Roof structure of vehicle
By designing a body roof structure including a roof side body, a high roof module and a roof installation device, the problem of difficulty in designing a body roof structure suitable for various models in the prior art is solved, and the effect of providing a wide internal space and shortening the development cycle is achieved.
Patent Information
- Application Number
- CN202411519545.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Priority Date
- 2023-10-31
- Filing Date
- 2024-10-29
- Publication Date
- 2025-05-02
AI Technical Summary
The prior art is difficult to design a body roof structure suitable for various vehicle models, which can provide users with a wide interior space.
A body roof structure is designed, including the roof side body, a high roof module and a roof installation device. The high roof module consists of a high roof plate, a high roof beam assembly and a high roof side plate, and is connected to the roof side body through a roof installation device.
The body roof structure is realized for various models, providing a wide interior space, shortening the development cycle of special vehicles, and reducing the weight of the vehicle.
Smart Images

Figure CN119911328A_ABST
Abstract
Description
[0001] CROSS-REFERENCE TO RELATED APPLICATIONS
[0002] This application claims the benefit of Korean Patent Application No. 10-2023-0148209, filed on October 31, 2023, which is hereby incorporated by reference into this application. Technical Field
[0003] The invention relates to a vehicle body. Background Art
[0004] Recently, the automotive industry is introducing a new concept of future mobility vision to realize a human-centric, vibrant future city. One of these future mobility solutions is the purpose-built vehicle (PBV), which is a purpose-based mobility solution.
[0005] An example of PBV is an environmentally friendly mobile vehicle based on an electric vehicle (EV). These PBVs can provide users with various customized services during the journey from the departure point to the destination through unmanned or manned autonomous driving.
[0006] The body of the PBV can be configured into various shapes and sizes according to the user's usage. For example, the body of the PBV can be used as a hailing or delivery vehicle. The body of the PBV has a large area roof panel applied to the roof structure to provide a wide interior space for the user.
[0007] Therefore, it is necessary to design a roof structure that can be applied to vehicle bodies of different specifications according to various usage conditions of users.
[0008] The matters described in this background section are for enhancing understanding of the background of the embodiments of the present invention and may include matters not known in the prior art. Summary of the invention
[0009] The present invention relates to a vehicle body, and a specific embodiment thereof relates to a vehicle body roof structure that can be applied to various vehicle bodies.
[0010] Embodiments of the present invention provide a roof structure for a vehicle body, which is applicable to vehicles of various vehicle types and can provide a wide interior space for users.
[0011] A roof structure of a vehicle body is assembled to a complete vehicle body assembly including side structures arranged on both sides of a lower vehicle body. According to an embodiment, the roof structure includes: a roof side body arranged on the upper part of the side structure; a high roof module including a high roof panel arranged above the roof side body; and a roof mounting device connecting the roof side body and the high roof module.
[0012] The high roof module further includes high roof side panels connected to both sides of the high roof panel and to the roof side body.
[0013] The high roof module is arranged separately from the complete body assembly and is connected to the roof side body by means of roof mounting devices.
[0014] The roof side body includes a side outer panel, a roof side reinforcement member, and a roof side inner panel which are connected to each other.
[0015] The side outer panel, the roof side reinforcement, and the roof side inner panel are connected to each other through a side body welding portion, and the high roof side panel is connected to the side body welding portion.
[0016] The roof structure according to the embodiment includes: a roof side body provided at an upper portion of the side structure; a high roof panel provided above the roof side body; a high roof beam assembly connected to a lower surface of the high roof panel; and high roof side panels respectively connected to both sides of the high roof panel and to the roof side body.
[0017] The high roof beam assembly includes: a plurality of high roof beam members arranged at intervals in the front-rear direction of the vehicle body and connected to the high roof side panels; and a plurality of ridges arranged side by side in the front-rear direction of the vehicle body and connecting the high roof beam members.
[0018] The high roof beam assembly includes at least one ridge connecting member connecting the ridge in a vehicle width direction, and a plurality of rib members connecting the ridge and the high roof side panel in the vehicle width direction.
[0019] The high roof side panel is connected to the high roof rail assembly and the roof side body in a vertical direction to separate the inside and the outside of the vehicle body.
[0020] The roof structure according to the embodiment further includes a plurality of roof mounting brackets connected to the roof side body and to the high roof side panel.
[0021] The roof mounting bracket includes a first portion connected to the roof side body and a second portion extending from the first portion and connected to the high roof side panel.
[0022] The roof side body includes a side outer panel, a roof side reinforcement member and a roof side inner panel connected to each other. The side outer panel, the roof side reinforcement member and the roof side inner panel are connected to each other through a side body welding portion, and the first portion is connected to the lower portion of the side body welding portion by welding.
[0023] The high roof side panel includes an attachment flange that is attached to the roof side body.
[0024] The roof side body includes a side outer panel, a roof side reinforcement member and a roof side inner panel connected to each other. The side outer panel, the roof side reinforcement member and the roof side inner panel are connected to each other through a side body welding part; and the connecting flange is connected to the upper part of the side body welding part by welding.
[0025] A loading area is defined between the roof mounting bracket and the side vehicle body welding portion; and the connecting flange is loaded to an upper portion of the side vehicle body welding portion through the loading area.
[0026] According to the roof structure of the embodiment, it also includes: a front body roof beam member connected to the front of the roof side body in the vehicle width direction and connected to the high roof beam assembly; and a rear body roof beam member connected to the rear of the roof side body in the vehicle width direction and connected to the high roof beam assembly.
[0027] The front body roof beam member and the rear body roof beam member have an "L"-shaped cross section.
[0028] The roof structure according to the embodiment further includes: a plurality of decoration mounting brackets connected to the high roof side panel; and a decoration panel connected to the decoration mounting brackets.
[0029] The trim mounting bracket is connected to the high roof rail assembly and the roof mounting bracket by three-layer welding, and the high roof side panel is located between the high roof rail assembly and the roof mounting bracket.
[0030] According to the roof structure of the vehicle body of the embodiment, the high roof module is generally applied to a vehicle body complete assembly manufactured in various shapes according to vehicle models, so the development cycle of the PBV can be shortened and the weight of the PBV can be reduced.
[0031] In addition, the effects that can be obtained or predicted from the exemplary embodiments will be disclosed directly or implicitly in the detailed description of the embodiments of the present invention. That is, various effects expected according to the embodiments of the present invention will be disclosed in the detailed description described later. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Since these drawings are intended to be used as references for explaining exemplary embodiments of the present invention, the technical concept of the embodiments of the present invention should not be construed as being limited to the drawings, and wherein:
[0033] Figure 1 A side view showing a roof structure of a vehicle body applied to a vehicle body according to an embodiment;
[0034] Figure 2 An exploded perspective view showing a roof structure of a vehicle body according to an embodiment;
[0035] Figure 3An exploded perspective view showing a high roof module applied to a roof structure of a vehicle body according to an embodiment;
[0036] Figure 4 A perspective view showing a high roof beam assembly of a high roof module applied to a roof structure of a vehicle body according to one embodiment;
[0037] Figure 5 A perspective view showing a high roof beam assembly and a high roof side panel of a high roof module applied to a roof structure of a vehicle body according to an embodiment;
[0038] Figure 6 An exploded perspective view showing a roof mounting unit applied to a roof structure of a vehicle body according to an embodiment;
[0039] Figure 7 An exploded perspective view showing a roof mounting unit applied to a roof structure of a vehicle body according to an embodiment;
[0040] Figure 8 For along Figure 1 The cross-sectional view of line AA in the figure;
[0041] Fig. 9 For along Figure 6 The cross-sectional view of line BB in FIG.
[0042] Figures 10 to 12 A partially exploded perspective view showing a decoration mounting bracket and a decoration panel applied to a roof structure of a vehicle body according to an embodiment;
[0043] Fig.13 For along Fig.10 Cross-sectional view of line CC in;
[0044] Fig.14 For along Fig.10 A cross-sectional view of the DD line in FIG.
[0045] Fig.15 For along Fig.10 Cross-sectional view of line EE in FIG.
[0046] The following reference numerals are used in conjunction with the accompanying drawings to describe various features of the embodiments of the present invention, wherein:
[0047] 10: Body 11: Lower body
[0048] 13: Side structure 15: Complete body assembly
[0049] 20: Roof side body 21: Side outer panel
[0050] 23: Roof side reinforcement 25: Roof side inner panel
[0051] 27: Side body welding 29: Loading area
[0052] 100: Roof structure 110: High roof module
[0053] 111: High roof panel 113: Curved part
[0054] 121: High roof beam assembly 123: High roof beam component
[0055] 125: spine 127: spine connecting member
[0056] 129: Rib member 131: High roof side panel
[0057] 133: Connecting flange 151: Decorative mounting bracket
[0058] 153: Fixture matching hole 171: Decorative panel
[0059] 173: Clamp 210: Roof mounting unit
[0060] 211: Roof Mounting Bracket 213: Part 1
[0061] 215: Part 2 231: Front body roof beam member
[0062] 251: Rear body roof beam member
[0063] The drawings referred to above are not necessarily drawn to scale, and should be understood to present rather simplified representations of various preferred features illustrating the basic principles of embodiments of the present invention. The specific design features of embodiments of the present invention, including, for example, specific dimensions, orientations, locations, and shapes, will be determined in part by the particular intended application and use environment. DETAILED DESCRIPTION
[0064] Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings so that those skilled in the art can easily implement embodiments of the present invention. As will be appreciated by those skilled in the art, the described embodiments may be modified in various ways, all of which do not depart from the spirit or scope of the present invention.
[0065] The terms used in this specification are for the purpose of describing particular exemplary disclosures and are not intended to limit the embodiments of the present invention. As used herein, unless the context clearly indicates otherwise, the singular form is intended to include the plural form as well.
[0066] Furthermore, in the following detailed description, the names of components are classified as first, second, etc. to distinguish the parts when they are in a similar relationship, and the following description is not necessarily limited to this order.
[0067] The terms "include" and / or "comprising" used in this specification refer to the presence of a specific feature, integer, step, operation, element and / or component, but there may be at least one other feature, integer, step, operation, element and / or component. It should also be understood that this does not exclude the presence or addition of steps, operations, components and / or combinations thereof.
[0068] As used in this specification, the term "and / or" includes any one or all combinations of at least one of the associated listed items.
[0069] In this specification, the term "bonded" or "connected" means that parts are directly connected to each other by welding, self-piercing rivets (SPR), self-tapping screws (FDS), structural adhesives, etc., or are indirectly connected through at least one intermediate part, and indicates the physical relationship between the two parts.
[0070] The terms "vehicle," "vehicle-based," or other similar terms used in this specification are generally applied to passenger vehicles, including passenger cars, sport utility vehicles (SUVs), buses, trucks, and various commercial vehicles, and also include hybrid vehicles, electric vehicles, hybrid electric vehicles, hydrogen-powered vehicles, and other alternative fuel vehicles (e.g., fuels derived from resources other than petroleum).
[0071] Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.
[0072] Figure 1 A side view showing a roof structure of a vehicle body applied to a vehicle body according to an embodiment.
[0073] refer to Figure 1 The vehicle body 10 to which the roof structure 100 according to one embodiment is applied may be applied to, for example, a purpose-based motor vehicle (Purpose-Built Vehicle: hereinafter referred to as “PBV”).
[0074] PBV can be used as a living module vehicle based on electric vehicles, providing users with various customized services during the journey from the departure point to the destination.
[0075] In one example, the PBV can be manufactured into a box-type design with a larger interior space. In addition, the PBV can also apply face-to-face seats to the interior space. Depending on the type of PBV customization service, the body 10 of the PBV can be manufactured into various shapes and sizes.
[0076] In addition, according to one embodiment, the vehicle body 10 of the PBV includes a lower vehicle body 11 , side structures 13 respectively coupled to both sides of the lower vehicle body 11 , and a roof structure 100 .
[0077] In one example, the lower vehicle body 11 may be configured as a skateboard type. Those skilled in the art generally refer to the lower vehicle body 11 as a "rolling chassis" or a "sash frame". The lower vehicle body 11 may be equipped with components such as a battery assembly and a drive motor, and the side structure 13 is configured to form a cabin or luggage room with a large interior space within the vehicle body 10.
[0078] In one embodiment, the lower vehicle body 11 and the side structure 13 combined together are referred to as a vehicle body complete assembly 15 .
[0079] The vehicle body complete assembly 15 can be applied to various vehicle types (or specifications). Various vehicle types refer to various configurations of the side structure 13, for example, a hailing vehicle as a vehicle for transporting passengers, a delivery vehicle for transporting goods, and special vehicles such as an ambulance.
[0080] The side structure 13 may include a side door, a side window, etc. configured according to needs depending on the vehicle model.
[0081] Doors such as sliding doors or swing-type doors may be mounted on the side structure 13. However, doors may not be mounted on the side structure 13 depending on the vehicle model.
[0082] In addition, doors and windows such as switch doors or fixed glass can be installed on the side structure 13, or windows may not be installed depending on the vehicle model.
[0083] The vehicle body complete assembly 15 applicable to various vehicle models generally includes a roof side body 20 disposed on an upper portion of a side structure 13 .
[0084] In this specification, “the front-rear direction of the vehicle body” may be defined as the longitudinal direction of the vehicle body, “the vehicle width direction” may be defined as the left-right direction of the vehicle body, and “the up-down direction” may be defined as the height direction of the vehicle body.
[0085] In addition, in this specification, the "upper end", "upper part" or "upper surface" of a component refers to the relatively upper end, part or surface of the component in the figure, and the "lower end", "lower part" or "lower surface" of a component refers to the relatively lower end, part or surface of the component in the figure.
[0086] In addition, in this specification, an end of a component (e.g., one end or the other (other) end, etc.) means one end of the component in any direction, and an end of a component (e.g., one end or the other (another) end, etc.) means a part of the component including the end.
[0087] A roof structure 100 of a vehicle body according to one embodiment may be mounted on a roof side body 20 of a side structure 13 .
[0088] The roof structure 100 of a vehicle body according to one embodiment is configured to provide a wide interior space for a vehicle body complete assembly 15 of various vehicle models. The roof structure 100 according to one embodiment provides a structure of a vehicle body complete assembly 15 applicable to various vehicle models.
[0089] Figure 2 The figure is an exploded perspective view showing a roof structure of a vehicle body according to an embodiment.
[0090] refer to Figure 2 , a roof structure 100 according to one embodiment includes a high roof module 110 and a roof mounting unit 210 .
[0091] The high roof module 110 may be connected to the roof side body 20 of the side structure 13 to provide a wide interior space for the vehicle body complete assembly 15 .
[0092] The high roof module 110 is a roof structure extending in a height direction (eg, upward) to a predetermined height from a roof side body 20 disposed in the front-rear direction of the vehicle body.
[0093] The high roof module 110 may also include functional components of various operating systems such as PBV and roof glass (or sunroof glass).
[0094] The high roof module 110 is provided separately from the vehicle body complete assembly 15 and can be connected to the roof side body 20 via a roof mounting unit 210 , as will be further described below.
[0095] Figure 3 An exploded perspective view showing a high roof module applied to a roof structure of a vehicle body according to an embodiment.
[0096] refer to Figure 2 and Figure 3 According to one embodiment, the high roof module 110 includes a high roof panel 111 , a high roof beam assembly 121 and a high roof side panel 131 .
[0097] The high roof panel 111 is provided above the roof side body 20 of the side structure 13. The high roof panel 111 may be provided as one panel or at least two panels.
[0098] The high roof panel 111 may include a bent portion 113 that is inclined downward and bent from a central side of the roof side body 20 toward a front side of the vehicle body 10 .
[0099] The high roof beam assembly 121 is configured to enhance the roof strength and vehicle body torsional strength of the high roof panel 111. The high roof beam assembly 121 is connected to a lower surface of the high roof panel 111.
[0100] Figure 4The invention is a perspective view showing a high roof beam assembly applied to a high roof module of a roof structure of a vehicle body according to one embodiment.
[0101] like Figure 4 As shown, the high roof beam assembly 121 includes a plurality of high roof beam members 123 , a plurality of ridges 125 , at least one ridge connecting member 127 , and a plurality of rib members 129 .
[0102] The high roof beam members 123 are arranged to be spaced apart in the front-rear direction of the vehicle body. Each high roof beam member 123 is arranged in the vehicle width direction.
[0103] In one example, the high roof beam member 123 may be provided in three pieces to separate the front, middle and rear parts of the high roof panel 111. However, it is not limited thereto, and at least two or more high roof beam members may be provided. In another example, the high roof beam member 123 may be formed in a "U" shaped cross-sectional shape.
[0104] The ridges 125 are configured to connect the high roof rail members 123 in the front-rear direction of the vehicle body. The ridges 125 are arranged side by side in the front-rear direction of the vehicle body at predetermined intervals in the vehicle width direction.
[0105] The ridges 125 may be provided in the form of at least two ridges. In the figure, two ridges 125 are provided, but the embodiment is not limited thereto, and three or more ridges may also be provided.
[0106] The ridge 125 may be formed as one member. In addition, the ridge 125 may be formed of a plurality of members separated in the front-rear direction of the vehicle body.
[0107] The spine connection member 127 is configured to connect the spine 125 in the vehicle width direction. The spine connection member 127 is connected to the spine 125 at both ends. The figure shows that one spine connection member 127 is provided, but the embodiment is not limited thereto, and two or more spine connection members may also be provided.
[0108] The rib member 129 is configured to connect the ridge 125 and the high roof side panel 131 in the vehicle width direction, which will be further described below. The rib member 129 is connected to the ridge 125 .
[0109] In the drawing, the rib members 129 are shown as two rib members connected to each ridge 125 , but the embodiment is not limited thereto, and one or more than three rib members 129 may be installed on each ridge 125 .
[0110] The high roof side panel 131 is configured to compensate for the height difference between the roof side body 20 and the high roof panel 111. Figure 2 and Figure 3 As shown, the high roof side panels 131 are connected to both sides of the high roof panel 111 in the vehicle width direction.
[0111] Figure 5 The invention is a perspective view showing a high roof beam assembly and a high roof side panel of a high roof module applied to a roof structure of a vehicle body according to one embodiment.
[0112] like Figure 5 As shown, the high roof side panel 131 is connected to the roof side body 20 .
[0113] The high roof side panels 131 may be connected to both ends of the high roof beam member 123 and to the rib member 129. The high roof side panels 131 are vertically connected to the high roof beam member 123, the rib member 129, and the roof side body 20 to partition the inside and outside of the body 10.
[0114] Figure 6 1 is an exploded perspective view showing a roof mounting unit applied to a roof structure of a vehicle body according to an embodiment. Figure 7 An exploded perspective view showing a roof mounting unit applied to a roof structure of a vehicle body according to an embodiment.
[0115] Figure 8 For along Figure 1 The sectional view of line AA in Fig. 9 For along Figure 6 Cross-sectional view of line BB in .
[0116] refer to Figures 5 to 9 , the roof mounting unit 210 according to one embodiment is configured to connect the roof side body 20 and the high roof module 110 .
[0117] The roof mounting unit 210 includes a plurality of roof mounting brackets 211 , a front vehicle body roof rail member 231 , and a rear vehicle body roof rail member 251 .
[0118] The roof mounting bracket 211 is configured to connect the roof side body 20 and the high roof side panel 131. And the roof mounting bracket 211 is configured to support the high roof side panel 131 in the vehicle width direction and the vertical direction.
[0119] The roof mounting bracket 211 is connected to the roof side body 20, and is connected to the high roof side panel 131. The roof mounting bracket 211 is provided at a position corresponding to the high roof beam member 123 and the rib member 129 of the high roof beam assembly 121.
[0120] like Figure 8 and Fig. 9 As shown, the roof mounting bracket 211 includes a first portion 213 and a second portion 215 .
[0121] The first portion 213 is connected to the roof side body 20 in the vertical direction. The second portion 215 extends from the first portion 213 and is connected to the high roof side panel 131 in the vehicle width direction.
[0122] The roof side body 20 includes a side outer panel 21, a roof side reinforcement member 23, and a roof side inner panel 25 that are combined with each other. In addition, the side outer panel 21, the roof side reinforcement member 23, and the roof side inner panel 25 are connected to each other by a side body welding portion 27. The side body welding portion 27 may be formed as a welding portion in which the side outer panel 21, the roof side reinforcement member 23, and the roof side inner panel 25 are overlapped in three layers.
[0123] Figures 10 to 12 A partially exploded perspective view showing a decoration mounting bracket and a decoration panel applied to a roof structure of a vehicle body according to an embodiment.
[0124] Fig.13 For along Fig.10 Cross-sectional view of line CC in .
[0125] refer to Fig.13 The high roof side panel 131 includes a connection flange 133 formed at a lower portion. The connection flange 133 may be connected to the roof side body 20. In addition, the connection flange 133 may be connected to the side body welding portion 27 of the roof side body 20.
[0126] The first portion 213 of the roof mounting bracket 211 may be connected by welding to the lower portion of the side body welding portion 27. The second portion 215 supports the high roof side panel 131 and may be connected by welding to the inner surface of the high roof side panel 131. The connecting flange 133 of the high roof side panel 131 may be connected by welding to the upper portion of the side body welding portion 27.
[0127] like Fig. 9 As shown, the connection flange 133 may be loaded on the upper portion of the side vehicle body welding portion 27 through the loading area 29 formed between the second portion 215 of the roof mounting bracket 211 and the side vehicle body welding portion 27 .
[0128] refer to Figures 5 to 7 The front body roof beam member 231 and the rear body roof beam member 251 are configured to reinforce the upper strength of the side structure 13 and the torsional strength of the high roof module 110 .
[0129] The front body roof beam member 231 is connected to the front portion of the roof side body 20 in the vehicle width direction. The front body roof beam member 231 is connected to the ridge 125 of the high roof beam assembly 121. The front body roof beam member 231 is connected to the high roof side panel 131.
[0130] The rear body roof beam member 251 is connected to the rear portion of the roof side body 20 in the vehicle width direction. The rear body roof beam member 251 is connected to the high roof beam member 123 located at the rear side among the high roof beam members 123 of the high roof beam assembly 121. And the rear body roof beam member 251 is connected to the high roof side panel 131.
[0131] In one example, the front body roof beam member 231 and the rear body roof beam member 251 may be formed in an “L” shaped cross section to compensate for a height difference between the roof side body 20 and the high roof panel 111 .
[0132] refer to Figures 10 to 13 The high roof module 110 according to the embodiment of the present invention may further include a plurality of decoration mounting brackets 151 and a decoration panel 171 .
[0133] The trim mounting bracket 151 is configured to mount the trim panel 171 to the high roof side panel 131 while reinforcing the strength of the high roof side panel 131 .
[0134] The decoration mounting brackets 151 are connected to the high roof side panel 131 and are disposed in a vertical direction. Each decoration mounting bracket 151 may be placed at a position corresponding to the high roof beam member 123 and the rib member 129 of the high roof beam assembly 121 .
[0135] The decoration mounting bracket 151 may be connected to the outer side of the high roof side panel 131 by welding. And the decoration mounting bracket 151 may be connected to the high roof rail assembly 121 and the roof mounting bracket 211 by welding.
[0136] Fig.14 For along Fig.10 The cross-sectional view of the DD line in Fig.15 For along Fig.10 Cross-sectional view of line EE in FIG.
[0137] like Fig.14 As shown, the trim mounting bracket 151 may be connected to the high roof rail member 123 by three-layer welding with the high roof side panel 131 therebetween.
[0138] like Fig.15 As shown, the trim mounting bracket 151 may be connected to the roof mounting bracket 211 by three-layer welding with the high roof side panel 131 therebetween.
[0139] Therefore, the cross-sectional modulus may be increased by the cross-sectional connection shapes of the trim mounting bracket 151 , the high roof side panel 131 , the high roof beam assembly 121 , and the roof mounting bracket 211 .
[0140] like Fig.11As shown, the trim panel 171 is connected to the trim mounting bracket 151 to create an attractive side appearance of the high roof module 110. In one example, the trim panel 171 can be provided as an injection molded product in various designs.
[0141] In another example, the decoration panel 171 may be connected to the decoration mounting bracket 151 by a clip 173. The clip 173 is mounted on the inner surface of the decoration panel 171 and may be connected to a clip fitting hole 153 formed on the decoration mounting bracket 151.
[0142] In the following, reference Figures 1 to 15 , the assembly process and operation of the roof structure 100 of the vehicle body according to the embodiment configured as described above will be described in detail.
[0143] A vehicle body complete assembly 15 assembled in a vehicle body assembly process is provided. The vehicle body complete assembly 15 includes a lower vehicle body 11 and side structures 13 connected to both sides of the lower vehicle body 11.
[0144] The vehicle body complete assembly 15 can be manufactured in various shapes according to the vehicle model. The vehicle body complete assembly 15 includes a roof side body 20 which is disposed on the upper portion of the side structure 13 along the front-rear direction of the vehicle body.
[0145] The roof side body 20 includes a side outer panel 21, a roof side reinforcement 23, and a roof side inner panel 25 connected to each other. In addition, the roof side body 20 includes a side body welding portion 27 connecting the side outer panel 21, the roof side reinforcement 23, and the roof side inner panel 25.
[0146] By providing the vehicle body complete assembly 15 as described above, the roof mounting bracket 211 of the roof mounting unit 210 is connected to the roof side body 20. The first portion 213 of the roof mounting bracket 211 is connected to the lower portion of the side body welding portion 27 by welding. Therefore, the loading area 29 is formed between the second portion 215 of the roof mounting bracket 211 and the side body welding portion 27.
[0147] The front body roof rail member 231 of the roof mounting unit 210 is connected to the front portion of the roof side body 20 in the vehicle width direction. In addition, the rear body roof rail member 251 of the roof mounting unit 210 is connected to the rear portion of the roof side body 20 in the vehicle width direction.
[0148] Meanwhile, a high roof module 110 assembled in the roof assembly process is provided. The high roof module 110 includes a high roof panel 111, a high roof beam assembly 121, and a high roof side panel 131 connected to each other. In addition, the high roof module 110 includes a trim mounting bracket 151 connected to the high roof side panel 131.
[0149] Here, the components of the high roof module 110 as described above can be assembled in an online process using a conveyor. Therefore, the high roof module 110 can be mass-produced.
[0150] In this state, the high roof modules 110 are assembled into a complete vehicle body assembly 15 which is transported along a conveyor in a separate in-line process.
[0151] To specifically describe the assembly process of the vehicle body complete assembly 15 and the high roof module 110 , the high roof side panel 131 of the high roof module 110 is loaded onto the upper portion of the side body welding portion 27 through the loading area 29 of the roof side body 20 .
[0152] The connecting flange 133 formed at the lower portion of the high roof side panel 131 is loaded to the upper portion of the side vehicle body welding portion 27. The second portion 215 of the roof mounting bracket 211 supports the inner surface of the high roof side panel 131 in the vehicle width direction.
[0153] Next, the connection flange 133 is connected to the upper portion of the side vehicle body welding portion 27 by welding, and the inner surface of the high roof side panel 131 is connected to the second portion 215 of the roof mounting bracket 211 by welding.
[0154] Through a series of processes as described above, the vehicle body 10 in which the high roof module 110 is assembled to the vehicle body complete assembly 15 is transported along the conveyor during the assembly process. In this process, the trim panel 171 is connected to the trim mounting bracket 151.
[0155] Therefore, according to the roof structure 100 of the vehicle body according to the embodiment assembled as described above, the high roof module 110 may be mounted on the vehicle body complete assembly 15 of various vehicle models through the roof mounting unit 210 .
[0156] The roof structure 100 of a vehicle body according to an embodiment can provide a wide interior space for a vehicle body complete assembly 15 through a high roof module 110 .
[0157] Furthermore, based on the roof structure 100 of the vehicle body according to one embodiment, the high roof module 110 is generally applicable to the vehicle body complete assembly 15 of various vehicle models.
[0158] For further explanation, the high roof side panel 131 of the high roof module 110 is connected to the side body weld 27 of the roof side body 20 by welding, which is generally provided in the vehicle body complete assembly 15 .
[0159] Therefore, since the high roof module 110 is generally applied to the vehicle body complete assembly 15 manufactured in various shapes according to the customized service type of the PBV, the development cycle of the PBV can be shortened, and the weight of the PBV can be reduced.
[0160] Therefore, according to the roof structure 100 of the vehicle body of one embodiment, separate design and components according to the type and requirements of the PBV are not required, and design and production costs can be reduced by applying common specifications and components.
[0161] Furthermore, the roof structure 100 of the vehicle body according to one embodiment can increase the roof strength and the vehicle body torsional strength by applying the high roof beam assembly 121 and the trim mounting bracket 151 to the high roof module 110 .
[0162] Furthermore, based on the roof structure 100 of the vehicle body according to one embodiment, since the high roof side panel 131 of the high roof module 110 partitions the inside and the outside of the vehicle body 10 , it is possible to prevent moisture from flowing into the inside of the vehicle body 10 .
[0163] Furthermore, based on the roof structure 100 of the vehicle body according to one embodiment, the trim mounting bracket 151 is coupled to the high roof beam assembly 121 and the roof mounting bracket 211 provided on the inner side of the vehicle body with the high roof side panel 131 therebetween.
[0164] Based on the roof structure 100 of the vehicle body according to one embodiment, the cross sections of the trim mounting bracket 151, the high roof side panel 131, the high roof beam assembly 121 and the roof mounting bracket 211 are sufficiently overlapped to ensure roof connectivity, thereby enhancing lateral strength and collision performance.
[0165] While embodiments of the present invention have been described in conjunction with what are presently considered to be practical exemplary embodiments, it is to be understood that the invention is not limited to the disclosed embodiments, but is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.
Claims
1. A vehicle body roof structure, configured to be assembled to a vehicle body complete assembly including side structures provided on both sides of a lower vehicle body, the roof structure comprising: a roof side body configured to be disposed on an upper portion of the side structure; A high roof module, comprising a high roof panel disposed above the roof side body; as well as A roof mounting device connects the roof side body and the high roof module.
2. The roof structure according to claim 1, wherein: The high roof module further includes a high roof side panel connected to both sides of the high roof panel and to the roof side body.
3. The roof structure according to claim 2, wherein: The high roof module is provided separately from the vehicle body complete assembly and is connected to the roof side body by means of the roof mounting device.
4. The roof structure according to claim 2, wherein: The roof side body includes a side outer panel, a roof side reinforcement member and a roof side inner panel connected to each other; The side outer panel, the roof side reinforcement member and the roof side inner panel are connected to each other by a side body welding portion; and The high roof side panel is connected to the side body weld.
5. A roof structure of a vehicle body, configured to be assembled to a side structure of the vehicle body, the roof structure comprising: a roof side body configured to be disposed on an upper portion of the side structure; A high roof panel is arranged above the vehicle body on the side of the roof; a high roof beam assembly connected to a lower surface of the high roof panel; and High roof side panels are respectively connected to both sides of the high roof panel and to the roof side body.
6. The roof structure according to claim 5, wherein: The high roof beam assembly comprises: a plurality of high roof beam members spaced apart in the front-rear direction of the vehicle body and connected to the high roof side panels; and A plurality of ridges are arranged side by side along the front-rear direction of the vehicle body and connect the high roof beam members.
7. The roof structure according to claim 6, wherein: The high roof beam assembly comprises: at least one spine connecting member connecting the spines in a vehicle width direction; and A plurality of rib members connect the ridge and the high roof side panels in the vehicle width direction.
8. The roof structure according to claim 5, wherein: The high roof side panel is vertically connected to the high roof beam assembly and the roof side body to partition the inside and the outside of the body.
9. The roof structure of claim 5, further comprising a plurality of roof mounting brackets connected to the roof side body and to the high roof side panel.
10. The roof structure according to claim 9, wherein: Each of the plurality of roof-mounted brackets comprises: a first portion connected to said roof side body; and A second portion extends from the first portion and is connected to the high roof side panel.
11. The roof structure according to claim 10, wherein: The roof side body includes a side outer panel, a roof side reinforcement member and a roof side inner panel connected to each other; The side outer panel, the roof side reinforcement member and the roof side inner panel are connected to each other by a side body welding portion; and The first portion is connected to a lower portion of the side body welding portion by welding.
12. The roof structure according to claim 9, wherein: The high roof side panel includes a connection flange connected to the roof side body.
13. The roof structure according to claim 12, wherein: The roof side body includes a side outer panel, a roof side reinforcement member and a roof side inner panel connected to each other; The side outer panel, the roof side reinforcement member and the roof side inner panel are connected to each other by a side body welding portion; and The connecting flange is connected to an upper portion of the side vehicle body welding portion by welding.
14. The roof structure according to claim 13, wherein: A loading area is defined between the roof mounting bracket and the side body weld; and The connecting flange is loaded onto an upper portion of the side vehicle body welding portion through the loading area.
15. The roof structure according to claim 9, further comprising: a front body roof rail member connected in the vehicle width direction to the front portion of the roof side body and to the high roof rail assembly; as well as A rear body roof rail member is connected to a rear portion of the roof side body in the vehicle width direction and to the high roof rail assembly.
16. The roof structure according to claim 15, wherein: The front body roof beam member and the rear body roof beam member have an “L” shaped cross section.
17. The roof structure according to claim 9, further comprising: a plurality of trim mounting brackets connected to the high roof side panels; as well as A trim panel is connected to the trim mounting bracket.
18. The roof structure according to claim 17, wherein: The trim mounting bracket is connected to the high roof beam assembly and the roof mounting bracket by three-layer welding, and the high roof side panel is located between the high roof beam assembly and the roof mounting bracket.
19. A vehicle body, comprising: Lower body; A side structure provided on both sides of the lower vehicle body in the vehicle width direction and extending in the front-rear direction of the vehicle body; Roof side bodies, respectively arranged on the upper part of the side structures and extending along the front-rear direction of the body; a high roof module, comprising a high roof panel disposed above the roof side body; and A roof mounting device connects the roof side body and the high roof module.
20. The vehicle body of claim 19, wherein: The high roof module further includes a high roof side panel connected to both sides of the high roof panel and to the roof side body; Each of the roof side bodies includes a side outer panel, a roof side reinforcement member, and a roof side inner panel connected to each other by a side body weld; and The high roof side panel is connected to the side body weld.
Citation Information
Patent Citations
painted metal plate
KR1020230148209A