Processing device of hand-made Fuzhuan tea brick

Abstract

The invention discloses a processing device of hand-made Fuzhuan tea bricks, and relates to the technical field of processing of hand-made Fuzhuan tea. According to the processing device for the hand-made Fuzhuan tea bricks, by arranging the forming mold, the upper pressing mold plate, the side extrusion assembly, the brick withdrawing assembly and the like, steamed tea leaves are manually poured into the forming mold, the upper pressing mold plate is pushed by the lower pressing oil cylinder to move downwards, the upper pressing mold plate enters the forming mold, and the upper ends of the tea leaves are extruded; the side extrusion assembly can pressurize the left side and the right side of the tea leaves, so that the tea leaves are extruded into a square brick shape in the forming mold, and after forming, the brick retreating assembly pushes the formed tea bricks to move, so that the tea bricks are discharged from the discharging port, automatic pressing forming is achieved, the labor intensity during brick making is reduced, single-person operation is facilitated, the labor cost is reduced, and the production efficiency is improved. The whole processing process is high in automation degree, the product quality is greatly guaranteed, the brick tea density is unique, and the brick tea quality is improved.

Description

Technical Field

[0001] The invention relates to the technical field of hand-made Fu brick tea processing, in particular to a processing device for hand-made Fu brick tea. Background Art

[0002] Fu brick tea is a tea beverage that is made by pressing and shaping tea leaves into a fixed shape. The pressing of Fu brick tea requires processes such as raw material processing, steam fermentation, pressing and shaping, flowering and drying, and finished product packaging. Because of the unique "flowering" process of Fu brick, in addition to requiring many conditions, an important condition is that the brick body must be of moderate tightness to facilitate the reproduction of microorganisms. After the Fu brick tea is pressed and molded, it is sent to the drying room for drying. The drying speed does not require fast drying, in order to achieve slow "flowering".

[0003] Traditional hand-built Fu tea bricks are all made by hand, which makes the processing labor-intensive and requires a large number of people. Especially the hand-building process, due to the different strengths of the workers, the tightness of the built tea bricks varies, affecting the appearance and quality of the tea bricks, the inconsistency of the products, and low processing efficiency. Summary of the invention

[0004] The purpose of the present invention is to provide a processing device for hand-built Fuzhou tea bricks, so as to solve the problems mentioned in the above background technology that traditional hand-built Fuzhou tea bricks are all made manually, which makes the processing labor-intensive and requires a large number of people. In particular, the hand-building process has different degrees of tightness of the built tea bricks according to the different strength of the workers, which affects the appearance and quality of the tea bricks, the inconsistency of the products, and the low processing efficiency.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a processing device for hand-made Fu'er tea bricks, comprising a processing box, a forming mold is arranged on the front side of the upper end of the processing box, a fixing frame is fixedly installed on the upper end of the processing box located at the side of the forming mold, a downward pressure cylinder is fixedly installed on the upper end of the fixing frame, the output end of the downward pressure cylinder extends to the inner side of the fixing frame and an upper pressure template is fixedly installed, a guide assembly is arranged on the side of the upper pressure template, an opening is arranged at the front end of the processing box, a door opening assembly is arranged on the inner side of the opening, side extrusion assemblies are arranged on the left and right sides of the inner side of the processing box located at the forming mold, a brick retreating assembly is arranged on the inner side of the processing box located at the rear side of the forming mold, a material blocking edge is fixedly installed on the upper end of the forming mold, and a discharge hopper is arranged on the upper end of the inner side of the opening.

[0006] Through the above technical scheme, the steamed tea leaves are manually poured into the forming mold, and the upper pressure template is pushed downward by the downward pressure cylinder. The upper pressure template enters the forming mold to squeeze the upper end of the tea leaves, and the side extrusion component can pressurize the left and right sides of the tea leaves, so that the tea leaves are squeezed into a square brick shape in the forming mold. After forming, the formed tea bricks are pushed by the brick retreating component to move for unloading, realizing automatic pressing and forming, reducing the labor intensity during brick making, and facilitating single-person operation, reducing labor costs, and the overall processing process has a high degree of automation, which greatly guarantees product quality, makes the density of tea bricks unique, and improves the quality of tea bricks.

[0007] Preferably, a discharge port is provided at the front end of the forming mold, side openings are provided on the left and right sides of the forming mold, a brick withdrawal port is provided at the rear end of the forming mold, the length and width of the inner side of the forming mold are matched with the length and width of the upper pressure template, and the discharge port is matched with the opening.

[0008] Through the above technical solution, the steamed tea leaves are weighed manually to a suitable amount, poured into a molding mold, and pressed after the tea leaves are leveled. During pressing, the discharge port is closed by a door opening assembly to facilitate molding.

[0009] Preferably, the guide assembly includes a guide block, the left and right sides of the upper end of the upper pressing plate are fixedly connected with guide blocks, the left and right sides of the upper end of the processing box are fixedly connected with guide rods, the guide rods and the guide blocks are slidably connected, and the upper end of the guide rod extends to the top of the guide block and is fixedly connected with a limiting plate.

[0010] Through the above technical solution, the upper pressing template moves downward and enters the forming mold, squeezing the tea leaves in the forming mold to a specified height size, and through the sliding of the guide block and the guide rod, the guide limit is achieved to increase the stability of the movement of the upper pressing template.

[0011] Preferably, the door opening assembly includes a fixing plate 1, a fixing plate 1 is installed on the inner side of the opening, the left and right ends of the fixing plate 1 are fixedly connected to the processing box, the lower end of the fixing plate 1 is fixedly installed with a door opening cylinder, the output end of the door opening cylinder extends to the top of the fixing plate 1 and is fixedly connected with a connecting plate, the upper end of the connecting plate is fixedly connected with a door opening baffle, and the left and right sides of the lower end of the connecting plate are fixedly connected with a limiting rod 1.

[0012] Preferably, the limiting rod 1 and the fixing plate 1 are slidably connected, the length and width of the door opening baffle are adapted to the discharge port, the door opening baffle is located at the rear side of the discharge hopper, and the upper end surface of the discharge hopper is adapted to the discharge port.

[0013] Through the above technical scheme, the discharge port is sealed by the door opening baffle, which facilitates the pressing and molding of tea leaves in the molding mold. After molding, the door opening baffle is driven downward by the door opening cylinder to expose the discharge port, so that the molded tea bricks can slide out of the discharge port onto the discharge hopper, which is convenient for manual bagging of tea bricks.

[0014] Preferably, the side extrusion assembly includes a second fixing plate, the left and right ends of the inner side of the processing box body are fixedly connected with the second fixing plate, the inner side of the processing box body is located on the inner side of the second fixing plate and a guide seat is fixedly installed, the inner side of the guide seat is slidably connected with a side template, the outer side of the second fixing plate is fixedly installed with a side thrust cylinder, the output end of the side thrust cylinder extends to the inner side of the second fixing plate and is fixedly connected to the side template, and the length and width of the side template are adapted to the side opening.

[0015] Through the above technical scheme, the side template is pushed to move by the side propulsion cylinder, so that the side template enters the forming mold through the side opening, realizes the extrusion limit of the left and right ends of the tea leaves, and is limited by the sliding of the guide seat and the side template, thereby increasing the stability of the movement of the side template, so that the tea leaves are squeezed into a square brick shape in the forming mold and adapted to the upper pressing template, thereby ensuring the uniformity of the forming size.

[0016] Preferably, the brick retreating assembly includes a fixed plate three, a fixed plate three is fixedly installed on the rear end of the inner side of the processing box, a brick retreating cylinder is fixedly installed on the rear end of the fixed plate three, the output end of the brick retreating cylinder extends to the front side of the fixed plate three and is fixedly connected to a brick retreating template, and the left and right sides of the rear end of the brick retreating template are fixedly connected to limiting rod two.

[0017] Preferably, the second limiting rod and the third fixing plate are slidably connected, and the front end of the brick retreating template and the brick retreating opening are slidably connected.

[0018] Through the above technical scheme, after forming, the formed tea brick is pushed to move by the brick retreating assembly, and the brick retreating cylinder is used to push the brick retreating template forward. The brick retreating template slides in the brick retreating port and enters the forming mold, thereby pushing the formed tea brick to move and be discharged from the discharge port.

[0019] Compared with the related art, the high-temperature 3D printer printing chamber with good sealing performance provided by the present invention has the following beneficial effects: The present invention provides a forming mold, an upper pressing mold plate, a side extrusion component and a brick-retracting component, etc., wherein steamed tea leaves are manually poured into the forming mold, and the upper pressing mold plate is pushed downward by a downward pressing oil cylinder, and the upper pressing mold plate enters the forming mold to extrude the upper end of the tea leaves, while the side extrusion component can pressurize the left and right sides of the tea leaves, so that the tea leaves are extruded into a square brick shape in the forming mold, and after forming, the formed tea bricks are pushed to move by the brick-retracting component, so that the tea bricks are discharged from a discharge port, thereby realizing automatic pressing and forming, reducing the labor intensity during brick making, being convenient for single-person operation, reducing labor costs, and having a high degree of automation in the overall processing process, which greatly guarantees product quality, makes the density of the tea bricks unique, and improves the quality of the tea bricks. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a front view structural schematic diagram of the present invention; Figure 3 It is a schematic diagram of the three-dimensional structure of the processing box of the present invention; Figure 4 It is a schematic diagram of the three-dimensional structure of the molding die of the present invention; Figure 5 It is a schematic diagram of the three-dimensional structure of the door opening assembly of the present invention; Figure 6 It is a schematic diagram of the three-dimensional structure of the side extrusion assembly of the present invention; Figure 7 It is a schematic diagram of the three-dimensional structure of the brick withdrawing assembly of the present invention.

[0021] In the figure: 1. Processing box; 2. Forming mold; 21. Discharge port; 22. Side opening; 23. Brick withdrawal port; 3. Fixed frame; 4. Lower pressure cylinder; 5. Upper pressure template; 6. Guide assembly; 61. Guide block; 62. Guide rod; 63. Limit plate; 7. Opening; 8. Door opening assembly; 81. Fixed plate 1; 82. Door opening cylinder; 83. Connecting plate; 84. Door opening baffle; 85. Limit rod 1; 9. Side extrusion assembly; 91. Fixed plate 2; 92. Guide seat; 93. Side template; 94. Side push cylinder; 10. Brick withdrawal assembly; 101. Fixed plate 3; 102. Brick withdrawal cylinder; 103. Brick withdrawal template; 104. Limit rod 2; 11. Material blocking edge; 12. Discharge hopper. Implementation

[0022] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0023] Example 1: Please refer to Figure 1-7 A processing device for hand-made Fuzhou tea bricks includes a processing box 1, a forming mold 2 is arranged on the front side of the upper end of the processing box 1, a fixing frame 3 is fixedly installed on the upper end of the processing box 1 at the side of the forming mold 2, a downward pressure cylinder 4 is fixedly installed on the upper end of the fixing frame 3, an output end of the downward pressure cylinder 4 extends to the inner side of the fixing frame 3 and an upper pressure template 5 is fixedly installed, a guide component 6 is arranged on the side of the upper pressure template 5, an opening 7 is arranged at the front end of the processing box 1, a door opening component 8 is arranged on the inner side of the opening 7, side extrusion components 9 are arranged on the left and right sides of the forming mold 2 on the inner side of the processing box 1, a brick retreat component 10 is arranged on the inner side of the processing box 1 at the rear side of the forming mold 2, and the upper end of the forming mold 2 is fixed A material retaining edge 11 is installed, and a discharge hopper 12 is installed at the upper end of the inner side of the opening 7. The steamed tea leaves are manually poured into the forming mold 2, and the upper pressing template 5 is pushed downward by the lower pressing oil cylinder 4. The upper pressing template 5 enters the forming mold 2 to squeeze the upper end of the tea leaves, and the side extrusion component 9 can pressurize the left and right sides of the tea leaves, so that the tea leaves are squeezed into a square brick shape in the forming mold 2, and after forming, the formed tea bricks are pushed by the brick retreating component 10 to move and discharge, realizing automatic pressing and forming, reducing the labor intensity during brick making, and facilitating single-person operation, reducing labor costs, and the overall processing process has a high degree of automation, which greatly guarantees the product quality, makes the tea brick density unique, and improves the quality of the tea brick; The front end of the forming mold 2 is provided with a discharge port 21, the left and right sides of the forming mold 2 are provided with side openings 22, and the rear end of the forming mold 2 is provided with a brick withdrawal port 23. The length and width of the inner side of the forming mold 2 are adapted to the length and width of the upper pressing mold plate 5, and the discharge port 21 is adapted to the opening 7; The guide assembly 6 includes a guide block 61, and the left and right sides of the upper end of the upper pressing plate 5 are fixedly connected with the guide block 61, and the left and right sides of the upper end of the processing box 1 are fixedly connected with a guide rod 62, and the guide rod 62 and the guide block 61 are slidably connected. The upper end of the guide rod 62 extends to the upper side of the guide block 61 and is fixedly connected with a limit plate 63; Specifically, Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the steamed tea leaves are weighed manually to an appropriate amount and poured into the molding mold 2. After the tea leaves are leveled, they are pressed. During pressing, the discharge port 21 is closed by the door opening assembly 8 to facilitate molding. At the same time, the upper pressing template 5 moves downward and enters the molding mold 2 to squeeze the tea leaves in the molding mold 2 to a specified height. The guide block 61 and the guide rod 62 slide to achieve guide limiting, thereby increasing the stability of the movement of the upper pressing template 5.

[0024] Embodiment 2: The door opening assembly 8 includes a fixed plate 81, a fixed plate 81 is installed on the inner side of the opening 7, the left and right ends of the fixed plate 81 are fixedly connected to the processing box 1, a door opening cylinder 82 is fixedly installed on the lower end of the fixed plate 81, the output end of the door opening cylinder 82 extends to the top of the fixed plate 81 and is fixedly connected to a connecting plate 83, the upper end of the connecting plate 83 is fixedly connected to a door opening baffle 84, and the left and right sides of the lower end of the connecting plate 83 are fixedly connected to a limiting rod 85.

[0025] The limiting rod 85 is slidably connected to the fixing plate 81, the length and width of the door baffle 84 are adapted to the discharge port 21, the door baffle 84 is located at the rear side of the discharge hopper 12, and the upper end surface of the discharge hopper 12 is adapted to the discharge port 21; Specifically, Figure 1 , Figure 2 and Figure 5 As shown, the discharge port 21 is sealed by the door opening baffle 84, which facilitates the pressing and molding of tea leaves in the molding mold 2. After molding, the door opening baffle 84 is driven downward by the door opening cylinder 82 to expose the discharge port 21, so that the molded tea bricks can slide out of the discharge port 21 onto the discharge hopper 12, which is convenient for manual bagging of tea bricks.

[0026] Embodiment 3: The side extrusion assembly 9 includes a second fixing plate 91, and the left and right ends of the inner side of the processing box 1 are fixedly connected with the second fixing plate 91, and the inner side of the processing box 1 is located inside the second fixing plate 91 and fixedly installed with a guide seat 92, and the inner side of the guide seat 92 is slidably connected with a side template 93, and the outer side of the second fixing plate 91 is fixedly installed with a side propulsion cylinder 94, and the output end of the side propulsion cylinder 94 extends to the inner side of the second fixing plate 91 and is fixedly connected to the side template 93, and the length and width of the side template 93 are adapted to the side opening 22; Specifically, Figure 1 , Figure 2 , Figure 3 and Figure 6 As shown, the side template 93 is pushed to move by the side propulsion cylinder 94 so that the side template 93 enters the forming mold 2 through the side opening 22, thereby realizing the extrusion limit of the left and right ends of the tea leaves, and the limit is performed by sliding the guide seat 92 and the side template 93, thereby increasing the stability of the movement of the side template 93, so that the tea leaves are extruded into a square brick shape in the forming mold 2 and adapted to the upper pressing template 5, thereby ensuring the uniformity of the forming size.

[0027] Embodiment 4: The brick retreating assembly 10 comprises a fixed plate three 101, the fixed plate three 101 is fixedly installed at the rear end of the inner side of the processing box 1, a brick retreating cylinder 102 is fixedly installed at the rear end of the fixed plate three 101, the output end of the brick retreating cylinder 102 extends to the front side of the fixed plate three 101 and is fixedly connected to a brick retreating template 103, and the left and right sides of the rear end of the brick retreating template 103 are fixedly connected to limiting rods two 104.

[0028] The second limiting rod 104 and the third fixing plate 101 are slidably connected, and the front end of the brick retreating template 103 and the brick retreating opening 23 are slidably connected; Specifically, Figure 1 , Figure 2 , Figure 3 and Figure 7 As shown, after forming, the formed tea brick is pushed to move by the brick retreating assembly 10, and the brick retreating cylinder 102 is used to push the brick retreating template 103 forward. The brick retreating template 103 slides in the brick retreating port 23 and enters the forming mold 2, thereby pushing the formed tea brick to move and be discharged from the discharge port 21.

[0029] Working principle: steamed tea leaves are manually poured into the forming mold 2, the door baffle 84 blocks the discharge port 21, and the upper pressing template 5 is pushed downward by the lower pressing oil cylinder 4, and the upper pressing template 5 enters the forming mold 2 to squeeze the upper end of the tea leaves, and is limited and guided by the guide assembly 6. When the upper pressing template 5 moves, the guide block 62 slides on the guide rod 61, and the side extrusion assembly 9 can pressurize the left and right sides of the tea leaves, and the side pushing oil cylinder 94 is used to push the side template 93 to move, so that the side template 93 enters the forming mold 2 through the side opening 22, so as to realize the extrusion and limitation of the left and right ends of the tea leaves, and is limited by the sliding of the guide seat 92 and the side template 93, so as to increase the stability of the movement of the side template 93. The tea leaves are squeezed into a square brick shape in the forming mold 2, and after forming, the formed tea brick is pushed to move by the brick retreating component 10, and the brick retreating cylinder 102 is used to push the brick retreating template 103 to move forward. The brick retreating template 103 slides in the brick retreating port 23 and enters the forming mold 2, thereby pushing the formed tea brick to move and be discharged through the discharge port 21. At the same time, the connecting plate 83 is driven to move by the door opening cylinder 82, so that the door opening baffle 84 moves downward, and the discharge port 21 is exposed, which is convenient for discharging. The overall automatic pressing and forming is realized, the labor intensity during brick making is reduced, and it is convenient for single-person operation, reducing labor costs. The overall processing process has a high degree of automation, which greatly guarantees the product quality, makes the density of the tea bricks unique, and improves the quality of the tea bricks.

[0030] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A processing device for hand-made Fuzhou tea bricks, comprising a processing box (1), characterized in that: A forming mold (2) is arranged at the front side of the upper end of the processing box (1); a fixing frame (3) is fixedly installed at the upper end of the processing box (1) at the side of the forming mold (2); a downward pressure cylinder (4) is fixedly installed at the upper end of the fixing frame (3); an output end of the downward pressure cylinder (4) extends to the inner side of the fixing frame (3) where an upper pressure template (5) is fixedly installed; a guide assembly (6) is arranged at the side of the upper pressure template (5); an opening (7) is arranged at the front end of the processing box (1); a door opening assembly (8) is arranged at the inner side of the opening (7); side extrusion assemblies (9) are arranged on the left and right sides of the inner side of the processing box (1) at the rear side of the forming mold (2); a material retaining edge (11) is fixedly installed at the upper end of the forming mold (2); and a discharge hopper (12) is arranged at the upper end of the inner side of the opening (7).

2. The processing device for hand-made Fuzhou tea brick according to claim 1, characterized in that: The front end of the molding die (2) is provided with a discharge port (21), the left and right sides of the molding die (2) are provided with side openings (22), the rear end of the molding die (2) is provided with a brick withdrawal port (23), the length and width of the inner side of the molding die (2) are adapted to the length and width of the upper pressing plate (5), and the discharge port (21) is adapted to the opening (7).

3. The processing device of a hand-made Fuzhou tea brick according to claim 1 is characterized in that: The guide assembly (6) comprises a guide block (61), the left and right sides of the upper end of the upper pressing plate (5) are fixedly connected to the guide blocks (61), the left and right sides of the upper end of the processing box (1) are fixedly connected to guide rods (62), the guide rods (62) and the guide blocks (61) are slidably connected, and the upper end of the guide rod (62) extends to the upper side of the guide block (61) and is fixedly connected to a limiting plate (63).

4. The processing device for hand-made Fuzhou tea brick according to claim 2 is characterized in that: The door opening assembly (8) comprises a fixing plate (81), the inner side of the opening (7) is provided with a fixing plate (81), the left and right ends of the fixing plate (81) are fixedly connected to the processing box (1), the lower end of the fixing plate (81) is fixedly provided with a door opening cylinder (82), the output end of the door opening cylinder (82) extends to the upper side of the fixing plate (81) and is fixedly connected with a connecting plate (83), the upper end of the connecting plate (83) is fixedly connected with a door opening baffle (84), and the left and right sides of the lower end of the connecting plate (83) are fixedly connected with a limiting rod (85).

5. The processing device for hand-made Fuzhou tea brick according to claim 4 is characterized in that: The limiting rod 1 (85) and the fixing plate 1 (81) are slidably connected, the length and width of the door opening baffle (84) are adapted to the discharge port (21), the door opening baffle (84) is located at the rear side of the discharge hopper (12), and the upper end surface of the discharge hopper (12) is adapted to the discharge port (21).

6. The processing device for hand-made Fuzhou tea brick according to claim 2, characterized in that: The side extrusion assembly (9) comprises a second fixing plate (91), the left and right ends of the inner side of the processing box (1) are fixedly connected to the second fixing plate (91), the inner side of the processing box (1) is located inside the second fixing plate (91) and is fixedly installed with a guide seat (92), the inner side of the guide seat (92) is slidably connected to a side template (93), the outer side of the second fixing plate (91) is fixedly installed with a side propulsion cylinder (94), the output end of the side propulsion cylinder (94) extends to the inner side of the second fixing plate (91) and is fixedly connected to the side template (93), and the length and width of the side template (93) are adapted to the side opening (22).

7. The processing device for hand-made Fuzhou tea brick according to claim 6, characterized in that: The brick retreating assembly (10) comprises a fixing plate three (101), the fixing plate three (101) being fixedly mounted on the rear end of the inner side of the processing box (1), a brick retreating oil cylinder (102) being fixedly mounted on the rear end of the fixing plate three (101), an output end of the brick retreating oil cylinder (102) extending to the front side of the fixing plate three (101) and being fixedly connected to a brick retreating template (103), and both left and right sides of the rear end of the brick retreating template (103) being fixedly connected to limit rod two (104).

8. The processing device for hand-made Fuzhou tea brick according to claim 7, characterized in that: The second limiting rod (104) and the third fixing plate (101) are slidably connected, and the front end of the brick retreating template (103) and the brick retreating opening (23) are slidably connected.

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