Cloth dyeing machine capable of circularly filtering and utilizing wastewater
By introducing a high-speed rotation system driven by stepper motor and a fast replacement system driven by servo motor into the dyeing machine, the problems of low filtration efficiency of dyeing wastewater and inconvenient replacement of filter devices are solved, and efficient wastewater filtration and equipment performance improvement are achieved.
Patent Information
- Application Number
- CN202510044955.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2025-05-02
AI Technical Summary
The existing dyeing machine equipment is insufficient in filtration of dyeing wastewater in all directions, and the filtering device is inconvenient to replace, which affects the subsequent processing speed and cleanliness.
A dyeing machine including a support cab, a servo motor, a guide screw, a threaded slide and a processing device is designed. The stepper motor drives the transmission tube and the transmission gear to rotate at high speed, and simultaneously drives multiple sets of filter guide plates to rotate at high speed to achieve all-round adsorption and filtration. At the same time, the servo motor drives the threaded slide to drive the filter device outward, making it easier to quickly replace the filter guide.
It improves the cleanliness of dyed wastewater filtration and the volume of single filtration, and simplifies the replacement process of filter guide plates, improving the practical performance of the equipment and the efficiency of continuous circulation filtration.
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Figure CN119913693A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of dyeing machine equipment, in particular to a dyeing machine capable of circulating, filtering and utilizing waste water. Background Art
[0002] The working principle of a dyeing machine usually involves immersing the fabric in a dye solution containing the dye and making the dye evenly penetrate into the fabric fibers through specific mechanical movements. Different types of dyeing machines may have different working principles, which can be roughly divided into intermittent and continuous types. Intermittent dyeing machines, such as roller dyeing machines, achieve uniform dyeing by repeatedly dipping and winding the fabric; while continuous dyeing machines complete the dyeing process by continuously conveying the fabric through the dye solution tank. After long-term use, the above-mentioned dyeing machines are prone to produce various wastewaters. The wastewater treatment mechanism of the dyeing machine can quickly treat the dyeing wastewater, thereby improving the environmental performance of the equipment.
[0003] As disclosed in the publication number: CN106381623B, a dyeing machine with recyclable wastewater is disclosed, comprising a frame, a high-temperature water tank, a first cloth roller, a second cloth roller and a clean water tank, wherein the clean water tank is located on the surface of a crossbar at the bottom of the frame, the first cloth roller and the second cloth roller are connected by dyeing cloth, and the rotating shaft of the second cloth roller is connected to a motor by a belt, a feeding port is provided on the top of the high-temperature water tank, a heating wire is provided inside the high-temperature water tank, and the bottom of the high-temperature water tank is connected to the dyeing box through a discharge port. The dyeing machine with recyclable wastewater is provided with a temperature detector and a solenoid valve. If the wastewater does not meet the discharge standard, the wastewater will be introduced into the clean water tank again through a circulation pump for reuse. If the wastewater meets the discharge standard, it will be discharged through a wastewater main pipe, which is energy-saving and environmentally friendly. This dyeing machine can not only improve the dyeing efficiency, but also save energy and protect the environment, thereby reducing the operating cost of the dyeing machine.
[0004] Although the above equipment can treat the dyeing machine wastewater, the above equipment has insufficient efficiency in filtering the dyeing wastewater in an all-round way. At the same time, after the harmful substances in the wastewater are adsorbed and removed, the above equipment is not convenient for quick and convenient replacement of various filter plates, thereby reducing the speed and cleanliness of subsequent equipment for treating the dyeing wastewater. Therefore, a dyeing machine with recyclable filtering and utilization of wastewater is needed to solve the above problems. Summary of the invention
[0005] The object of the present invention is to provide a dyeing machine in which waste water can be recycled and filtered for utilization, so as to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a dyeing machine with wastewater that can be recycled and filtered, comprising a support base for support, a servo motor is fixedly arranged at the center of the rear end surface of the support base, and a guide screw is fixedly arranged at the output end of the servo motor,
[0007] A threaded slide, the threaded slide is threadedly connected to the inner end surface of the support base through the guide screw, and five groups of limit slots are equidistantly provided on the inner end surface of the threaded slide;
[0008] A processing device, wherein the processing device is arranged on the upper part of the supporting base through the threaded slide, a liquid guiding device is arranged at the front part of the processing device, and a dyeing machine is arranged at the front end surface of the liquid guiding device, and a feed conduit for connection is arranged at the front and rear of the dyeing machine.
[0009] Preferably, the liquid guiding device includes a water outlet box body, a liquid pump is fixedly provided on the side end face of the water outlet box body, and a fixed conduit is fixedly provided at the center of the side end face of the liquid pump, five groups of supporting conduits are equidistantly provided on the side end face of the water outlet box body away from the liquid pump, and a sealing clamp is provided at the end of the outer end face of the supporting conduit.
[0010] Preferably, the processing device includes a fixed guide seat, the inner end surface of the fixed guide seat is equidistantly provided with five groups of supporting devices, and the inner end surface of the supporting device is sealed and slidably clamped with a filtering device, the middle and side portions of the outer end surface of the fixed guide seat are rotatably clamped with synchronous pulleys, the two groups of synchronous pulleys are meshed and connected by synchronous belts, and a stepper motor is arranged on the lower end surface of the fixed guide seat opposite to the synchronous pulley near the side.
[0011] Preferably, the supporting device includes a heat exchange tank body, the inner end surface of the heat exchange tank body is rotatably clamped with a transmission plug, and fixed guide holes are equidistantly provided on the side end surface of the transmission plug near the top, a transmission gear is provided on the side end surface of the transmission plug near the top, and a docking rotary head is fixedly provided on the top of the transmission plug.
[0012] Preferably, the filtering device includes a sealing chuck, a drainage duct is fixedly arranged at the center of the lower end surface of the sealing chuck, and a hexagonal plug shaft is fixedly arranged on the upper end surface of the sealing chuck, water inlet holes are equidistantly opened on the outer end surface of the hexagonal plug shaft near the bottom, a hexagonal clamping ring is equidistantly slidably clamped on the outer end surface of the hexagonal plug shaft, and a filter guide plate is fixedly arranged on the outer end surface of the hexagonal clamping ring.
[0013] Preferably, the water outlet box is adapted to the docking rotor through the sealing clamp and then sealed and rotated with the transmission tube. The sealed and rotated connection between the sealing clamp and the docking rotor can effectively improve the stability of the subsequent water outlet box in directing wastewater into the interior of the heat exchange tank.
[0014] Preferably, the transmission gear located in the middle is meshedly connected with the four groups of transmission gears located on the sides, and the transmission plug is slidably plugged into the inside of the hexagonal plug shaft. The transmission plug can drive the hexagonal plug shaft to rotate at high speed during filtering, so that the hexagonal plug shaft can synchronously drive multiple groups of filter guide plates to rotate, thereby improving subsequent filtration efficiency.
[0015] Preferably, the filter guide is adapted to the hexagonal plug shaft through the hexagonal clamping ring and then equidistantly slidably clamped on the outside of the sealing chuck, and the side of the filter guide is in contact with the inner wall of the heat exchange tank body. The sliding connection between the hexagonal clamping ring and the hexagonal plug shaft can effectively improve the subsequent staff to quickly and conveniently separate the filter guide plate from the outside of the hexagonal plug shaft. At the same time, the outside of the filter guide is in contact with the inner wall of the heat exchange tank body, which can effectively improve the subsequent filtration efficiency.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. When filtering dyeing wastewater, the stepper motor can drive the transmission plug and the transmission gear to rotate through the synchronous belt and the synchronous pulley, and the transmission gear located in the middle can synchronously drive the four groups of transmission gears on the side to rotate at high speed, so that the five groups of transmission gears can pass through the sliding limit of the transmission plug and the hexagonal plug shaft, and synchronously drive the five groups of filter guide plates inside the heat exchange tank to rotate at high speed, so as to perform all-round adsorption and filtering operations on the introduced dyeing wastewater, effectively improving the cleanliness of the equipment for filtering the dyeing wastewater, and also increasing the volume of the wastewater filtered by the equipment at a single time.
[0018] 2. When the filter guide plate after use is quickly disassembled, the servo motor can be connected to the threaded slide seat through the guide screw, thereby driving the threaded slide seat and five groups of filtering devices to move outward synchronously, so that the five groups of hexagonal plug shafts and the upper multiple groups of filter guide plates can be synchronously disengaged from the heat exchange tank body, thereby facilitating the staff to quickly and conveniently replace the filter guide plates later, thereby improving the equipment's continuous circulation filtration of dyeing wastewater and effectively improving the practical performance of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0020] Figure 1 A disassembled diagram of the main body of the present invention;
[0021] Figure 2 It is a structural schematic diagram of the main body of the present invention;
[0022] Figure 3 It is a structural schematic diagram of the liquid guiding device of the present invention;
[0023] Figure 4 is a side view of the liquid guiding device of the present invention;
[0024] Figure 5 is a disassembled diagram of the processing device of the present invention;
[0025] Figure 6 It is a structural schematic diagram of the processing device of the present invention;
[0026] Figure 7 is a disassembled diagram of the support device of the present invention;
[0027] Figure 8 It is a structural schematic diagram of the supporting device of the present invention;
[0028] Fig. 9 is a disassembled diagram of the filtering device of the present invention;
[0029] Fig.10 It is a schematic structural diagram of the filtering device of the present invention.
[0030] In the figure: 1-dyeing machine, 2-feeding conduit, 3-liquid guiding device, 4-processing device, 5-supporting card seat, 6-servo motor, 7-guide screw, 8-limiting card slot, 9-threaded slide seat, 31-water outlet box, 32-fixed conduit, 33-liquid pump, 34-sealing clamp, 35-supporting conduit, 41-fixed guide seat, 42-supporting device, 43-filtering device, 44-stepping motor, 45-synchronous belt, 46-synchronous pulley, 421-heat exchange tank, 422-transmission gear, 423-docking swivel, 424-fixed guide hole, 425-transmission plug, 431-hexagonal clamp ring, 432-hexagonal plug shaft, 433-water inlet guide hole, 434-drainage conduit, 435-sealing chuck, 436-filter guide plate. DETAILED DESCRIPTION
[0031] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0032] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequential order. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present application described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0033] The present invention is further described below in conjunction with the accompanying drawings.
[0034] Example 1
[0035] See also Figure 1-10 The present invention provides an embodiment: a dyeing machine with wastewater that can be recycled and filtered, comprising a support base 5 for support, a servo motor 6 is fixedly arranged at the center of the rear end surface of the support base 5, and a guide screw rod 7 is fixedly arranged at the output end of the servo motor 6,
[0036] The threaded slide 9 is threadedly connected to the inner end surface of the support base 5 through the guide screw 7, and five groups of limit slots 8 are equidistantly provided on the inner end surface of the threaded slide 9;
[0037] The processing device 4 is arranged on the upper part of the supporting base 5 through a threaded slide 9, a liquid guiding device 3 is arranged in front of the processing device 4, and a dyeing machine 1 is arranged on the front end surface of the liquid guiding device 3, and a feed conduit 2 for connection is arranged at the front and rear of the dyeing machine 1.
[0038] The liquid guiding device 3 includes a water outlet box body 31, a liquid pump 33 is fixedly arranged on the side end surface of the water outlet box body 31, and a fixed conduit 32 is fixedly arranged at the center of the side end surface of the liquid pump 33, five groups of supporting conduits 35 are equidistantly arranged on the side end surface of the water outlet box body 31 away from the liquid pump 33, and a sealing clamp 34 is arranged at the end of the outer end surface of the supporting conduit 35.
[0039] The processing device 4 includes a fixed guide seat 41, and five groups of supporting devices 42 are equidistantly arranged on the inner end surface of the fixed guide seat 41, and a filtering device 43 is sealed and slidably clamped on the inner end surface of the supporting device 42. The middle and side parts of the outer end surface of the fixed guide seat 41 are rotatably clamped with synchronous pulleys 46, and the two groups of synchronous pulleys 46 are meshed and connected by a synchronous belt 45. A stepping motor 44 is arranged on the lower end surface of the fixed guide seat 41 opposite to the synchronous pulley 46 near the side.
[0040] The supporting device 42 includes a heat exchange tank body 421, the inner end surface of the heat exchange tank body 421 is rotatably connected with a transmission plug 425, and fixed guide holes 424 are equidistantly provided on the side end surface of the transmission plug 425 near the top, a transmission gear 422 is provided on the side end surface of the transmission plug 425 near the top, and a docking rotary head 423 is fixedly provided on the top of the transmission plug 425.
[0041] The filtering device 43 includes a sealing chuck 435, a drainage duct 434 is fixedly arranged at the center of the lower end surface of the sealing chuck 435, and a hexagonal plug shaft 432 is fixedly arranged on the upper end surface of the sealing chuck 435, and water inlet guide holes 433 are equidistantly opened at the outer end surface of the hexagonal plug shaft 432 near the bottom, and a hexagonal clamping ring 431 is equidistantly slidably clamped on the outer end surface of the hexagonal plug shaft 432, and a filter guide plate 436 is fixedly arranged on the outer end surface of the hexagonal clamping ring 431.
[0042] The water outlet box 31 is adapted to the docking rotor 423 through the sealing clamp 34 and then sealed and rotated with the transmission tube 425. The sealed and rotated connection between the sealing clamp 34 and the docking rotor 423 can effectively improve the stability of the subsequent water outlet box 31 in directing wastewater into the heat exchange tank 421.
[0043] The transmission gear 422 located in the middle is meshedly connected with the four groups of transmission gears 422 located on the sides, and the transmission plug tube 425 is slidably plugged into the inside of the hexagonal plug shaft 432. The transmission plug tube 425 can drive the hexagonal plug shaft 432 to rotate at high speed during filtering, so that the hexagonal plug shaft 432 can synchronously drive multiple groups of filter guide plates 436 to rotate, thereby improving subsequent filtration efficiency.
[0044] The filter guide 436 is adapted to the hexagonal plug shaft 432 through the hexagonal clamping ring 431 and then equidistantly slidably clamped on the outside of the sealing chuck 435, and the side of the filter guide 436 is in contact with the inner wall of the heat exchange tank body 421. The sliding connection between the hexagonal clamping ring 431 and the hexagonal plug shaft 432 can effectively improve the subsequent staff to quickly and conveniently separate the filter guide 436 from the outside of the hexagonal plug shaft 432. At the same time, the outside of the filter guide 436 is in contact with the inner wall of the heat exchange tank body 421, which can effectively improve the subsequent filtration efficiency. When the sealing chuck 435 rotates synchronously with the filter guide 436 at a high speed, it can always be sealed and limited to fit on the outside of the heat exchange tank body 421, which can improve the sealing performance of the equipment.
[0045] Working principle: Before use, the staff can introduce the dye into the inside of the dyeing machine 1 through the feed conduit 2. After dyeing the cloth for a long time, if it is necessary to discharge and filter the dyeing wastewater, the staff can start the liquid pump 33. The liquid pump 33 can absorb the wastewater inside the dyeing machine 1 into the inside of the water outlet box 31 through the fixed conduit 32. Then the water outlet box 31 can introduce the wastewater into the docking rotor 423 through the five groups of support conduits 35 and the sealing clamp 34. The docking rotor 423 can discharge the wastewater. The water is introduced into the transmission plug 425, and the transmission plug 425 can introduce the waste water into the heat exchange tank body 421 through multiple groups of fixed guide holes 424. Then the staff can start the stepper motor 44. At this time, the stepper motor 44 can synchronously drive the docking turntable 423 and the transmission gear 422 to rotate through the synchronous belt 45 and the synchronous pulley 46. The transmission gear 422 located in the middle can synchronously drive the four groups of transmission gears 422 on the side, so that the five groups of transmission gears 422 can drive the transmission plug 425 to rotate at a high speed. At the same time, the transmission plug The tube 425 can synchronously drive the multiple groups of filter guide plates 436 to rotate through the docking swivel 423, and the dyeing wastewater located at the end of the heat exchange tank body 421 can be adsorbed in all directions by the multiple groups of filter guide plates 436, thereby maximizing the filtration cleanliness of the wastewater. The filtered wastewater is introduced into the tail of the heat exchange tank body 421. At this time, the multiple groups of filtered wastewater are guided to the outside of the drainage conduit 434 through the water inlet guide hole 433. The drainage conduit 434 can connect the wastewater to the storage tank body through an external pipe, which is convenient for subsequent To discharge or recycle the waste water, when replacing the filter guide 436, the staff can start the servo motor 6. At this time, the servo motor 6 can drive the threaded slide 9 to move inward through the guide screw 7, so that the threaded slide 9 can be engaged with the drainage duct 434 through rotation, thereby driving the five groups of filter devices 43 to move outward until the hexagonal plug shaft 432 is completely separated from the interior of the heat exchange tank body 421. At this time, the staff can remove multiple groups of filter guides 436 through external tools, and then replace the unused filter guides 436.
[0046] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A dyeing machine with wastewater that can be recycled and filtered, comprising a support base (5) for support, a servo motor (6) fixedly arranged at the center of the rear end surface of the support base (5), and a guide screw (7) fixedly arranged at the output end of the servo motor (6), characterized in that: A threaded slide seat (9), the threaded slide seat (9) is threadedly slidably connected to the inner end surface of the support base (5) through the guide screw rod (7), and five groups of limit slots (8) are equidistantly provided on the inner end surface of the threaded slide seat (9); A processing device (4), the processing device (4) is arranged on the upper part of the supporting base (5) through the threaded slide (9), a liquid guide device (3) is arranged in front of the processing device (4), and a dyeing machine (1) is arranged on the front end surface of the liquid guide device (3), and a feed conduit (2) for connection is arranged at the front and rear of the dyeing machine (1).
2. A dyeing machine with wastewater that can be recycled and filtered according to claim 1, characterized in that: The liquid guiding device (3) comprises a water outlet box (31), a liquid pump (33) is fixedly arranged on the side end surface of the water outlet box (31), and a fixed guide tube (32) is fixedly arranged at the center of the side end surface of the liquid pump (33), five groups of supporting guide tubes (35) are equidistantly arranged on the side end surface of the water outlet box (31) away from the liquid pump (33), and a sealing clamp (34) is arranged at the end of the outer end surface of the supporting guide tube (35).
3. A dyeing machine with wastewater that can be recycled and filtered according to claim 2, characterized in that: The processing device (4) comprises a fixed guide seat (41), the inner end surface of the fixed guide seat (41) is equidistantly provided with five groups of supporting devices (42), and the inner end surface of the supporting device (42) is sealed and slidably engaged with a filtering device (43), the middle and side portions of the outer end surface of the fixed guide seat (41) are rotatably engaged with synchronous pulleys (46), two groups of the synchronous pulleys (46) are meshedly connected via synchronous belts (45), and a stepping motor (44) is arranged on the lower end surface of the fixed guide seat (41) directly opposite to the synchronous pulleys (46) near the side.
4. A dyeing machine with wastewater that can be recycled and filtered according to claim 3, characterized in that: The supporting device (42) comprises a heat exchange tank body (421), the inner end surface of the heat exchange tank body (421) is rotatably connected with a transmission plug (425), and fixed guide holes (424) are equidistantly provided on the side end surface of the transmission plug (425) near the top, a transmission gear (422) is provided on the side end surface of the transmission plug (425) near the top, and a docking rotary head (423) is fixedly provided on the top of the transmission plug (425).
5. The dyeing machine with wastewater that can be recycled and filtered according to claim 4 is characterized in that: The filtering device (43) comprises a sealing chuck (435), a drainage conduit (434) is fixedly arranged at the center of the lower end surface of the sealing chuck (435), and a hexagonal plug shaft (432) is fixedly arranged at the upper end surface of the sealing chuck (435), water inlet guide holes (433) are equidistantly provided at the outer end surface of the hexagonal plug shaft (432) near the bottom, a hexagonal clamping ring (431) is equidistantly slidably clamped at the outer end surface of the hexagonal plug shaft (432), and a filtering guide plate (436) is fixedly arranged at the outer end surface of the hexagonal clamping ring (431).
6. A dyeing machine with wastewater that can be recycled and filtered according to claim 5, characterized in that: The water outlet box (31) is adapted to the docking rotating head (423) through the sealing clamp (34) and is then sealed and rotatably clamped to the transmission insert (425).
7. The dyeing machine with wastewater that can be recycled and filtered according to claim 5 is characterized in that: The transmission gear (422) located in the middle is meshedly connected with four groups of transmission gears (422) located on the side, and the transmission plug tube (425) is slidably plugged into the inside of the hexagonal plug shaft (432).
8. The dyeing machine with wastewater that can be recycled and filtered according to claim 5 is characterized in that: The filter guide plate (436) is adapted to the hexagonal plug shaft (432) through the hexagonal clamping ring (431) and is then equidistantly slidably clamped on the outside of the sealing chuck (435), and the side of the filter guide plate (436) is in contact with the inner wall of the heat exchange tank body (421).
Citation Information
Patent Citations
A dyeing machine that can recycle wastewater
CN106381623B