Automatic up-and-down hanging equipment for battery components

By designing automatic up-and-down hanging equipment, and using the conveying mechanism, loading mechanism, etc. to work together, the problems of low manual operation efficiency and low yield rate are solved, and efficient and stable up-and-down hanging operation of cover plates are achieved.

CN119911679AActive Publication Date: 2025-05-02苏州锐洁新能源有限公司
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Patent Information

Application Number
CN202510405576.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-02
Publication Date
2025-05-02
Estimated Expiration
2045-04-02

AI Technical Summary

Technical Problem

In the prior art, the up and down operation of lithium battery cover plates mainly relies on manual operations, with low efficiency and low yield, making it difficult to meet the needs of modern large-scale production.

Method used

An automatic up-and-down hanging device for battery components is designed, including a first conveying mechanism, a second conveying mechanism, a feeding mechanism, a material collection mechanism, a transfer mechanism and an operating mechanism. Through the coordinated work of these mechanisms, the automatic up-and-down hanging of the cover plate is realized.

Benefits of technology

It improves the working efficiency of hanging up and down covers and yield yield, reduces errors and mistakes in manual operations, and meets the needs of large-scale production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of battery manufacturing, in particular to automatic battery component hanging and unhanging equipment which comprises a first conveying mechanism, a second conveying mechanism, a third conveying mechanism and a fourth conveying mechanism. The second conveying mechanism is used for bearing the child hangers to be conveyed in the direction orthogonal to the mother hangers so as to convey the child hangers into the mother hangers or convey the child hangers out of the mother hangers; the feeding mechanism comprises a material string rod and a shifting fork plate, and the material string rod is used for stacking cover plates; a material taking mechanism, a transferring mechanism and an operating mechanism are arranged in the area of the top of the feeding mechanism, the material taking mechanism is downwards provided with an adsorption end used for adsorbing a cover plate so that the cover plate can be transferred between the feeding mechanism and the transferring mechanism, and the transferring mechanism comprises a clamping end used for clamping the cover plate. The material taking mechanism adjusts the posture of the cover plate and is matched with the posture of the elastic piece on the sub-hanger, the operation mechanism is provided with an expansion end and is used for disassembling and assembling the cover plate on the elastic piece, and the working efficiency of upper and lower hanging of the cover plate and the yield of output are greatly improved.
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Description

Technical Field

[0001] The invention relates to the technical field of battery manufacturing, and in particular to a device for automatically hanging up and down battery components. Background Art

[0002] During the assembly process, lithium battery cover plates need to be put into a chemical treatment tank and undergo a series of complex chemical treatment processes to ensure that their surface properties, conductivity, and compatibility with other battery components are in the best state. Through the up and down hanging operation, the cover plates can be neatly fixed in a specific position, so that multiple lithium battery cover plates can be processed in a single batch, thereby improving production efficiency.

[0003] In the existing process, the upper and lower hanging operations of lithium battery cover plates are mainly completed by manual operations. This traditional method has many limitations: First, the efficiency of manual operation is low and it is difficult to meet the needs of modern large-scale production. Since the upper and lower hanging operations of lithium battery cover plates require high repetitiveness and strict precision operations, and the clamping method is not convenient for manual operation, it leads to high manual errors. If the product is not properly installed and chemically treated, it will fall into the chemical tank, resulting in serious lack of production capacity, low yield rate, and low overall production efficiency. Summary of the invention

[0004] The purpose of the present invention is to provide a device for automatically hanging up and down battery components to solve the problems of low efficiency and low yield rate of manual hanging up and down cover plates in the prior art.

[0005] The technical solution of the present invention is: an automatic upper and lower hanging device for battery components, comprising: a first conveying mechanism, carrying a mother hanger for transportation along a first direction; a second conveying mechanism, carrying a sub-hanger for transportation along a direction orthogonal to the mother hanger, so as to convey the sub-hanger into the mother hanger, or to convey the sub-hanger out of the mother hanger; a loading mechanism, comprising a material string rod arranged in a vertical direction and a fork plate sliding in a vertical direction, the material string rod is used to stack cover plates, and / or the fork plate lifts the cover plates stacked on the material string rod; the area at the top of the loading mechanism is provided with at least one material string rod arranged in a vertical direction and a fork plate sliding in a vertical direction. The invention relates to a feeding mechanism, a transfer mechanism and an operating mechanism that move in the upper and lower directions and in the vertical direction. The feeding mechanism is provided with an adsorption end downward for adsorbing the cover plate so as to transfer the cover plate between the feeding mechanism and the transfer mechanism. The transfer mechanism includes a clamping end for clamping the cover plate, and the clamping end rotates along a first direction and a second direction. The feeding mechanism adjusts the posture of the cover plate and matches the posture of the spring sheet on the sub-hook. The operating mechanism is provided with an expansion end that opens and closes along the first direction, and is used to tension or expand the spring sheet on the sub-hook so as to disassemble and assemble the cover plate on the spring sheet.

[0006] Preferably, the feeding mechanism, the taking mechanism, the transfer mechanism and the operating mechanism are distributed along a first direction.

[0007] Preferably, there are multiple material string rods distributed in a single row array along the second direction, the fork plate is arranged in the second direction and is constructed into a long strip shape, which is used to synchronously lift the cover plate on the material string rod, and there are multiple adsorption ends, clamping ends and expansion ends distributed in a single-piece array along the second direction, and the adsorption ends, clamping ends and expansion ends all correspond to the material string rod along the first direction.

[0008] Preferably, the second conveying mechanism includes a conveying guide rail and a conveying platform, the conveying guide rail is arranged along the second direction, the first conveying mechanism is arranged at one end of the conveying guide rail, the conveying platform is slidably connected to the conveying guide rail, and the conveying platform is fixed with a clamping component that opens and closes along the first direction for clamping the positioning sub-hanger.

[0009] Preferably, the first conveying mechanism includes a feed assembly, a lifting assembly and a discharge assembly which are arranged in sequence, the lifting assembly is arranged at the end of the conveying guide rail, the lifting assembly includes a lifting guide rail and a bearing platform, the bearing platform is movably connected to the lifting guide rail in a vertical direction, when the top of the feed assembly, the bearing platform and the top of the discharge assembly are coplanar, the feed assembly carries the female hanger toward the lifting assembly, and the discharge assembly carries the female hanger in a direction away from the lifting assembly, so as to push out the female hanger that has been hung up and down in the lifting assembly, and the three constitute a channel for conveying the female hanger.

[0010] Preferably, the adsorption end is connected to a floating guide rail and a spring, the floating guide rail is slidably arranged in the vertical direction, the adsorption end is slidably connected to the floating guide rail in the vertical direction, one end of the spring is fixedly connected to the floating guide rail, and the other end is fixedly connected to the adsorption end.

[0011] Preferably, one side of the second conveying mechanism is rotatably connected to a turntable, and a single row of the material string rods is fixed on the top of the turntable. Two groups of the single row of the material string rods are symmetrically arranged with the rotation center of the turntable as the center of the circle, and the material string rods are all close to the edge of the turntable, and the edge of the cover plate stacked on the material string rods is located on the moving path of the fork plate.

[0012] Preferably, a recessed clearance groove is provided in the turntable between two adjacent material string rods, and the fork plate protrudes toward the turntable with a plurality of supporting protrusions matching the clearance grooves, and the supporting protrusions slide in the vertical direction to pass through the clearance grooves, and two adjacent supporting protrusions jointly lift a string of cover plates.

[0013] Preferably, the operating mechanism has a tensioning carrier that moves in the first direction and the vertical direction, and the tensioning carrier is movably connected with a first driving rod and a second driving rod, the first driving rod and the second driving rod approach or move away along the first direction, and the expansion end includes a first clamp fixed to the first driving rod and a second clamp fixed to the second driving rod, and a plurality of expansion ends are arranged along the length direction of the first driving rod, and the first clamp and the second clamp clamp or expand pairs of spring pieces in pairs.

[0014] Preferably, the side surfaces of the conveying guide rail are provided with a first positioning component, a second positioning component, a correction component and an adsorption component for carrying the cover plate, the first positioning component is located on the moving track of the clamping end, the adsorption component transfers the cover plate between the first positioning component and the second positioning component, the top of the second positioning component is provided with a visual detection module for detecting the posture of the cover plate, the correction component is used to adjust the position of the cover plate on the second positioning component, and the second positioning component rotates about its vertical axis to adjust the angle of the cover plate.

[0015] Compared with the prior art, the advantages of the present invention are: The first and second conveying mechanisms realize the automatic upper and lower hanging of the mother hanger and the sub-hanger. The loading mechanism can quickly stack and lift the cover plates through the cooperation of the material string rod and the fork plate, which significantly improves the loading speed while ensuring the stability of the cover plate loading. The movement and rotation of the material picking mechanism and the transfer mechanism in multiple directions ensure that the cover plates are accurately matched with the posture of the spring clips on the sub-hanger, and the cover plates are loaded onto the sub-hanger with adjusted posture, which reduces errors and mistakes in manual operation. The coordinated work of the material picking mechanism, the transfer mechanism and the operating mechanism realizes the rapid transfer of the cover plates between different workstations and reduces waiting time, thereby greatly improving the work efficiency of the upper and lower hanging of the cover plates and the yield rate of the output. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention will be further described below in conjunction with the accompanying drawings and embodiments: Figure 1 This is a schematic diagram of the structure of a device for automatically hanging up and down battery components according to the present invention; Figure 2 This is a schematic diagram of the assembly structure of the mother hook after being hung on the mother hook of the present invention; Figure 3 It is a structural schematic diagram of the first conveying mechanism of the present invention; Figure 4 is a schematic structural diagram of the second conveying mechanism of the present invention; Figure 5 It is a structural schematic diagram of the pick-and-place mechanism of the present invention; Figure 6 It is a structural schematic diagram of the feeding mechanism of the present invention; Figure 7It is a schematic diagram of the positional relationship between the transfer mechanism and the operating mechanism of the present invention; Figure 8 It is a structural schematic diagram of the transfer mechanism of the present invention; Fig. 9 It is a structural schematic diagram of the operating mechanism of the present invention; Fig.10 It is a schematic diagram of the explosion structure of the shrapnel and the cover plate of the present invention; Fig.11 This is a schematic diagram of the structure of a device for automatically hanging up and down a battery component according to Embodiment 2 of the present invention; Fig.12 This is a schematic structural diagram of a first positioning component, a deviation correction component, and a second positioning component of Embodiment 2 of the present invention; Fig.13 It is a schematic diagram of the structure of the adsorption assembly of the present invention; Fig.14 It is a structural schematic diagram of the visual detection module of the present invention; Fig.15 It is a structural schematic diagram of the material taking mechanism described in the present invention.

[0017] Description of reference numerals: 1. First conveying mechanism; 11. Feeding assembly; 111. First roller; 112. First baffle; 12. Lifting assembly; 121. Lifting guide rail; 122. Carrying platform; 123. Second roller; 124. Second baffle; 13. Discharging assembly; 131. Third roller; 132. Third baffle; 14. Position limiting assembly; 141. Position limiting guide rail; 142. Position limiting block; 2. Second conveying mechanism; 21. Conveying platform; 22. Conveying guide rail; 23. Clamping assembly; 3, feeding mechanism; 31, turntable; 32, material string rod; 33, give way groove; 34, fork plate; 35, support convex block; 4, material picking mechanism; 41, adsorption end; 42, driving assembly; 421, first linear guide; 422, second linear guide; 423, third linear guide; 43, floating guide; 44, spring; 5, transfer mechanism; 51, clamping end; 52, fourth linear guide; 53, transfer block; 54, clamping carrier; 6 , operating mechanism; 61, expansion end; 611, first clamp; 612, second clamp; 62, fifth linear guide rail; 63, tension carrier; 64, first drive rod; 65, second drive rod; 7, pick-and-place mechanism; 71, first transmission assembly; 711, first linear slide rail; 712, second linear slide rail; 713, third linear slide rail; 72, pick-and-place clamp; 8, cover plate positioning and deviation correction mechanism; 81, first positioning assembly; 811, carrier; 81 2. Positioning platform; 813. Positioning plate; 82. Second positioning assembly; 821. Support frame; 822. Support platform; 83. Correction assembly; 831. Transmission frame; 832. Positioning clamp; 84. Visual inspection module; 85. Adsorption assembly; 851. Transmission member; 852. Adsorption head; 86. Unloader; 9. Frame; 91. Guide rail; 100. Mother hanger; 200. Child hanger; 300. Shrapnel; 400. Rod; 500. Cover plate. DETAILED DESCRIPTION

[0018] In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be clearly and completely described below in conjunction with the specific embodiments of the present invention and the corresponding drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0019] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0020] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. Embodiment 1:

[0021] like Figure 1 and Figure 2 As shown, an automatic upper and lower hanging device for battery components is used to realize the automation of upper and lower hanging of cover plates 500, including a frame 9, a first conveying mechanism 1 and a second conveying mechanism 2, the first conveying mechanism 1 and the second conveying mechanism 2 are fixedly arranged on the frame 9 in an orthogonal manner, the first conveying mechanism 1 carries the mother hanger 100 for transportation along a first direction, and the second conveying mechanism 2 carries the child hanger 200 for transportation along a direction orthogonal to the mother hanger 100, so as to convey the child hanger 200 into the mother hanger 100, or take it out from the mother hanger 100. The frame 9 is movably connected with a feeding mechanism 3, a material taking mechanism 4, a transfer mechanism 5 and an operating mechanism 6, including a material string rod 32 arranged in the vertical direction and a fork plate 34 sliding in the vertical direction, the fork plate 34 lifts the cover plate 500 strung on the material string rod 32, so that the material taking mechanism 4 can transfer the cover plate 500.

[0022] like Figure 3 As shown, the feeding mechanism 3, the transfer mechanism 5 and the operating mechanism 6 are all movably connected to the frame 9 at least along the first direction and the vertical direction. The picking mechanism 4 is provided with a suction end 41 for sucking the cover plate 500 downward, and the suction end 41 transfers the cover body between the feeding mechanism 3 and the transfer mechanism 5. The transfer mechanism 5 is provided with a clamping end 51 for clamping the cover plate 500, and the clamping end 51 has a double-axis rotation along the first direction and the second direction. The clamping end 51 clamps the cover plate 500 on the suction end 41 and adjusts the posture and then transports it to the sub-hanging 200, or removes the cover plate 500 on the sub-hanging 200 and transports it to the suction end 41. The operating mechanism 6 is provided with an expansion end 61 opened and closed along the first direction, which is used to tighten or loosen the spring pieces 300 on the sub-hanging 200, and the cover plate 500 is automatically stuck on the paired spring pieces 300, and the cover plate 500 is clamped by the paired spring pieces 300, or is separated from the spring pieces 300, so that the cover plate 500 can be automatically hung up and down.

[0023] It is worth noting that, in this embodiment, the first direction and the second direction are two orthogonal directions, and the first direction and the second direction are both located on the same horizontal plane, that is, the first direction and the second direction are both perpendicular to the vertical direction.

[0024] The first conveying mechanism 1 includes a feed component 11, a lifting component 12 and a discharge component 13 arranged in sequence along a first direction. The mother hanger 100 is input to the feed component 11 from the previous process. When the mother hanger 100 reaches the lifting component 12, the mother hanger 100 hangs the sub-hanger 200 or lowers the sub-hanger 200 layer by layer at the lifting component 12, and is output from the discharge component 13 to the next process after completing the hanging or lowering operation.

[0025] In this embodiment, the feeding assembly 11 includes a plurality of first rollers 111 and a first baffle 112. The plurality of first rollers 111 are distributed along the first direction and rotate on the frame 9. The rotation central axes of the plurality of first rollers 111 are located in the same horizontal plane, that is, the tops of the plurality of first rollers 111 are tangent to the same horizontal plane, so that the transported mother hanger 100 can be transported to the lifting assembly 12 in a horizontal posture. Preferably, one of the first rollers 111 is driven by a motor to realize active rotation. In this embodiment, the first baffles 112 are in pairs, and the two first baffles 112 are respectively fixed on the frame 9 at both ends of the length direction of the first rollers 111, that is, the first baffles 112 are arranged along the first direction to form a channel for the mother hanger 100 to pass through, and the two first baffles 112 are parallel to each other to ensure that the mother hanger 100 enters the lifting assembly 12 in a correct posture.

[0026] The lifting assembly 12 includes a lifting guide rail 121 and a supporting platform 122. The lifting guide rail 121 is fixedly connected to the frame 9 in the vertical direction. The supporting platform 122 is slidably connected to the lifting guide rail 121 in the vertical direction. The top of the supporting platform 122 is configured as a plane for supporting the mother hanger 100. The supporting platform 122 is opposite to the output end of the second conveying mechanism 2 in the second direction, so that the sub-hanging 200 can hang the mother hanger 100 up and down.

[0027] The bearing platform 122 is provided with a second roller 123, the rotation center axis of the second roller 123 is parallel to the rotation center axis of the first roller 111, and the second roller 123 is driven by a motor to realize active rotation. When the bearing platform 122 is docked with the discharge assembly 13, the second roller 123 drives the mother hanger 100 to move toward the discharge assembly 13. A pair of second baffles 124 are also provided on the top of the bearing platform 122, and the second baffles 124 and the first baffles 112 are arranged one by one along the first direction, that is, the two second baffles 124 in a pair are fixed on the bearing platform 122 at both ends of the second roller 123, and the two second baffles 124 are arranged in parallel to limit the mother hanger 100 from being in a locked state in the second direction.

[0028] The discharging assembly 13 includes a plurality of third rollers 131 and a third baffle 132. The plurality of third rollers 131 are distributed along the first direction and rotate on the frame 9. The rotational central axes of the plurality of third rollers 131 are located in the same horizontal plane, that is, the tops of the plurality of third rollers 131 are tangent to the same horizontal plane, and the rotational central axes of the third rollers 131 and the rotational central axes of the first rollers 111 are located in the same horizontal plane, so that the transported mother hanger 100 can be transported from the feeding assembly 11 to the discharging assembly 13 in a horizontal posture after passing through the lifting assembly 12. Preferably, one of the third rollers 131 is driven by a motor to realize active rotation. In this embodiment, the third baffles 132 are in pairs, and the two third baffles 132 are respectively fixed on the frame 9 at both ends of the third roller 131 in the length direction, that is, the third baffles 132 are arranged along the first direction to form a channel for the mother hanger 100 to pass through, and the two third baffles 132 are parallel to each other. The paired third baffles 132 are located on the delay line of the corresponding first baffle 112 in the first direction to ensure that the mother hanger 100 enters the discharge assembly 13 from the lifting assembly 12 in the correct posture.

[0029] The first conveying mechanism 1 also includes a plurality of limiting components 14. In the present embodiment, the limiting components 14 are three groups, one of which is fixedly arranged at the output end of the feeding component 11 close to the lifting component 12. The limiting components 14 protrude upward to limit the female hanger 100 located in the feeding component 11 to remain stationary to avoid collision with the female hanger 100 located in the lifting component 12. After the female hanger 100 located in the lifting component 12 leaves, the limiting components 14 contract to allow the female hanger 100 located in the feeding component 11 to move to the supporting platform 122; one of which is fixedly arranged at the output end of the supporting platform 122 close to the discharging component 13 to limit the female hanger 100 located on the supporting platform 122 to remain relatively stationary with the supporting platform 122 to ensure accurate positioning of the sub-hanging 200 and the female hanger 100; one of which is fixedly arranged at the output end of the discharging component 13 away from the lifting component 12, so that the female hanger 100 sent to the discharging component 13 remains stationary for accurate transportation of the equipment of the next process. Taking the limiting component 14 of the feed component 11 as an example, the limiting component 14 includes a limiting guide rail 141 and a limiting block 142. The limiting guide rail 141 is fixed to the feed component 11 in the vertical direction, and the limiting slider is slidably connected to the limiting guide rail 141 in the vertical direction. When the limiting slider slides to the top of the limiting guide rail 141, the limiting slider is higher than the first roller 111 to limit the mother hanger 100.

[0030] like Figure 4As shown, the second conveying mechanism 2 includes a conveying platform 21 and a conveying guide rail 22. The conveying guide rail 22 is fixed on the frame 9 along the second direction. The conveying platform 21 is slidably connected to the conveying guide rail 22. A clamping assembly 23 is fixed on the top of the conveying platform 21 for positioning the sub-hanging 200. Specifically, the clamping assembly 23 is a clamping cylinder, which moves along the first direction to clamp and position the sub-hanging 200. The frame 9 at one end of the conveying guide rail 22 toward the first conveying mechanism 1 is recessed downward to have a space for accommodating the first conveying mechanism 1, that is, the feeding assembly 11 and the discharging assembly 13 are lower than the conveying guide rail 22 in the vertical direction. The lifting guide rail 121 drives the load-bearing platform 122 to have at least two movement states. In state one, the lifting guide rail 121 drives the mother hanger 100 on the load-bearing platform 122 to rise, so that the lowest layer of the mother hanger 100 is docked with the sub-hanger 200 of the conveying guide rail 22. In state two, the lifting guide rail 121 drives the mother hanger 100 on the load-bearing platform 122 to descend, so that the highest layer of the mother hanger 100 is docked with the sub-hanger 200 of the conveying guide rail 22. In addition to the above two states, the lifting guide rail 121 drives the mother hanger 100 on the load-bearing platform 122 to dock with the sub-hanger 200 of the conveying guide rail 22 layer by layer.

[0031] like Figure 5 As shown, the frame 9 is fixed with a pick-and-place mechanism 7, which is located at the top of the conveying guide rail 22, and the pick-and-place mechanism 7 is close to the lifting assembly 12. The pick-and-place mechanism 7 includes a first transmission assembly 71 and a pick-and-place clamp 72. The first transmission assembly 71 drives the pick-and-place clamp 72 to clamp the sub-hanging 200 and send it into the mother hang 100, or to take out the sub-hanging 200 in the mother hang 100. The first transmission assembly 71 includes a first linear slide rail 711, a second linear slide rail 712 and a third linear slide rail 713. The first linear slide rail 711 is fixed on the frame 9 along the second direction, the second linear slide rail 712 is slidably connected to the first linear slide rail 711 along the second direction, the third linear slide rail 713 is slidably connected to the second linear slide rail 712, the third linear slide rail 713 is arranged in the vertical direction, and the pick-and-place clamp 72 is slidably connected to the third linear slide rail 713 in the vertical direction. The pick-and-place clamp 72 is made to move in three orthogonal axes, and the clamping end 51 of the pick-and-place clamp 72 is set in the direction of the lifting assembly 12. Preferably, the pick-and-place clamp 72 opens and closes in the vertical direction to clamp the sub-hanging 200. More preferably, in order to improve the clamping stability of the sub-hanging 200, the third slide rail is provided with two synchronously moving pick-and-place clamps 72.

[0032] like Figure 1 As shown, in this embodiment, in order to improve the efficiency of the sub-hanging 200 and the mother hanging 100, two lifting assemblies 12 are arranged along the first direction between the feeding assembly 11 and the discharging assembly 13, which are used to simultaneously carry two mother hangings 100. Correspondingly, the second conveying mechanism 2 is divided into two groups, and the second conveying mechanism 2 corresponds to the lifting assembly 12 one by one. A pick-up and place mechanism 7 for hanging the sub-hanging 200 up and down is provided above the second conveying mechanism 2.

[0033] like Figure 6 As shown, the feeding mechanism 3, the transfer mechanism 5 and the operating mechanism 6 are all arranged near the end of the conveying guide rail 22 away from the first conveying mechanism 1. The feeding mechanism 3 includes a turntable 31 and a material string rod 32. The turntable 31 is rotatably connected to the frame 9. Specifically, the turntable 31 is rotated by a motor control, and the top of the turntable 31 is configured as a plane for carrying the cover plate 500. A plurality of clearance grooves 33 are provided on the outer peripheral side edge of the turntable 31. The plurality of clearance grooves 33 are arranged in a single row array along the second direction. The openings of the clearance grooves 33 face the outer peripheral side of the turntable 31, and at the same time ensure that the clearance grooves 33 remain through in the vertical direction. Preferably, the clearance grooves 33 are provided in two rows, and the two rows of clearance grooves 33 are symmetrically distributed about the rotation center of the turntable 31. The material string rod 32 is fixedly connected to the top of the turntable 31 between the two clearance grooves 33 in the vertical direction, that is, the material string rod 32 and the clearance grooves 33 are arranged at intervals. The cover plate 500 is strung on the material string rod 32, and the edge of the cover plate 500 overlaps with the clearance groove 33 in the vertical direction. One material string rod 32 can pass through multiple sheet-shaped cover plates 500 in the vertical direction.

[0034] A fork plate 34 is provided between the turntable 31 and the conveying guide rail 22. The fork plate 34 is slidably connected to the frame 9 in the vertical direction. The travel range of the fork plate 34 in the vertical direction is higher than the highest point of the material string rod 32 and lower than the turntable 31, so as to lift the cover plate 500 on the material string rod 32 for the material taking mechanism 4 to take the material, while avoiding conflict with the rotation of the turntable 31. Preferably, the fork plate 34 is slidably connected to the frame 9 through a linear module, and the fork plate 34 is configured as a long strip plate arranged along the second direction. The fork plate 34 protrudes toward the turntable 31 with a plurality of support protrusions 35 matching the clearance grooves 33. When the fork plate 34 rises in the vertical direction, the supporting protrusion 35 passes through the giving way groove 33 in the vertical direction and lifts the cover plate 500. The two supporting protrusions 35 jointly support a string of cover plates 500, evenly sharing the weight of the cover plates 500, avoiding tilting or shaking caused by single-point force, and ensuring that the cover plates 500 remain stable during transportation.

[0035] like Figures 7 to 15As shown, the material picking mechanism 4 includes a driving assembly 42 and an adsorption end 41. The driving assembly 42 is fixed on the frame 9. The driving assembly 42 includes a first linear guide 421, a second linear guide 422 and a third linear guide 423. The first linear guide 421 is fixed on the frame 9 along the first direction, and the travel of the first linear guide 421 covers the width direction of the feeding mechanism 3 and the conveying guide 22. The second linear guide 422 is slidably connected to the first linear guide 421 along the first direction, and the second linear guide 422 is arranged in the vertical direction. The third linear guide 423 is slidably connected to the second linear guide 422 along the vertical direction, and the third linear guide 423 is horizontally arranged along the second direction, that is, the third linear guide 423 extends toward the picking and placing mechanism 7. The adsorption end 41 is fixed at the bottom of the third linear guide rail 423. There are multiple adsorption ends 41 evenly distributed in an array along the second direction. Each adsorption end 41 is arranged downward in the vertical direction to adsorb the cover plate 500 on the material string rod 32 so that the cover plate 500 is transported in a horizontal state. In the first direction, the adsorption end 41 corresponds to a single row of material string rods 32 one by one, that is, one adsorption end 41 can adsorb and transfer one cover plate 500 on one material string rod 32. Each adsorption end 41 can adsorb synchronously. Preferably, the adsorption end 41 is a suction cup, and each suction cup is connected to a negative pressure pump. The driving component 42 drives the adsorption end 41 to move between the feeding mechanism 3 and the transfer mechanism 5 to move the cover plate on the feeding mechanism 3 to the transfer mechanism 5.

[0036] A floating guide rail 43 and a spring 44 are provided between the adsorption end 41 and the third linear guide rail. The floating guide rail 43 is fixed to the third linear guide rail in the vertical direction, and the adsorption end 41 is slidably connected to the floating guide rail 43 in the vertical direction. One end of the spring 44 is fixedly connected to the adsorption end 41, and the other end is fixedly connected to the floating guide rail 43. In other embodiments, the spring 44 can be fixed to the third linear guide rail. The floating guide rail 43 and the spring 44 allow the adsorption end 41 to have a certain floating range in the vertical direction, and can automatically adapt to the height deviation or unevenness of the cover plate 500, avoiding the risk of adsorption failure or damage to the cover plate 500 due to inconsistent height of the cover plate 500, and can absorb the impact force when the adsorption end 41 contacts the cover plate 500, providing a flexible adsorption process.

[0037] A guide rail 91 is provided in the frame 9, and the guide rail 91 spans above the conveying rail 22 along the first direction, is parallel to the second linear rail 712, and is located on the side of the second linear rail 712 away from the first conveying mechanism 1. The transfer mechanism 5 and the operating mechanism 6 are both slidably connected to the guide rail 91 along the first direction, and the transfer mechanism 5 and the operating mechanism 6 extend in a direction away from the second linear rail 712.

[0038] like Figure 8As shown, the transfer mechanism 5 includes a fourth linear guide 52, a transfer block 53 and a clamping carrier 54. The fourth linear guide 52 is slidably connected to the guide rail 91 along the first direction. The fourth linear guide 52 is arranged in the vertical direction. The transfer block 53 is slidably connected to the fourth linear guide 52 in the vertical direction. The clamping carrier 54 is rotatably connected to the transfer block 53 through a motor. The rotation center axis of the clamping carrier 54 is arranged along the first direction. The clamping carrier 54 is configured to be a long strip along the second direction. The clamping carrier 54 is rotatably connected to a plurality of clamping ends 51. The clamping ends 51 are arranged on the same side of the clamping carrier 54. The rotation center axis of each clamping end 51 is parallel, and the rotation center axis of each clamping end 51 is located in the same plane. The plurality of clamping ends 51 correspond to the adsorption ends 41 one by one along the first direction. The plurality of clamping ends 51 can synchronously clamp the cover plate 500 on the adsorption end 41 and adjust the posture of the cover plate 500.

[0039] Specifically, the clamping carrier 54 is provided with a rack and a plurality of gears, and the gears are all meshed with the rack, and each gear is fixedly connected to a corresponding clamping end 51, and the rotation center axis of the gear is coaxial with the rotation center of the corresponding clamping end 51. One of the gears is a driving gear, and the driving gear is driven to rotate by a motor to realize that each clamping end 51 can rotate synchronously. In this embodiment, the clamping end 51 is a mechanical clamp, and in other embodiments, the clamping end 51 is a pneumatic clamp or an adsorption device.

[0040] like Fig. 9 As shown, the operating mechanism 6 includes a fifth linear guide rail 62 and a tensioning carrier 63. The fifth linear guide rail 62 is slidably connected to the guide rail 91, and the fifth linear guide rail 62 and the fourth linear guide rail 52 are located on the same side of the guide rail 91. The fifth linear guide rail 62 is arranged in the vertical direction, and the tensioning carrier 63 is slidably connected to the fifth linear guide rail 62 in the vertical direction. The tensioning carrier 63 is configured as a long strip structure along the second direction, and the bottom surface of the tensioning carrier 63 is a horizontal plane. The tensioning carrier 63 is provided with a plurality of expansion ends 61, and the expansion ends 61 are opened and closed along the first direction to control the tension of the elastic member on the sub-hanging 200. The plurality of expansion ends 61 are distributed in an array along the first direction, and the expansion ends 61 correspond to the clamping ends 51 one by one along the first direction.

[0041] Specifically, the tensioning carrier 63 is provided with a first driving rod 64 and a second driving rod 65, which are arranged in parallel, and the first driving rod 64 and the second driving rod 65 move in opposite or opposite directions along a first direction. In this embodiment, the first driving rod 64 and the second driving rod 65 are controlled by synchronous belt transmission, and in other embodiments, the first driving rod 64 and the second driving rod 65 are controlled by electric screw or worm gear transmission.

[0042] like Fig.10As shown, the expansion end 61 includes a first clamp 611 and a second clamp 612, wherein the first clamp 611 is fixed to the first driving rod 64, and the second clamp 612 is fixed to the second driving rod 65, and the first clamp 611 and the second clamp 612 move in opposite or opposite directions through the first driving rod 64 and the second driving rod 65. The first clamp 611 and the second clamp 612 both protrude in a direction away from the tensioning carrier 63 to clamp the paired spring pieces 300 on the sub-hanger 200.

[0043] The principle of automatic hanging: There are two rows of material string rods 32 on the turntable 31, and the single row material string rod 32 located far away from the fork plate 34 is sleeved with a cover plate 500 through the previous process, so that each material string rod 32 is sleeved with multiple cover plates 500 (with holes in the center), and the fork plate 34 is located at the bottom of the turntable 31. After the cover plates 500 are loaded, the turntable 31 rotates 180°, and the single row material string rod 32 with the cover plates 500 is located above the fork plate 34. The fork plate 34 rises and synchronously pushes the cover plates 500 on each material string rod 32, so that the top cover plate 500 moves to the top of the material string rod 32. The adsorption component moves to the top of the material string rod 32 through the drive component 42, and adsorbs the top cover plate 500 of each material string rod 32, and then moves to a position close to the transfer mechanism 5 through the drive component 42 to wait. The transport mechanism 5 adjusts its posture so that the clamping end 51 clamps the cover plate 500 from the side and allows the cover plate 500 to be separated from the adsorption end 41. The transport mechanism 5 adjusts the posture of the cover plate 500 by rotation and translation so that the cover plate 500 is in a vertical state. At the same time, the operating mechanism 6 moves close to the paired spring sheets 300, that is, the first clamp 611 and the second clamp 612 are located to pair with the spring sheets 300. The first clamp 611 and the second clamp 612 clamp the spring sheets 300 so that the two paired spring sheets 300 are elastically deformed in opposite directions, and the rods 400 on the spring sheets 300 for supporting the cover plate 500 are close to facilitate insertion into the hole of the cover plate 500. Then the operating mechanism 6 is separated from the paired spring sheets 300, so that the spring sheets 300 rebound, and the rods 400 on the spring sheets 300 are pressed against the inner wall of the hole of the cover plate 500. The operating mechanism 6 hangs the cover plates 500 on the spring pieces 300 on the sub-hanging 200 row by row.

[0044] After the sub-hanging 200 completes the mounting of the cover plate 500, the sub-hanging 200 moves along the conveying rail 22 toward the lifting assembly 12. At this time, the carrier 122 is loaded with the mother hanger 100, and the opening of the mother hanger 100 is arranged toward the output end of the conveying rail 22. When the sub-hanging 200 is moved to the end of the conveying rail 22 close to the mother hanger 100, the first transmission assembly 71 drives the pick-and-place clamp 72 to clamp the sub-hanging 200 and push the sub-hanging 200 into the mother hanger 100 along the second direction. The inside of the mother hanger 100 is evenly layered along the vertical direction. The mother hanger 100 moves from top to bottom, cooperates with the pick-and-place mechanism 7 and the conveying rail 22, and loads the sub-hanging 200 layer by layer into the inside of the mother hanger 100. After the loading is completed, the mother hanger 100 is transported toward the lower chat assembly direction. Embodiment 2:

[0045] like Figures 11 to 14 As shown, the difference between this embodiment and embodiment 1 is that a cover plate positioning and correcting mechanism 8 is provided at the feeding mechanism 3, and the cover plate positioning and correcting mechanism 8 includes a first positioning component 81, a second positioning component 82 and a correcting component 83, and the first positioning component 81 includes a carrier frame 811 and a positioning platform 812, and the carrier platform 122 is slidably connected to the frame 9 along the vertical direction, and the positioning platform 812 is fixed to the top plane of the carrier platform 122, and the top plane of the carrier platform 122 is slidably connected with a positioning plate, and the positioning plate slides toward or away from the positioning platform 812, and the positioning plate is higher than the positioning platform 812 in the vertical direction, and the positioning plate is provided with a "V" groove toward the positioning platform 812, so as to perform two-point preliminary positioning of the cover plate 500. During the unloading process, the transfer mechanism 5 removes the cover plate 500 from the elastic member and places it flat on the top of the positioning platform 812. The positioning plate is moved toward the positioning platform 812 by the motor and abuts against the outer peripheral side of the positioning platform 812 to push the cover plate 500 for preliminary positioning.

[0046] The frame 9 is fixed with an adsorption assembly, which includes a transmission member 851 with three-axis transmission and a plurality of adsorption heads 852. The transmission member 851 is fixed on the frame 9, and the adsorption head 852 is fixed at the output end of the transmission member 851. The adsorption head 852 is driven by the transmission member 851 to descend and transfer the cover plate 500 located on the first positioning assembly 81 to the second positioning assembly 82. The second positioning component 82 includes a support frame 821 and a support platform 822, and the support platform 822 is rotatably connected to the support frame 821 through a gear rack. The rotation center axis of the support platform 822 is arranged in the vertical direction, and the top of the support platform 822 is constructed as a horizontal plane for carrying the cover plate 500. The adsorption head 852 transfers the cover plate 500 located on the positioning platform 812 to the support platform 822. The frame 9 is provided with a visual inspection module 84, and the visual inspection module 84 is located on the top of the support platform 822. The visual inspection module 84 faces the support platform 822 to detect the position deviation and angle deviation of the cover plate 500 on the support platform 822. The correction component 83 includes a transmission frame 831 and a positioning clamp 832. The transmission frame 831 is slidably connected to the frame 9 along the first direction, the second direction and the vertical direction. The positioning clamp 832 is rotatably connected to the transmission frame 831. The rotation center axis of the positioning clamp 832 is set along the first direction. The positioning clamp 832 clamps the cover plate 500 located on the supporting platform 822 to adjust the position. The supporting platform 822 rotates to adjust the angular position of the cover plate 500.

[0047] The rack 9 is provided with a feeder 86 near the second positioning assembly 82, and the feeder 86 includes a mechanical arm (not shown) for transferring the cover plate 500, and a tray for carrying the cover plate 500 is placed on the feeder 86. The steps of the automatic lowering process before the transfer mechanism 5 are opposite to the automatic upper hanging process, and the process after the transfer mechanism 5 is as described in Example 2.

[0048] The above embodiments are only for illustrating the technical concept and features of the present invention, and their purpose is to enable people familiar with this technology to understand the content of the present invention and implement it accordingly, and they cannot be used to limit the scope of protection of the present invention. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is limited by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the present invention.

Claims

1. A battery component automatic hanging device, characterized in that: include: A first conveying mechanism (1) carrying the mother hanger (100) for transport along a first direction; A second conveying mechanism (2) carries the sub-hanging (200) and transports it in a direction orthogonal to the mother hanging (100) so as to convey the sub-hanging (200) into the mother hanging (100) or to convey the sub-hanging (200) out of the mother hanging (100); A feeding mechanism (3) comprising a material string rod (32) arranged in a vertical direction and a fork plate (34) sliding in the vertical direction, wherein the material string rod (32) is used to stack the cover plates (500), and / or the fork plate (34) lifts the cover plates (500) stacked on the material string rod (32); The top area of ​​the feeding mechanism (3) is provided with a feeding mechanism (4), a transfer mechanism (5) and an operating mechanism (6) which are all movable at least in a first direction and a vertical direction. The feeding mechanism (4) is provided with a suction end (41) for sucking the cover plate (500) downwardly so as to transfer the cover plate (500) between the feeding mechanism (3) and the transfer mechanism (5). The transfer mechanism (5) comprises a clamping end (51) for clamping the cover plate (500). The clamping end (51) is biaxially rotatable along a first direction and a second direction. The feeding mechanism (4) adjusts the posture of the cover plate (500) and matches the posture of the spring sheet (300) on the sub-hanging (200). The operating mechanism (6) is provided with an expansion end (61) which opens and closes along the first direction and is used to tension or expand the spring sheet (300) on the sub-hanging (200) so as to disassemble and assemble the cover plate (500) on the spring sheet (300).

2. The automatic hanging device for battery components according to claim 1, characterized in that: The loading mechanism (3), the taking mechanism (4), the transfer mechanism (5) and the operating mechanism (6) are distributed along a first direction.

3. The automatic hanging device for battery components according to claim 2, characterized in that: A plurality of the material string rods (32) are arranged in a single row array along the second direction; the fork plate (34) is arranged in a long strip shape along the second direction and is used to synchronously lift the cover plate (500) on the material string rod (32); a plurality of the adsorption ends (41), the clamping ends (51) and the expansion ends (61) are arranged in a single-piece array along the second direction; and the adsorption ends (41), the clamping ends (51) and the expansion ends (61) correspond to the material string rods (32) along the first direction.

4. The automatic hanging device for battery components according to claim 1, characterized in that: The second conveying mechanism (2) comprises a conveying rail (22) and a conveying platform (21); the conveying rail (22) is arranged along the second direction; the first conveying mechanism (1) is arranged at one end of the conveying rail (22); the conveying platform (21) is slidably connected to the conveying rail (22); and the conveying platform (21) is fixedly provided with a clamping component (23) which opens and closes along the first direction and is used for clamping the positioning sub-hanger (200).

5. The automatic hanging device for battery components according to claim 4, characterized in that: The first conveying mechanism (1) comprises a feed assembly (11), a lifting assembly (12) and a discharge assembly (13) which are arranged in sequence. The lifting assembly (12) is arranged at the end of the conveying guide rail (22). The lifting assembly (12) comprises a lifting guide rail (121) and a bearing platform (122). The bearing platform (122) is movably connected to the lifting guide rail (121) in a vertical direction. When the top of the feed assembly (11), the bearing platform (122) and the top of the discharge assembly (13) are coplanar, the feed assembly (11) carries the female hanger (100) towards the lifting assembly (12), and the discharge assembly (13) carries the female hanger (100) in a direction away from the lifting assembly (12), so as to push out the female hanger (100) that has been hung up and down in the lifting assembly (12). The three constitute a channel for conveying the female hanger (100).

6. The automatic hanging device for battery components according to claim 1, characterized in that: The adsorption end (41) is connected to a floating guide rail (43) and a spring (44); the floating guide rail (43) is slidably arranged in a vertical direction; the adsorption end (41) is slidably connected to the floating guide rail (43) in a vertical direction; one end of the spring (44) is fixedly connected to the floating guide rail (43), and the other end is fixedly connected to the adsorption end (41).

7. The automatic hanging device for battery components according to claim 3, characterized in that: One side of the second conveying mechanism (2) is rotatably connected to a turntable (31); a single row of material string rods (32) is fixedly arranged on the top of the turntable (31); two groups of the single row of material string rods (32) are symmetrically arranged with the rotation center of the turntable (31) as the center of the circle; the material string rods (32) are close to the edge of the turntable (31); and the edge of the cover plate (500) stacked on the material string rods (32) is located on the moving path of the fork plate (34).

8. The automatic hanging device for battery components according to claim 7, characterized in that: The turntable (31) between two adjacent material string rods (32) is recessed with a clearance groove (33), and the fork plate (34) protrudes toward the turntable (31) to have a plurality of supporting protrusions (35) matching the clearance grooves (33). The supporting protrusions (35) slide in a vertical direction and penetrate through the clearance grooves (33), and two adjacent supporting protrusions (35) jointly lift a string of cover plates (500).

9. The automatic hanging device for battery components according to claim 3, characterized in that: The operating mechanism (6) comprises a tensioning carrier (63) which moves in a first direction and a vertical direction. The tensioning carrier (63) is movably connected to a first driving rod (64) and a second driving rod (65). The first driving rod (64) and the second driving rod (65) move closer to or farther away from each other along the first direction. The expansion end (61) comprises a first clamp (611) fixedly mounted on the first driving rod (64) and a second clamp (612) fixedly mounted on the second driving rod (65). A plurality of expansion ends (61) are arranged along the length direction of the first driving rod (64). The first clamp (611) and the second clamp (612) clamp or expand a pair of spring sheets (300) in pairs.

10. The automatic hanging device for battery components according to claim 4, characterized in that: The side surfaces of the conveying guide rail (22) are provided with a first positioning component (81), a second positioning component (82), a correction component (83) and an adsorption component (85) for carrying the cover plate (500); the first positioning component (81) is located on the moving track of the clamping end (51); the adsorption component (85) transfers the cover plate (500) between the first positioning component (81) and the second positioning component (82); the top of the second positioning component (82) is provided with a visual detection module for detecting the posture of the cover plate (500); the correction component (83) is used to adjust the position of the cover plate (500) on the second positioning component (82); the second positioning component (82) rotates along its vertical axis to adjust the angle of the cover plate (500).

Citation Information

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