Heat-not-burn cigarette core material production line, cigarette core material and cigarette

By designing a production line for heating non-combustible cigarette material, and using continuous production methods and flow units to process thick slurry products in different states, the problems of low equipment utilization and poor production efficiency in heating non-combustible cigarette production are solved, and efficient and energy-efficient cigarette material production is achieved.

CN119908512APending Publication Date: 2025-05-02GUANGDONG GOLDEN LEAF TECHNOLOGY DEVELOPMENT CO LTD
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Patent Information

Application Number
CN202311439865.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-10-31
Publication Date
2025-05-02

AI Technical Summary

Technical Problem

In the production of heating-free-combust (HNB) cigarettes, the prior art has problems such as low equipment utilization rate, poor production efficiency during casting of thick slurry, and differences in the concentration and viscosity of thick slurry products affect the quality of molded products.

Method used

A production line for heating non-combustible smoke core material is designed, including a pretreatment mechanism, a slurry mechanism, a molding mechanism, a drying mechanism and a processing mechanism. The production line adopts a continuous production method, and a flow unit is set up to process thick slurry products in different states, and the thickness of the molded product is adjusted through the thickness control unit to improve production efficiency and product quality.

Benefits of technology

It improves the production efficiency and energy utilization rate of heating non-combust cigarette core materials, can handle thick slurry products in different states, meets different production needs, and improves the quality of cigarette core materials products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a heat-not-burn cigarette core material production line, a cigarette core material and a cigarette, and relates to the technical field of cigarette production, and the cigarette core material production line comprises a pretreatment mechanism, a slurry preparation mechanism, a forming mechanism, a drying mechanism and a processing mechanism. The pretreatment mechanism is used for pretreating materials; the slurry preparing mechanism is used for preparing thick slurry products, the forming mechanism comprises a conveying unit, a thickness control unit and a flow conveying unit, the slurry preparing mechanism extends to the flow conveying unit, the flow conveying unit is connected to the conveying unit, the thickness control unit is connected with the flow conveying unit, and the flow conveying unit comprises a first flow conveying unit and / or a second flow conveying unit so as to process the thick slurry products in different states. The drying mechanism comprises an oven unit, and the processing mechanism is connected with one end of the oven unit away from the forming mechanism. According to the production line, the production efficiency can be improved, the energy utilization rate is high, thick paste products in different states can be treated by arranging the flow conveying unit, and the quality of cigarette core material products is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of cigarette production, and in particular to a heat-not-burn cigarette core material production line, a cigarette core material and a cigarette. Background Art

[0002] Compared with traditional cigarettes, heat-not-burn (HNB) cigarettes use heating instead of burning to reduce the production of harmful ingredients, and are also called low-temperature cigarettes. At present, the production of heat-not-burn (HNB) cigarettes mostly adopts the thick slurry method. Compared with other methods, the thick slurry method has the advantages of high density and high aroma substances. Its products also have certain advantages in terms of smoke and aroma.

[0003] In the production process of heat-not-burn (HNB) cigarettes, tanks are mostly used for intermittent configuration, the utilization rate of related equipment is not high, and the thick slurry is cast onto a steel belt for molding and drying. The production efficiency is poor. During the processing, the concentration and viscosity of the thick slurry product are also different, which will have a great impact on the final molded product. Summary of the invention

[0004] The purpose of the present invention is to provide a heat-not-burn cigarette core material production line, cigarette core material and cigarettes, which can improve production efficiency and have a high energy utilization rate. A flow unit is set up to process thick slurry products in different states, meet the needs of differentiated production, and improve the quality of cigarette core material products.

[0005] A first aspect of the present invention provides a heat-not-burn tobacco core material production line, which includes a pretreatment mechanism, a slurry mixing mechanism, a molding mechanism, a drying mechanism and a processing mechanism.

[0006] The slurry mixing mechanism is used to mix thick slurry products, and the pretreatment mechanism extends to the slurry mixing mechanism, and the pretreatment mechanism is used to pretreatment materials; the forming mechanism includes a transmission unit, a thickness control unit and a flow unit, and the slurry mixing mechanism extends to the flow unit, and the flow unit is connected to the transmission unit, and the thickness control unit is connected to the flow unit so that the thickness control unit can control the thickness of the thick slurry product, and the flow unit includes a first flow unit and / or a second flow unit to process the thick slurry product in different states; the drying mechanism includes an oven unit, and the transmission unit extends to the oven unit; the processing mechanism is connected to an end of the oven unit away from the forming mechanism.

[0007] In a possible embodiment of the present invention, the first flow unit includes a pulper and a liquid collector, the pulper is arranged at one end of the transmission unit away from the oven unit, and the liquid collector is connected to the pulper so that the first flow unit processes the thick pulp product in a first preset state.

[0008] In a possible embodiment of the present invention, the second flow unit controls the thickness of the thick pulp product through the thickness control unit, so that the second flow unit processes the thick pulp product in a second preset state.

[0009] In a possible embodiment of the present invention, the thickness control unit includes a first thickness control member and a second thickness control member, the first thickness control member is adjustably disposed on the transmission unit, and the second thickness control member is vertically disposed to the transmission unit.

[0010] In a possible embodiment of the present invention, the transmission unit includes a conveyor belt and a supporting member, the supporting member is disposed on the conveyor belt, and the supporting member is a mesh structure.

[0011] In a possible embodiment of the present invention, the material of the supporting member is a combination of one or more of non-woven fabrics, woven fabrics, woven fabrics and knitted fabrics.

[0012] In a possible embodiment of the present invention, the drying mechanism further includes a monitoring unit, and the monitoring unit is disposed in the oven unit.

[0013] In a possible embodiment of the present invention, the slurry mixing mechanism includes a second mixing unit, a multi-stage homogenizing unit and a defoaming unit, one end of the multi-stage homogenizing unit is connected to the second mixing unit, and the other end of the multi-stage homogenizing unit is connected to the defoaming unit.

[0014] A second aspect of the present invention provides a tobacco core material, which is manufactured by using the heat-not-burn tobacco core material production line described in any one of the above embodiments.

[0015] A third aspect of the present invention provides a cigarette comprising the cigarette core material described in any one of the above embodiments.

[0016] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention provides a heat-not-burn tobacco core material production line, tobacco core material and cigarettes, improves the process of the production line, adopts a continuous production method to improve production efficiency, and has a high energy utilization rate. A flow unit is set to be able to process thick slurry products in different states, and different molding processes are adopted according to differences in indicators such as the concentration and viscosity of the thick slurry products. A thickness control unit is set to control the thickness of the molded product, thereby meeting the needs of differentiated production and improving the quality of tobacco core material products. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.

[0018] Figure 1 It is a structural schematic diagram of a production line of a heat-not-burn cigarette core material provided in some embodiments of the present invention;

[0019] Figure 2 It is a structural schematic diagram of a slurry dispensing mechanism of a heat-not-burn cigarette core material production line provided in some embodiments of the present invention;

[0020] Figure 3 It is a schematic structural diagram of a forming mechanism of a heat-not-burn cigarette core material production line provided in some embodiments of the present invention;

[0021] Figure 4 It is a schematic structural diagram of another angle of the forming mechanism of the heat-not-burn cigarette core material production line provided in some embodiments of the present invention;

[0022] Figure 5 It is a schematic structural diagram of a flow unit of a heat-not-burn tobacco core material production line provided in some embodiments of the present invention.

[0023] Description of main component symbols;

[0024] 100-heating non-combustion tobacco core material production line; 110-pretreatment mechanism; 120-slurry mixing mechanism; 121-second mixing unit; 122-multi-stage homogenization unit; 123-defoaming unit; 130-molding mechanism; 131-transmission unit; 132-thickness control unit; 1321-first thickness control element; 1322-second thickness control element; 133-flow unit; 1331-first flow unit; 1331a-slurry device; 1331b-liquid collector; 1332-second flow unit; 1332a-coating machine; 140-drying mechanism; 141-oven unit; 142-monitoring unit; 143-cleaning unit; 150-processing mechanism. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

[0026] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0028] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the product of the invention is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0029] In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components are required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0030] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0031] When amount, concentration or other value or parameter is represented by range, preferred range or a series of upper preferred value and lower preferred value, this should be understood as specifically disclosing all ranges formed by any pairing of any range upper limit or preferred value and any range lower limit or preferred value, regardless of whether the range is disclosed separately. For example, when disclosing range "1-5", described range should be interpreted as including range "1-4", "1-3", "1-2", "1-2 and 4-5", "1-3 and 5" etc. When numerical range is described in this article, unless otherwise stated, the range is intended to include its end value and all integers and fractions within the range.

[0032] "Parts by mass" refers to the basic unit of measurement for expressing the mass ratio of multiple components. 1 part can represent any unit mass, such as 1g or 2.689g. If we say that the mass of component A is a parts and the mass of component B is b parts, it means the ratio of the mass of component A to the mass of component B is a:b. Alternatively, it means that the mass of component A is aK and the mass of component B is bK (K is an arbitrary number, indicating a multiple factor). It should not be misunderstood that, unlike the mass parts, the sum of the mass of all components is not limited to 100 parts.

[0033] In conjunction with the accompanying drawings, some embodiments of the present invention are described in detail below. In the absence of conflict, the following embodiments and features in the embodiments can be combined with each other in a variety of ways.

[0034] Example 1

[0035] refer to Figures 1 to 3 As shown, an embodiment of the present application provides a heat-not-burn tobacco core material production line 100, which is used to produce heat-not-burn tobacco core materials. The tobacco core material production line includes a pretreatment mechanism 110, a slurry mixing mechanism 120, a molding mechanism 130, a drying mechanism 140 and a processing mechanism 150.

[0036] Combination Figure 1As shown, specifically, the slurry mixing mechanism 120 is used to mix the thick slurry product, the pretreatment mechanism 110 extends to the slurry mixing mechanism 120, and the pretreatment mechanism 110 is used to pretreatment the material; the forming mechanism 130 includes a transmission unit 131, a thickness control unit 132 and a flow unit 133, the slurry mixing mechanism 120 extends to the flow unit 133, the flow unit 133 is connected to the transmission unit 131, and the thickness control unit 132 is connected to the flow unit 133, so that the thickness control unit 132 can control the thickness of the thick slurry product, and the flow unit 133 includes a first flow unit 1331 and a second flow unit 1332 to process thick slurry products in different states, and the thick slurry products in different states may include a thick slurry product in a first preset state (low concentration and low viscosity) and a thick slurry product in a second preset state (high concentration and high viscosity). The drying mechanism 140 includes an oven unit 141, and the transmission unit 131 extends to the oven unit 141; the processing mechanism 150 is connected to the end of the oven unit 141 away from the molding mechanism 130, and is used to process the product. The process of the production line is improved, and a continuous production method is adopted to improve production efficiency and high energy utilization. A flow unit 133 is set to be able to process thick slurry products in different states, and different molding processes are adopted according to differences in indicators such as the concentration and viscosity of the thick slurry products. A thickness control unit 132 is set to control the thickness of the molded product.

[0037] In one embodiment, specifically, the pretreatment mechanism 110 includes a pulverizing unit, a first mixing unit and a refining unit. The pulverizing unit is connected to the first mixing unit, and the pulverizing unit can be used to grind and pulverize the raw materials.

[0038] Combination Figure 4 and Figure 5As shown, in one embodiment, specifically, the first flow unit 1331 includes a slurry collector 1331a and a liquid collector 1331b. The slurry collector 1331a is arranged at one end of the transmission unit 131 away from the oven unit 141. The slurry collector 1331a can be a single-port or multi-port slurry box with adjustable flow rate. The liquid collector 1331b is connected to the slurry collector 1331a, so that the first flow unit 1331 processes a thick slurry product in a first preset state. The thick slurry product in the first preset state is a thick slurry product in a low concentration and low viscosity state. Exemplarily, the viscosity of the thick slurry product in the first preset state is η, satisfying η≤2000mPa.s. The viscosity of the thick slurry product can be 1500mPa.s, 1600mPa.s, 1700mPa.s, 1800mPa.s, 1900mPa.s, or 2000mPa.s. Therefore, the thick slurry product in the first preset state has a larger water content and a higher fluidity. It can be understood that the liquid collector 1331b is arranged at the transmission rear end of the slurry flower 1331a relative to the transmission unit 131. When the slurry flower 1331a transmits the thick slurry through the transmission unit 131, the excess liquid is collected to achieve recycling and reuse, while ensuring the transmission efficiency of the thick slurry product.

[0039] refer to Figure 3 and Figure 4 As shown, in one embodiment, optionally, the second flow unit 1332 includes a coater 1332a, which processes a thick slurry product in a second preset state. The thick slurry product in the second preset state is a thick slurry product in a high concentration and high viscosity state. Exemplarily, the viscosity of the thick slurry product in the second preset state is η, satisfying 3200mPa.s≤η≤4200mPa.s. The viscosity of the thick slurry product can be 3200mPa.s, 3500mPa.s, 3600mPa.s, 3800mPa.s, 4000mPa.s, 4200mPa.s and any value between 3200mPa.s-4200mPa.s. It can be understood that the coater 1332a can ensure stable discharge and can adjust the discharge amount. Alternatively, the second flow unit 1332 can be a single-port pump, which controls the thickness of the thick slurry product through the thickness control unit 132, so that the second flow unit 1332 can process the thick slurry product in a second preset state.

[0040] Combination Figure 4 As shown, in one embodiment, optionally, the thickness control unit 132 includes a first thickness control member 1321 and a second thickness control member 1322, the first thickness control member 1321 is adjustably arranged on the transmission unit 131, and the second thickness control member 1322 is arranged perpendicular to the transmission unit 131, that is, the setting direction of the second thickness control member 1322 is perpendicular to the transmission direction of the transmission unit 131, so as to keep the thickness of the thick slurry product on the transmission unit 131 stable and consistent.

[0041] In one embodiment, specifically, the transmission unit 131 includes a conveyor belt and a supporting member, the supporting member is arranged on the conveyor belt, and the supporting member is a mesh structure. Accordingly, the supporting member with a mesh structure can be used to support the thick slurry product, and the thick slurry product can be coated more conveniently to maintain its uniformity. Optionally, the material of the supporting member is a combination of one or more of non-woven fabrics, woven fabrics, woven fabrics and knitted fabrics. Compared with the use of steel belts, the use of the above-mentioned supporting member materials can reduce production and operation costs, and the maintenance, replacement and cleaning of the supporting member are also more convenient. In the subsequent drying process, it is convenient to use hot air instead of steam direct heating for drying, so that the product is heated more evenly, further reducing energy consumption and improving energy utilization efficiency. Further, optionally, a cleaning device is provided to clean and clear the supporting member with a mesh structure.

[0042] refer to Figure 3 As shown, in one embodiment, specifically, the drying mechanism 140 further includes a monitoring unit 142 , which is disposed in the oven unit 141 , and the monitoring unit 142 can monitor parameter performance of the product in the oven unit 141 .

[0043] Combination Figure 2 As shown, specifically, the slurry preparation mechanism 120 includes a second mixing unit 121, a multi-stage homogenization unit 122 and a defoaming unit 123. One end of the multi-stage homogenization unit 122 is connected to the second mixing unit 121, and the other end of the multi-stage homogenization unit 122 is connected to the defoaming unit 123. The second mixing unit 121 fully mixes the solid and liquid materials, and then performs multi-stage homogenization treatment through the multi-stage homogenization unit 122. It can be understood that the first mixed liquid is subjected to a primary homogenization treatment, then a secondary homogenization treatment, ..., and finally a multi-stage homogenization treatment. Through the multi-stage homogenization treatment, the slurry has better dispersion uniformity during the preparation process, and the viscosity of the thick slurry product is improved. The defoaming unit 123 defoams the product.

[0044] In this embodiment, the heat-not-burn cigarette core material production line 100 improves the process of the production line, adopts a continuous production method to improve production efficiency, and has a high energy utilization rate. A flow unit 133 is set to be able to process thick slurry products in different states, and different molding processes are adopted according to differences in indicators such as the concentration and viscosity of the thick slurry products. A thickness control unit 132 is set to control the thickness of the molded product to meet the needs of differentiated production.

[0045] Example 2

[0046] refer to Figures 1 to 3As shown, an embodiment of the present application provides another heat-not-burn tobacco core material production line 100, which is used to produce heat-not-burn tobacco core materials. The tobacco core material production line includes a pretreatment mechanism 110, a slurry mixing mechanism 120, a molding mechanism 130, a drying mechanism 140 and a processing mechanism 150.

[0047] Combination Figure 1 As shown, specifically, the slurry mixing mechanism 120 is used to mix the thick slurry product, the pretreatment mechanism 110 extends to the slurry mixing mechanism 120, and the pretreatment mechanism 110 is used to pretreatment the material; the forming mechanism 130 includes a transmission unit 131, a thickness control unit 132 and a flow unit 133, the slurry mixing mechanism 120 extends to the flow unit 133, the flow unit 133 is connected to the transmission unit 131, the thickness control unit 132 is connected to the flow unit 133, so that the thickness control unit 132 can control the thickness of the thick slurry product, and the flow unit 133 includes a first flow unit 1331 or a second flow unit 1332 to process thick slurry products in different states. The drying mechanism 140 includes an oven unit 141, and the transmission unit 131 extends to the oven unit 141; the processing mechanism 150 is connected to the end of the oven unit 141 away from the molding mechanism 130, and is used to process the product. The process of the production line is improved, and a continuous production method is adopted to improve production efficiency and high energy utilization. A flow unit 133 is set to be able to process thick slurry products in different states, and different molding processes are adopted according to differences in indicators such as the concentration and viscosity of the thick slurry products. A thickness control unit 132 is set to control the thickness of the molded product.

[0048] In one embodiment, specifically, the pretreatment mechanism 110 includes a crushing unit, a first mixing unit and a pulping unit, the crushing unit is connected to the first mixing unit, the crushing unit can be used to grind and crush the raw material, and optionally, the crushing unit includes a grinder and a sifter to screen and grind the particle size of the raw material, so as to fully process the raw material. After being processed by the crushing unit, it is transferred to the first mixing unit for uniform mixing, and the uniformity is maintained at about 2% (ash content) during the uniform mixing.

[0049] Combination Figure 4 and Figure 5As shown, in one embodiment, optionally, the first flow unit 1331 includes a pulper 1331a and a liquid collector 1331b. The pulper 1331a is arranged at one end of the transmission unit 131 away from the oven unit 141. The pulper 1331a can be a single-port or multi-port pulper box with adjustable flow rate. The liquid collector 1331b is connected to the pulper 1331a so that the first flow unit 1331 processes a thick slurry product in a first preset state. The thick slurry product in the first preset state is a thick slurry product in a low concentration and low viscosity state. Therefore, the thick slurry product in the first preset state has a large water content and a high fluidity. It can be understood that the liquid collector 1331b is arranged at the transmission rear end of the pulper 1331a relative to the transmission unit 131. When the pulper 1331a transmits the thick slurry through the transmission unit 131, the excess liquid is collected to achieve recycling and reuse, while ensuring the transmission efficiency of the thick slurry product.

[0050] refer to Figure 3 and Figure 4 As shown, in one embodiment, optionally, the second flow unit 1332 includes a coater 1332a, and the coater 1332a processes a thick slurry product in a second preset state. The thick slurry product in the second preset state is a thick slurry product in a high concentration and high viscosity state. It can be understood that the coater 1332a can ensure stable discharge and can adjust the discharge amount. The coater 1332a adjusts the discharge amount by the opening amplitude. Demonstratively, the opening amplitude of the coater 1332a is 0.5mm-1.5mm, which can be 0.5mm, 0.55mm, 0.7mm, 1.0mm, 1.2mm, 1.45mm, 1.5mm and any value between 0.5mm-1.5mm. Alternatively, the second flow unit 1332 can be a single-port pump, which controls the thickness of the thick slurry product through the thickness control unit 132, so that the second flow unit 1332 processes the thick slurry product in the second preset state.

[0051] Combination Figure 4 As shown, in one embodiment, optionally, the thickness control unit 132 includes a first thickness control member 1321 and a second thickness control member 1322, the first thickness control member 1321 is adjustably arranged on the transmission unit 131, and the second thickness control member 1322 is arranged perpendicular to the transmission unit 131, that is, the setting direction of the second thickness control member 1322 is perpendicular to the transmission direction of the transmission unit 131, and accordingly, the first thickness control member 1321 can be an inclined scraper, which can apply the thick slurry product on the transmission unit 131 to keep the thickness of the thick slurry product on the transmission unit 131 stable and consistent, so as to facilitate the subsequent process of molding and drying the product.

[0052] In one embodiment, specifically, the transmission unit 131 includes a conveyor belt and a supporting member, the supporting member is arranged on the conveyor belt, and the supporting member is a mesh structure. Accordingly, the supporting member with a mesh structure can be used to support the thick slurry product, and the thick slurry product can be coated more conveniently to maintain its uniformity. Optionally, the material of the supporting member is a combination of one or more of non-woven fabrics, woven fabrics, woven fabrics and knitted fabrics. Compared with the use of steel belts, the use of the above-mentioned supporting member materials can reduce production and operation costs, and the maintenance, replacement and cleaning of the supporting member are also more convenient. In the subsequent drying process, it is convenient to use hot air instead of steam direct heating for drying, so that the product is heated more evenly, further reducing energy consumption and improving energy utilization efficiency. Further, optionally, a cleaning unit 143 is provided to clean and clear the supporting member with a mesh structure.

[0053] refer to Figure 3 As shown, in one embodiment, specifically, the drying mechanism 140 also includes a monitoring unit 142, and the monitoring unit 142 is arranged in the oven unit 141. The monitoring unit 142 can monitor the parameter performance of the product in the oven unit 141, and the monitoring indicators include but are not limited to indicators such as moisture content and temperature. Optionally, the oven unit 141 can make a tunnel-type drying box group, which is composed of multiple drying boxes connected in series, so as to facilitate better drying of the products on the production line and improve the drying effect.

[0054] Combination Figure 2 As shown, specifically, the slurry mixing mechanism 120 includes a second mixing unit 121, a multi-stage homogenizing unit 122 and a defoaming unit 123. One end of the multi-stage homogenizing unit 122 is connected to the second mixing unit 121, and the other end of the multi-stage homogenizing unit 122 is connected to the defoaming unit 123. The second mixing unit 121 fully mixes the solid and liquid materials, and then performs multi-stage homogenization treatment through the multi-stage homogenizing unit 122.

[0055] It can be understood that the first mixed liquid is subjected to primary homogenization, secondary homogenization, ..., and finally multi-stage homogenization, and the multi-stage homogenization can provide the slurry with better dispersion uniformity during the preparation process, thereby improving the viscosity of the thick slurry product. The defoaming unit 123 performs defoaming treatment on the product.

[0056] In one embodiment, specifically, the processing mechanism 150 includes a secondary drying unit, a trimming unit, a calendering unit, a product scanning unit and a winding unit. The secondary drying unit can be operated by cold air drying, using low-temperature and low-humidity cold air to circulate around the product to gradually reduce the content of the product to achieve a drying effect. Optionally, cold air drying and / or infrared drying and / or microwave drying can be used together or separately for drying treatment to improve the drying effect. After drying in the secondary drying unit, the trimming unit, calendering unit, product scanning unit and winding unit are used to process the product to obtain a cigarette core material product.

[0057] Example 3

[0058] The embodiments of the present invention also disclose a comparative example, in which the comparative example uses the prior art to produce a cigarette core material product, and the production lines in the comparative example, Example 1 and Example 2 are monitored respectively. It should be noted that the above production schemes all use the same product raw materials and product formula, and the results are shown in Table 1 below:

[0059] Table 1 Performance parameter results

[0060]

[0061]

[0062] It can be seen from Table 1 above that, compared with the comparative example, the production lines of Examples 1 and 2 are capable of processing thick slurry products in different states by setting the flow unit 133. The parameter indicators of Examples 1 and 2 are relatively close. The concentration and viscosity of the products produced during the production process are higher, so that the final cigarette core material product quality is better, with good processing resistance and quality stability. At the same time, the steam consumption per ton of product of the entire production line is reduced by about 50% compared with the comparative example. The process of the production line is improved, and a continuous production method is adopted to improve production efficiency, and the energy utilization rate is high.

[0063] Example 4

[0064] An embodiment of the present invention further provides a core material, which is made by the heat-not-burn core material production line 100 in Example 1 or Example 2, and can achieve the production of 30-300gsm core material, wherein gsm is expressed as grams per square meter, and the weight of the core material can be 30gsm, 50gsm, 70gsm, 100gsm, 150gsm, 200gsm, 220gsm, 250gsm, 300gsm and any value between 30-300gsm. It can be understood that, optionally, when producing core materials in the range of 30-100gsm, the first flow unit 1331 can be used to obtain a better core material that meets the requirements, and when producing core materials in the range of 150gsm-300gsm, the second flow unit 1332 can be used to obtain a core material with better quality that meets the requirements, and at this time, the tensile strength of the core material needs to be higher than 1500N / m.

[0065] Example 5

[0066] The embodiment of the present invention further provides a cigarette, which is made of the cigarette core material in Example 4.

[0067] In one embodiment, specifically, the cigarette comprises a cigarette core segment, a hollow support segment, a cooling segment and a filtering segment adjacent to each other in sequence;

[0068] The core material is arranged in the core section.

[0069] The core section is the tobacco material that provides heating volatiles, the hollow support section is to isolate the core section and the cooling section. The purpose of the cooling section is to cool down the high-temperature volatiles to avoid excessively high smoking temperatures, and the filtering section is to filter larger particles to reduce harm.

[0070] Except for the cigarette core segment which uses the cigarette core material provided in this application, the materials of other segments can be freely selected according to needs, and this application does not limit it.

[0071] It should be emphasized that the above-mentioned cigarette including "sequentially adjacent to the core segment, the hollow support segment, the cooling segment and the filter segment" belongs to the optional cigarette structure provided by the present application, and it cannot be considered that the cigarette provided by the present application is limited to this structure. In other embodiments, except for the core segment, the other segments can be freely configured.

[0072] In all examples shown and described herein, any specific values ​​should be interpreted as merely exemplary and not as limiting, and thus other examples of the exemplary embodiments may have different values.

[0073] The above-mentioned embodiments only express several implementation methods of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention.

Claims

1. A heat-not-burn cigarette core material production line, characterized in that: include: Slurry mixing mechanism, used to mix thick slurry products; A pretreatment mechanism, the pretreatment mechanism extending to the slurry mixing mechanism, the pretreatment mechanism being used to pretreat the material; A forming mechanism, the forming mechanism comprises a transmission unit, a thickness control unit and a flow unit, the slurry mixing mechanism extends to the flow unit, the flow unit is connected to the transmission unit, the thickness control unit is connected to the flow unit, so that the thickness control unit can control the thickness of the thick slurry product, and the flow unit comprises a first flow unit and / or a second flow unit to process the thick slurry product in different states; a drying mechanism, the drying mechanism comprising an oven unit, the transmission unit extending to the oven unit; A processing mechanism is connected to an end of the oven unit away from the forming mechanism.

2. The heat-not-burn tobacco core material production line according to claim 1, characterized in that: The first flow unit comprises a flow slurry and a liquid collector. The flow slurry is arranged at one end of the transmission unit away from the oven unit. The liquid collector is connected to the flow slurry so that the first flow unit processes the thick pulp product in a first preset state.

3. The heat-not-burn tobacco core material production line according to claim 1, characterized in that: The second flow unit is capable of controlling the thickness of the thick pulp product through the thickness control unit, so that the second flow unit processes the thick pulp product in a second preset state.

4. The heat-not-burn cigarette core material production line according to claim 3, characterized in that: The thickness control unit includes a first thickness control member and a second thickness control member, wherein the first thickness control member is adjustably disposed on the transmission unit, and the second thickness control member is vertically disposed to the transmission unit.

5. The heat-not-burn tobacco core material production line according to any one of claims 1 to 4, characterized in that: The transmission unit comprises a conveyor belt and a supporting member, wherein the supporting member is arranged on the conveyor belt and is a mesh structure.

6. The heat-not-burn tobacco core material production line according to claim 5, characterized in that: The material of the supporting member is a combination of one or more of non-woven fabric, woven fabric, woven fabric and knitted fabric.

7. The heat-not-burn tobacco core material production line according to any one of claims 1 to 4, characterized in that: The drying mechanism further includes a monitoring unit, and the monitoring unit is disposed on the oven unit.

8. The heat-not-burn tobacco core material production line according to any one of claims 1 to 4, characterized in that: The slurry mixing mechanism includes a second mixing unit, a multi-stage homogenizing unit and a defoaming unit. One end of the multi-stage homogenizing unit is connected to the second mixing unit, and the other end of the multi-stage homogenizing unit is connected to the defoaming unit.

9. A cigarette core material, characterized in that: The method is applied to the production line of the heat-not-burn tobacco core material as claimed in any one of claims 1 to 8.

10. A cigarette, characterized in that: Comprising the cigarette core material as claimed in claim 9.