Plate milling automatic production system
By designing a plate milling automated production system and using automation technology to cut and thin the plate, the problems of low efficiency and low accuracy of traditional manual operation are solved, and efficient and accurate plate processing is achieved.
Patent Information
- Application Number
- CN202510268937.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2025-05-02
AI Technical Summary
The cutting and thinning process of both ends of traditional plates relies on manual operations, resulting in low efficiency, low accuracy and susceptible to workers' skills and fatigue.
Design a plate milling automatic production system, including support frame, servo motor, milling disc, clamping belt and cutting wheel, through automatic conveying and processing, realize automatic cutting and thinning of the plate.
It improves the efficiency and accuracy of plate processing, reduces manual intervention, ensures product quality, and improves the degree of automation.
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Figure CN119910437A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of plate processing, in particular to an automated production system for plate milling. Background Art
[0002] In the field of modern industrial manufacturing, sheets, as a basic material, are widely used in many industries such as construction, furniture, and automobiles. With the advancement of technology and the continuous improvement of market demand, higher requirements are also placed on the processing accuracy and efficiency of sheets, especially in the processing of both ends of the sheets, which usually require cutting and thinning operations to meet the needs of subsequent processing or assembly.
[0003] However, the traditional process of cutting and thinning the two ends of the plate mainly relies on manual operation. This manual processing method has many disadvantages, the most prominent of which is low efficiency. Due to the different materials, thicknesses and sizes of the plates, manual operation requires a lot of time and energy to adapt to different processing requirements. At the same time, manual operation is also easily affected by subjective factors such as workers' skill level and fatigue level, resulting in large fluctuations in processing accuracy and efficiency.
[0004] Specifically, when manually cutting the two ends of the plate, workers need to carefully measure and mark the cutting position, and then use manual tools or semi-automatic equipment to cut. This process is not only time-consuming and labor-intensive, but also difficult to ensure the accuracy and consistency of the cutting. Similarly, in the thinning process, workers need to rely on experience and touch to control the thickness and uniformity of the thinning, which greatly reduces processing efficiency and product quality.
[0005] Therefore, in view of the above problems, it is necessary for the applicant to design an automated production system for plate milling to solve the problems. Summary of the invention
[0006] The object of the present invention is to provide an automated production system for plate milling to solve the problems raised by the above-mentioned background technology.
[0007] To achieve the above object, the present invention provides the following technical solution: a plate milling automatic production system, comprising a support frame, a placing frame is arranged on the support frame, and plates are stacked on the placing frame, It also includes a shell arranged on one side of the support frame, and a base is arranged below the shell, a servo motor is fixedly arranged on the shell, and the output end of the servo motor passes through the shell and is fixedly arranged with a milling disk, and a milling rod is integrally arranged on the outer side of the milling disk, and the milling rod is used to thin the two end surfaces of the plate; A stabilizing mechanism is arranged inside the shell, and the stabilizing mechanism includes a clamping belt, a clamping roller is fixedly arranged on the milling disc, and the clamping roller cooperates with the clamping belt to convey the plate; A cutting mechanism is disposed inside the housing, wherein the cutting mechanism comprises a rotatable cutting wheel, and the cutting wheel is used for cutting the plate; A conveying mechanism for conveying plates is arranged on the support frame, the conveying mechanism includes a conveying chain, and a driving component for driving the conveying chain is arranged on the conveying chain, a second elastic plate for clamping the plates is arranged above the conveying chain, and a mounting plate is fixedly arranged on the second elastic plate, a stabilizing plate is fixedly arranged on the mounting plate, and the stabilizing plate is fixedly connected to the shell.
[0008] Preferably, a mounting column is fixedly provided on the shell, and a support shaft is fixedly provided inside the mounting column, a rotating roller is rotatably provided on the outer side of the support shaft, and the rotating roller is in contact with the clamping belt, and a second drive motor is provided on the mounting column, and the second drive motor can drive the support shaft to rotate.
[0009] By adopting the above technical solution, the support shaft is used to support the rotating roller, and the rotating roller is in contact with the clamping belt, so that the clamping belt drives the plate to move smoothly.
[0010] Preferably, a fixed shaft is fixedly provided on the shell, an auxiliary roller is rotatably provided on the outer side of the fixed shaft, and the auxiliary roller is in conflict with the clamping belt.
[0011] By adopting the above technical solution, the auxiliary roller is used to facilitate changing the moving direction of the clamping belt, thereby driving the plate to move in a directional manner.
[0012] Preferably, a fixed motor is provided on the cutting wheel, and a connecting seat is fixedly provided below the fixed motor, a stabilizing seat is fixedly provided below the connecting seat, and the stabilizing seat is fixedly connected to the base.
[0013] By adopting the above technical solution, the connecting seat and the stabilizing seat are used to support the fixed motor, thereby improving the firmness and stability of the fixed motor during use. When in use, starting the fixed motor facilitates driving the cutting wheel to cut the plate, thereby obtaining plates of the same width specifications.
[0014] Preferably, the driving component comprises a gear plate coupled to the conveying chain, and a rotating shaft is fixedly arranged inside the gear plate, a base is rotatably arranged outside the rotating shaft, and the base is fixedly connected to the pedestal.
[0015] By adopting the above technical solution, the base can easily support the rotating shaft. When in use, the rotation of the rotating shaft can easily drive the gear plate to rotate, thereby driving the conveyor chain to move.
[0016] Preferably, a coupling is provided at one end of the rotating shaft, a first driving motor is connected to the coupling, and the first driving motor is fixedly connected to the base.
[0017] By adopting the above technical solution, when in use, the first drive motor is started to drive the coupling to work, and the working of the coupling is convenient to drive the rotating shaft to rotate.
[0018] Preferably, a linkage gear is coupled to the conveying chain, and a linkage shaft is fixedly arranged inside the linkage gear, bearing seats are rotatably arranged at both ends of the linkage shaft, and the bearing seats are fixedly connected to the base.
[0019] By adopting the above technical solution, when in use, the bearing seat is convenient for supporting the linkage shaft, and the linkage gear cooperates with the gear plate to facilitate driving the conveyor chain to rotate smoothly.
[0020] Preferably, a rotatable auxiliary gear is coupled to the conveying chain, a support seat is provided on the auxiliary gear, and the support seat is fixedly connected to the base.
[0021] By adopting the above technical solution, the height of the auxiliary gear can be easily controlled by using support seats of different heights, so that the conveyor chain can be kept in a taut and stable state with high safety.
[0022] Preferably, a support plate for outputting the plate is fixedly arranged on the shell, and a fixing plate is fixedly arranged on the support plate, a first elastic plate is arranged on the fixing plate, and the first elastic plate cooperates with the support plate to clamp the plate.
[0023] By adopting the above technical solution, the support plate is used to facilitate the conveyance of the processed plate, and the first elastic plate is used to clamp the plate, thereby preventing the plate from deflecting in the shell.
[0024] Compared with the prior art, the beneficial effects of the present invention are: the plate milling automatic production system is convenient for automatically conveying the plate, and is convenient for edge cutting and thinning of the conveyed plate, with high working efficiency and good processing quality. The specific contents are as follows; 1. When the plate milling automatic production system is in use, the plates are stacked and placed inside the placement rack, and the servo motor, the fixed motor, the first drive motor and the second drive motor are started. The first drive motor will start the conveying mechanism to drive the plate to move in a directional manner. When the plate reaches the inside of the shell, the plate will continue to move under the action of the clamping belt and the clamping roller. At the same time, the servo motor will start to drive the milling disk to rotate, and the rotation of the milling disk will drive the milling rod to rotate. When the plate contacts the milling rod, the milling rod will grind the plate, with high working efficiency and good processing quality.
[0025] 2. When the plate milling automatic production system is in use, the fixed motor starts to drive the cutting wheel to rotate. As the thinned plates at both ends continue to move, the initially processed plates will contact the cutting wheel and will be processed into plates of the same width. The processed plates will finally be moved out of the shell through the support plate. It has a high degree of automation and high processing efficiency.
[0026] 3. When the plate milling automatic production system is in use, the first drive motor starts to drive the coupling to work, and the working of the coupling is convenient to drive the rotating shaft to rotate. The working of the rotating shaft will drive the gear plate to rotate. With the cooperation of the linkage gear and the auxiliary gear, the conveyor chain will be driven to move stably, thereby driving the plate to move, and the operation is convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 The overall three-dimensional structure of the present invention is shown in FIG. Figure 1 ; Figure 2 The overall three-dimensional structure of the present invention is shown in FIG. Figure 2 ; Figure 3 It is the overall three-dimensional cross-sectional structure of the present invention; Figure 4 For the present invention Figure 3 The enlarged structural diagram at A in the middle; Figure 5 It is a schematic diagram of the structure inside the housing of the present invention; Figure 6 It is a schematic diagram of the three-dimensional structure of the conveying mechanism of the present invention; Figure 7 It is a schematic diagram of the three-dimensional structure of the stabilizing mechanism of the present invention; Figure 8 It is a schematic diagram of the three-dimensional structure of the cutting mechanism of the present invention.
[0028] In the figure: 1, support frame; 2, conveying mechanism; 3, stabilizing mechanism; 4, cutting mechanism; 10, placement frame; 11, housing; 12, base; 13, servo motor; 14, milling plate; 15, milling rod; 16, clamping roller; 17, support plate; 18, fixing plate; 19, first elastic plate; 20, conveying chain; 21, stabilizing plate; 22, mounting plate; 23, second elastic plate; 24, gear plate; 25, auxiliary gear; 26. Support seat; 240. Rotating shaft; 241. Coupling; 242. First drive motor; 243. Base; 244. Linkage gear; 245. Linkage shaft; 246. Bearing seat; 30. Clamping belt; 31. Rotating roller; 32. Support shaft; 33. Mounting column; 34. Auxiliary roller; 35. Fixed shaft; 36. Second drive motor; 40. Fixed motor; 41. Cutting wheel; 42. Connecting seat; 43. Stable seat. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0030] See also Figure 1-Figure 8 The present invention provides a technical solution: an automated production system for plate milling, comprising a support frame 1, a placement frame 10 is provided on the support frame 1, and plates are stacked on the placement frame 10, and also comprises a shell 11 arranged on one side of the support frame 1, and a base 12 is arranged below the shell 11, a servo motor 13 is fixedly arranged on the shell 11, and the output end of the servo motor 13 passes through the shell 11 and is fixedly provided with a milling disk 14, a milling rod 15 is integrally provided on the outer side of the milling disk 14, and the milling rod 15 is used for thinning the two end surfaces of the plate.
[0031] according to Figure 1-Figure 3 and Figure 7 As shown, a stabilizing mechanism 3 is arranged inside the shell 11, and the stabilizing mechanism 3 includes a clamping belt 30, a clamping roller 16 is fixedly arranged on the milling disk 14, and the clamping roller 16 cooperates with the clamping belt 30 to convey the plate, a mounting column 33 is fixedly arranged on the shell 11, and a support shaft 32 is fixedly arranged inside the mounting column 33, a rotating roller 31 is rotatably arranged on the outer side of the support shaft 32, and the rotating roller 31 is in conflict with the clamping belt 30, a second driving motor 36 is arranged on the mounting column 33, and the second driving motor 36 can drive the support shaft 32 to rotate, a fixed shaft 35 is fixedly arranged on the shell 11, an auxiliary roller 34 is rotatably arranged on the outer side of the fixed shaft 35, and the auxiliary roller 34 is in conflict with the clamping belt 30.
[0032] Through the above-mentioned structural design, when in use, the plates are stacked and placed inside the placement rack 10, and the servo motor 13, the fixed motor 40, the first drive motor 242 and the second drive motor 36 are started. The first drive motor 242 will start the conveying mechanism 2 to drive the plates to move in a directional manner. When the plates reach the inside of the shell 11, the plates will continue to move under the action of the clamping belt 30 and the clamping roller 16. At the same time, the servo motor 13 is started to drive the milling disk 14 to rotate, and the rotation of the milling disk 14 will drive the milling rod 15 to rotate. When the plates contact the milling rod 15, the milling rod 15 will grind the plates, so the working efficiency is high and the processing quality is good.
[0033] according to Figure 1-Figure 5 and Figure 8As shown, a cutting mechanism 4 is arranged inside the shell 11, and the cutting mechanism 4 includes a rotatable cutting wheel 41, and the cutting wheel 41 is used to cut the plate, a fixed motor 40 is arranged on the cutting wheel 41, and a connecting seat 42 is fixedly arranged below the fixed motor 40, a stabilizing seat 43 is fixedly arranged below the connecting seat 42, and the stabilizing seat 43 is fixedly connected to the base 12, a supporting plate 17 for outputting the plate is fixedly arranged on the shell 11, and a fixing plate 18 is fixedly arranged on the supporting plate 17, a first elastic plate 19 is arranged on the fixing plate 18, and the first elastic plate 19 cooperates with the supporting plate 17 to clamp the plate.
[0034] Through the above-mentioned structural design, when in use, the fixed motor 40 is started to drive the cutting wheel 41 to rotate. As the thinned plates at both ends continue to move, the initially processed plates will contact the cutting wheel 41 and will be processed into plates of the same width. The processed plates will finally be moved out of the shell 11 through the support plate 17, with a high degree of automation and high processing efficiency.
[0035] according to Figure 1-Figure 3 and Figure 5 As shown, a conveying mechanism 2 for conveying plates is arranged on a support frame 1, the conveying mechanism 2 includes a conveying chain 20, and a driving component is arranged on the conveying chain 20 to drive the conveying chain 20 to work, a second elastic plate 23 for clamping the plates is arranged above the conveying chain 20, and a mounting plate 22 is fixedly arranged on the second elastic plate 23, a stabilizing plate 21 is fixedly arranged on the mounting plate 22, and the stabilizing plate 21 is fixedly connected to the housing 11, the driving component includes a gear plate 24 coupled to the conveying chain 20, and a rotating shaft 240 is fixedly arranged inside the gear plate 24, and a base 243 is rotatably arranged on the outer side of the rotating shaft 240, and The base 243 is fixedly connected to the base 12, a coupling 241 is provided at one end of the rotating shaft 240, a first drive motor 242 is connected to the coupling 241, and the first drive motor 242 is fixedly connected to the base 12, a linkage gear 244 is coupled to the conveying chain 20, and a linkage shaft 245 is fixedly provided inside the linkage gear 244, bearing seats 246 are rotatably provided at both ends of the linkage shaft 245, and the bearing seats 246 are fixedly connected to the base 12, a rotatable auxiliary gear 25 is coupled to the conveying chain 20, a support seat 26 is provided on the auxiliary gear 25, and the support seat 26 is fixedly connected to the base 12.
[0036] Through the above structural design, when in use, the first drive motor 242 is started to drive the coupling 241 to work, and the working of the coupling 241 is convenient to drive the rotating shaft 240 to rotate. The working of the rotating shaft 240 will drive the gear plate 24 to rotate. With the cooperation of the linkage gear 244 and the auxiliary gear 25, the conveyor chain 20 will be driven to move stably, thereby driving the plate to move, and the operation is convenient.
[0037] Working principle: When using the plate milling automatic production system, the plates are stacked and placed inside the placement rack 10, and the servo motor 13, the fixed motor 40, the first drive motor 242 and the second drive motor 36 are started. The first drive motor 242 starts to drive the coupling 241 to work, and the coupling 241 works to drive the rotating shaft 240 to rotate. The rotating shaft 240 works to drive the gear plate 24 to rotate. Under the cooperation of the linkage gear 244 and the auxiliary gear 25, the conveyor chain 20 is driven to move stably, thereby driving the plate to move. When the plate reaches the inside of the shell 11, the clamping belt 30 Under the action of the clamping roller 16, the plate will continue to move. At the same time, the servo motor 13 will start to drive the milling disk 14 to rotate, and the rotation of the milling disk 14 will drive the milling rod 15 to rotate. When the plate contacts the milling rod 15, the milling rod 15 will grind the plate. The working efficiency is high and the processing quality is good. At the same time, the fixed motor 40 will start to drive the cutting wheel 41 to rotate. As the thinned plates at both ends continue to move, the initially processed plates will contact the cutting wheel 41 and will be processed into plates of the same width. The processed plates will finally be moved out of the shell 11 through the support plate 17. The degree of automation is high and the processing efficiency is high.
[0038] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0039] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An automated production system for plate milling, comprising a support frame (1), a placement frame (10) being arranged on the support frame (1), and plates being stacked on the placement frame (10), It is characterized in that Also includes: A shell (11) is arranged on one side of the support frame (1), and a base (12) is arranged below the shell (11); a servo motor (13) is fixedly arranged on the shell (11), and an output end of the servo motor (13) passes through the shell (11) and is fixedly provided with a milling disc (14); a milling disc (15) is integrally provided on the outer side of the milling disc (14), and the milling disc (15) is used to thin the two end surfaces of the plate; A stabilizing mechanism (3) is arranged inside the housing (11), and the stabilizing mechanism (3) comprises a clamping belt (30), a clamping roller (16) is fixedly arranged on the milling disc (14), and the clamping roller (16) cooperates with the clamping belt (30) to transport the plate; A cutting mechanism (4) disposed inside the housing (11), the cutting mechanism (4) comprising a rotatable cutting wheel (41), and the cutting wheel (41) is used for cutting a plate; A conveying mechanism (2) is arranged on a support frame (1) for conveying a plate, the conveying mechanism (2) comprising a conveying chain (20), and a driving component is arranged on the conveying chain (20) for driving the conveying chain (20) to work, a second elastic plate (23) for clamping the plate is arranged above the conveying chain (20), and a mounting plate (22) is fixedly arranged on the second elastic plate (23), a stabilizing plate (21) is fixedly arranged on the mounting plate (22), and the stabilizing plate (21) is fixedly connected to the housing (11).
2. The plate milling automated production system according to claim 1, characterized in that: A mounting column (33) is fixedly arranged on the shell (11), and a support shaft (32) is fixedly arranged inside the mounting column (33). A rotating roller (31) is rotatably arranged on the outer side of the support shaft (32), and the rotating roller (31) is in contact with the clamping belt (30). A second drive motor (36) is arranged on the mounting column (33), and the second drive motor (36) can drive the support shaft (32) to rotate.
3. The plate milling automated production system according to claim 2, characterized in that: A fixed shaft (35) is fixedly arranged on the housing (11), an auxiliary roller (34) is rotatably arranged outside the fixed shaft (35), and the auxiliary roller (34) is in contact with the clamping belt (30).
4. The plate milling automated production system according to claim 1, characterized in that: A fixed motor (40) is arranged on the cutting wheel (41), and a connecting seat (42) is fixedly arranged below the fixed motor (40), a stabilizing seat (43) is fixedly arranged below the connecting seat (42), and the stabilizing seat (43) is fixedly connected to the base (12).
5. The plate milling automated production system according to claim 1, characterized in that: The driving component comprises a gear plate (24) coupled to the conveying chain (20), a rotating shaft (240) is fixedly arranged inside the gear plate (24), a base (243) is rotatably arranged outside the rotating shaft (240), and the base (243) is fixedly connected to the base (12).
6. The plate milling automated production system according to claim 5, characterized in that: A coupling (241) is provided at one end of the rotating shaft (240), a first driving motor (242) is connected to the coupling (241), and the first driving motor (242) is fixedly connected to the base (12).
7. The plate milling automated production system according to claim 6, characterized in that: A linkage gear (244) is coupled to the conveying chain (20), and a linkage shaft (245) is fixedly arranged inside the linkage gear (244). Bearing seats (246) are rotatably arranged at both ends of the linkage shaft (245), and the bearing seats (246) are fixedly connected to the base (12).
8. The plate milling automated production system according to claim 7, characterized in that: A rotatable auxiliary gear (25) is coupled to the conveying chain (20), a support seat (26) is provided on the auxiliary gear (25), and the support seat (26) is fixedly connected to the base (12).
9. The plate milling automated production system according to claim 1, characterized in that: A support plate (17) for outputting a plate is fixedly arranged on the housing (11), a fixing plate (18) is fixedly arranged on the support plate (17), a first elastic plate (19) is arranged on the fixing plate (18), and the first elastic plate (19) cooperates with the support plate (17) to clamp the plate.
Citation Information
Patent Citations
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