Forging equipment with turnover mechanism
By designing forging equipment with flip mechanisms, including protective mechanisms, flip mechanisms, pretreatment components and cleaning components, the problems of the surface of forgings are solved, and the cleaning of the machine and the safety of workers are improved.
Patent Information
- Application Number
- CN202411905368.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-05-02
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the forging process, the oxide scale on the surface is prone to fall off and splash around, causing difficulties for workers to clean and pose safety risks.
A forging device with a flip mechanism is designed, including a protective mechanism, a flip mechanism, a pretreatment assembly and a cleaning assembly. The protective mechanism initially removes the forging surface scale through the pretreatment assembly, and the flip mechanism cleans the end scale of the forging through the clamping assembly and the spare assembly. The cleaning assembly does not require manual cleaning, and the air pressure is used to perform preliminary cleaning of the machine surface.
It effectively reduces the scale between the hydraulic hammer and the forging, avoids the scale being broken and splashing everywhere, keeps the inside of the machine clean, and improves workers' safety and work efficiency.
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Figure CN119910107A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of forging equipment, and in particular to a forging equipment with a turnover mechanism. Background Art
[0002] Forging is a processing method that uses forging machinery to apply pressure to metal blanks to cause them to undergo plastic deformation to obtain forgings with certain mechanical properties, shapes and sizes. Forging can eliminate defects such as loose cast metal produced during the smelting process, optimize the microstructure, and preserve complete metal flow lines; the mechanical properties of forgings are generally better than those of castings of the same material. Forgings are mostly used for important parts in related machinery with high loads and severe working conditions, except for simpler shapes that can be made of rolled plates, profiles or welded parts.
[0003] During the forging process, the oxide scale on the surface of the forging will fall off, causing splashing everywhere. Due to the very high temperature of the forging, it is difficult for workers to clean the fallen oxide scale, and the oxide scale splashing everywhere can easily injure workers accidentally. Summary of the invention
[0004] In view of the shortcomings of the prior art, the present invention solves the technical problems by adopting the following technical solutions: A forging device with a turning mechanism according to the present invention comprises: a machine table, the top of the inner wall of the machine table is slidably connected to a hydraulic hammer, and the bottom of the inner wall of the machine table is fixedly connected to a supporting mechanism;
[0005] The forging equipment with the flipping mechanism also includes:
[0006] A turning mechanism, the outer wall of which is slidably connected to the inner wall of the machine platform;
[0007] The flipping mechanism includes a moving seat, the outer wall of the moving seat is slidably connected to the inner wall of the machine, the end of the moving seat away from the machine is rotatably connected to a mounting block, the inner wall of the mounting block is evenly provided with clamping components, and the end of the mounting block away from the moving seat is fixedly connected to a spare component; the surface of the self is cleaned, and the oxide scale on the clamping part of the end of the forging is removed. The spare component not only cleans the oxide scale on the side of the forging, but also can be used to clamp the end of the forging when the diameter of the forging is small, which is suitable for use with forgings of different models.
[0008] A protection mechanism, the outer wall of which is rotatably connected to the inner wall of the machine platform;
[0009] The protection mechanism includes a first protection plate, the outer wall of the first protection plate is rotatably connected to the inner wall of the machine, the top of the first protection plate is rotatably connected to a connecting rod, the outer surface of the connecting rod is fixedly connected to a pretreatment component, and the bottom of the first protection plate is fixedly connected to a cleaning component.
[0010] Furthermore, the inner wall of the mounting block is rotatably connected to the outer wall of the clamping assembly, a collecting groove is provided at the bottom of the inner wall of the machine, the bottom of the inner wall of the collecting groove is fixedly connected to the bottom of the supporting mechanism, and a collection box is fixedly connected to the side of the outer wall of the machine away from the cleaning assembly.
[0011] Furthermore, the protection mechanism also includes a limiting column, the outer wall of the limiting column away from the end of the first protective plate is fixedly connected to the inner wall of the machine, the limiting column is symmetrically arranged on the inner wall of the machine, the outer surface of the limiting column contacts the inner wall of the first protective plate, and the inner wall of the machine away from the first protective plate is rotatably connected to the second protective plate, the inner wall of the second protective plate contacts the outer surface of the limiting column away from the first protective plate. When the hydraulic hammer is upward, the pretreatment component cleans the oxide scale that has been detached from the surface of the forging, reduces the oxide scale between the hydraulic hammer and the forging, and avoids the oxide scale being smashed by the hydraulic hammer and splashing everywhere, and is hidden in the gaps of the device and difficult to clean. The cleaning component cleans and collects the cleaned oxide scale, concentrates it in the collection box, and keeps the inside of the machine clean.
[0012] Furthermore, the supporting mechanism includes a lifting column, the bottom of the lifting column is fixedly connected to the bottom of the inner wall of the collecting trough, the top of the lifting column is fixedly connected to a supporting frame, the inner wall of the supporting frame is evenly provided with pads, the outer wall of the pad is slidably connected to the inner wall of the supporting frame, the outer surface of the supporting frame is symmetrically provided with sliders, the outer wall of the slider is slidably connected to the outer wall of the supporting frame, the outer wall of the slider is rotatably connected to a U-shaped rod, the outer wall of the U-shaped rod is fixedly connected to a cleaning block, after the forging is completed and unloaded, the slider drives the U-shaped rod to rotate, and the cleaning block contacts the surface of the pad and the supporting frame to clean off the attached oxide scale, so as to avoid the oxide scale residue on the surface of the pad and the supporting frame, causing the surface of the forging to be uneven and affecting the appearance of the forging.
[0013] Furthermore, the pretreatment component includes a support plate, the inner wall of the support plate is fixedly connected to the outer wall of the connecting rod, the bottom of the support plate is symmetrically provided with telescopic rods, the top of the telescopic rod is fixedly connected to the bottom of the support plate, the bottom of the telescopic rod is fixedly connected to a moving rod, the outer wall of the moving rod is symmetrically provided with connecting plates, one end of the connecting plate close to the telescopic rod is rotatably connected to the outer wall of the moving rod, the side of the connecting plate away from the moving rod is fixedly connected to a mounting plate, the inner wall of the mounting plate is evenly provided with cleaning rods, the top of the cleaning rod is rotatably connected to the inner wall of the mounting plate, the oxide scale on the surface of the forging and the contact between the hydraulic hammer and the oxide scale is preliminarily removed and cleaned, the contact between the hydraulic hammer and the oxide scale during the forging process is reduced, the oxide scale is avoided from breaking and splashing, and personal injury is caused, the oxide scale on the surface of the forging is peeled off and accumulated on the surface of the machine table for easy centralized cleaning.
[0014] Furthermore, the cleaning assembly includes a hose, the outer wall of the hose is fixedly connected to the inner wall of the first protective plate, the end of the hose away from the first protective plate is fixedly connected to a U-shaped tube, and a moving block is symmetrically provided on the side of the inner wall of the U-shaped tube away from the hose, the outer wall of the moving block is slidably connected to the inner wall of the U-shaped tube, the moving block is fixedly connected to a baffle on the side close to the first protective plate, the outer surface of the baffle is slidably connected to the inner wall of the U-shaped tube, an extension rod is fixedly connected to the opposite side of the moving block, and a scraper is fixedly connected to the bottom of the moving block, so that no manual cleaning is required. The surface of the machine is preliminarily cleaned during casting to avoid excessive accumulation of oxide scale. The oxide scale entering the collection trough falls into the collection box through the slope of the collection trough. The two sets of baffles are respectively located at both ends of the collection trough, and the oxide scale on the side close to the first protective plate is cleaned into the collection trough, and the oxide scale on the side close to the collection box is directly cleaned into the collection box.
[0015] Furthermore, the clamping assembly includes a bent rod, the bottom of which is rotatably connected to the inner wall of the mounting block, the top of which is rotatably connected to an arc block, a slideway is provided on the outer surface of the arc block, the bottom of the arc block is slidably connected to a scraper rod, a protrusion is provided at the bottom of the arc block away from one end of the bent rod, the end of the scraper rod close to the protrusion is rotatably connected to a rotating rod, and the forging is cleaned during flipping. After forging is completed, oxide scale debris may adhere to the surface of the arc block, and the drill rod is rotated out from the scraper rod at this time, and the arc block drives the scraper rod and the rotating rod to move simultaneously. The shapes of the rotating scraper rod and the rotating rod fit the bottom of the arc block, so as to facilitate the cleaning of the side of the arc block in contact with the forging.
[0016] Furthermore, the spare component includes a telescopic column, the outer wall of the telescopic column is rotatably connected to the outer wall of the mounting block, the top of the telescopic column is provided with a slide groove, the inner wall of the slide groove is slidably connected to a support rod, the end of the telescopic column away from the mounting block is fixedly connected to a mounting head, the top of the mounting head is rotatably connected to a movable rod, the inner wall of the movable rod is slidably connected to a scraper, the top of the scraper is rotatably connected to the end of the support rod away from the telescopic column, the scraper rotates to peel off the oxide scale at both ends of the forging, to prevent the oxide scale on the side of the forging from being knocked and falling off during hydraulic hammer forging, affecting the clamping of the mounting head; when the diameter of the forging is small, the telescopic column drives the mounting head to directly clamp the two ends of the forging, which is suitable for clamping forgings of different models.
[0017] The beneficial effects of the present invention are as follows:
[0018] 1. During the forging process, the oxide scale on the surface of the forging will fall off, causing splashing everywhere. Since the forging has a very high temperature, it is difficult for workers to clean the fallen oxide scale. The present invention arranges a protective mechanism to clean the oxide scale that has been detached from the surface of the forging, reduce the oxide scale between the hydraulic hammer and the forging, and prevent the oxide scale from being broken by the hydraulic hammer and splashing everywhere. It is difficult to clean the oxide scale hidden in the gap of the device. The cleaning component cleans and collects the cleaned oxide scale and concentrates it in the collection box to keep the inside of the machine clean.
[0019] 2. When the clamping assembly drives the forging to rotate, it keeps the two ends of the forging in a pressed state, resulting in oxide scale between the clamping assembly and the forging, and it is easy to slip when flipping. The present invention provides a flipping mechanism to remove the oxide scale at the end clamping part of the forging, thereby enhancing the clamping effect of the forging, and cleaning the oxide scale at the end to prevent the oxide scale on the side of the forging from being knocked off during hydraulic hammer forging, thereby affecting the clamping of the mounting head.
[0020] 3. When the forging is forged by the hydraulic hammer, the oxide scale on the surface of the forging is continuously shed, and the hydraulic hammer will cause debris to splash everywhere. The present invention provides a pretreatment component to preliminarily remove and clean the oxide scale at the contact point between the forging surface and the hydraulic hammer, thereby reducing the contact between the hydraulic hammer and the oxide scale during the forging process, avoiding the oxide scale from breaking and splashing to cause personal injury, and peeling off the oxide scale on the surface of the forging to accumulate on the surface of the machine table for easy centralized cleaning.
[0021] 4. During forging, oxide scale continuously falls off and accumulates on the surface of the machine, which makes manual cleaning difficult and dangerous. The present invention eliminates the need for manual cleaning by providing a cleaning component. Air pressure is used to drive the moving block to drive the baffle to perform preliminary cleaning on the surface of the machine. The oxide scale on the side close to the first protective plate is cleaned into the collection trough, and the oxide scale on the side close to the collection box is directly cleaned into the collection box, thereby avoiding excessive accumulation of oxide scale, which would cause the accumulation of debris on the surface of the machine and affect the forging work. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the structure of the present invention;
[0023] Figure 2 is a cross-sectional view of the present invention;
[0024] Figure 3 It is a structural schematic diagram of the protection mechanism of the present invention;
[0025] Figure 4 It is a structural schematic diagram of the support mechanism of the present invention;
[0026] Figure 5 It is a structural schematic diagram of the turning mechanism of the present invention;
[0027] Figure 6 It is a schematic diagram of the structure of the pretreatment component of the present invention;
[0028] Figure 7 It is a schematic diagram of the structure of the cleaning component of the present invention;
[0029] Figure 8 The present invention Figure 7 The structural diagram at A in the middle;
[0030] Fig. 9 is a schematic structural diagram of the clamping assembly of the present invention;
[0031] Fig.10 It is a structural schematic diagram of the spare component of the present invention.
[0032] In the figure: 1, machine; 2, hydraulic hammer; 3, protection mechanism; 301, limit column; 302, first protection plate; 303, connecting rod; 304, pre-treatment component; 3041, support plate; 3042, telescopic rod; 3043, moving rod; 3044, connecting plate; 3045, mounting plate; 3046, cleaning rod; 305, cleaning component; 3051, hose; 3052, U-shaped tube; 3053, baffle; 3054, moving block; 3055, extension rod; 3056, scraper; 306, second protection plate; 4, support mechanism; 401, lifting Lowering column; 402, supporting frame; 403, cushion block; 404, sliding block; 405, U-shaped rod; 406, cleaning block; 5, collecting box; 6, turning mechanism; 601, moving seat; 602, mounting block; 603, clamping assembly; 6031, bending rod; 6032, arc block; 6033, slideway; 6034, protrusion; 6035, scraper rod; 6036, rotating rod; 604, spare assembly; 6041, telescopic column; 6042, slide groove; 6043, support rod; 6044, movable rod; 6045, scraper; 6046, mounting head; 7, collecting trough. DETAILED DESCRIPTION
[0033] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
[0034] Example 1, using Figure 1-Figure 5 A forging device including a turning mechanism according to an embodiment of the present invention will be described below.
[0035] like Figure 1-Figure 5 As shown, a forging device with a turning mechanism according to the present invention comprises: a machine table 1, a hydraulic hammer 2 is slidably connected to the top of the inner wall of the machine table 1, and a supporting mechanism 4 is fixedly connected to the bottom of the inner wall of the machine table 1;
[0036] The forging equipment with the turning mechanism 6 also includes:
[0037] A turning mechanism 6, the outer wall of the turning mechanism 6 is slidably connected to the inner wall of the machine platform 1;
[0038] A protection mechanism 3, the outer wall of the protection mechanism 3 is rotatably connected to the inner wall of the machine platform 1;
[0039] The protection mechanism 3 includes a first protection plate 302, the outer wall of the first protection plate 302 is rotatably connected to the inner wall of the machine 1, the top of the first protection plate 302 is rotatably connected to a connecting rod 303, the outer surface of the connecting rod 303 is fixedly connected to a pretreatment component 304, and the bottom of the first protection plate 302 is fixedly connected to a cleaning component 305.
[0040] The inner wall of the mounting block 602 is rotatably connected to the outer wall of the clamping assembly 603. A collecting groove 7 is provided at the bottom of the inner wall of the machine 1. The bottom of the inner wall of the collecting groove 7 is fixedly connected to the bottom of the supporting mechanism 4. A collecting box 5 is fixedly connected to the side of the outer wall of the machine 1 away from the cleaning assembly 305.
[0041] During operation, initially, the bottoms of the first protective plate 302 and the second protective plate 306 are opened outward, so that workers can place the forgings on the supporting mechanism 4. Before loading, multiple groups of supporting mechanisms 4 are installed side by side in the collecting tank 7, and the inner diameter of the supporting mechanism 4 is fixed so that it matches the diameter of the forging for easy forging. Then the first protective plate 302 and the second protective plate 306 are closed, and the flipping mechanism 6 clamps the two ends of the cylindrical forging, and then the hydraulic hammer 2 starts to forge the forging from one end of the forging. At this time, the first protective plate 302 and the second protective plate 306 prevent the oxide scale from falling off the surface of the forging, and the pretreatment component 304 first peels off and cleans the oxide scale on the surface of the forging to prevent the hydraulic hammer 2 from splashing the oxide scale debris when striking. The flipping mechanism 6 cooperates with the hydraulic hammer 2 to forge the forging in all directions. After completion, the forging is removed for fine processing.
[0042] The supporting mechanism 4 includes a lifting column 401, the bottom of which is fixedly connected to the bottom of the inner wall of the collecting tank 7, the top of the lifting column 401 is fixedly connected to a supporting frame 402, the inner wall of the supporting frame 402 is evenly provided with pads 403, the outer wall of the pads 403 is slidably connected to the inner wall of the supporting frame 402, the outer surface of the supporting frame 402 is symmetrically provided with sliders 404, the outer wall of the slider 404 is slidably connected to the outer wall of the supporting frame 402, the outer wall of the slider 404 is rotatably connected to a U-shaped rod 405, and the outer wall of the U-shaped rod 405 is fixedly connected to a cleaning block 406.
[0043] Initially, the pads 403 in the support frame 402 are adjusted to a suitable position so that the pads 403 can accommodate and support the forgings. Before forging, multiple sets of support frames 402 are installed in the collecting tank 7 so that the distance between the support frames 402 is relatively close to avoid deformation of the contact parts between the forgings and the support frames 402 due to the pressure of the hydraulic hammer 2. After the forgings are placed on the support frame 402, the lifting column 401 rises to move the forgings upward. At this time, the slider 404 drives the U-shaped rod 405 to be located on the outer wall of the support frame 402, away from the forgings. When the forging is hammered, the oxide scale will fall off, so that the inside of the support frame 402 and the surface of the cushion block 403 will be attached with oxide scale. The bottom of the support frame 402 is set to a hollow shape so that the fallen oxide scale can directly enter the collecting tank 7. After the forging is completed and unloaded, the slider 404 drives the U-shaped rod 405 to rotate, and the cleaning block 406 contacts the surface of the cushion block 403 and the support frame 402 to clean off the attached oxide scale, so as to avoid the oxide scale remaining on the surface of the cushion block 403 and the support frame 402, causing the surface of the forging to be uneven and affecting the appearance of the forging.
[0044] The flip mechanism 6 includes a moving seat 601, the outer wall of the moving seat 601 is slidably connected to the inner wall of the machine 1, the end of the moving seat 601 away from the machine 1 is rotatably connected to a mounting block 602, the inner wall of the mounting block 602 is evenly provided with clamping components 603, and the end of the mounting block 602 away from the moving seat 601 is fixedly connected to a spare component 604;
[0045] After the forging is placed on the support frame 402, the moving seat 601 drives the mounting block 602 to approach the two ends of the forging and clamps the two ends of the forging. The spare component 604 holds the two ends of the forging against the two ends, so that the clamping force of the clamping component 603 is more stable. When forging forgings with smaller diameters, the spare component 604 directly clamps the two ends of the forging before forging. When the clamping component 603 drives the forging to rotate, it keeps the two ends of the forging in a compressed state, resulting in oxide scale between the clamping component 603 and the forging, and it is easy to slide when flipping. At this time, the clamping component 603 cleans its own surface and removes the oxide scale at the end clamping part of the forging. The spare component 604 not only cleans the oxide scale on the side of the forging, but also can use the spare component 604 to clamp the end of the forging when the diameter of the forging is small, which is suitable for use with forgings of different models.
[0046] The protection mechanism 3 also includes a limiting column 301, the outer wall of the limiting column 301 away from the first protective plate 302 is fixedly connected to the inner wall of the machine 1, the limiting column 301 is symmetrically arranged on the inner wall of the machine 1, the outer surface of the limiting column 301 is in contact with the inner wall of the first protective plate 302, and the inner wall of the machine 1 away from the first protective plate 302 is rotatably connected to the second protective plate 306, the inner wall of the second protective plate 306 is in contact with the outer surface of the limiting column 301 away from the first protective plate 302, the first protective plate 302 is longer than the second protective plate 306, and the top of the first protective plate 302 and the second protective plate 306 are both provided with a pretreatment component 304, and the bottom of the first protective plate 302 is provided with a cleaning component 305.
[0047] At the beginning, the machine 1 drives the first protective plate 302 and the second protective plate 306 to open outward. After the forging is placed on the supporting mechanism 4, the first protective plate 302 and the second protective plate 306 are respectively rotated to contact with the limit column 301. The space formed by the first protective plate 302 and the second protective plate 306 surrounds the forging, so that the oxide scale splashed by the hydraulic hammer 2 during forging is blocked by the protective plate. The pretreatment component 304 is staggered with the knocking frequency of the hydraulic hammer 2 during operation. When the hydraulic hammer 2 is upward, the pretreatment component 304 cleans the oxide scale that has been detached from the surface of the forging, reduces the oxide scale between the hydraulic hammer 2 and the forging, and avoids the oxide scale being smashed by the hydraulic hammer 2 and splashing everywhere, and is hidden in the gap of the device and difficult to clean. The cleaning component 305 cleans and collects the cleaned oxide scale, concentrates it in the collection box 5, and keeps the inside of the machine 1 clean.
[0048] Embodiment 2, use Figure 1-Figure 10 A forging device including a turning mechanism according to an embodiment of the present invention will be described below.
[0049] like Figure 1-Figure 10As shown, a forging device with a flipping mechanism described in the present invention is based on the first embodiment, and the pretreatment component 304 includes a support plate 3041, the inner wall of the support plate 3041 is fixedly connected to the outer wall of the connecting rod 303, the bottom of the support plate 3041 is symmetrically provided with telescopic rods 3042, the top of the telescopic rod 3042 is fixedly connected to the bottom of the support plate 3041, the bottom of the telescopic rod 3042 is fixedly connected to a moving rod 3043, the outer wall of the moving rod 3043 is symmetrically provided with connecting plates 3044, one end of the connecting plate 3044 close to the telescopic rod 3042 is rotatably connected to the outer wall of the moving rod 3043, the side of the connecting plate 3044 away from the moving rod 3043 is fixedly connected to a mounting plate 3045, the inner wall of the mounting plate 3045 is evenly provided with cleaning rods 3046, and the top of the cleaning rod 3046 is rotatably connected to the inner wall of the mounting plate 3045.
[0050] Initially, the support plate 3041 drives the mounting plate 3045 and the connecting plate 3044 to close and are located on the inner wall of the first protective plate 302 to reduce the occupied space. After the forging is placed on the support mechanism 4, the connecting rod 303 drives the support plate 3041 to rotate, aligns the support plate 3041 with the forging, and makes the connecting plate 3044 drive the mounting plate 3045 to unfold, and the cleaning rod 3046 contacts the surface of the forging. The cleaning rod 3046 rotates under the drive of the mounting plate 3045 to preliminarily remove the oxide scale on the surface of the forging, and the telescopic column 6041 drives the moving rod 304 3 moves back and forth, thereby adjusting the expansion angle of the connecting plate 3044, so that the distance between the mounting plate 3045 and the surface of the forging can just enable the cleaning rod 3046 to rotate, and the telescopic rod 3042 drives the mounting plate 3045 and the moving plate to move repeatedly, and the hydraulic hammer 2 contacts the forging alternately, and the oxide scale at the contact point between the forging surface and the hydraulic hammer 2 is preliminarily removed and cleaned, reducing the contact between the hydraulic hammer 2 and the oxide scale during the forging process, avoiding the oxide scale from breaking and splashing, causing injuries to personnel, and peeling off the oxide scale on the surface of the forging, so that it is accumulated on the surface of the machine table 1, which is convenient for centralized cleaning.
[0051] The cleaning assembly 305 includes a hose 3051, the outer wall of the hose 3051 is fixedly connected to the inner wall of the first protective plate 302, the end of the hose 3051 away from the first protective plate 302 is fixedly connected to a U-shaped tube 3052, and a moving block 3054 is symmetrically arranged on the side of the inner wall of the U-shaped tube 3052 away from the hose 3051, the outer wall of the moving block 3054 is slidably connected to the inner wall of the U-shaped tube 3052, the side of the moving block 3054 close to the first protective plate 302 is fixedly connected to a baffle 3053, the outer surface of the baffle 3053 is slidably connected to the inner wall of the U-shaped tube 3052, the opposite side of the moving block 3054 is fixedly connected to an extension rod 3055, and the bottom of the moving block 3054 is fixedly connected to a scraper 3056.
[0052] One end of the hose 3051 is connected to the blower, and the other end is connected to the U-shaped tube 3052. When the surface of the machine 1 needs to be cleaned, the blower is turned on to increase the air pressure inside the U-shaped tube 3052, and the atmospheric pressure pushes the moving block 3054, so that the baffle 3053 at the bottom of the moving block 3054 scrapes the surface of the machine 1 and sends the oxide scale to the collection tank 7. The bottom of the U-shaped tube 3052 is an opening so that the moving block 3054 can move in the U-shaped tube 3052. The baffle 3053 is used to cover the opening at the bottom of the U-shaped tube 3052 when the moving block 3054 moves, so that the U-shaped tube 3052 can be moved in the moving block 3054. The interior is in a sealed state when moving. When the moving block 3054 moves to one end of the U-shaped tube 3052, the oxide scale is completely cleaned into the collecting tank 7. Then, the moving block 3054 is restored to its original position by suction using a blower. No manual cleaning is required. During casting, the surface of the machine table 1 is preliminarily cleaned to avoid excessive accumulation of oxide scale. The oxide scale entering the collecting tank 7 falls into the collecting box 5 through the slope of the collecting tank 7. The two sets of baffles 3053 are respectively located at both ends of the collecting tank 7. The oxide scale near the first protective plate 302 is cleaned into the collecting tank 7, and the oxide scale near the collecting box 5 is directly cleaned into the collecting box 5.
[0053] The clamping assembly 603 includes a bent rod 6031, the bottom of which is rotatably connected to the inner wall of the mounting block 602, the top of the bent rod 6031 is rotatably connected to an arc block 6032, a slideway 6033 is provided on the outer surface of the arc block 6032, the bottom of the arc block 6032 is slidably connected to a scraper rod 6035, a protrusion 6034 is provided at the bottom of the arc block 6032 away from the end of the bent rod 6031, and the end of the scraper rod 6035 close to the protrusion 6034 is rotatably connected to a rotating rod 6036.
[0054] After the forging is placed on the supporting mechanism 4, the moving seat 601 drives the mounting block 602 to be located at the axis of both ends of the forging, and the bending rod 6031 rotates to make the protrusion 6034 on the surface of the arc block 6032 contact the forging to clamp the outer surface of the forging. Due to the heavy weight of the forging, the arc block 6032 needs to be in close contact with the forging to achieve clamping. Once the oxide scale on the surface of the forging falls off, a certain gap will be caused for the contact between the arc block 6032 and the forging. Therefore, before the arc block 6032 contacts the forging, the arc block 6032 first drives the scraper rod 6035. The position in contact with the forging is scraped, and then the scraper rod 6035 is located on the side of the arc block 6032, so that the arc block 6032 contacts and clamps the forging, and the forging is cleaned when flipping. After forging, the surface of the arc block 6032 may adhere to oxide scale debris. At this time, the drill rod rotates out from the scraper rod 6035, and the arc block 6032 drives the scraper rod 6035 and the rotating rod 6036 to move at the same time. The shapes of the rotating scraper rod 6035 and the rotating rod 6036 fit the bottom of the arc block 6032, which is convenient for cleaning the side of the arc block 6032 in contact with the forging.
[0055] The spare component 604 includes a telescopic column 6041, the outer wall of the telescopic column 6041 is rotatably connected to the outer wall of the mounting block 602, a slide groove 6042 is provided at the top of the telescopic column 6041, the inner wall of the slide groove 6042 is slidably connected to a support rod 6043, the end of the telescopic column 6041 away from the mounting block 602 is fixedly connected to a mounting head 6046, the top of the mounting head 6046 is rotatably connected to a movable rod 6044, the inner wall of the movable rod 6044 is slidably connected to a scraper 6045, and the top of the scraper 6045 is rotatably connected to an end of the support rod 6043 away from the telescopic column 6041.
[0056] When the diameter of the forging is large, the telescopic column 6041 extends to make the installation head 6046 abut against the end face of the broken piece, thereby increasing the clamping force of the clamping assembly 603. At this time, the movable rod 6044 rotates to a horizontal state, driving the support rod 6043 to slide in the slide groove 6042, so that the scraper 6045 is in a horizontal state above the telescopic column 6041. However, when it is necessary to clean both ends of the forging, the movable rod 6044 rotates to a vertical state, and the support rod 6043 slides to place the scraper 6045 vertically. Subsequently, driven by the mounting block 602, the scraper 6045 rotates to peel off the oxide scales at both ends of the forging, thereby preventing the oxide scales on the side of the forging from being knocked off and affecting the clamping of the installation head 6046 during forging by the hydraulic hammer 2. When the diameter of the forging is small, the telescopic column 6041 drives the installation head 6046 to directly clamp both ends of the forging, which is suitable for clamping forgings of different models.
[0057] The specific workflow is as follows:
[0058] During operation, initially, the bottoms of the first guard plate 302 and the second guard plate 306 are opened outward, so that the worker can place the forging on the support mechanism 4. Before loading, multiple groups of support mechanisms 4 are installed side by side in the collecting tank 7, and the inner diameter of the support mechanism 4 is fixed so that it matches the diameter of the forging for easy forging. Then the first guard plate 302 and the second guard plate 306 are closed, and the movable seat 601 drives the mounting block 602 to approach the two ends of the forging and clamps the two ends of the forging. The spare component 604 presses against the two ends of the forging to make the clamping force of the clamping component 603 more stable. When forging forgings with smaller diameters, the spare component 604 directly clamps the two ends of the forging, and then forging is carried out. When the clamping component 603 drives the forging to rotate, it is kept in a compressed state with the two ends of the forging, resulting in oxide scale between the clamping component 603 and the forging, and it is easy to slide when flipping. The clamping component 603 cleans its own surface and removes the oxide scale at the clamping part of the end of the forging. The spare component 604 not only cleans the oxide scale on the side of the forging, but also can clamp the end of the forging when the diameter of the forging is small. It is suitable for different types of forgings. The pretreatment component 304 is staggered with the knocking frequency of the hydraulic hammer 2 during operation. When the hydraulic hammer 2 is upward, the pretreatment component 304 cleans the oxide scale that has been detached from the surface of the forging, reduces the oxide scale between the hydraulic hammer 2 and the forging, and avoids the oxide scale being smashed by the hydraulic hammer 2 and splashing everywhere, and is hidden in the gaps of the device and difficult to clean. The cleaning component 305 cleans and collects the cleaned oxide scale and concentrates it in the collection box 5 to keep the inside of the machine 1 clean. The flipping mechanism 6 cooperates with the hydraulic hammer 2 to forge the forging in all directions. After completion, the forging is removed for fine processing.
[0059] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.
Claims
1. A forging device with a turning mechanism, specifically comprising: The machine platform (1) is characterized in that: a hydraulic hammer (2) is slidably connected to the top of the inner wall of the machine platform (1), and a supporting mechanism (4) is fixedly connected to the bottom of the inner wall of the machine platform (1); The forging equipment with the turning mechanism (6) further comprises: A turning mechanism (6), the outer wall of the turning mechanism (6) being slidably connected to the inner wall of the machine platform (1); The turning mechanism (6) comprises a moving seat (601), the outer wall of the moving seat (601) is slidably connected to the inner wall of the machine platform (1), one end of the moving seat (601) away from the machine platform (1) is rotatably connected to a mounting block (602), the inner wall of the mounting block (602) is evenly provided with clamping components (603), and one end of the mounting block (602) away from the moving seat (601) is fixedly connected to a spare component (604); A protection mechanism (3), wherein the outer wall of the protection mechanism (3) is rotatably connected to the inner wall of the machine platform (1); The protection mechanism (3) comprises a first protection plate (302), the outer wall of the first protection plate (302) is rotatably connected to the inner wall of the machine platform (1), the top of the first protection plate (302) is rotatably connected to a connecting rod (303), the outer surface of the connecting rod (303) is fixedly connected to a pretreatment component (304), and the bottom of the first protection plate (302) is fixedly connected to a cleaning component (305).
2. The forging equipment with a turning mechanism according to claim 1, characterized in that: The inner wall of the mounting block (602) is rotatably connected to the outer wall of the clamping assembly (603); a collecting groove (7) is provided at the bottom of the inner wall of the machine platform (1); the bottom of the inner wall of the collecting groove (7) is fixedly connected to the bottom of the supporting mechanism (4); and a collecting box (5) is fixedly connected to the side of the outer wall of the machine platform (1) away from the cleaning assembly (305).
3. The forging equipment with a turning mechanism according to claim 1, characterized in that: The protection mechanism (3) further comprises a limiting column (301), the outer wall of the limiting column (301) at one end away from the first protection plate (302) being fixedly connected to the inner wall of the machine platform (1), the limiting column (301) being symmetrically arranged on the inner wall of the machine platform (1), the outer surface of the limiting column (301) being in contact with the inner wall of the first protection plate (302), the inner wall of the machine platform (1) being rotatably connected to a second protection plate (306) at one side away from the first protection plate (302), the inner wall of the second protection plate (306) being in contact with the outer surface of the limiting column (301) at the end away from the first protection plate (302).
4. The forging equipment with a turning mechanism according to claim 1, characterized in that: The support mechanism (4) comprises a lifting column (401), the bottom of which is fixedly connected to the bottom of the inner wall of the collecting tank (7), the top of which is fixedly connected to a support frame (402), the inner wall of the support frame (402) is evenly provided with cushion blocks (403), the outer wall of the cushion blocks (403) is slidably connected to the inner wall of the support frame (402), the outer surface of the support frame (402) is symmetrically provided with sliders (404), the outer wall of the slider (404) is slidably connected to the outer wall of the support frame (402), the outer wall of the slider (404) is rotatably connected to a U-shaped rod (405), and the outer wall of the U-shaped rod (405) is fixedly connected to a cleaning block (406).
5. The forging equipment with a turning mechanism according to claim 1, characterized in that: The pretreatment component (304) comprises a support plate (3041), the inner wall of the support plate (3041) is fixedly connected to the outer wall of the connecting rod (303), the bottom of the support plate (3041) is symmetrically provided with telescopic rods (3042), the top of the telescopic rods (3042) is fixedly connected to the bottom of the support plate (3041), and the bottom of the telescopic rods (3042) is fixedly connected to a moving rod (3043).
6. The forging equipment with a turning mechanism according to claim 5, characterized in that: The outer wall of the moving rod (3043) is symmetrically provided with connecting plates (3044), one end of the connecting plate (3044) close to the telescopic rod (3042) is rotatably connected to the outer wall of the moving rod (3043), and the side of the connecting plate (3044) away from the moving rod (3043) is fixedly connected to a mounting plate (3045), and the inner wall of the mounting plate (3045) is evenly provided with cleaning rods (3046), and the top of the cleaning rod (3046) is rotatably connected to the inner wall of the mounting plate (3045).
7. The forging equipment with a turning mechanism according to claim 1, characterized in that: The cleaning assembly (305) comprises a hose (3051), the outer wall of the hose (3051) is fixedly connected to the inner wall of the first protective plate (302), one end of the hose (3051) away from the first protective plate (302) is fixedly connected to a U-shaped tube (3052), a moving block (3054) is symmetrically arranged on the side of the inner wall of the U-shaped tube (3052) away from the hose (3051), the outer wall of the moving block (3054) is slidably connected to the inner wall of the U-shaped tube (3052), a baffle (3053) is fixedly connected to the side of the moving block (3054) close to the first protective plate (302), the outer surface of the baffle (3053) is slidably connected to the inner wall of the U-shaped tube (3052), an extension rod (3055) is fixedly connected to the opposite side of the moving block (3054), and a scraper (3056) is fixedly connected to the bottom of the moving block (3054).
8. The forging equipment with a turning mechanism according to claim 1, characterized in that: The clamping assembly (603) comprises a bent rod (6031), the bottom of which is rotatably connected to the inner wall of the mounting block (602), the top of which is rotatably connected to an arc block (6032), the outer surface of which is provided with a slideway (6033), the bottom of which is slidably connected to a scraper rod (6035), a protrusion (6034) being provided at the bottom of the arc block (6032) at one end away from the bent rod (6031), and the end of which is rotatably connected to a rotating rod (6036) at one end of the scraper rod (6035) close to the protrusion (6034).
9. The forging equipment with a turning mechanism according to claim 1, characterized in that: The spare component (604) comprises a telescopic column (6041), the outer wall of the telescopic column (6041) is rotatably connected to the outer wall of the mounting block (602), a slide groove (6042) is provided at the top of the telescopic column (6041), the inner wall of the slide groove (6042) is slidably connected to a support rod (6043), one end of the telescopic column (6041) away from the mounting block (602) is fixedly connected to a mounting head (6046), the top of the mounting head (6046) is rotatably connected to a movable rod (6044), the inner wall of the movable rod (6044) is slidably connected to a scraper (6045), and the top of the scraper (6045) is rotatably connected to one end of the support rod (6043) away from the telescopic column (6041).