the arc plate 204 to prevent the wire sheath from being scratched. A pair of guide wheels 404 with grooves are set at the bottom of the pressure rod 312. When pressing the wire, the coil is located in the groove of the guide wheel 404. The guide wheel 404 guides the coil, which is conducive to the coil being retracted.

[0054] In this embodiment: during the downward movement of the arc plate 204, due to the sliding cooperation between the arc plate 204 and the protrusion 402, the arc plate 204 is continuously deformed, and the arc plate 204 bends in the direction away from the fixed rod 103. The arc plate 204 continuously stretches the coil during the bending process, thereby imitating the current manual stretching. The coil becomes more neat after being stretched by the arc plate 204, thereby enhancing the wire-organizing effect of the arc plate 204 on the coil. In addition, the rubber strips 403 arranged on both sides of the arc plate 204 can effectively prevent the insulation layer of the wire from being worn when the coil is stretched, further increasing the practicality of this device.

[0055] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0056] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.

Claims

1. A winding device for a stator winding of a compressor motor, comprising a housing (101), a circular plate (105) mounted on the housing (101), a fixing rod (103) and a fixing plate (106) for winding a coil mounted on the bottom of the circular plate (105), a wire feed head (102) rotatably mounted on the circular plate (105), a motor (104) for driving the wire feed head (102) to perform a circular motion disposed within the housing (101), and characterized in that: The side of the housing (101) is hinged with an arc-shaped plate (204) for retracting the coil, the other end of the arc-shaped plate (204) contacts the side of the fixing plate (106) close to the fixing rod (103), and the arc-shaped plate (204) is connected to the motor (104) in a transmission manner. When the winding is completed, the arc-shaped plate (204) is turned 180 degrees. A vertical plate (401) is installed at the bottom of the circular plate (105), and a plurality of protrusions (402) are provided on the vertical plate (401). The protrusions (402) are configured as protrusions with a semicircular cross-section. The arc plate (204) is configured as a metal spring. When the arc plate (204) moves downward, the arc plate (204) and the arc surface of the protrusion (402) are slidably matched.

2. A winding device for a compressor motor stator winding according to claim 1, characterized in that: A fixed column (205) is installed on the housing (101), the circular plate (105) is fixedly installed on the bottom of the fixed column (205), a sleeve (207) is rotatably installed on the fixed column (205), an L-shaped rod (208) is installed at the bottom end of the sleeve (207), and the wire feeding head (102) is installed at the bottom end of the L-shaped rod (208); An active roller (213) is mounted on the output shaft of the motor (104); a first transmission rod (210) is rotatably mounted on the housing (101); a driven roller (211) is provided on the first transmission rod (210); and a belt (212) is connected between the active roller (213) and the driven roller (211); A first bevel gear (209) is installed at one end of the first transmission rod (210) close to the sleeve (207), and a second bevel gear (206) for meshing with the first bevel gear (209) is provided at the top end of the sleeve (207).

3. A winding device for a compressor motor stator winding according to claim 2, characterized in that: A flat plate (217) is provided on the side of the housing (101), a first rotating shaft (215) is rotatably installed on the flat plate (217), the first rotating shaft (215) is connected to the arc plate (204), one end of the first rotating shaft (215) is installed with a flip gear (216), a first reciprocating mechanism (2100) is provided on the side of the housing (101), the first reciprocating mechanism (2100) includes a sleeve (201), the sleeve (201) is installed on the side of the housing (101), a piston rod (202) is slidably installed in the sleeve (201), a first movable rack (235) for engaging with the flip gear (216) is installed on the top end of the piston rod (202), and the first movable rack (235) is configured as a double-tooth rack; A fixed gear (231) is rotatably mounted on the side of the housing (101), and the No. 1 reciprocating mechanism (2100) further comprises a No. 1 rotating rod (226), one end of the No. 1 rotating rod (226) is fixedly connected to the side of the fixed gear (231), and the other end of the No. 1 rotating rod (226) is hinged with a swing rod (233), and the other end of the swing rod (233) is rotatably mounted with a movable gear (234) for engaging with the No. 1 movable rack (235), and a fixed rack (236) for engaging with the movable gear (234) is mounted on the housing (101).

4. A winding device for a compressor motor stator winding according to claim 3, characterized in that: A driving gear (214) is provided on the side of the driving roller (213), and the driving gear (214) is configured as an incomplete gear. A bracket (218) is provided inside the housing (101), and a fixed shaft (221) is fixedly mounted on the bracket (218). A rotating sleeve (220) is rotatably mounted on the fixed shaft (221). A spring (222) is provided inside the rotating sleeve (220), and one end of the spring (222) is connected to the fixed shaft (221), and the other end of the spring (222) is connected to the rotating sleeve (220). An energy storage gear (219) is fixedly mounted on the side of the rotating sleeve (220), and the energy storage gear (219) is transmission-connected to the fixed gear (231).

5. The winding device for a compressor motor stator winding according to claim 4, characterized in that: A second transmission rod (225) is rotatably mounted on the housing (101), one end of the second transmission rod (225) is hingedly connected to a pawl (224), a ratchet (223) is provided inside the energy storage gear (219), the ratchet (223) is movably engaged with the pawl (224), and a third bevel gear (227) is mounted on the other end of the second transmission rod (225); A second rotating shaft (228) is rotatably mounted on the outer side of the housing (101), a fourth bevel gear (229) is provided at one end of the second rotating shaft (228) for meshing with the third bevel gear (227), and a transmission gear (230) is mounted at the other end of the second rotating shaft (228) for meshing with the fixed gear (231).

6. The winding device for the stator winding of a compressor motor according to claim 5, characterized in that: A slide groove (303) is provided on the outside of the housing (101), a slider (304) is slidably installed in the slide groove (303), the flat plate (217) is fixedly installed on the side of the slider (304), a mounting plate (301) is installed on the side of the housing (101), and a return spring (302) is connected between the mounting plate (301) and the slider (304); The housing (101) is provided with an inclined slide groove (310) and a straight slide groove (309) on the side thereof. The straight slide groove (309) is connected to the inclined slide groove (310). A cross bar (311) is slidably installed in the inclined slide groove (310). A pressure bar (312) is installed at one end of the cross bar (311). The cross bar (311) is in transmission connection with the energy storage gear (219). After the winding is completed, the pressing rod (312) presses the coil tightly into the arc-shaped plate (204).

7. A winding device for a compressor motor stator winding according to claim 6, characterized in that: A second reciprocating mechanism (3100) is provided inside the housing (101), the second reciprocating mechanism (3100) is configured in the same manner as the first reciprocating mechanism (2100), the second reciprocating mechanism (3100) comprises a second rotating rod (308), the second rotating rod (308) is configured in the same manner as the first rotating rod (226), and the second rotating rod (308) is fixedly mounted on the second transmission rod (225); The second reciprocating mechanism (3100) further includes a second movable rack (305), the second movable rack (305) being configured in the same manner as the first movable rack (235), the second movable rack (305) being configured as a single-sided rack, a pair of limiting plates (306) being installed on the side of the second movable rack (305), a rectangular block (307) being slidably installed in the pair of limiting plates (306), and the rectangular block (307) being fixedly connected to the cross bar (311).

8. The winding device for a compressor motor stator winding according to claim 6, characterized in that: The transmission gear (230) is configured as an incomplete gear, and when the arc-shaped plate (204) moves to the bottom end of the slide groove (303), the transmission gear (230) meshes with the fixed gear (231).

9. The winding device for a compressor motor stator winding according to claim 6, characterized in that: A push rod (313) is installed on the side of the slider (304), and the push rod (313) is located directly below the cross bar (311).

10. The winding device for a compressor motor stator winding according to claim 6, characterized in that: Rubber strips (403) for preventing the wire sheath from being scratched are installed on both sides of the arc-shaped plate (204). A pair of guide wheels (404) with grooves are provided at the bottom of the pressure rod (312). When pressing the wire, the coil is located in the grooves of the guide wheels (404).

Citation Information

Patent Citations

  • Stator automatic winding device of large generator

    CN115842453A

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