Marine bearing dismounting device and method
By designing a marine bearing disassembly device including a spindle support sleeve assembly, an upper locking assembly, an adjustment assembly, a lower locking assembly, a transverse telescopic mechanism, a connecting block assembly and a vertical telescopic mechanism, the problem of difficulty in maintaining integrity during the disassembly process is solved, and a safe and efficient disassembly process and bearing integrity protection is achieved.
Patent Information
- Application Number
- CN202510356032.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2025-05-02
AI Technical Summary
The prior art is difficult to maintain the integrity of the bearing during the disassembly of marine bearings, especially when the spindle is fixed, the outer ring, the cage and the rolling element of the bearing are difficult to maintain the relative position.
A marine bearing disassembly device is designed, including a spindle support sleeve assembly, an upper locking assembly, an adjustment assembly, a lower locking assembly, a transverse telescopic mechanism, a connecting block assembly and a vertical telescopic mechanism. Through the synergistic action of these components, uniform force and positioning of the bearing are achieved, ensuring the integrity of the bearing during the disassembly.
It effectively ensures the integrity of the bearing, does not affect the existing performance, and the disassembly process is safe and efficient, reduces the complexity of manual operation, and is suitable for bearings and spindle combinations with different interference amounts.
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Figure CN119910592A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of stern shaft bearing disassembly, and in particular relates to a marine bearing disassembly device and method. Background Art
[0002] During the construction of large, medium and small ships, the installation of the stern tube bow and stern bearings is of utmost importance. Due to the large specifications of marine bearings, interference fit is usually used between the bearing and the main shaft to ensure the reliability of the connection. There are two ways to dismantle bearings: destructive and non-destructive. For example, some factories use special tooling to fix magnetic drills, mill grooves through the garbage trough of the bearing, cut off both sides of the bearing, and then dismantle it. Other factories use air planing to destructively dismantle the bearings, protecting the safety of the main shaft by destroying the bearings; some factories use pullers, hydraulic jacking and other methods to dismantle bearings.
[0003] Due to the large size of marine bearings, the bearing installation position is often narrow, and marine bearings work in harsh marine environments for a long time and are easily damaged by wear, corrosion, etc., so regular disassembly and inspection can timely discover problems, take preventive maintenance, and extend the service life of bearings; at the same time, bearing rolling elements such as balls and rollers will gradually wear and deform over time, and rolling elements need to be replaced regularly to ensure the normal operation of bearings. Since the main shaft of the marine bearing is fixed during the disassembly process, the inner ring of the bearing is also stationary, and in order to ensure the integrity of the bearing, the outer ring of the bearing, the cage and the rolling element cannot change relative position, so the existing marine bearing disassembly device is difficult to meet the integrity of the disassembled bearing.
[0004] Patent document CN115464600A discloses a quick disassembly device for bearings on ships, including a main adjusting rod, a pitch adjusting assembly, a housing, a secondary adjusting rod, a second spur gear, a first rotating shaft, a third spur gear, a first bevel gear, a first mounting tube, a ring groove, a second bevel gear, a mounting seat, a keyway, a limit rod, a push rod, a limit key, an external thread, a second mounting tube, a clamping assembly, a clamping base, a connecting rod, a first ball shaft, an inclined plate and a limit groove. Compared with the existing bearing disassembly device, this patent can achieve centering and avoid the situation where the main shaft is damaged due to local overload. However, the clamping assembly of the patent clamps the chamfer of the bearing, resulting in local force on the outer ring of the bearing, which can easily cause the outer ring of the bearing to rotate or slide upward, and even excessive external force can cause the chamfer of the bearing to deform, destroying the structure of the cage or rolling element, making it difficult to meet the integrity of the disassembled bearing. Summary of the invention
[0005] In view of the deficiencies in the prior art, the object of the present invention is to provide a marine bearing disassembly device and method, which effectively solves the problem that since the main shaft of the marine bearing is fixed during the disassembly process, the inner ring of the bearing is also stationary, and in order to ensure the integrity of the bearing, the outer ring, retainer and rolling element of the bearing cannot change their relative positions, so the marine bearing disassembly device in the prior art is difficult to meet the problem of the integrity of the disassembled bearing.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a marine bearing disassembly device, comprising a main shaft and a bearing interference-connected therewith, a main shaft support sleeve assembly is arranged on the top of the inner ring of the bearing, an upper clamping seat assembly is arranged on the outside of the main shaft support sleeve assembly, an adjustment assembly is arranged on the upper clamping seat assembly, a lower clamping seat assembly is arranged on the bottom of the upper clamping seat assembly, the upper clamping seat assembly and the lower clamping seat assembly are fixedly connected by bolts, lateral telescopic mechanisms are arranged on the bottom of both sides of the lower clamping seat assembly, a connecting block assembly is fixedly connected to the top of the upper clamping seat assembly, and a vertical telescopic mechanism is arranged directly above the connecting block assembly.
[0007] As a further improvement of the present invention, the spindle support sleeve assembly is formed by two spindle support half sleeves connected by bolts, and two first connecting plates are arranged on the spindle support half sleeves, and the outer wall of the first connecting plate is an arc surface. When the spindle support sleeve assembly and the upper clamping seat assembly are both placed on the top of the bearing, the spindle support sleeve assembly is engaged with the upper clamping seat assembly through the arc surface, and an adjustment boss is fixedly connected to the middle part of the outer wall of the spindle support half sleeve, and an adjustment hole is opened on the adjustment boss.
[0008] As a further improvement of the present invention, the main body of the lower clamping seat assembly is formed by two lower clamping seats connected by bolts, a third connecting plate is arranged on the lower clamping seat, a second semicircular groove and a third semicircular groove are arranged on the lower clamping seat, a rubber pad placement surface is formed between the second semicircular groove and the third semicircular groove, a plurality of adsorption component installation grooves are provided on the outer side of the second semicircular groove, a quick-connect connector installation hole is provided on the adsorption component installation groove, a lifting block is provided on the outer side of the lower clamping seat, and a first inclined surface is provided on the bottom of the lifting block.
[0009] As a further improvement of the present invention, the lower card seat assembly also includes a rubber gasket, a rubber adsorption piece and a quick-plug connector, the rubber gasket is located on the top of the rubber pad placement surface, the rubber adsorption piece is placed in the adsorption piece installation groove, the rubber adsorption piece is provided with a through hole corresponding to the quick-plug connector installation hole, the quick-plug connector is connected to the lower card seat through the quick-plug connector installation hole, the quick-plug connector is connected to an external negative pressure pump through a hose, and a shut-off valve is provided on the connecting hose of the quick-plug connector.
[0010] As a further improvement of the present invention, the hole diameter formed by the two second semicircular grooves is equal to the outer diameter of the bearing outer ring, and the hole diameter formed by the two third semicircular grooves is larger than the inner diameter of the bearing inner ring and smaller than the outer diameter of the bearing inner ring.
[0011] As a further improvement of the present invention, the lateral telescopic mechanism includes an electric push rod assembly and a push block, the electric push rod extension shaft of the electric push rod assembly is connected to the push block, and a second inclined surface is provided on the push block, and the second inclined surface corresponds to the first inclined surface.
[0012] As a further improvement of the present invention, the main body of the upper clamping seat assembly is formed by two upper clamping seats connected by bolts, a second connecting plate is provided on the upper clamping seat, a first semicircular groove is provided on the upper clamping seat, a semicircular boss and a plurality of adsorption member mounting blocks are provided on the fitting surface of the upper clamping seat, and an adjusting screw mounting hole is also provided on the upper clamping seat.
[0013] As a further improvement of the present invention, the diameter of the hole formed by the two first semicircular grooves is larger than the inner diameter of the bearing outer ring and smaller than the outer diameter of the bearing outer ring, the semicircular boss is engaged in the second semicircular groove, and the adjustment assembly includes an adjusting screw and a fastening nut, and the adjusting screw passes through the adjusting screw mounting hole and extends into the interior of the adjusting hole.
[0014] As a further improvement of the present invention, the connecting block assembly includes a connecting block, a connecting screw and a connecting nut, the connecting block is a U-shaped structure, and an extending shaft of the vertical telescopic mechanism is provided with an extending shaft connecting hole. The connection between the connecting block assembly and the vertical telescopic mechanism is achieved by the connecting screw passing through the connecting block, the extending shaft connecting hole and the connecting nut in sequence and tightening them.
[0015] The present invention also provides a method for using a marine bearing disassembly device, the method comprising the following steps:
[0016] S1, connect the two spindle support half sleeves by bolts, at this time the spindle support sleeve assembly is located on the top of the bearing and outside the spindle;
[0017] S2, connect the two upper clamping seats by bolts, at this time the spindle support sleeve assembly is clamped inside the upper clamping seat assembly, and the positions of the spindle support sleeve assembly and the upper clamping seat assembly are relatively fixed by two adjustment assemblies;
[0018] S3, pre-install the rubber gasket, the rubber adsorption part and the quick-insert connector in the lower holder to form an integral part, and connect the two integral parts by bolts to form a lower holder assembly, and lock the upper holder assembly and the lower holder assembly by bolts, at which time the upper and lower surfaces and the outer surface of the bearing are all abutted;
[0019] S4, start the negative pressure pump to pump negative pressure into the rubber adsorption part through the quick-plug connector. After reaching the preset pressure, close the stop valve on the connecting hose connected to the quick-plug connector and stop the operation of the negative pressure pump. At this time, the outer ring of the bearing is further positioned;
[0020] S5, start the transverse telescopic mechanism to telescope back and forth, strike the jacking block, make the bearing tend to move upward on the axis of the main shaft, and gradually increase the working stroke of the transverse telescopic mechanism;
[0021] S6, when the working stroke of the transverse telescopic mechanism reaches the preset requirement, the transverse telescopic mechanism is kept in the extended state and the movement of the transverse telescopic mechanism is stopped;
[0022] S7, start the vertical telescopic mechanism, descend until the connecting hole of the extension shaft and the through hole of the connecting block are in a coaxial position and stop, and fasten the connecting block assembly and the vertical telescopic mechanism by means of the connecting screw and the connecting nut of the connecting block assembly;
[0023] S8, synchronously starting the two vertical telescopic mechanisms to shrink them, and stopping the operation of the vertical telescopic mechanisms when the bearings are completely separated from the main shaft;
[0024] S9, restore the rubber adsorption part to normal pressure, restore the lateral telescopic mechanism to its initial state, separate the upper clamping seat assembly and the lower clamping seat assembly, take out the bearing, and inspect it.
[0025] Compared with the prior art, the present invention has the following beneficial effects:
[0026] (1) The present invention provides a marine bearing disassembly device, which abuts the upper and lower surfaces and the outer surface of the bearing through the arrangement of a main shaft support sleeve assembly, an upper clamping seat assembly, an adjustment assembly, a lower clamping seat assembly, a lateral telescopic mechanism, a connecting block assembly and a vertical telescopic mechanism, thereby ensuring the force uniformity during the bearing disassembly process, so that the disassembled bearing maintains its integrity without affecting the existing performance of the disassembled bearing.
[0027] (2) The present invention provides a marine bearing disassembly device, in which a main shaft support sleeve assembly is engaged with an upper clamping seat assembly, a semicircular boss is engaged in a second semicircular groove, and the main shaft support sleeve assembly and the upper clamping seat assembly are relatively fixed in position by adjusting the assembly, thereby ensuring that the rolling elements and retaining frame of the bearing are not subjected to external forces, and the lower clamping seat assembly adopts a negative pressure adsorption method, which further enhances the fixation of the outer ring of the bearing and does not leave any marks on the outer ring of the bearing.
[0028] (3) The present invention provides a marine bearing disassembly device with a safe and efficient disassembly process. The bearing is first knocked and pushed by a lateral telescopic mechanism to make it move upward, and then the vertical telescopic mechanism is used to slowly pull the bearing upward as a whole, thereby avoiding violent movement and damage of the bearing during the disassembly process. At the same time, the symmetrical lateral telescopic mechanism is used for knocking, which will not cause damage to the main shaft, thereby ensuring the integrity of the main shaft and the reliability of the entire system.
[0029] (4) The present invention provides a marine bearing disassembly device, which is operated in steps and has a high degree of automation, greatly reducing the complexity of manual operation. The operating speed and working stroke of the lateral telescopic mechanism can be adjusted according to actual conditions to adapt to the combination of bearings and main shafts with different interference fits. At the same time, the device has a simple structure and occupies a small space. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is an overall three-dimensional schematic diagram of the present invention;
[0031] Figure 2 is a partial three-dimensional schematic diagram of the present invention;
[0032] Figure 3 The present invention Figure 2 A partial enlarged schematic diagram of
[0033] Figure 4 It is a structural schematic diagram of the spindle support sleeve assembly of the present invention;
[0034] Figure 5 It is a structural schematic diagram of the upper card seat of the present invention;
[0035] Figure 6 It is a structural schematic diagram of the lower card seat assembly of the present invention;
[0036] Figure 7 It is a structural schematic diagram of the lower card seat of the present invention;
[0037] Figure 8 It is a structural schematic diagram of the lateral telescopic mechanism of the present invention;
[0038] Fig. 9 This is a schematic diagram of the transverse telescopic mechanism of the present invention just contacting with the lower card seat assembly;
[0039] Fig.10 It is a schematic diagram of the vertical telescopic mechanism of the present invention when it starts to work.
[0040] In the figure: 1, spindle; 2, bearing; 3, spindle support sleeve assembly; 31, spindle support half sleeve; 32, first connecting plate; 33, arc surface; 34, adjustment boss; 35, adjustment hole; 4, upper clamping seat assembly; 41, upper clamping seat; 42, second connecting plate; 43, first semicircular groove; 44, fitting surface; 45, semicircular boss; 46, adsorption piece mounting block; 47, adjustment screw mounting hole; 5, adjustment assembly; 6, lower clamping seat assembly; 61, lower clamping seat; 611, third connecting plate; 612, Second semicircular groove; 613, third semicircular groove; 614, rubber pad placement surface; 615, adsorption component installation groove; 616, plug connector installation hole; 617, lifting block; 618, first inclined surface; 62, rubber gasket; 63, rubber adsorption component; 64, quick-connect connector; 7, horizontal telescopic mechanism; 71, electric push rod assembly; 711, electric push rod extension shaft; 72, push block; 721, second inclined surface; 8, connecting block assembly; 81, connecting block; 9, vertical telescopic mechanism; 91, extension shaft connecting hole. DETAILED DESCRIPTION
[0041] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0042] It should be pointed out that the terms "upper", "lower", "left", "right", "top", "bottom", "inside", "outside" and the like indicating directions or positional relationships are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific direction, be constructed and operate in a specific direction, and therefore should not be understood as limiting the present invention.
[0043] It should be understood that, in the description of the invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense.
[0044] Example 1
[0045] See attached Figures 1 to 10 A marine bearing disassembly device provided in this embodiment includes a main shaft 1, a bearing 2 interference-connected with the main shaft 1, a main shaft support sleeve assembly 3, an upper clamping seat assembly 4, an adjustment assembly 5, a lower clamping seat assembly 6, a lateral telescopic mechanism 7, a connecting block assembly 8 and a vertical telescopic mechanism 9.
[0046] A spindle support sleeve assembly 3 is arranged on the top of the inner ring of the bearing 2, an upper clamping seat assembly 4 is arranged on the outside of the spindle support sleeve assembly 3, an adjustment assembly 5 is arranged on the upper clamping seat assembly 4, a lower clamping seat assembly 6 is arranged on the bottom of the upper clamping seat assembly 4, the upper clamping seat assembly 4 and the lower clamping seat assembly 6 are fixedly connected by bolts, lateral telescopic mechanisms 7 are arranged on the bottom of both sides of the lower clamping seat assembly 6, a connecting block assembly 8 is fixedly connected to the top of the upper clamping seat assembly 4, and a vertical telescopic mechanism 9 is arranged directly above the connecting block assembly 8.
[0047] The spindle support sleeve assembly 3 is composed of two spindle support half-shaft sleeves 31 connected by bolts. Two first connecting plates 32 are arranged on the spindle support half-shaft sleeves 31. The material of the spindle support half-shaft sleeves 31 is non-metallic flexible material. The first connecting plate 32 is provided with a mounting hole. The outer wall of the first connecting plate 32 is an arc surface 33. When the spindle support sleeve assembly 3 and the upper clamping seat assembly 4 are both placed on the top of the bearing 2, the spindle support sleeve assembly 3 is engaged with the upper clamping seat assembly 4 through the arc surface 33. The middle part of the outer wall of the spindle support half-shaft sleeve 31 is fixedly connected with an adjusting boss 34, and the adjusting boss 34 is provided with an adjusting hole 35.
[0048] The main body of the lower clamping seat assembly 6 is formed by two lower clamping seats 61 connected by bolts, a third connecting plate 611 is provided on the lower clamping seat 61, a mounting hole is provided on the third connecting plate 611, a non-through second semicircular groove 612 and a through third semicircular groove 613 are provided on the lower clamping seat 61, a rubber pad placement surface 614 is formed between the second semicircular groove 612 and the third semicircular groove 613, a plurality of adsorption component mounting grooves 615 are provided on the outer side of the second semicircular groove 612, a quick-connect connector mounting hole 616 is provided on the adsorption component mounting groove 615, a lifting block 617 is provided on the outer side of the lower clamping seat 61, and a first inclined surface 618 is provided on the bottom of the lifting block 617.
[0049] The lower card seat assembly 6 also includes a rubber gasket 62, a rubber suction piece 63 and a quick-connect connector 64. There are two rubber gaskets 62. The rubber gaskets 62 are located at the top of the rubber pad placement surface 614. When the rubber suction piece 63 is placed in the suction piece mounting groove 615, the lowest end of the rubber suction piece 63 is higher than the lowest end of the outer ring of the bearing 2, and the highest end of the rubber suction piece 63 is lower than the highest end of the outer ring of the bearing 2. A through hole corresponding to the quick-connect connector mounting hole 616 is provided on the rubber suction piece 63. The quick-connect connector 64 is connected to the lower card seat 61 through the quick-connect connector mounting hole 616. The quick-connect connector 64 is connected to the external negative pressure pump (not shown in the figure) through a hose (not shown in the figure). A stop valve (not shown in the figure) is provided on the connecting hose of the quick-connect connector 64. It is not difficult to understand that only one negative pressure pump is needed in the present invention, and a combination of three-way and four-way components is used to realize the connection of one negative pressure pump to multiple quick-connect connectors 64.
[0050] The diameter of the hole formed by the two second semicircular grooves 612 is equal to the outer diameter of the outer ring of the bearing 2 , and the diameter of the hole formed by the two third semicircular grooves 613 is larger than the inner diameter of the inner ring of the bearing 2 and smaller than the outer diameter of the inner ring of the bearing 2 .
[0051] The lateral telescopic mechanism 7 includes an electric push rod assembly 71 and a push block 72. The electric push rod assembly 71 is fixed by a support. The electric push rod extension shaft 711 of the electric push rod assembly 71 is connected to the push block 72. The push block 72 is provided with a second inclined surface 721, which corresponds to the first inclined surface 618.
[0052] The main body of the upper clamping seat assembly 4 is formed by two upper clamping seats 41 connected by bolts. A second connecting plate 42 is provided on the upper clamping seat 41, and a mounting hole is provided on the second connecting plate 42. The upper clamping seat 41 is provided with a through first semicircular groove 43. A semicircular boss 45 and a plurality of adsorption component mounting blocks 46 are provided on the fitting surface 44 of the upper clamping seat 41. An adjusting screw mounting hole 47 is also provided on the upper clamping seat 41.
[0053] The hole diameter formed by the two first semicircular grooves 43 is larger than the inner diameter of the outer ring of the bearing 2 and smaller than the outer diameter of the outer ring of the bearing 2. The semicircular boss 45 is located at the top of the bearing 2. The semicircular boss 45 is engaged in the second semicircular groove 612. The adjustment assembly 5 includes an adjusting screw and a fastening nut. The adjusting screw passes through the adjusting screw mounting hole 47 and extends into the interior of the adjusting hole 35.
[0054] The connecting block assembly 8 includes a connecting block 81, a connecting screw and a connecting nut. The connecting block 81 is a U-shaped structure. The vertical telescopic mechanism 9 is usually an electric cylinder. The vertical telescopic mechanism 9 is fixedly connected by a support. An extension shaft connecting hole 91 is provided on the extension shaft of the vertical telescopic mechanism 9. The connection between the connecting block assembly 8 and the vertical telescopic mechanism 9 is achieved by sequentially passing the connecting screw through the connecting block 81, the extension shaft connecting hole 91 and the connecting nut and tightening them.
[0055] The present invention also provides a method for using a marine bearing disassembly device, the method comprising the following steps:
[0056] S1, connect the two spindle support half sleeves 31 by bolts, at this time the spindle support sleeve assembly 3 is located on the top of the bearing 2 and outside the spindle 1;
[0057] S2, connect the two upper clamping seats 41 by bolts, at this time the spindle support sleeve assembly 3 is clamped inside the upper clamping seat assembly 4, and the positions of the spindle support sleeve assembly 3 and the upper clamping seat assembly 4 are relatively fixed by two adjustment assemblies 5;
[0058] S3, pre-install the rubber gasket 62, the rubber adsorption member 63 and the quick-insert connector 64 in the lower holder 61 to form an integral part, and connect the two integral parts by bolts to form the lower holder assembly 6, and lock the upper holder assembly 4 and the lower holder assembly 6 by bolts, at which time the upper and lower surfaces and the outer surface of the bearing 2 are all abutted;
[0059] S4, start the negative pressure pump to pump negative pressure into the rubber adsorption member 63 through the quick-plug connector 64. After reaching the preset pressure, close the stop valve on the connecting hose connected to the quick-plug connector 64 and stop the operation of the negative pressure pump. At this time, the outer ring of the bearing 2 is further positioned;
[0060] S5, start the transverse telescopic mechanism 7 to telescope back and forth, strike the lifting block 617, so that the bearing 2 has a tendency to move upward on the axis of the main shaft 1, and gradually increase the working stroke of the transverse telescopic mechanism 7;
[0061] S6, when the working stroke of the transverse telescopic mechanism 7 reaches the preset requirement, the transverse telescopic mechanism 7 is kept in the extended state and the movement of the transverse telescopic mechanism 7 is stopped;
[0062] S7, start the vertical telescopic mechanism 9, and stop extending the vertical telescopic mechanism 9 when the extension shaft connecting hole 91 and the through hole of the connecting block 81 are in a coaxial position, and fasten the connecting block assembly 8 and the vertical telescopic mechanism 9 by the connecting screw and the connecting nut of the connecting block assembly 8;
[0063] S8, synchronously start the two vertical telescopic mechanisms 9 to shrink them, and stop the operation of the vertical telescopic mechanisms 9 when the bearing 2 is completely separated from the main shaft 1;
[0064] S9, restore the rubber adsorption member 63 to normal pressure, restore the lateral telescopic mechanism 7 to the initial state, separate the upper clamping seat assembly 4 and the lower clamping seat assembly 6, take out the bearing 2, and inspect it.
[0065] It is not difficult to understand that, since the bearing 2 and the main shaft 1 are connected by interference fit, and the marine bearings work in a harsh marine environment for a long time and are susceptible to damage such as wear and corrosion, the most difficult stage in the bearing disassembly process is the initial relative separation of the bearing 2 and the main shaft 1. The present invention uses the transverse telescopic mechanism 7 to knock and push the bearing 2 so that it obtains an upward movement trend. When the bearing 2 becomes "loose" relative to the main shaft 1, the working stroke of the transverse telescopic mechanism 7 can be adjusted according to the actual situation on site.
[0066] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A marine bearing disassembly device, comprising a main shaft (1) and a bearing (2) in interference connection therewith, characterized in that: A spindle support sleeve assembly (3) is arranged at the top of the inner ring of the bearing (2), an upper clamping seat assembly (4) is arranged outside the spindle support sleeve assembly (3), an adjustment assembly (5) is arranged on the upper clamping seat assembly (4), a lower clamping seat assembly (6) is arranged at the bottom of the upper clamping seat assembly (4), the upper clamping seat assembly (4) and the lower clamping seat assembly (6) are fixedly connected by bolts, a lateral telescopic mechanism (7) is arranged at the bottom of both sides of the lower clamping seat assembly (6), a connecting block assembly (8) is fixedly connected to the top of the upper clamping seat assembly (4), and a vertical telescopic mechanism (9) is arranged directly above the connecting block assembly (8).
2. The marine bearing disassembly device according to claim 1, characterized in that: The spindle support sleeve assembly (3) is formed by two spindle support half sleeves (31) connected by bolts. Two first connecting plates (32) are arranged on the spindle support half sleeves (31). The outer wall of the first connecting plate (32) is an arc surface (33). When the spindle support sleeve assembly (3) and the upper clamping seat assembly (4) are both placed on the top of the bearing (2), the spindle support sleeve assembly (3) is engaged with the upper clamping seat assembly (4) through the arc surface (33). The middle part of the outer wall of the spindle support half sleeve (31) is fixedly connected with an adjustment boss (34), and the adjustment boss (34) is provided with an adjustment hole (35).
3. The marine bearing disassembly device according to claim 2, characterized in that: The main body of the lower clamping seat assembly (6) is formed by two lower clamping seats (61) connected by bolts, and a third connecting plate (611) is arranged on the lower clamping seat (61), and a second semicircular groove (612) and a third semicircular groove (613) are arranged on the lower clamping seat (61), a rubber pad placement surface (614) is formed between the second semicircular groove (612) and the third semicircular groove (613), a plurality of adsorption component installation grooves (615) are provided on the outer side of the second semicircular groove (612), and a quick-connect connector installation hole (616) is provided on the adsorption component installation groove (615), and a lifting block (617) is arranged on the outer side of the lower clamping seat (61), and a first inclined surface (618) is arranged at the bottom of the lifting block (617).
4. The marine bearing disassembly device according to claim 3, characterized in that: The lower card seat assembly (6) also includes a rubber gasket (62), a rubber adsorption piece (63) and a quick-connect connector (64), wherein the rubber gasket (62) is located on the top of the rubber pad placement surface (614), the rubber adsorption piece (63) is placed in the adsorption piece installation groove (615), and a through hole corresponding to the quick-connect connector installation hole (616) is opened on the rubber adsorption piece (63), and the quick-connect connector (64) is connected to the lower card seat (61) through the quick-connect connector installation hole (616), and the quick-connect connector (64) is connected to an external negative pressure pump through a hose, and a stop valve is provided on the connecting hose of the quick-connect connector (64).
5. The marine bearing disassembly device according to claim 3, characterized in that: The diameter of the hole formed by the two second semicircular grooves (612) is equal to the outer diameter of the outer ring of the bearing (2), and the diameter of the hole formed by the two third semicircular grooves (613) is larger than the inner diameter of the inner ring of the bearing (2) and smaller than the outer diameter of the inner ring of the bearing (2).
6. The marine bearing disassembly device according to claim 3, characterized in that: The lateral telescopic mechanism (7) comprises an electric push rod assembly (71) and a push block (72); an electric push rod extension shaft (711) of the electric push rod assembly (71) is connected to the push block (72); a second inclined surface (721) is provided on the push block (72); and the second inclined surface (721) corresponds to the first inclined surface (618).
7. The marine bearing disassembly device according to claim 4, characterized in that: The main body of the upper clamping seat assembly (4) is formed by two upper clamping seats (41) connected by bolts, the upper clamping seat (41) is provided with a second connecting plate (42), the upper clamping seat (41) is provided with a through first semicircular groove (43), the fitting surface (44) of the upper clamping seat (41) is provided with a semicircular boss (45) and a plurality of adsorption component mounting blocks (46), and the upper clamping seat (41) is also provided with an adjusting screw mounting hole (47).
8. The marine bearing disassembly device according to claim 7, characterized in that: The diameter of the hole formed by the two first semicircular grooves (43) is larger than the inner diameter of the outer ring of the bearing (2) and smaller than the outer diameter of the outer ring of the bearing (2); the semicircular boss (45) is engaged in the second semicircular groove (612); the adjustment assembly (5) includes an adjustment screw and a fastening nut; the adjustment screw passes through the adjustment screw mounting hole (47) and extends into the interior of the adjustment hole (35).
9. The marine bearing disassembly device according to claim 7, characterized in that: The connecting block assembly (8) comprises a connecting block (81), a connecting screw and a connecting nut. The connecting block (81) is a U-shaped structure. An extending shaft of the vertical telescopic mechanism (9) is provided with an extending shaft connecting hole (91). The connecting screw sequentially passes through the connecting block (81), the extending shaft connecting hole (91) and the connecting nut and is fastened to realize the connection between the connecting block assembly (8) and the vertical telescopic mechanism (9).
10. The method for using the marine bearing removal device according to any one of claims 4 to 9, characterized in that: The method of use includes the following steps: S1, connecting the two spindle support half sleeves (31) by bolts, at which time the spindle support sleeve assembly (3) is located on top of the bearing (2) and outside the spindle (1); S2, connecting the two upper clamping seats (41) by means of bolts, at which time the spindle support sleeve assembly (3) is clamped inside the upper clamping seat assembly (4), and the positions of the spindle support sleeve assembly (3) and the upper clamping seat assembly (4) are relatively fixed by means of two adjustment assemblies (5); S3, pre-install the rubber gasket (62), the rubber adsorption member (63) and the quick-insert connector (64) in the lower holder (61) to form an integral part, and connect the two integral parts by bolts to form a lower holder assembly (6), and lock the upper holder assembly (4) and the lower holder assembly (6) by bolts, at which time the upper and lower surfaces and the outer surface of the bearing (2) are all in contact; S4, starting the negative pressure pump to draw negative pressure into the rubber adsorption member (63) through the quick-connect connector (64). After reaching a preset pressure, closing the stop valve on the connecting hose connected to the quick-connect connector (64) and stopping the operation of the negative pressure pump. At this time, the outer ring of the bearing (2) is further positioned; S5, start the transverse telescopic mechanism (7) to telescope back and forth, strike the lifting block (617), so that the bearing (2) has a tendency to move upward on the axis of the main shaft (1), and gradually increase the working stroke of the transverse telescopic mechanism (7); S6, when the working stroke of the transverse telescopic mechanism (7) reaches a preset requirement, the transverse telescopic mechanism (7) is kept in an extended state, and the movement of the transverse telescopic mechanism (7) is stopped; S7, start the vertical telescopic mechanism (9), lower it until the extension shaft connection hole (91) and the through hole of the connection block (81) are in a coaxial position and stop, and fasten the connection block assembly (8) and the vertical telescopic mechanism (9) by means of the connection screw and the connection nut of the connection block assembly (8); S8, synchronously starting the two vertical telescopic mechanisms (9) to shrink them, and stopping the operation of the vertical telescopic mechanisms (9) until the bearing (2) is completely separated from the main shaft (1); S9, restore the rubber adsorption member (63) to normal pressure, restore the transverse telescopic mechanism (7) to its initial state, separate the upper clamping seat assembly (4) and the lower clamping seat assembly (6), take out the bearing (2), and inspect it.
Citation Information
Patent Citations
Quick dismounting device for bearing on ship
CN115464600A