High-conductivity ferrite core stacking and dusting device
By designing a high-conducting ferrite core palletizing and spreading device, using automatic powder spreading and flipping technology, combined with airflow acceleration, the problem of magnetic core adhesion after high-temperature sintering is solved, and the efficiency and quality of core palletizing are improved.
Patent Information
- Application Number
- CN202510308524.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2025-05-02
AI Technical Summary
After the high-conducting ferrite core is sintered at high temperature, direct palletization will cause adhesion between the upper and lower layers of the core, affecting the quality of the core.
A high-conducting ferrite core palletizing powder is designed. By automatically spreading powder and flipping the magnetic core during the conveying of the magnetic core, the powder is ensured to be fully adhered, and the powder is accelerated by using airflow to avoid adhesion.
Automatic powdering and flipping during the magnetic core conveying process is realized to ensure that the powder is fully adhered to, avoid adhesion, and accelerate powdering through airflow, improving the efficiency and quality of the magnetic core palletization.
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Figure CN119911693A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of magnetic core stacking devices, in particular to a high-conductivity ferrite magnetic core stacking and powder spreading device. Background Art
[0002] High-conductivity ferrite cores are made of dense and homogeneous non-metallic magnetic materials with ceramic structures. Compared with other types of magnetic materials, high-conductivity ferrite cores have the advantages of high magnetic permeability, high resistance and low eddy current loss in a wide frequency range.
[0003] High-conductivity ferrite cores are composed of iron oxide and one or more other metal oxides or carbonate compounds; the raw materials need to be sintered at 1300°C after pressing, and finally machined into finished cores that meet application requirements. After high-temperature sintering, the cores need to be stacked and cooled, but direct stacking under high temperature conditions will cause adhesion between the upper and lower layers of the core.
[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a high-conductivity ferrite core stacking and powder sprinkling device is proposed. Summary of the invention
[0005] The object of the present invention is to provide a high-conductivity ferrite core stacking and powder spreading device to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a high-conductivity ferrite core stacking and powder sprinkling device, comprising a chassis and a powder sprinkling assembly, a powder sprinkling assembly is arranged above the middle part of the chassis, the powder sprinkling assembly comprises a flipping guide rail, a powder sprinkling guide rail, a flap, a powder box, a nozzle, a sealing groove, a slide groove, an opening and closing spring, a sealing plate, an opening and a top block, a flipping guide rail is arranged above the middle part of the chassis, and both ends of the flipping guide rail are connected to the powder sprinkling guide rail, the inner side of the powder sprinkling guide rail is rotatably connected with a flap, and one side of the powder sprinkling guide rail is connected to the powder box, a nozzle is provided on the bottom side of the powder box, and a sealing groove is provided in the middle of the nozzle, a slide groove is provided on one side of the sealing groove, and an opening and closing spring is symmetrically connected in the sealing groove, one end of the opening and closing spring is connected to a sealing plate, and an opening is provided on the surface of the sealing plate, and a top block is connected to the side of the sealing plate away from the closing spring.
[0007] Furthermore, the sealing plate is elastically connected to the sealing groove through an opening and closing spring, and the sealing plate is slidably connected to the powder box through the sealing groove, the top block is slidably connected to the powder box through a slide groove, and the powder box is connected to the outside through the nozzle and the opening.
[0008] Furthermore, an air inlet is provided on one side of the powder box, and a ventilation pipe is connected to one side of the air inlet. A through groove is provided on the side of the ventilation pipe close to the powder box, and a plug plate is slidably connected to the inner side of the through groove.
[0009] Furthermore, a vent is provided on the surface of the plug plate, and ventilation springs are symmetrically connected to both sides of the plug plate. The plug plate is elastically connected to the powder box through the ventilation spring, and the ventilation pipe is connected to the inside of the powder box through the vent and the air inlet.
[0010] Furthermore, one end of the ventilation pipe is connected to an air supply pipe, and a cold air outlet is opened on one side of the air supply pipe. One end of the air supply pipe is connected to a blower, and a slide rail is connected to one side of the blower. The slide rail is smoothly connected to a powder sprinkling guide rail close to the blower.
[0011] Furthermore, a bottom frame is connected to one side of the powder sprinkling guide rail away from the slide rail, and a temporary storage groove is provided on the surface of the bottom frame, a receiving spring is connected in the temporary storage groove, and a receiving plate is connected to one end of the receiving spring, the receiving plate is elastically connected to the temporary storage groove through the receiving spring, and the receiving plate is slidably connected to the bottom frame through the temporary storage groove.
[0012] Furthermore, a blocking groove is provided on one side of the temporary storage groove, and a blocking plate is connected in the blocking groove, blocking springs are symmetrically connected on both sides of the blocking plate, a clamping groove is provided on one side of the blocking groove away from the powder spreading guide rail, and a clamping block is slidably connected in the clamping groove, and the clamping block is fixed on the blocking plate.
[0013] Furthermore, a spring hose is provided in the temporary storage groove on the bottom frame away from one end of the powder sprinkling guide rail, and a connecting channel is provided on one side of the spring hose. Constant pressure ports are symmetrically provided on both sides of the temporary storage groove. The spring hose is connected to the blocking groove on the bottom frame close to one end of the powder sprinkling guide rail through the connecting channel.
[0014] Furthermore, the chassis is provided with a mechanical arm on one side of the bottom frame, and the end of the mechanical arm is connected to a material picking plate, an electromagnet is connected inside the material picking plate, and a spring switch is provided on one side of the material picking plate, and the spring switch controls the on and off of the electromagnet.
[0015] Furthermore, a pallet is placed on one side of the chassis, and a material storage groove is provided on the surface of the pallet, an airbag is provided in the material storage groove, a surrounding groove is provided on one side of the pallet, and a surrounding plate is provided on the other side of the pallet, and the pallets are connected by the surrounding plates and the surrounding grooves.
[0016] The present invention provides a high-conductivity ferrite core stacking and powdering device, which has the following beneficial effects: when in use, the magnetic cores can be automatically powdered and turned over during the process of conveying the magnetic cores to ensure that the powder can be fully adhered, and the heat can be dissipated before the powdering, and the powdering can be accelerated by airflow, and the powdered magnetic cores can be automatically arranged, and the whole row of magnetic cores can be sucked and stacked after the arrangement is completed.
[0017] 1. When the present invention is in use, when the magnetic core passes through the powder-sprinkling guide rail, the flap can be pushed to rotate in the powder-sprinkling guide rail, so that the flap can apply force to the top block, thereby making the top block slide in the slide groove through its own inclined surface, and then driving the sealing plate to move in the sealing groove and compress the opening and closing spring so that the opening coincides with the nozzle. At this time, the powder pre-loaded in the powder box can be sprayed out of the powder box through the nozzle and sprinkled on the magnetic core. When the magnetic core passes under the flap, the flap can rotate under the action of external force and gravity, and no longer applies force to the top block. The sealing plate can rebound under the action of the opening and closing spring, so that the opening is staggered with the nozzle, so that the sealing plate closes the nozzle to prevent powder leakage. When the magnetic core moves to another powder-sprinkling guide rail through the flipping guide rail, the magnetic core can flip in the flipping guide rail through the spiral structure of the flipping guide rail. The magnetic core is rotated 180° so that the other side of the magnetic core can be sprinkled with powder while it moves on another powder-sprinkling guide rail, ensuring that the powder can fully adhere to the magnetic core and avoiding insufficient powder adhering to the surface of the magnetic core causing the magnetic core to stick to the tray. When conveying magnetic cores of different specifications, the time and distance of the flip plate turning up can automatically change with the change of the magnetic core, thereby automatically controlling the opening and closing time and size of the nozzle without manual adjustment, thereby improving the applicability and convenience of the device. When the magnetic core moves in the powder-sprinkling guide rail, it will be decelerated in the powder-sprinkling guide rail due to the pressure and friction of the flip plate, avoiding damage between the magnetic core and the device due to high-speed impact. In summary, the magnetic core can be automatically sprinkled with powder and flipped during the process of conveying the magnetic core to ensure that the powder can fully adhere.
[0018] 2. When the magnetic core is transported by the present invention, when the magnetic core moves on the slide rail, the blower can transport cold air into the air supply pipe and spray the cold air onto the magnetic core from the cold air outlet to cool the magnetic core, so as to prevent the magnetic core temperature from being too high and affecting the powder sprinkling and stacking. When the magnetic core lifts the flap, the flap can synchronously push the plug plate to slide in the through groove and stretch the ventilation spring so that the vent and the air inlet coincide with each other. At this time, the airflow in the air supply pipe can enter the powder box from the ventilation pipe through the air inlet, increase the air pressure in the powder box, and then accelerate the speed at which the powder in the powder box is sprayed out from the nozzle, thereby improving the powder sprinkling efficiency. After the magnetic core leaves from under the flap, the plug plate can rebound under the action of the ventilation spring, pressurize the flap to make it rotate, and at the same time stagger the vent and the air inlet to prevent the airflow from continuing to enter the powder box. In summary, the magnetic core can be cooled before being sprinkled with powder, so as to ensure the normal progress of the powder sprinkling and stacking processes, and accelerate the powder sprinkling with the help of airflow.
[0019] 3. After the powdering of the magnetic core is completed, the magnetic core of the present invention leaves the powdering guide rail and slides into the bottom frame. After the magnetic core contacts the blocking plate, it will be intercepted by it and stay on the receiving plate. Under the action of the gravity of the magnetic core, the receiving plate is pressed down in the temporary storage groove and compresses the receiving spring, so that the upper surface of the magnetic core is flush with the inner wall of the bottom frame to avoid affecting the sliding of the subsequent magnetic core. When the receiving plate moves down, the card block can be pressed to move down synchronously in the card slot, so that the blocking plate is pressed into the blocking groove and the blocking spring is compressed, and the blocking plate is released to block the next magnetic core, so that the magnetic core is arranged in order in the bottom frame. When the magnetic core reaches the bottom frame away from the powdering guide rail, the magnetic core is arranged in an orderly manner. After reaching one end of the rail, when pressing the receiving plate below, the spring hose can be squeezed synchronously, and the air inside it can be squeezed into the blocking groove of the bottom frame near one end of the powder spreading guide rail through the connecting channel, so that the air pressure lifts the blocking plate in the blocking groove and stretches the blocking spring, so that the blocking plate blocks the subsequent magnetic cores to avoid excess magnetic cores in the bottom frame when the magnetic cores are transported. When conveying different magnetic cores, it is only necessary to place the receiving plate and the receiving spring of the corresponding specifications in the temporary storage groove to adapt to the arrangement of different magnetic cores. When the temporary storage grooves in the bottom frame are all equipped with magnetic cores, the robot arm can move the picking plate into the bottom frame. After the spring switch is pressed onto the blocking plate, the spring switch can energize the electromagnet, so that the electromagnet can adsorb and remove the magnetic core. The receiving plate and the blocking plate in the bottom frame can rebound and reset under the action of the receiving spring and the blocking spring. At the same time, the spring hose can also reset together with the receiving plate. In the process of the receiving plate moving down and rebounding, the air in the temporary storage tank can interact with the outside world through the constant pressure port to ensure that the receiving plate can move normally in the temporary storage tank. Then the robotic arm moves the material taking plate to the tray and puts the adsorbed magnetic core into the material placing tank. The magnetic core can squeeze the airbag, so that the airbag covers and fixes the magnetic core. It can prevent the magnetic core from falling out of the material trough and protect it at the same time. When the spring switch contacts the enclosure, the spring switch can cut off the power to the electromagnet, release the adsorption of the electromagnet to the magnetic core, and leave the magnetic core in the material trough. When the pallet is full of magnetic cores, the empty pallet can be placed on the full pallet. The pallets can be engaged with each other through the enclosure and the enclosure to prevent the pallet from tipping over due to tilted placement. After a certain number of pallets are filled, they can be transported as a whole. In summary, when in use, the magnetic cores that have been powdered can be automatically arranged, and the entire row of magnetic cores can be sucked and stacked after the arrangement is completed. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of a three-dimensional sectional exploded structure of a powder spreading component of a high-conductivity ferrite core stacking and powder spreading device of the present invention; Figure 2 It is a three-dimensional cross-sectional structural schematic diagram of a high-conductivity ferrite core stacking and powder spreading device of the present invention; Figure 3 It is a schematic diagram of the cross-sectional front view of the structure of a high-conductivity ferrite core stacking and powder spreading device of the present invention; Figure 4 It is a schematic diagram of the overall three-dimensional structure of a high-conductivity ferrite core stacking and powder spreading device of the present invention; Figure 5 It is a schematic diagram of the three-dimensional exploded structure of a tray of a high-conductivity ferrite core stacking and powder spreading device of the present invention; Figure 6 The present invention is a schematic diagram of a three-dimensional exploded structure of a bottom frame of a high-conductivity ferrite core stacking and powder spreading device.
[0021] In the figure: 1, chassis; 2, powder spreading assembly; 201, turning guide rail; 202, powder spreading guide rail; 203, flap; 204, powder box; 205, nozzle; 206, sealing groove; 207, slide groove; 208, opening and closing spring; 209, sealing plate; 210, opening; 211, top block; 3, air inlet; 4, vent pipe; 5, through groove; 6, plug plate; 7, vent; 8, vent spring; 9, air supply pipe; 10, cold air outlet; 11, air supply machine; 12, slide rail; 13, bottom frame; 14, temporary storage slot; 15, receiving spring; 16, receiving plate; 17, blocking slot; 18, blocking plate; 19, blocking spring; 20, card slot; 21, card block; 22, spring hose; 23, connecting channel; 24, constant pressure port; 25, mechanical arm; 26, material picking plate; 27, electromagnet; 28, spring switch; 29, tray; 30, material trough; 31, airbag; 32, surrounding slot; 33, surrounding plate. DETAILED DESCRIPTION
[0022] See also Figures 1 to 6 The present invention provides a technical solution: a high-conductivity ferrite core stacking powder sprinkling device, comprising a chassis 1 and a powder sprinkling assembly 2, wherein the powder sprinkling assembly 2 is arranged above the middle of the chassis 1, and the powder sprinkling assembly 2 comprises a flip guide rail 201, a powder sprinkling guide rail 202, a flap 203, a powder box 204, a nozzle 205, a sealing groove 206, a slide groove 207, an opening and closing spring 208, a sealing plate 209, an opening 210 and a top block 211, wherein the flip guide rail 201 is arranged above the middle of the chassis 1, and both ends of the flip guide rail 201 are connected to the powder sprinkling guide rail 2 02, a flap 203 is rotatably connected to the inner side of the powder sprinkling guide rail 202, and a powder box 204 is connected to one side of the powder sprinkling guide rail 202, a nozzle 205 is provided on the bottom side of the powder box 204, and a sealing groove 206 is provided in the middle of the nozzle 205, a sliding groove 207 is provided on one side of the sealing groove 206, and an opening and closing spring 208 is symmetrically connected in the sealing groove 206, one end of the opening and closing spring 208 is connected to a sealing plate 209, and an opening 210 is provided on the surface of the sealing plate 209, and a top block 211 is connected to the side of the sealing plate 209 away from the closing spring 208.
[0023] See also Figures 1 to 5The sealing plate 209 is elastically connected to the sealing groove 206 through the opening and closing spring 208, and the sealing plate 209 is slidably connected to the powder box 204 through the sealing groove 206. The top block 211 is slidably connected to the powder box 204 through the slide groove 207, and the powder box 204 is connected to the outside through the nozzle 205 and the opening 210. An air inlet 3 is provided on one side of the powder box 204, and a vent pipe 4 is connected to one side of the air inlet 3. A through groove 5 is provided on the side of the vent pipe 4 close to the powder box 204, and a plug plate is slidably connected to the inner side of the through groove 5. 6, a vent 7 is provided on the surface of the plug plate 6, and ventilation springs 8 are symmetrically connected to both sides of the plug plate 6, the plug plate 6 is elastically connected to the powder box 204 through the ventilation springs 8, and the ventilation pipe 4 is connected to the inside of the powder box 204 through the vent 7 and the air inlet 3, one end of the ventilation pipe 4 is connected to an air supply pipe 9, and a cold air outlet 10 is provided on one side of the air supply pipe 9, one end of the air supply pipe 9 is connected to a blower 11, and a slide rail 12 is connected to one side of the blower 11, and the slide rail 12 is smoothly connected to the powder sprinkling guide rail 202 close to the blower 11; The specific operation is as follows. During use, when the magnetic core passes through the powder-spreading guide rail 202, the flap 203 can be pushed to rotate in the powder-spreading guide rail 202, so that the flap 203 applies force to the top block 211, thereby causing the top block 211 to slide in the slide groove 207 through its own inclined surface, thereby driving the sealing plate 209 to move in the sealing groove 206 and compress the opening and closing spring 208, so that the opening 210 coincides with the nozzle 205. At this time, the powder pre-loaded in the powder box 204 can be sprayed out of the powder box 204 through the nozzle 205 and sprinkled on the magnetic core. When the magnetic core passes under the flap 203, the flap 203 can rotate under the action of external force and gravity, and no longer applies force to the top block 211. The sealing plate 209 can be opened and closed by the action of the opening and closing spring 208. The opening 210 and the nozzle 205 are offset by the bottom rebound, so that the sealing plate 209 seals the nozzle 205 to prevent powder leakage. When the magnetic core moves to another powder-sprinkling guide rail 202 through the flipping guide rail 201, the spiral structure of the flipping guide rail 201 allows the magnetic core to flip 180° in the flipping guide rail 201, so that the other side of the magnetic core can be sprinkled with powder when it moves on the other powder-sprinkling guide rail 202, ensuring that the powder can be fully adhered to the magnetic core, avoiding insufficient powder adhered to the surface of the magnetic core causing the magnetic core to stick to the tray 29. When conveying magnetic cores of different specifications, the time and distance of the flip plate 203 turning up can automatically change with the change of the magnetic core, thereby adjusting the opening and closing time of the nozzle 205. The size of the magnetic core can be automatically controlled without manual adjustment, thereby improving the applicability and convenience of the device. When the magnetic core moves in the powder sprinkling guide rail 202, it will be decelerated in the powder sprinkling guide rail 202 due to the pressure and friction of the flap 203, thereby avoiding damage between the magnetic core and the device due to high-speed impact. In summary, the magnetic core can be automatically powdered and flipped during the transportation of the magnetic core to ensure that the powder can be fully adhered. When the magnetic core is transported, when the magnetic core moves on the slide rail 12, the blower 11 can deliver cold air into the air supply pipe 9, and spray the cold air onto the magnetic core from the cold air outlet 10 to cool the magnetic core, thereby avoiding excessive temperature of the magnetic core affecting powder sprinkling and stacking. When the magnetic core lifts the flap 203, The flap 203 can synchronously push the plug plate 6 to slide in the through groove 5 and stretch the ventilation spring 8, so that the vent 7 coincides with the air inlet 3. At this time, the air flow in the air supply pipe 9 can enter the powder box 204 from the ventilation pipe 4 through the air inlet 3, increasing the air pressure in the powder box 204, thereby accelerating the speed at which the powder in the powder box 204 is sprayed out from the nozzle 205, thereby improving the powder sprinkling efficiency. After the magnetic core leaves from under the flap 203, the plug plate 6 can rebound under the action of the ventilation spring 8, pressurizing the flap 203 to make it rotate, and at the same time staggering the vent 7 and the air inlet 3 to prevent the air flow from continuing to enter the powder box 204. In summary, the magnetic core can be cooled before being sprinkled with powder to ensure the normal progress of the powder sprinkling and stacking processes, and the powder sprinkling is accelerated with the help of airflow.
[0024] See also Figures 2 to 6A bottom frame 13 is connected to one side of the powder-spreading guide rail 202 away from the slide rail 12, and a temporary storage groove 14 is provided on the surface of the bottom frame 13, a receiving spring 15 is connected in the temporary storage groove 14, and a receiving plate 16 is connected at one end of the receiving spring 15, the receiving plate 16 is elastically connected to the temporary storage groove 14 through the receiving spring 15, and the receiving plate 16 is slidably connected to the bottom frame 13 through the temporary storage groove 14, a blocking groove 17 is provided on one side of the temporary storage groove 14, and a blocking plate 18 is connected in the blocking groove 17, and blocking springs 19 are symmetrically connected on both sides of the blocking plate 18, a card slot 20 is provided on one side of the blocking groove 17 away from the powder-spreading guide rail 202, and a card block 21 is slidably connected in the card slot 20, and the card block 21 is fixed on the blocking plate 18, and a spring soft spring is provided in the temporary storage groove 14 away from one end of the powder-spreading guide rail 202 on the bottom frame 13 Tube 22, and a connecting channel 23 is provided on one side of the spring hose 22, constant pressure ports 24 are symmetrically provided on both sides of the temporary storage tank 14, the spring hose 22 is connected to the blocking groove 17 on one end of the bottom frame 13 near the powder spreading guide rail 202 through the connecting channel 23, the chassis 1 is provided with a mechanical arm 25 on one side of the bottom frame 13, and the end of the mechanical arm 25 is connected to a material picking plate 26, an electromagnet 27 is connected in the material picking plate 26, and a spring switch 28 is provided on one side of the material picking plate 26, the spring switch 28 controls the on and off of the electromagnet 27, a tray 29 is placed on one side of the chassis 1, and a material placement groove 30 is provided on the surface of the tray 29, an air bag 31 is provided in the material placement groove 30, a surrounding groove 32 is provided on one side of the tray 29, and a surrounding plate 33 is provided on the other side of the tray 29, and the trays 29 are connected by the surrounding plate 33 and the surrounding groove 32. The specific operation is as follows. After the powdering of the magnetic core is completed, the magnetic core leaves the powdering guide rail 202 and slides into the bottom frame 13. After the magnetic core contacts the blocking plate 18, it will be intercepted by it and stay on the receiving plate 16. Under the action of the gravity of the magnetic core, the receiving plate 16 is pressed down in the temporary storage groove 14 and compresses the receiving spring 15, so that the upper surface of the magnetic core is flush with the inner wall of the bottom frame 13 to avoid affecting the sliding of the subsequent magnetic core. When the receiving plate 16 moves down, the card block 21 can be pressed to move down synchronously in the card slot 20, so that the blocking plate 18 is pressed into the blocking groove 17 and the blocking spring 19 is compressed, and the blocking plate 18 is released to block the next magnetic core, so that the magnetic cores are arranged in order in the bottom frame 13. When the magnetic core reaches the bottom frame 13 away from the powdering guide rail 2 02, when pressing the receiving plate 16 below, the spring hose 22 can be squeezed synchronously, and the air inside it can be squeezed into the blocking groove 17 of the bottom frame 13 near one end of the powder spreading guide rail 202 through the connecting channel 23, so that the air pressure lifts the blocking plate 18 in the blocking groove 17 and stretches the blocking spring 19, so that the blocking plate 18 blocks the subsequent magnetic cores to avoid the existence of excess magnetic cores in the bottom frame 13 when the magnetic cores are transported, and when conveying different magnetic cores, it is only necessary to place the receiving plate 16 and the receiving spring 15 of the corresponding specifications in the temporary storage groove 14 to adapt to the arrangement of different magnetic cores. When the temporary storage grooves 14 in the bottom frame 13 are all equipped with magnetic cores, the robot arm 25 can move the material taking plate 26 into the bottom frame 13, When the spring switch 28 is pressed onto the blocking plate 18, the spring switch 28 can energize the electromagnet 27, so that the electromagnet 27 can adsorb and take out the magnetic core, and the receiving plate 16 and the blocking plate 18 in the bottom frame 13 can rebound and reset under the action of the receiving spring 15 and the blocking spring 19, and the spring hose 22 can also be reset together with the receiving plate 16, and in the process of the receiving plate 16 moving down and rebounding, the air in the temporary storage tank 14 can interact with the outside world through the constant pressure port 24, so as to ensure that the receiving plate 16 can move normally in the temporary storage tank 14, and then the robot 25 moves the material taking plate 26 to the tray 29, and puts the adsorbed magnetic core into the material placing tank 30, and the magnetic core can squeeze the airbag 31, so that the airbag 31 can press the magnetic core. The magnetic cores are wrapped and fixed to prevent them from escaping from the material trough 30 and to protect them at the same time. When the spring switch 28 contacts the enclosure 33, the spring switch 28 can cut off the power to the electromagnet 27, release the adsorption of the magnetic core by the electromagnet 27, and leave the magnetic core in the material trough 30. When the tray 29 is full of magnetic cores, the empty tray 29 can be placed on the full tray 29. The trays 29 can be engaged with each other through the enclosure 33 and the enclosure trough 32 to prevent the tray 29 from being tilted and causing the tray 29 to tip over. After a certain number of trays 29 are filled, they can be transported as a whole. In summary, when in use, the magnetic cores that have been powdered can be automatically arranged, and the entire row of magnetic cores can be sucked and stacked after the arrangement is completed.
[0025] In summary, when using the high-conductivity ferrite core stacking and powdering device, first, according to the model of the magnetic core, the receiving plate 16 and the receiving spring 15 of the corresponding specifications are placed in the temporary storage groove 14 to adapt to the arrangement of different magnetic cores. When the magnetic core moves on the slide rail 12, the blower 11 can transport cold air into the air supply pipe 9, and spray the cold air from the cold air outlet 10 to the magnetic core to cool the magnetic core to avoid the core temperature being too high and affecting the powdering and stacking. When the magnetic core passes through the powdering guide rail 202, the flap 203 can be pushed to rotate in the powdering guide rail 202, so that the flap 203 applies force to the top block 211, so that the top block 211 slides in the slide groove 207 through its own inclined surface, thereby driving the sealing plate 209 to move in the sealing groove 206 and open the The closing spring 208 is compressed to make the opening 210 coincide with the nozzle 205. At this time, the powder pre-loaded in the powder box 204 can be sprayed out of the powder box 204 through the nozzle 205 and sprinkled on the magnetic core. When the magnetic core lifts the flap 203, the flap 203 can synchronously push the plug plate 6 to slide in the through groove 5 and stretch the ventilation spring 8 to make the vent 7 coincide with the air inlet 3. At this time, the air flow in the air supply pipe 9 can enter the powder box 204 from the ventilation pipe 4 through the air inlet 3, increasing the air pressure in the powder box 204, thereby accelerating the speed at which the powder in the powder box 204 is sprayed out from the nozzle 205, thereby improving the powder spreading efficiency. After the magnetic core leaves from under the flap 203, the plug plate 6 can rebound under the action of the ventilation spring 8, pressurizing the flap 203 to make it rotate, and at the same time making the vent 7 coincide with the air inlet 3. The air inlet 3 is staggered to prevent the air flow from continuing to enter the powder box 204. After the flap 203 rotates under the action of external force and gravity, it no longer applies force to the top block 211, and the sealing plate 209 can rebound under the action of the opening and closing spring 208, so that the opening 210 and the nozzle 205 are staggered, so that the sealing plate 209 closes the nozzle 205 to prevent powder leakage. When the magnetic core moves to another powder-sprinkling guide rail 202 through the flipping guide rail 201, the spiral structure of the flipping guide rail 201 allows the magnetic core to flip 180° in the flipping guide rail 201, so that the other side of the magnetic core can be powdered when it moves on the other powder-sprinkling guide rail 202, ensuring that the powder can be fully adhered to the magnetic core, avoiding insufficient powder adhered to the surface of the magnetic core causing the magnetic core to stick to the tray 2 9, and when conveying magnetic cores of different specifications, the time and distance of the flap 203 turning upward can be automatically changed with the change of the magnetic core, thereby automatically controlling the opening and closing time and size of the nozzle 205, without manual adjustment, thereby improving the applicability and convenience of the device, and when the magnetic core moves in the powder-spreading guide rail 202, it will be decelerated in the powder-spreading guide rail 202 due to the pressure and friction of the flap 203, so as to avoid damage between the magnetic core and the device due to high-speed impact. After the powdering of the magnetic core is completed, the magnetic core leaves the powder-spreading guide rail 202 and slides into the bottom frame 13. After the magnetic core contacts the blocking plate 18, it will be intercepted by it and stay on the receiving plate 16. Under the gravity of the magnetic core, the receiving plate 16 is pressed down in the temporary storage groove 14 and compresses the receiving spring 15.The upper surface of the magnetic core is flush with the inner wall of the bottom frame 13 to avoid affecting the sliding of the subsequent magnetic core. When the receiving plate 16 moves downward, the card block 21 can be pressed to move downward synchronously in the card slot 20, so that the blocking plate 18 is pressed into the blocking slot 17 and the blocking spring 19 is compressed, and the blocking plate 18 is released from blocking the next magnetic core, so that the magnetic cores are arranged in order in the bottom frame 13. When the magnetic core reaches the end of the bottom frame 13 away from the powder sprinkling guide rail 202, it can simultaneously squeeze the spring hose 22 when pressing the receiving plate 16 below, and squeeze the air inside it through the connecting channel 23. The bottom frame 13 is inserted into the blocking groove 17 near one end of the powder-sprinkling guide rail 202, so that the air pressure raises the blocking plate 18 in the blocking groove 17 and stretches the blocking spring 19, so that the blocking plate 18 blocks the subsequent magnetic cores to avoid the existence of excess magnetic cores in the bottom frame 13 when the magnetic cores are transported. When the temporary storage grooves 14 in the bottom frame 13 are all filled with magnetic cores, the robot arm 25 can move the material-retrieving plate 26 into the bottom frame 13. When the spring switch 28 presses the blocking plate 18, the spring switch 28 can energize the electromagnet 27, so that the electromagnet 27 absorbs and removes the magnetic cores, and the bottom frame 13 The receiving plate 16 and the blocking plate 18 in the temporary storage tank 14 can rebound and reset under the action of the receiving spring 15 and the blocking spring 19, and the spring hose 22 can also be reset together with the receiving plate 16. In the process of the receiving plate 16 moving down and rebounding, the air in the temporary storage tank 14 can interact with the outside world through the constant pressure port 24 to ensure that the receiving plate 16 can move normally in the temporary storage tank 14. Then the robot arm 25 moves the material picking plate 26 to the tray 29, and puts the adsorbed magnetic core into the material placing tank 30. The magnetic core can squeeze the airbag 31, so that the airbag 31 covers and fixes the magnetic core. The spring switch 28 can prevent the magnetic core from escaping from the material trough 30 and protect it at the same time. When the spring switch 28 contacts the enclosure 33, the spring switch 28 can cut off the power of the electromagnet 27, release the adsorption of the magnetic core by the electromagnet 27, and leave the magnetic core in the material trough 30. When the tray 29 is full of magnetic cores, the empty tray 29 can be placed on the full tray 29. The trays 29 can be engaged with each other through the enclosure 33 and the enclosure trough 32 to prevent the tray 29 from being tilted and causing the tray 29 to tip over. After a certain number of trays 29 are filled, they can be transported as a whole.
[0026] The embodiments of the present invention are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
Claims
1. A high-conductivity ferrite core stacking and powder spreading device, characterized in that: The invention comprises a chassis (1) and a powder sprinkling assembly (2), wherein the powder sprinkling assembly (2) is arranged above the middle of the chassis (1), and the powder sprinkling assembly (2) comprises a turning guide rail (201), a powder sprinkling guide rail (202), a turning plate (203), a powder box (204), a nozzle (205), a sealing groove (206), a slide groove (207), an opening and closing spring (208), a sealing plate (209), an opening (210) and a top block (211), wherein the turning guide rail (201) is arranged above the middle of the chassis (1), and both ends of the turning guide rail (201) are connected to the powder sprinkling guide rail (202), and the powder sprinkling guide rail (202) is provided inside the powder sprinkling guide rail (202). A flap (203) is rotatably connected to the side, and a powder box (204) is connected to one side of the powder sprinkling guide rail (202), a nozzle (205) is provided on the bottom side of the powder box (204), and a sealing groove (206) is provided in the middle of the nozzle (205), a sliding groove (207) is provided on one side of the sealing groove (206), and an opening and closing spring (208) is symmetrically connected in the sealing groove (206), one end of the opening and closing spring (208) is connected to a sealing plate (209), and an opening (210) is provided on the surface of the sealing plate (209), and a top block (211) is connected to the side of the sealing plate (209) away from the closing spring (208).
2. A high-conductivity ferrite core stacking and powder spreading device according to claim 1, characterized in that: The sealing plate (209) is elastically connected to the sealing groove (206) via an opening and closing spring (208), and the sealing plate (209) is slidably connected to the powder box (204) via the sealing groove (206), the top block (211) is slidably connected to the powder box (204) via a sliding groove (207), and the powder box (204) is connected to the outside world via the nozzle (205) and the opening (210).
3. The high-conductivity ferrite core stacking and powder spreading device according to claim 1, characterized in that: An air inlet (3) is provided on one side of the powder box (204), and a vent pipe (4) is connected to one side of the air inlet (3); a through groove (5) is provided on a side of the vent pipe (4) close to the powder box (204), and a plug plate (6) is slidably engaged with the inner side of the through groove (5).
4. A high-conductivity ferrite core stacking and powder spreading device according to claim 3, characterized in that: A vent (7) is provided on the surface of the plug plate (6), and ventilation springs (8) are symmetrically connected to both sides of the plug plate (6); the plug plate (6) is elastically connected to the powder box (204) via the ventilation springs (8), and the ventilation pipe (4) is connected to the inside of the powder box (204) via the vent (7) and the air inlet (3).
5. The high-conductivity ferrite core stacking and powder spreading device according to claim 3, characterized in that: One end of the ventilation pipe (4) is connected to an air supply pipe (9), and a cold air outlet (10) is provided on one side of the air supply pipe (9); one end of the air supply pipe (9) is connected to a blower (11), and a slide rail (12) is connected to one side of the blower (11); the slide rail (12) is smoothly connected to a powder sprinkling guide rail (202) close to the blower (11).
6. The high-conductivity ferrite core stacking and powder spreading device according to claim 5, characterized in that: A bottom frame (13) is connected to one side of the powder-sprinkling guide rail (202) away from the slide rail (12), and a temporary storage groove (14) is provided on the surface of the bottom frame (13). A receiving spring (15) is connected inside the temporary storage groove (14), and a receiving plate (16) is connected to one end of the receiving spring (15). The receiving plate (16) is elastically connected to the temporary storage groove (14) via the receiving spring (15), and the receiving plate (16) is slidably connected to the bottom frame (13) via the temporary storage groove (14).
7. The high-conductivity ferrite core stacking and powder spreading device according to claim 6, characterized in that: A blocking groove (17) is provided on one side of the temporary storage groove (14), and a blocking plate (18) is connected inside the blocking groove (17), blocking springs (19) are symmetrically connected to both sides of the blocking plate (18), and a clamping groove (20) is provided on the side of the blocking groove (17) away from the powder sprinkling guide rail (202), and a clamping block (21) is slidably connected inside the clamping groove (20), and the clamping block (21) is fixed on the blocking plate (18).
8. The high-conductivity ferrite core stacking and powder spreading device according to claim 7, characterized in that: A spring hose (22) is arranged in the temporary storage groove (14) on the bottom frame (13) at one end away from the powder sprinkling guide rail (202), and a connecting channel (23) is arranged on one side of the spring hose (22). Constant pressure ports (24) are symmetrically arranged on both sides of the temporary storage groove (14). The spring hose (22) is connected to the blocking groove (17) on the bottom frame (13) at one end close to the powder sprinkling guide rail (202) through the connecting channel (23).
9. The high-conductivity ferrite core stacking and powder spreading device according to claim 6, characterized in that: The chassis (1) is provided with a mechanical arm (25) on one side of the bottom frame (13), and the end of the mechanical arm (25) is connected to a material picking plate (26), an electromagnet (27) is connected inside the material picking plate (26), and a spring switch (28) is provided on one side of the material picking plate (26), and the spring switch (28) controls the on and off of power to the electromagnet (27).
10. The high-conductivity ferrite core stacking and powder spreading device according to claim 1, characterized in that: A tray (29) is placed on one side of the chassis (1), and a material placement groove (30) is provided on the surface of the tray (29), an air bag (31) is provided in the material placement groove (30), a surrounding groove (32) is provided on one side of the tray (29), and a surrounding plate (33) is provided on the other side of the tray (29), and the trays (29) are connected to each other by means of the surrounding plate (33) and the surrounding groove (32).