A thawing device and thawing method for meat food processing
By designing the placement groove and cover of the spiral structure to form a sealed space, combining low-temperature water vapor thawing and high-temperature steam cleaning, the problems of high energy consumption and difficulty in cleaning of vacuum thawing equipment are solved, and efficient meat thawing and simple cleaning are achieved.
Patent Information
- Application Number
- CN202510397454.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2045-04-01
AI Technical Summary
During the thawing process, existing vacuum thawing equipment requires frequent intervention of vacuum pumps to maintain negative pressure, resulting in increased energy consumption and the carrying of meat impurities when water vapor is liquefied, which leads to difficulty in cleaning.
A thawing device for meat food processing is designed. By setting up a placement tank, cover and condensing assembly, a sealed space is formed using a spiral structure, combined with a heating assembly and a vacuum assembly, low-temperature water vapor is generated for thawing, and high-temperature steam is used to clean during the cleaning process.
Reduces the intervention frequency of the vacuum pump, maintains the low-pressure state during the thawing process, reduces impurities adhesion, and simplifies cleaning work.
Smart Images

Figure CN119908389B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of vacuum thawing equipment, and in particular to a thawing device and a thawing method for meat food processing. Background Art
[0002] Vacuum thawing equipment can create and maintain a highly negative pressure environment, and at the same time use the highly negative pressure environment to lower the boiling point of water to generate low-temperature water vapor. The low-temperature water vapor liquefies on the surface of the meat to release heat, realizing the thawing of the meat. Due to the highly negative pressure environment, the degree of bacterial reproduction during the thawing process can be effectively reduced, and at the same time, the loss of meat juice can be avoided.
[0003] In the prior art, in most vacuum thawing equipment, it will be filled with low-temperature water vapor to ensure sufficient contact between the meat and the low-temperature water vapor. However, during this process, the air pressure in the vacuum thawing equipment will also rise accordingly. In order to ensure the negative pressure environment in the vacuum thawing equipment, the vacuum pump needs to intervene periodically, resulting in increased energy consumption. When the water vapor liquefies on the surface of the meat to form water droplets, it will carry salts, oils and fats of the meat, etc. During the process of the water droplets dripping, it will cause impurities to adhere to the inner surface of the cabinet, and thus the subsequent cleaning work is more cumbersome. Summary of the Invention
[0004] The purpose of the present invention is to provide a thawing device and a thawing method for meat food processing to solve the technical problems in the prior art.
[0005] On the one hand, the present invention provides a thawing device for meat food processing, including:
[0006] A cabinet, a cavity is opened at the bottom of the cabinet, a heating component is arranged in the cavity, a vacuum component, a water storage component and a storage component are arranged on the side wall of the cabinet, the vacuum component is communicated with the cabinet, and a cabinet door is hinged on the side wall of the cabinet;
[0007] A first pipe body, the first pipe body is fixed on the inner wall of the top of the cabinet, and the first pipe body penetrates through the cavity, the first pipe body is communicated with the storage component, and a first electromagnetic valve is arranged through the first pipe body;
[0008] An annular seat, the annular seat is rotatably sleeved on the first pipe body;
[0009] A placement groove, the placement groove is fixed to the annular seat, and a mesh plate is arranged in the placement groove;
[0010] A cover body, a plurality of fixing blocks are arranged on the cover body, and all the fixing blocks are fixed to the inner wall of the cabinet, and both the cover body and the placement groove are of spiral structures;
[0011] A condensation component, the condensation component is arranged in the first pipe body, and the condensation component is communicated with the water storage component;
[0012] A second tube body, which is arranged inside the first tube body, is connected to the condensation assembly, is connected to the heating assembly, and has a first pressure relief valve penetrating through the side wall thereof.
[0013] A first communication assembly, which communicates with the first tube body and communicates with the top end of the cover body.
[0014] A second communication assembly, which communicates with the second tube body and communicates with the bottom end of the cover body.
[0015] A third communication assembly, which communicates with the first tube body and communicates with the bottom end of the placement groove.
[0016] Preferably, the condensation assembly includes:
[0017] A first base body, which is fixed to the top of the first tube body.
[0018] A second heat exchange tube, which is fixed to the bottom end of the first base body and has a plurality of fins fixed to its side wall.
[0019] A second base body, which is fixed to the bottom end of the second heat exchange tube.
[0020] A partition board, which is fixed inside the second base body.
[0021] A second pressure relief valve, which penetrates through the partition board.
[0022] A third solenoid valve, which penetrates through the bottom of the second base body and penetrates through the inner wall of the top of the second tube body.
[0023] Preferably, the water storage assembly includes:
[0024] A water tank, which is fixed to the side wall of the cabinet body and is provided with a water pump inside.
[0025] A second housing, which is fixed to the water tank and is provided with a temperature control system inside for maintaining the temperature of the water inside the water tank.
[0026] A water delivery pipe, which penetrates through the inner wall of the top of the second base body and the water tank communicates with the water delivery pipe.
[0027] A water injection pipe, which penetrates through the bottom of the partition board and the output port of the water pump communicates with the water injection pipe.
[0028] Preferably, the heating assembly includes:
[0029] A box body and a pump box, the box body and the pump box are fixed in a cavity, an electric heating system is arranged in the box body, and a circulating pump is arranged in the pump box;
[0030] A circulating pipe, the circulating pipe is communicated with the output port of the circulating pump, and the circulating pipe is communicated with the box body;
[0031] Two communicating pipes, one of the communicating pipes is communicated with the box body, and the other communicating pipe is communicated with the input port of the circulating pump;
[0032] A first heat exchange pipe, the first heat exchange pipe is fixed in a second pipe body, and both ends of the first heat exchange pipe are communicated with the two communicating pipes respectively.
[0033] Preferably, the first communication component includes:
[0034] A return pipe, the return pipe is arranged through the first pipe body, and the end of the return pipe is close to the fin;
[0035] A first communication seat, the first communication seat is communicated with the return pipe;
[0036] Multiple first connection pipes, all of the multiple first connection pipes are communicated with the first communication seat, and all of the multiple first connection pipes penetrate through the top end of the cover body.
[0037] Preferably, the second communication component includes:
[0038] A second communication seat, multiple second connection pipes are arranged through the side wall of the second communication seat, and all of the multiple second connection pipes penetrate through the bottom end of the cover body;
[0039] A second electromagnetic valve, the second electromagnetic valve is communicated with the second connection pipe;
[0040] A steam pipe, the steam pipe is communicated with the second electromagnetic valve, and the steam pipe penetrates through the side wall of the second pipe body.
[0041] Preferably, the third communication component includes:
[0042] A third communication seat, multiple third connection pipes are arranged through the side wall of the third communication seat, and all of the multiple third connection pipes penetrate through the bottom end of the placement groove;
[0043] A one-way valve, the one-way valve is communicated with the third communication seat;
[0044] A hose, the hose is communicated with the one-way valve, and the hose penetrates through the first pipe body.
[0045] Preferably, the vacuum component includes:
[0046] A first housing, a vacuum pump is arranged in the first housing, and the input port of the vacuum pump is communicated with the cabinet body.
[0047] Preferably, the storage component includes:
[0048] A storage box fixed on the side wall of the cabinet body;
[0049] An output pipe communicating with the storage box and communicating with the bottom of the first pipe body.
[0050] On the other hand, the present invention provides a thawing method for a thawing device for processing meat products, including the following steps:
[0051] Step 1: Open the cabinet door, place the meat to be thawed on the mesh plate on the placement groove. During the placement of the meat, cooperate with the rotation of the placement groove so that the meat can be laid flat everywhere on the mesh plate;
[0052] Step 2: After the meat is placed, rotate the placement groove so that the placement groove abuts against the cover body, and then the cover body and the placement groove can enclose a sealed space;
[0053] Step 3: Close the cabinet door, then close and seal the storage box, turn on the switch of the vacuum pump. When the vacuum pump works, the gas inside the cabinet body is pumped out. During this process, turn on the switch of the first electromagnetic valve so that the gas in the first pipe body is pumped out. Through the action of the first pressure relief valve, the gas in the second pipe body is also pumped out, so as to realize that the gas in the cabinet body, the first pipe body and the second pipe body is pumped out by the vacuum pump, so that the inside of the cabinet body, the first pipe body and the second pipe body are all in a highly vacuum state;
[0054] Step 4: Inject water into the water tank, and through the temperature control system, keep the water inside the water tank at a lower temperature. Then, through the operation of the water pump, cooperate with the water injection pipe to inject the water in the water tank into the second seat body at the position below the partition board, and then turn on the switch of the third electromagnetic valve so that the water at this position enters the second pipe body;
[0055] Step 5: Inject water into the box body, turn on the switch of the electric heating system, and generate water vapor in the box body through the electric heating system. Then turn on the switch of the circulation pump. When the circulation pump works, the water vapor enters the first heat exchange pipe through the box body and one of the connecting pipes, and then enters the circulation pump through the other connecting pipe. The circulation pump then pumps the water vapor through the circulation pipe back into the box body to realize the circulation of the water vapor. When the water vapor flows through the first heat exchange pipe, it heats the water in the second pipe body. Since the inside of the second pipe body is in a highly negative pressure state, low-temperature water vapor will be generated at a lower temperature;
[0056] Step 6: Turn on the switch of the second electromagnetic valve. The low-temperature water vapor in the second pipe body enters the second communication seat through the steam pipe and the second electromagnetic valve, and then enters the space enclosed by the cover body and the placement groove through the second connecting pipe, and liquefies on the surface of the meat to thaw the meat;
[0057] Step 7: When the water volume in the second pipe body reaches a certain level, turn off the switch of the third solenoid valve. As the water pump continues to operate, the water pressure below the partition plate continuously rises and finally enters above the partition plate through the second pressure relief valve to fill the second heat exchange pipe and then flows back into the water tank through the water delivery pipe, so as to realize the circulation of low-temperature water in the second heat exchange pipe and the water tank, thereby making the fins at a lower temperature. In the space enclosed by the cover body and the placement groove, the unliquefied water vapor enters the first communication seat through the first connecting pipe and is then guided to the fins through the return pipe. After the unliquefied water vapor contacts the low-temperature fins, it liquefies on the surface of the fins to ensure that the space enclosed by the cover body and the placement groove is always in a highly negative pressure environment, thereby ensuring the continuous output of subsequent low-temperature water vapor.
[0058] Step 8: The water droplets condensed on the surface of the meat enter the third communication seat through the third connecting pipe, then enter the first pipe body through the one-way valve and the hose. The water droplets liquefied on the surface of the fins also fall below the first pipe body and enter the storage tank through the output pipe to realize the storage of condensed water.
[0059] Step 9: When cleaning this device, still need to make the cover body and the placement groove contact each other, then increase the power of the electric heating system and turn off the second solenoid valve to make the water in the second pipe body boil continuously and finally enter the gap between the first pipe body and the second pipe body through the first pressure relief valve. Then the high-temperature steam enters the first communication seat through the return pipe, then enters the space enclosed by the cover body and the placement groove through the first connecting pipe. After the high-temperature steam flows through the space enclosed by the cover body and the placement groove, it enters the third communication seat through the third connecting pipe, then enters between the first pipe body and the second pipe body through the one-way valve and the hose to steam-clean the cover body and the placement groove with high-temperature steam.
[0060] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0061] (1) By providing the placement groove, the first pipe body, the annular seat and the cover body, rotating the placement groove, through the spiral placement groove and the cover body, the placement groove can gradually approach the cover body during rotation and finally contact the cover body, so that the placement groove and the cover body can enclose a sealed space, thereby ensuring that the steam can fully contact the meat and quickly condense during the thawing process, and further ensuring that the space enclosed by the placement groove and the cover body is continuously in a low-pressure state to reduce the intervention frequency of the vacuum pump.
[0062] (2) Through the condensation component, the first communication component, the second communication component, and the heating component provided in the present invention, during the thawing process, through the low-power operation of the heating component and in cooperation with the negative pressure environment, low-temperature water vapor can be generated for vacuum thawing work. During the cleaning process, through the high-power operation of the heating component, high-temperature steam flows through the space enclosed by the placement tank and the cover, thereby realizing the high-temperature steam cleaning work.
[0063] (3) Through the cabinet body, the placement tank, and the cover provided in the present invention, during the thawing process, the steam can be restricted in the space enclosed by the placement tank and the cover through the action of the placement tank and the cover. Furthermore, the water droplets generated by liquefaction will also be restricted in this space, thereby limiting the distribution range of impurities to facilitate subsequent cleaning work. BRIEF DESCRIPTION OF THE DRAWINGS
[0064] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the specific embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0065] Figure 1 is a three-dimensional structural schematic diagram of the present invention;
[0066] Figure 2 is a structural schematic diagram of the cabinet body, the first housing, the water tank, and the storage tank of the present invention;
[0067] Figure 3 is a structural schematic diagram of the cabinet body, the first pipe body, and the annular seat of the present invention;
[0068] Figure 4 is a structural schematic diagram of the cover of the present invention;
[0069] Figure 5 is a structural schematic diagram of the box body, the pump box, the communication pipe, and the circulation pipe of the present invention;
[0070] Figure 6 is a schematic diagram of the state where the cover and the placement tank are in contact of the present invention;
[0071] Figure 7 is a structural schematic diagram of the second pipe body and the first pressure relief valve of the present invention;
[0072] Figure 8 is a front view structural schematic diagram of the second seat body and the second pipe body of the present invention;
[0073] Figure 9 is a sectional view structural schematic diagram of the first seat body, the second seat body, and the second heat exchange pipe of the present invention;
[0074] Figure 10 It is a schematic cross-sectional structure diagram of the second pipe body of the present invention.
[0075] Reference numerals:
[0076] 101, cabinet body; 102, cabinet door; 103, first housing; 104, water tank; 105, storage tank; 106, second housing; 201, water delivery pipe; 202, water injection pipe; 301, first pipe body; 302, cover body; 303, fixing block; 304, annular seat; 305, placement groove; 306, mesh plate; 307, output pipe; 308, first solenoid valve; 401, box body; 402, pump box; 403, circulation pipe; 404, connecting pipe; 501, first connecting seat; 502, first connecting pipe; 503, return pipe; 504, second connecting seat; 505, second connecting pipe; 506, second solenoid valve; 507, steam pipe; 508, third connecting seat; 509, third connecting pipe; 510, hose; 511, check valve; 601, second pipe body; 602, first pressure relief valve; 603, first heat exchange pipe; 701, first seat body; 702, second seat body; 703, second heat exchange pipe; 704, fin; 705, partition board; 706, second pressure relief valve; 707, third solenoid valve. Detailed implementation manners
[0077] Next, the technical solutions of the present invention will be clearly and completely described in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of the embodiments.
[0078] Generally, the components of the embodiments of the present invention described and shown in the accompanying drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed present invention, but merely represents the selected embodiments of the present invention.
[0079] Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the scope of protection of the present invention.
[0080] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as a limitation of the present invention. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0081] In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", and "linkage" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0082] As shown below in Figures 1 to 10 On the one hand, the present invention provides a thawing device for processing meat food, including:
[0083] A cabinet 101, a cavity is provided at the bottom of the cabinet 101, a heating component is arranged in the cavity, a vacuum component, a water storage component and a storage component are arranged on the side wall of the cabinet 101, the vacuum component is communicated with the cabinet 101, and a cabinet door 102 is hinged on the side wall of the cabinet 101;
[0084] A first pipe body 301, the first pipe body 301 is fixed on the inner wall of the top of the cabinet 101, and the first pipe body 301 penetrates through the cavity, the first pipe body 301 is communicated with the storage component, and a first solenoid valve 308 is arranged through the first pipe body 301;
[0085] An annular seat 304, the annular seat 304 is rotatably sleeved on the first pipe body 301;
[0086] A placement groove 305, the placement groove 305 is fixed to the annular seat 304, and a mesh plate 306 is arranged in the placement groove 305;
[0087] A cover body 302, a plurality of fixing blocks 303 are arranged on the cover body 302, and all the plurality of fixing blocks 303 are fixed to the inner wall of the cabinet 101, and both the cover body 302 and the placement groove 305 are spiral structures;
[0088] A condensation component, the condensation component is arranged in the first pipe body 301, and the condensation component is communicated with the water storage component;
[0089] A second pipe body 601, the second pipe body 601 is arranged in the first pipe body 301, and the second pipe body 601 is connected to the condensation component, the second pipe body 601 is connected to the heating component, and a first pressure relief valve 602 is arranged through the side wall of the second pipe body 601;
[0090] A first communication component, the first communication component is communicated with the first pipe body 301, and the first communication component is communicated with the top end of the cover body 302;
[0091] A second communication component, the second communication component is communicated with the second pipe body 601, and the second communication component is communicated with the bottom end of the cover body 302;
[0092] The third communicating component is communicated with the first tube body 301 , and the third communicating component is communicated with the bottom end of the placement groove 305 .
[0093] By rotating the placement groove 305, since the cover 302 is also a spiral structure, during the rotation of the placement groove 305, the spiral placement groove 305 can be close to the cover 302 and finally interfere with the cover 302, so that the placement groove 305 and the cover 302 can form a sealed space (such as Figure 6 shown);
[0094] When placing the meat to be thawed, the meat can be placed anywhere on the upper surface of the mesh plate 306 by rotating the placement slot 305;
[0095] It is worth noting that in order to ensure that the meat can be placed anywhere on the mesh plate 306, the placement slot 305 needs to be rotated at least 180 degrees before it interferes with the cover 302. In order to achieve the above effect, the following conditions need to be met:
[0096] If the distance between the top of the placement groove 305 and the bottom of the cover 302 is ten unit lengths, the minimum pitch is twenty unit lengths.
[0097] Furthermore, the condensation component includes:
[0098] A first base body 701, which is fixed on the top of the first tube body 301;
[0099] The second heat exchange tube 703 is fixed to the bottom end of the first base 701, and a plurality of fins 704 are fixed to the side wall of the second heat exchange tube 703;
[0100] A second base body 702, the second base body 702 is fixed to the bottom end of the second heat exchange tube 703;
[0101] A partition 705 is fixed in the second base 702;
[0102] A second pressure relief valve 706 is provided through the partition 705;
[0103] The third solenoid valve 707 is disposed through the bottom of the second seat 702 and through the top inner wall of the second tube 601 .
[0104] Furthermore, the water storage component includes:
[0105] Water tank 104, the water tank 104 is fixed to the side wall of the cabinet 101, and a water pump is provided in the water tank 104;
[0106] The second housing 106 is fixed to the water tank 104. A temperature control system is provided inside the second housing 106, and the temperature control system is used to maintain the temperature of the water inside the water tank 104;
[0107] The water delivery pipe 201 penetrates through the inner wall of the top of the second housing 702, and the water tank 104 is communicated with the water delivery pipe 201;
[0108] The water injection pipe 202 penetrates through the bottom of the partition plate 705, and the output port of the water pump is communicated with the water injection pipe 202.
[0109] When the water pump works, it cooperates with the water injection pipe 202 to inject the water in the water tank 104 into the second housing 702 at the position below the partition plate 705, and then turn on the switch of the third solenoid valve 707, so that the water at this place enters the second pipe body 601 to realize the water addition in the second pipe body 601;
[0110] If the third solenoid valve 707 is closed, with the continuous operation of the water pump, the water pressure below the partition plate 705 continuously rises, and finally enters above the partition plate 705 through the second pressure relief valve 706 to fill the second heat exchange pipe 703, and returns to the water tank 104 through the water delivery pipe 201, so as to realize the circulation of low-temperature water in the second heat exchange pipe 703 and the water tank 104 to reduce the temperature of the fins 704. After the unliquefied water vapor in the space enclosed by the cover body 302 and the placement groove 305 is guided to the fins 704 through the first communication component, it can be liquefied in time to ensure that the space enclosed by the cover body 302 and the placement groove 305 is always in a highly negative pressure environment.
[0111] Furthermore, the heating component includes:
[0112] The box body 401 and the pump box 402 are fixed in the cavity. An electric heating system is provided inside the box body 401, and a circulation pump is provided inside the pump box 402;
[0113] The circulation pipe 403 is communicated with the output port of the circulation pump, and the circulation pipe 403 is communicated with the box body 401;
[0114] Two connecting pipes 404, one of the connecting pipes 404 is communicated with the box body 401, and the other connecting pipe 404 is communicated with the input port of the circulation pump;
[0115] The first heat exchange pipe 603 is fixed inside the second pipe body 601, and both ends of the first heat exchange pipe 603 are communicated with the two connecting pipes 404.
[0116] Turn on the switch of the electric heating system to generate water vapor in the box 401 through the electric heating system, then turn on the switch of the circulation pump. When the circulation pump is working, the water vapor passes through the box 401 and one of the connecting pipes 404 into the first heat exchange pipe 603, and then enters the circulation pump through the other connecting pipe 404. The circulation pump then pumps the water vapor into the box 401 through the circulation pipe 403 to realize the circulation of water vapor. When the water vapor flows through the first heat exchange pipe 603, the water in the second pipe 601 is heated.
[0117] Furthermore, the first connectivity component includes:
[0118] The return pipe 503 is provided through the first tube body 301 , and the end of the return pipe 503 is close to the fin 704 ;
[0119] A first connecting seat 501, the first connecting seat 501 is connected to the return pipe 503;
[0120] The plurality of first connecting tubes 502 are all connected to the first connecting seat 501 , and the plurality of first connecting tubes 502 pass through the top of the cover 302 .
[0121] Furthermore, the second connectivity component includes:
[0122] A second connecting seat 504 , wherein a plurality of second connecting pipes 505 are provided through the side wall of the second connecting seat 504 , and the plurality of second connecting pipes 505 all pass through the bottom end of the cover body 302 ;
[0123] a second solenoid valve 506 , the second solenoid valve 506 being in communication with the second connecting pipe 505 ;
[0124] The steam pipe 507 is connected to the second solenoid valve 506 , and the steam pipe 507 passes through the side wall of the second tube body 601 .
[0125] Furthermore, the third connectivity component includes:
[0126] A third connecting seat 508 , wherein a plurality of third connecting pipes 509 are provided through the side wall of the third connecting seat 508 , and the plurality of third connecting pipes 509 all pass through the bottom end of the placement groove 305 ;
[0127] One-way valve 511, the one-way valve 511 is connected to the third communication seat 508;
[0128] The hose 510 is connected to the one-way valve 511 , and the hose 510 passes through the first tube body 301 .
[0129] Furthermore, the vacuum assembly includes:
[0130] The first housing 103, a vacuum pump is disposed inside the first housing 103, and an input port of the vacuum pump is communicated with the cabinet 101.
[0131] Further, the storage assembly includes:
[0132] A storage tank 105, the storage tank 105 is fixed on the side wall of the cabinet 101;
[0133] An output pipe 307, the output pipe 307 is communicated with the storage tank 105, and the output pipe 307 is communicated with the bottom of the first pipe body 301.
[0134] On the other hand, the present invention provides a thawing method for a thawing device for processing meat food, including the following steps:
[0135] Step 1: Open the cabinet door 102, place the meat to be thawed on the mesh plate 306 on the placing groove 305. During the placement of the meat, cooperate with the rotation of the placing groove 305 so that the meat can be laid flat everywhere on the mesh plate 306;
[0136] Step 2: After the meat is placed, rotate the placing groove 305 so that the placing groove 305 abuts against the cover body 302, and further enable the cover body 302 and the placing groove 305 to enclose a sealed space;
[0137] Step 3: Close the cabinet door 102, then close and seal the storage tank 105, turn on the switch of the vacuum pump. When the vacuum pump works, the gas inside the cabinet 101 is pumped out. During this process, turn on the switch of the first solenoid valve 308 so that the gas in the first pipe body 301 is pumped out. Through the action of the first pressure relief valve 602, the gas in the second pipe body 601 is also pumped out, so as to realize that the gas in the cabinet 101, the first pipe body 301 and the second pipe body 601 are all pumped out by the vacuum pump, so that the inside of the cabinet 101, the first pipe body 301 and the second pipe body 601 are all in a highly vacuum state;
[0138] Step 4: Inject water into the water tank 104, and through the temperature control system, keep the water inside the water tank 104 at a lower temperature. Subsequently, through the operation of the water pump, cooperate with the water injection pipe 202 to inject the water in the water tank 104 into the position below the partition plate 705 in the second seat body 702, and then turn on the switch of the third solenoid valve 707 so that the water at this place enters the second pipe body 601;
[0139] Step Five: Fill the box body 401 with water, turn on the switch of the electric heating system, generate water vapor in the box body 401 through the electric heating system, then turn on the switch of the circulation pump. When the circulation pump works, the water vapor enters the first heat exchange tube 603 through the box body 401 and one of the connecting pipes 404, and then enters the circulation pump through the other connecting pipe 404. The circulation pump then pumps the water vapor into the box body 401 through the circulation pipe 403 to realize the circulation of the water vapor. When the water vapor flows through the first heat exchange tube 603, it heats the water in the second tube body 601. Since the inside of the second tube body 601 is in a highly negative pressure state, low-temperature water vapor will be generated at a relatively low temperature.
[0140] Step Six: Turn on the switch of the second solenoid valve 506. The low-temperature water vapor in the second tube body 601 enters the second connecting seat 504 through the steam pipe 507 and the second solenoid valve 506, and then enters the space enclosed by the cover body 302 and the placement groove 305 through the second connecting pipe 505, and liquefies on the surface of the meat to thaw the meat.
[0141] Step Seven: When the water volume in the second tube body 601 reaches a certain level, turn off the switch of the third solenoid valve 707. As the water pump continues to work, the water pressure below the partition 705 continues to rise and finally enters above the partition 705 through the second pressure relief valve 706 to fill the second heat exchange tube 703, and then flows back into the water tank 104 through the water delivery pipe 201 to realize the circulation of the low-temperature water in the second heat exchange tube 703 and the water tank 104, thereby making the fins 704 at a relatively low temperature. In the space enclosed by the cover body 302 and the placement groove 305, the water vapor that has not been liquefied in time enters the first connecting seat 501 through the first connecting pipe 502, and is then guided to the fins 704 through the return pipe 503. After the water vapor that has not been liquefied in time contacts the low-temperature fins 704, it liquefies on the surface of the fins 704 to ensure that the space enclosed by the cover body 302 and the placement groove 305 is always in a highly negative pressure environment, thereby ensuring the continuous output of subsequent low-temperature water vapor.
[0142] Step Eight: The water droplets condensed on the surface of the meat enter the third connecting seat 508 through the third connecting pipe 509, and then enter the first tube body 301 through the one-way valve 511 and the hose 510. The water droplets liquefied on the surface of the fins 704 also fall below the first tube body 301 and enter the storage tank 105 through the output pipe 307 to realize the storage of the condensed water.
[0143] Step Nine: When cleaning this device, the cover body 302 still needs to be in contact with the placement groove 305. Subsequently, increase the power of the electric heating system and close the second solenoid valve 506 to make the water in the second pipe body 601 boil continuously. And finally, it enters the gap between the first pipe body 301 and the second pipe body 601 through the first pressure relief valve 602. Then, the high-temperature steam enters the first communication seat 501 through the return pipe 503, and then enters the space enclosed by the cover body 302 and the placement groove 305 through the first connecting pipe 502. After the high-temperature steam flows through the space enclosed by the cover body 302 and the placement groove 305, it enters the third communication seat 508 through the third connecting pipe 509, and then enters between the first pipe body 301 and the second pipe body 601 through the one-way valve 511 and the hose 510, so as to perform steam cleaning on the cover body 302 and the placement groove 305 through the high-temperature steam.
[0144] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A thawing device for meat food processing, characterized in that, Including: A cabinet body (101), a cavity is formed at the bottom of the cabinet body (101), a heating component is arranged in the cavity, a vacuum component, a water storage component and a storage component are arranged on the side wall of the cabinet body (101), the vacuum component is communicated with the cabinet body (101), and a cabinet door (102) is hinged on the side wall of the cabinet body (101); A first pipe body (301), the first pipe body (301) is fixed on the inner wall of the top of the cabinet body (101), and the first pipe body (301) penetrates through the cavity, the first pipe body (301) is communicated with the storage component, and a first electromagnetic valve (308) is arranged through the first pipe body (301); An annular seat (304), the annular seat (304) is rotatably sleeved on the first pipe body (301); A placement groove (305), the placement groove (305) is fixed to the annular seat (304), and a mesh plate (306) is arranged in the placement groove (305); A cover body (302), a plurality of fixing blocks (303) are arranged on the cover body (302), and all the plurality of fixing blocks (303) are fixed to the inner wall of the cabinet body (101), and both the cover body (302) and the placement groove (305) are spiral structures; A condensation component, the condensation component is arranged in the first pipe body (301), and the condensation component is communicated with the water storage component; A second pipe body (601), the second pipe body (601) is arranged in the first pipe body (301), and the second pipe body (601) is connected with the condensation component, the second pipe body (601) is connected with the heating component, and a first pressure relief valve (602) is arranged through the side wall of the second pipe body (601); A first communication component, the first communication component is communicated with the first pipe body (301), and the first communication component is communicated with the top end of the cover body (302); A second communication component, the second communication component is communicated with the second pipe body (601), and the second communication component is communicated with the bottom end of the cover body (302); A third communication component, the third communication component is communicated with the first pipe body (301), and the third communication component is communicated with the bottom end of the placement groove (305); The condensation component includes: A first seat body (701), the first seat body (701) is fixed on the top of the first pipe body (301); A second heat exchange pipe (703), the second heat exchange pipe (703) is fixed at the bottom end of the first seat body (701), and a plurality of fins (704) are fixed on the side wall of the second heat exchange pipe (703); A second seat body (702), the second seat body (702) is fixed at the bottom end of the second heat exchange pipe (703); A partition plate (705), the partition plate (705) is fixed in the second seat body (702); A second pressure relief valve (706), the second pressure relief valve (706) is arranged through the partition plate (705); A third electromagnetic valve (707), the third electromagnetic valve (707) is arranged through the bottom of the second seat body (702), and the third electromagnetic valve (707) penetrates through the inner wall of the top of the second pipe body (601); The first communication component includes: A reflux pipe (503) is disposed through the first pipe body (301), and the end of the reflux pipe (503) is close to the fin (704). A first communication seat (501) is in communication with the reflux pipe (503). A plurality of first connecting pipes (502) are all in communication with the first communication seat (501), and the plurality of first connecting pipes (502) all penetrate through the top end of the cover body (302). The second communication assembly includes: A second communication seat (504) is provided with a plurality of second connecting pipes (505) penetrating through the side wall thereof, and the plurality of second connecting pipes (505) all penetrate through the bottom end of the cover body (302). A second electromagnetic valve (506) is in communication with the second connecting pipe (505). A steam pipe (507) is in communication with the second electromagnetic valve (506), and the steam pipe (507) penetrates through the side wall of the second pipe body (601). The third communication assembly includes: A third communication seat (508) is provided with a plurality of third connecting pipes (509) penetrating through the side wall thereof, and the plurality of third connecting pipes (509) all penetrate through the bottom end of the placement groove (305). A one-way valve (511) is in communication with the third communication seat (508). A hose (510) is in communication with the one-way valve (511), and the hose (510) penetrates through the first pipe body (301).
2. The thawing device for meat food processing according to claim 1, wherein, The water storage assembly includes: A water tank (104) is fixed on the side wall of the cabinet body (101), and a water pump is arranged in the water tank (104). A second housing (106) is fixed on the water tank (104), and a temperature control system is arranged in the second housing (106) for maintaining the temperature of the water inside the water tank (104). A water delivery pipe (201) penetrates through the inner wall of the top of the second seat body (702), and the water tank (104) is in communication with the water delivery pipe (201). A water injection pipe (202) penetrates through the bottom of the partition board (705), and the output port of the water pump is in communication with the water injection pipe (202).
3. A thawing device for meat food processing according to claim 2, wherein, The heating assembly includes: A box body (401) and a pump box (402) are fixed in the cavity. An electric heating system is arranged in the box body (401), and a circulation pump is arranged in the pump box (402). A circulation pipe (403) is in communication with the output port of the circulation pump and is in communication with the box body (401). Two communication pipes (404), one of the communication pipes (404) is in communication with the box body (401), and the other communication pipe (404) is in communication with the input port of the circulation pump. A first heat exchange pipe (603) is fixed in the second pipe body (601), and both ends of the first heat exchange pipe (603) are respectively in communication with the two communication pipes (404).
4. A thawing device for processing meat products according to claim 1, wherein, The vacuum assembly includes: A first housing (103) with a vacuum pump disposed therein. The input port of the vacuum pump is in communication with the cabinet body (101).
5. The thawing device for processing meat food according to claim 1, characterized in that, The storage assembly includes: A storage box (105) fixed to the side wall of the cabinet body (101); An output pipe (307) in communication with the storage box (105) and in communication with the bottom of the first pipe body (301).
6. A thawing method for a thawing device for processing meat products according to any one of claims 1-5, characterized in that It includes the following steps: Step 1: Open the cabinet door (102), and place the meat to be thawed on the mesh plate (306) on the placement groove (305). During the placement of the meat, cooperate with the rotation of the placement groove (305) so that the meat can be laid flat everywhere on the mesh plate (306). Step 2: After the meat is placed, rotate the placement groove (305) so that the placement groove (305) abuts against the cover body (302), and further enable the cover body (302) and the placement groove (305) to enclose a sealed space. Step 3: Close the cabinet door (102), and extract the internal gas of the cabinet body (101) through the vacuum assembly. During this process, through the action of the first solenoid valve (308), the gas in the first pipe body (301) is extracted, and through the action of the first pressure relief valve (602), the gas in the second pipe body (601) is also extracted, so as to realize that the gas in the cabinet body (101), the first pipe body (301) and the second pipe body (601) is all extracted by the vacuum assembly, so that the inside of the cabinet body (101), the first pipe body (301) and the second pipe body (601) are all in a highly vacuum state. Step 4: Inject water into the condensation assembly through the water storage assembly, and the water then enters the second pipe body (601) through the condensation assembly. Step 5: Heat the water in the second pipe body (601) through the heating assembly. Since the inside of the second pipe body (601) is in a highly vacuum state, water vapor will be generated at a relatively low temperature. Step 6: The water vapor enters the space enclosed by the cover body (302) and the placement groove (305) through the second communication assembly, and liquefies on the surface of the meat to thaw the meat. Step 7: In the space enclosed by the cover body (302) and the placement groove (305), the water vapor that has not been liquefied in time is guided by the first communication assembly, and the water vapor that has not been liquefied in time contacts the condensation assembly to ensure that the space enclosed by the cover body (302) and the placement groove (305) is always in a highly negative pressure environment to ensure the continuous output of subsequent water vapor. Step 8: The water droplets condensed on the surface of the meat enter the first pipe body (301) through the third communication assembly and then enter the storage assembly. And Step 9: When cleaning this device, still need to make the cover body (302) and the placement groove (305) abut, then increase the power of the heating assembly, and control the second communication assembly so that the high-temperature steam enters the space enclosed by the cover body (302) and the placement groove (305) through the first communication assembly and is output through the third communication assembly. During this process, steam clean the cover body (302) and the placement groove (305) with high-temperature steam.
Citation Information
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