Automatic separation equipment for PPR pipe material vehicle

Abstract

The invention discloses automatic separation equipment for a PPR pipe material vehicle, and particularly relates to the technical field of PPR pipe production. The automatic separation equipment comprises a base plate, rollers are arranged at the bottom of the base plate and rotationally connected with the base plate, a material box is arranged at the top of the base plate, a box cover is arranged at the top of the material box, and a hinge is arranged between the box cover and the material box; a counting display screen is fixedly installed on the outer wall of one end of the material box, an alignment electric push rod is fixedly installed at the end, away from the counting display screen, of the material box, an alignment push plate is fixedly installed at the end of an output shaft of the alignment electric push rod, and a discharging port is formed in the bottom of the rear side of the material box. By arranging the infrared sensor, the counter, the material distributing rotary disc, the material guiding base and other structures, the PPR pipe separating device can rapidly separate PPR pipes, the number of the PPR pipes needing to be packaged is separated, manual operation is not needed, efficiency is high, the speed is high, the packaging speed is remarkably increased, and the actual using effect of the PPR pipe separating device is good.

Description

Technical Field

[0001] The present invention relates to the technical field of PPR pipe production, and more specifically, to an automatic separation device for a PPR pipe material vehicle. Background Art

[0002] PPR pipe is a kind of pipe widely used in construction and industrial fields. PPR is the abbreviation of polypropylene random copolymer. Therefore, PPR pipe is a pipe made of polypropylene random copolymer material. Polypropylene is a thermoplastic plastic with good chemical corrosion resistance, which enables PPR pipe to be used in a variety of environments and is not easily corroded by acid, alkali and other chemical substances. In the prior art, PPR pipes are placed on material trucks for transportation after they are made, and then packaged. During the packaging process, a certain amount of pipes need to be taken out for quantitative packaging. In the prior art, this process is manually operated, which is inefficient and slow, seriously affecting the packaging speed.

[0003] Therefore, there is an urgent need for an automatic separation device for PPR pipe material vehicles to solve the above problems. Summary of the invention

[0004] In order to overcome the above-mentioned defects of the prior art, an embodiment of the present invention provides an automatic separation device for a PPR pipe material cart. By providing structures such as an infrared sensor, a counter, a material dividing turntable and a material guide seat, the present invention can quickly separate PPR pipes and separate the PPR pipes into the quantity that needs to be packaged without manual operation. It is efficient and fast, and the packaging speed is significantly improved, so that the actual use effect of the present invention is better, so as to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automatic separation device for a PPR pipe material cart, comprising a base plate, a roller is arranged at the bottom of the base plate, the roller is rotatably connected to the base plate, a material box is arranged on the top of the base plate, a box cover is arranged on the top of the material box, a hinge is arranged between the box cover and the material box, a counting display screen is fixedly installed on the outer wall of one end of the material box, an alignment electric push rod is fixedly installed on the end of the material box away from the counting display screen, an alignment push plate is fixedly installed on the end of the output shaft of the alignment electric push rod, a discharge port is arranged at the bottom of the rear side of the material box, a rotating groove is arranged at the top of the discharge port, a material guide seat is welded at the bottom of the material box, the cross-sectional shape of the material guide seat is set to a right triangle, the bottom of the alignment push plate is fitted with the top of the material guide seat, a material dividing turntable is arranged inside the rotating groove, and the outer side of the material dividing turntable Eight material distribution arc openings are provided, and an anti-slip strip is bonded to the outer wall of the material distribution turntable, a feeding motor is provided on one side of the material distribution turntable, a material discharge plate is welded on the bottom of the rear side of the material box, a mounting seat is welded on the bottom of the material discharge plate, a material blocking electric push rod is fixedly installed on the bottom of the mounting seat, a material blocking plate is fixedly installed on the top of the output shaft of the material blocking electric push rod, an upper blocking frame is welded on the top of the material discharge plate, an infrared sensor is fixedly installed on the upper blocking frame, a flashing warning light is fixedly installed on the top of the upper blocking frame, the output end of the infrared sensor is connected to a controller, the input end of the controller is connected to a counter, the input end of the controller is connected to a power supply, the input end of the controller is connected to a control panel, the input end of the control panel is connected to a rated quantity increase button, and the input end of the control panel is connected to a rated quantity decrease button; The infrared sensor is used to detect whether the PPR pipe passes through the blanking plate, and transmit the detection result to the controller for processing; The counter is used to count the number of PPR tubes passing through the infrared sensor and transmit the counting result to the controller for processing.

[0006] In a preferred embodiment, the material box is hinged to the box cover via a hinge, and the rotation groove is arranged on the rear side of the material box.

[0007] In a preferred embodiment, the feeding motor is fixedly installed on the rear side of the material box, and the output shaft of the feeding motor is drivingly connected to the material dividing turntable.

[0008] In a preferred embodiment, the output shaft of the material-blocking electric push rod passes through the mounting seat and the blanking plate and extends to the top of the blanking plate, and the material-blocking plate is drivingly connected to the output shaft of the material-blocking electric push rod.

[0009] In a preferred embodiment, the controller is configured as a single chip microcomputer, and the output end of the controller is connected to the input end of the feeding motor.

[0010] In a preferred embodiment, the controller output end is connected to the material-blocking electric push rod input end, and the controller output end is connected to the flashing warning light input end.

[0011] In a preferred embodiment, the controller output end is connected to the alignment electric push rod input end, and the controller output end is connected to the counting display screen input end.

[0012] Technical effects and advantages of the present invention: The present invention is provided with structures such as an infrared sensor, a counter, a material dividing turntable and a material guiding seat, so that the present invention can quickly separate the PPR pipes and separate the PPR pipes into the quantity that needs to be packaged without manual operation, with high efficiency and high speed, which significantly improves the packaging speed, making the actual use effect of the present invention better. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0014] Figure 2 It is a schematic diagram of the front cross-sectional structure of the material box of the present invention.

[0015] Figure 3 It is a schematic diagram of the side cross-sectional structure of the material box of the present invention.

[0016] Figure 4 It is a system schematic diagram of the present invention.

[0017] The accompanying drawings are marked as follows: 1. Base plate; 2. Roller; 3. Material box; 4. Box cover; 5. Hinge; 6. Counting display screen; 7. Alignment electric push rod; 8. Alignment push plate; 9. Discharge port; 10. Rotating groove; 11. Material guide seat; 12. Material dividing turntable; 13. Anti-slip strip; 14. Feeding motor; 15. Unloading plate; 16. Mounting seat; 17. Material blocking electric push rod; 18. Material blocking plate; 19. Upper baffle; 20. Infrared sensor; 21. Flashing prompt light; 22. Counter; 23. Controller; 24. Power supply; 25. Control panel; 26. Rated quantity increase button; 27. Rated quantity decrease button. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] As attached Figure 1 , Attachment Figure 2 , Attachment Figure 3 and attached Figure 4 As shown, the present invention provides an automatic separation device for a PPR pipe material vehicle, comprising a base plate 1, a roller 2 is arranged at the bottom of the base plate 1, the roller 2 is rotatably connected to the base plate 1, a material box 3 is arranged on the top of the base plate 1, a box cover 4 is arranged on the top of the material box 3, a hinge 5 is arranged between the box cover 4 and the material box 3, a counting display screen 6 is fixedly installed on the outer wall of one end of the material box 3, an alignment electric push rod 7 is fixedly installed on the end of the material box 3 away from the counting display screen 6, an alignment push plate 8 is fixedly installed on the output shaft end of the alignment electric push rod 7, and the material box 3 is fixedly installed on the outer wall of the material box 3. A discharge port 9 is provided at the bottom of the rear side, a rotating groove 10 is provided at the top of the discharge port 9, a material guide seat 11 is welded at the bottom of the material box 3, and the cross-sectional shape of the material guide seat 11 is set as a right triangle, the bottom of the alignment push plate 8 is fitted with the top of the material guide seat 11, a material distribution turntable 12 is provided inside the rotating groove 10, eight material distribution arcs are provided on the outside of the material distribution turntable 12, an anti-slip strip 13 is bonded to the outer wall of the material distribution turntable 12, a feeding motor 14 is provided on one side of the material distribution turntable 12, and a blanking plate 15 is welded at the bottom of the rear side of the material box 3 A mounting seat 16 is welded at the bottom of the blanking plate 15, a material blocking electric push rod 17 is fixedly installed at the bottom of the mounting seat 16, a material blocking plate 18 is fixedly installed on the top of the output shaft of the material blocking electric push rod 17, an upper blocking frame 19 is welded at the top of the blanking plate 15, an infrared sensor 20 is fixedly installed on the upper blocking frame 19, an infrared sensor is a sensor that uses infrared rays to process data, and has the advantages of high sensitivity, etc. The infrared sensor can control the operation of the drive device. Infrared sensors are commonly used for non-contact temperature measurement, gas composition analysis and non-destructive testing, and are widely used in the fields of medicine, military, space technology and environmental engineering, etc. A flashing warning light 21 is fixedly installed on the top of the upper blocking frame 19, the output end of the infrared sensor 20 is connected to a controller 23, the input end of the controller 23 is connected to a counter 22, the input end of the controller 23 is connected to a power supply 24, the input end of the controller 23 is connected to a control panel 25, the input end of the control panel 25 is connected to a rated quantity increase button 26, and the input end of the control panel 25 is connected to a rated quantity decrease button 27; The infrared sensor 20 is used to detect whether the PPR pipe passes through the blanking plate 15, and transmit the detection result to the controller 23 for processing; The counter 22 is used to count the number of PPR tubes passing through the infrared sensor 20 and transmit the counting result to the controller 23 for processing.

[0020] The material box 3 is hinged to the box cover 4 via a hinge 5 , and the rotation groove 10 is arranged at the rear side of the material box 3 .

[0021] The feeding motor 14 is fixedly installed on the rear side of the material box 3 , and the output shaft of the feeding motor 14 is drivingly connected to the material distribution turntable 12 .

[0022] The output shaft of the material-blocking electric push rod 17 passes through the mounting seat 16 and the material-cutting plate 15 and extends to the top of the material-cutting plate 15 . The material-blocking plate 18 is drivingly connected to the output shaft of the material-blocking electric push rod 17 .

[0023] The controller 23 is configured as a single-chip microcomputer, which is an integrated circuit chip that uses ultra-large-scale integrated circuit technology to integrate a central processing unit CPU with data processing capabilities, random access memory RAM, read-only memory ROM, multiple I / O ports and interrupt systems, timers / counters and other functions into a small and complete microcomputer system on a silicon chip. The output end of the controller 23 is connected to the input end of the feeding motor 14.

[0024] The output end of the controller 23 is connected to the input end of the material-blocking electric push rod 17 , and the output end of the controller 23 is connected to the input end of the flashing warning light 21 .

[0025] The output end of the controller 23 is connected to the input end of the alignment electric push rod 7 , and the output end of the controller 23 is connected to the input end of the counting display screen 6 .

[0026] The infrared sensor 20 is set to be SB05-82, the single-chip microcomputer is set to be M68HC16, and the counter 22 is set to be SKX-4F.

[0027] The specific implementation method is as follows: when using the present invention, all the PPR tubes that need to be transported are put into the material box 3, and then the alignment electric push rod 7 is started, so that the alignment push plate 8 pushes the PPR tube to align, and then the rated packaging quantity of the PPR tube is controlled by the control panel 25, and then the feeding motor 14 is started, and the feeding motor 14 drives the dividing turntable 12 to rotate, and then the PPR tube will be stuck in the dividing arc mouth, and then under the action of the rotation, the PPR tube is pushed into the discharge port 9 in turn, and under the action of the guide seat 11, the PPR tube will roll toward the discharge port 9, so as to facilitate the PPR tube to be stuck in the dividing arc mouth. Since there is a gap between the dividing arc mouths, the PPR entering the discharge port 9 There are also intervals between the tubes. When a PPR tube rolls down on the blanking plate 15, the infrared sensor 20 will detect it, and the counter 22 will count and display the number on the counting display screen 6. When the number reaches the rated number, the feeding motor 14 is turned off, and the blocking electric push rod 17 pushes the blocking plate 18 to block the subsequent PPR tubes. At the same time, the controller 23 controls the flashing prompt light 21 to start, reminding the staff that the PPR tubes that need to be packaged in this batch are complete. This allows the present invention to quickly separate the PPR tubes and separate the PPR tubes into the number that needs to be packaged without manual operation. It is efficient and fast, which significantly improves the packaging speed, making the actual use effect of the present invention better.

[0028] Working principle of the present invention: Refer to the instruction manual Figure 1 , Attachment Figure 2 , Attachment Figure 3 and attached Figure 4 When using the present invention, by providing structures such as the infrared sensor 20, the counter 22, the material dividing turntable 12 and the material guiding seat 11, the present invention can quickly separate the PPR pipes and separate the PPR pipes into the quantity that needs to be packaged without manual operation, with high efficiency and high speed, which significantly improves the packaging speed, making the actual use effect of the present invention better.

[0029] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change; Secondly: In the drawings of the embodiments disclosed in the present invention, only the structures related to the embodiments disclosed in the present invention are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other; Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A PPR pipe material vehicle automatic separation device, comprising a base plate (1), characterized in that: A roller (2) is provided at the bottom of the base plate (1), and the roller (2) is rotatably connected to the base plate (1). A material box (3) is provided at the top of the base plate (1), and a box cover (4) is provided at the top of the material box (3). A hinge (5) is provided between the box cover (4) and the material box (3). A counting display screen (6) is fixedly mounted on the outer wall of one end of the material box (3), and an alignment electric push rod (7) is fixedly mounted on the end of the output shaft of the alignment electric push rod (7). The material box (3) is provided with a material outlet (9) at the bottom of the rear side, and a rotating groove (10) is provided at the top of the material outlet (9). A material guide seat (11) is welded at the bottom of the material box (3), and the cross-sectional shape of the material guide seat (11) is set to be a right triangle. The bottom of the alignment push plate (8) is in contact with the top of the material guide seat (11), and a material distribution rotating disk (12) is provided inside the rotating groove (10). Eight material distribution arc openings are provided on the outer side of the material distribution rotating disk (12), and an anti-slip strip ( 13), a feeding motor (14) is provided on one side of the material distribution turntable (12), a material discharge plate (15) is welded to the bottom of the rear side of the material box (3), a mounting seat (16) is welded to the bottom of the material discharge plate (15), a material blocking electric push rod (17) is fixedly installed at the bottom of the mounting seat (16), a material blocking plate (18) is fixedly installed at the top of the output shaft of the material blocking electric push rod (17), an upper blocking frame (19) is welded to the top of the material discharge plate (15), and an infrared sensor (20) is fixedly installed on the upper blocking frame (19). ), a flashing warning light (21) is fixedly mounted on the top of the upper baffle (19), an output end of the infrared sensor (20) is connected to a controller (23), an input end of the controller (23) is connected to a counter (22), an input end of the controller (23) is connected to a power supply (24), an input end of the controller (23) is connected to a control panel (25), an input end of the control panel (25) is connected to a rated quantity increase button (26), and an input end of the control panel (25) is connected to a rated quantity decrease button (27); The infrared sensor (20) is used to detect whether the PPR pipe passes through the blanking plate (15), and transmit the detection result to the controller (23) for processing; The counter (22) is used to count the number of PPR tubes passing through the infrared sensor (20) and transmit the counting result to the controller (23) for processing.

2. According to claim 1, the automatic separation equipment for PPR pipe material cart is characterized by: The material box (3) is hingedly connected to the box cover (4) via a hinge (5), and the rotating groove (10) is arranged on the rear side of the material box (3).

3. The automatic separation device for PPR pipe material cart according to claim 1 is characterized by: The feeding motor (14) is fixedly mounted on the rear side of the material box (3), and the output shaft of the feeding motor (14) is drivingly connected to the material distribution turntable (12).

4. The automatic separation device for PPR pipe material cart according to claim 1 is characterized by: The output shaft of the material blocking electric push rod (17) passes through the mounting seat (16) and the material unloading plate (15) and extends to the top of the material unloading plate (15); the material blocking plate (18) is drivingly connected to the output shaft of the material blocking electric push rod (17).

5. The automatic separation device for PPR pipe material cart according to claim 1 is characterized by: The controller (23) is configured as a single chip microcomputer, and an output end of the controller (23) is connected to an input end of a feeding motor (14).

6. The automatic separation device for PPR pipe material cart according to claim 1 is characterized by: The output end of the controller (23) is connected to the input end of the material-blocking electric push rod (17), and the output end of the controller (23) is connected to the input end of the flashing warning light (21).

7. The automatic separation device for PPR pipe material cart according to claim 1 is characterized by: The output end of the controller (23) is connected to the input end of the alignment electric push rod (7), and the output end of the controller (23) is connected to the input end of the counting display screen (6).

Images