Flexible and wear-resistant high-tension rope belt and preparation process thereof

By using a hybrid yarn of high-performance fiber filaments and PET fiber filaments in the rope tape of the knob locking system for shoes, and carrying out polytetrafluoroethylene coating and three-dimensional multidirectional braiding, the problems of insufficient flexibility and poor wear resistance of the rope tape are solved, and high-strength and wear-resistant rope tape performance is achieved.

CN119913765AActive Publication Date: 2025-05-02SHANGHAI XIANZHI NEW MATERIALS TECHNOLOGY CO LTD

Patent Information

Application Number
CN202510093758.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-21
Publication Date
2025-05-02
Estimated Expiration
2045-01-21

AI Technical Summary

Technical Problem

The ropes in the existing knob-type locking system for shoes are not flexible enough, which is prone to foot slitting. The fiber-like ropes are prone to bleaching, pilling, and breaking during friction, making it difficult to meet the requirements of high strength and wear resistance.

Method used

High-performance fiber filaments are used as the core yarn of the rope and mixed with PET fiber filaments as the outsourcing yarn. The tensile strength and wear resistance of the rope tape are enhanced through polytetrafluoroethylene coating treatment and three-dimensional multidirectional braiding.

Benefits of technology

The high tensile strength and flexibility of the rope belt are achieved, avoiding the phenomenon of foot slitting, and reducing the risk of lint and breaking during the friction process, extending the service life of the rope belt.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a preparation process of a flexible and wear-resistant high-tension rope belt, and relates to the technical field of shoe material application, and the preparation process comprises the following steps: S1, yarn selection: taking high-performance fiber filaments as core yarns of the rope belt, and mixing the high-performance fiber filaments and PET fiber filaments to be used as wrapping yarns of the rope belt; s2, enhancement treatment: carrying out polytetrafluoroethylene coating treatment through a coating machine; s3, proportioning: selecting fiber filaments for proportioning; s4, spooling: separately spooling the fiber filaments on a spindle of a knitting machine for spooling; s5, weaving, wherein a rope belt weaving machine adopts a three-dimensional multidirectional mode for weaving; and S6, heat sealing treatment is conducted, specifically, heat sealing treatment is conducted on the ends of the rope belt. The high-performance fiber filaments serve as the core yarn of the rope belt, and the high-performance fiber filaments and the PET fiber filaments are mixed to serve as the wrapping yarn of the rope belt, so that the prepared rope belt keeps high tensile strength, has excellent flexibility and can meet the requirement of a knob type locking system for shoes for physical properties of the rope belt.
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Description

Technical Field

[0001] The invention relates to the technical field of shoe material application, and in particular to a flexible, wear-resistant, high-tension rope and a preparation process thereof. Background Art

[0002] Knob locking systems are widely used in sports shoes and children's shoes. Knob locking systems are composed of ropes and knob-type locking systems for knob shoes. The two complement each other. In order to adapt to the mechanical force of the knob-type locking system for knob shoes, the ropes in the system must have high tensile strength, high wear resistance and high durability. At the same time, they must also have a variety of cross-sections and appearance shapes to meet the needs of knob-type locking systems for knob shoes of different sizes.

[0003] In order to meet the requirements of the knob-type locking system for shoes on the market, most of the current products use steel wire to enhance the physical properties of the ropes. The performance is improved after the use of steel wire, but in actual use, it is found that the ropes with steel wire cores are too weak in flexibility when locked, and are prone to pinching the feet, greatly reducing the wearing comfort of the shoes, and thus causing customer complaints. Ordinary fiber ropes have poor tensile strength, and when yarn is used to weave ropes, the commonly used chemical fibers are difficult to meet the locking requirements of the knob-type locking system for shoes, and the fibers are prone to fibrillation during the friction with the knob-type locking system for shoes, causing the ropes to pill, break, and even inconvenient to operate.

[0004] Therefore, in order to solve the above problems, a flexible, wear-resistant and strong tensile rope and its preparation process are proposed, which can not only meet the requirements of the knob-type locking system for shoes on the physical properties of the rope, but also solve the problem of insufficient flexibility of the wire rope. Summary of the invention

[0005] The object of the present invention is to provide a flexible, wear-resistant, high-tensile rope and a preparation process thereof, so as to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above object, the present invention provides the following technical solution: a preparation process of a flexible, wear-resistant, high-tension rope belt, comprising the following steps:

[0007] S1: Yarn selection: high-performance fiber filaments and PET fiber filaments are prepared by solution dyeing, and the high-performance fiber filaments are used as the core yarn of the rope, and the high-performance fiber filaments and PET fiber filaments are mixed and used as the outer covering yarn of the rope;

[0008] S2: Reinforcement treatment: The high-performance fiber filaments and PET fiber filaments are subjected to polytetrafluoroethylene coating treatment through a coating machine, and the coated filaments are then sent to an oven for drying and curing;

[0009] S3: Ratio: Select high-performance fiber filament and PET fiber filament braided rope with a ratio of 1:2-1:3;

[0010] S4: Winding: The selected high-performance fiber filaments and PET fiber filaments are respectively wound on the spindle of the braiding machine through the winding machine;

[0011] S5: Weaving: The high-performance fiber filaments as the core yarn are transported to the rope and belt weaving machine through the central spindle of the machine, and the high-performance fiber filaments and PET fiber filaments as the outer covering yarn are transported to the rope and belt weaving machine through the disc spindle, wherein the rope and belt weaving machine adopts a three-dimensional multi-directional weaving method;

[0012] S6: Heat sealing treatment: heat sealing the ends of the ropes woven in the above steps, and the treated ropes are rolled up for storage.

[0013] Preferably, the coating thickness of the high-performance fiber filaments and PET fiber filaments in S2 is 5 to 10 microns, and the temperature of the oven for drying and curing is 60° C. to 80° C., and the time is 1 to 2 hours.

[0014] Preferably, the high-performance fiber filaments in S3 are twisted as core yarns before weaving, and the high-performance fiber filaments and PET fiber filaments in the outer covering yarn are woven in independent bundle states.

[0015] Preferably, the winding rate of the high-performance fiber filament in S4 is 50 to 300 m / min, wherein one spindle winding time is 60 to 600 minutes, and the winding rate of the PET fiber filament is 100 to 300 m / min, wherein one spindle winding time is 60 to 300 minutes.

[0016] Preferably, the rotation speed of the central spindle in S5 is selected from 30 to 150 rpm, the rotation speed of the disc spindle is selected from 30 to 150 rpm, the machine stretching speed of the rope braiding machine is 5 to 20 m / min, and the rope braiding machine is a braiding machine with 12 to 24 spindles.

[0017] Preferably, the rope in S6 is heat-sealed by a heat sealer, the heat-sealing temperature is 120-180° C., and the sealing time is 5-10 seconds.

[0018] Preferably, the method for preparing the high-performance fiber filaments in S1 comprises:

[0019] Step 1: Mixing: ultra-high molecular weight polyethylene powder and decalin are mixed in a mass ratio of 1:8, wherein the molecular weight of the ultra-high molecular weight polyethylene powder is 8 million to 9 million, and an antioxidant and paraffin oil are added to the mixture, and the mixture is heated and stirred evenly in a reactor, wherein the paraffin oil accounts for 1% of the total weight, to prepare a uniform spinning solution A;

[0020] Step 2: Filtration and degassing: the spinning solution A is filtered through multiple stages; the filtered spinning solution is then placed in a vacuum environment, the vacuum degree is controlled at -0.08 to -0.1 MPa, and the degassing time is about 1-3 hours. During this process, bubbles will gradually escape from the solution to obtain a spinning solution B without bubbles;

[0021] Step 3: wet spinning, using a twin-screw extruder to melt the spinning solution B, and then passing through a melt filter and a spinneret to form a nascent ultra-high molecular weight polyethylene jelly filament, and the nascent ultra-high molecular weight polyethylene jelly filament after spinning is treated in an extraction bath using an extractant;

[0022] Step 4: Post-treatment: the newly formed ultra-high molecular weight polyethylene gel yarn is washed multiple times, the water temperature is controlled at 30-60°C, and each washing time is 10-30 minutes. The solvent and additives on the surface of the gel yarn are removed by multiple water washings. The washed fiber yarn is dried at a drying temperature of 80-150°C to make the moisture content of the gel yarn less than 1%;

[0023] Step 5: Three-stage drawing, the newly formed ultra-high molecular weight polyethylene gel filament is drawn through a stretching machine, firstly by 2-5 times of preliminary drawing, then by 5-10 times of secondary drawing under a heating environment, and then by 10-15 times of tertiary drawing under a heating environment;

[0024] Step 6: Wire collection: Use the wire collection device to collect the processed high-performance fiber filaments, wind them into shape, and wait for the next process to prepare and use the rope.

[0025] Preferably, the heating temperature for uniform heating and stirring in step 1 is 130° C.-160° C., and the stirring speed is about 100-300 r / min.

[0026] Preferably, the multi-stage filtration in step 2 is: firstly use a 5-10 μm filter to perform preliminary filtration, and then use a 1-3 μm fine filter to perform secondary filtration;

[0027] The number of holes of the spinneret selected in step 3 is between 50 and 200 holes.

[0028] Another object of the present invention is to provide a flexible, wear-resistant, high-tensile rope belt, wherein the high-tensile rope belt comprises a rope belt made by the above-mentioned preparation process of the flexible, wear-resistant, high-tensile rope belt.

[0029] Technical effects and advantages of the present invention:

[0030] (1) The present invention uses high-performance fiber filaments as the core yarn of the rope, and uses a mixture of high-performance fiber filaments and PET fiber filaments as the outer yarn of the rope, so that the core yarn of the high-performance fiber filaments can be wrapped in the middle part. The high strength and toughness of the high-performance fiber filaments can ensure that the rope made from the high-performance fiber filaments maintain a high tensile strength to meet the mechanical force stretching of the knob-type locking system for shoes. The rope is made of pure fiber, has strong bending performance, excellent flexibility, avoids pinching the feet, and can meet the physical property requirements of the knob-type locking system for shoes for the rope.

[0031] (2) The present invention utilizes a three-dimensional multi-directional weaving method of high-performance fiber filaments of outer yarn and PET fiber filaments to increase the raised friction force of the outer wall of the rope, and through the high strength, heat resistance, chemical resistance and dimensional stability of the high-performance fiber filaments, and the excellent high strength and high wear resistance of the PET fiber filaments, the outer wall of the rope is not prone to fuzzing due to friction, so that the rope is not easy to break when the shoe knob-type locking system is locked, and can resist daily wear and tear, thereby extending the service life of the rope. The woven round strip-shaped structure of the rope is highly compatible with the shoe knob-type locking system, and there is almost no resistance when the rope is pierced, making the rope replacement operation convenient.

[0032] (3) The high-performance fiber filaments and PET fiber filaments of the present invention are dyed with stock solution, so that the high-tensile ropes prepared therefrom are rich in color and meet various usage requirements. The ropes have excellent color fastness, and the high-performance fiber filaments and PET fiber filaments woven into the ropes can be recycled, which is very friendly to the environment. The prepared high-performance fiber filaments have wear-resistant and corrosion-resistant properties, and the orientation and strength of the high-performance fiber filaments are improved, thereby improving the firmness of the ropes. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 This is a process diagram for preparing the rope of the present invention.

[0034] Figure 2 This is a schematic diagram of the appearance structure of the braided rope belt of the present invention.

[0035] Figure 3 It is a schematic diagram of the weaving process of the present invention. DETAILED DESCRIPTION

[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0037] Embodiment 1

[0038] The present invention provides Figure 1-3 A preparation process of a flexible, wear-resistant, high-tensile rope belt is shown.

[0039] The preparation method of high-performance fiber filaments includes:

[0040] Step 1: Mixing: ultra-high molecular weight polyethylene powder and decalin are mixed in a mass ratio of 1:8, the molecular weight of the ultra-high molecular weight polyethylene powder is 8 million to 9 million, and antioxidants and paraffin oil are added to the mixture, and the mixture is heated and stirred evenly in a reactor. The heating temperature for the heating and stirring is 130° C., and the stirring speed is about 300 r / min, wherein the paraffin oil accounts for 1% of the total weight, to prepare a uniform spinning solution A;

[0041] Step 2: Filtration and degassing. The spinning solution A is filtered through multiple stages, i.e., firstly, a 5-10 μm filter is used for preliminary filtration, and then a 1-3 μm fine filter is used for secondary filtration. The filtered spinning solution is then placed in a vacuum environment, and the vacuum degree is controlled at -0.08 MPa. The degassing time is about 3 hours. During this process, bubbles will gradually escape from the solution, and a spinning solution B without bubbles is obtained.

[0042] Step 3: wet spinning, using a twin-screw extruder to melt the spinning solution B, and then passing through a melt filter and a spinneret to form a nascent ultra-high molecular weight polyethylene jelly filament, wherein the number of holes in the spinneret is between 50 and 200 holes, and the nascent ultra-high molecular weight polyethylene jelly filament after spinning is treated in an extraction bath using an extractant;

[0043] Step 4: Post-treatment: the newly formed ultra-high molecular weight polyethylene gel yarn is washed multiple times, the water temperature is controlled at 30-60°C, and each washing time is 10-30 minutes. The solvent and additives on the surface of the gel yarn are removed by multiple water washings. The washed fiber yarn is dried at a drying temperature of 80-150°C to make the moisture content of the gel yarn less than 1%;

[0044] Step 5: Three-stage drawing: the newly formed ultra-high molecular weight polyethylene gel filament is drawn through a stretching machine, firstly by 2-5 times of preliminary drawing, then by 5-10 times of secondary drawing under a heating environment, and then by 10-15 times of tertiary drawing under a heating environment, to obtain a high-performance fiber filament finished product;

[0045] Step 6: Wire collection: Use the wire collection device to collect the processed high-performance fiber filaments, wind them into shape, and wait for the next process to prepare and use the rope.

[0046] The PET fiber filament adopts the existing mature preparation method to obtain the PET fiber filament finished product.

[0047] A preparation process of a flexible, wear-resistant, high-tension rope belt, comprising:

[0048] S1: Yarn selection: The high-performance fiber filaments and PET fiber filaments are both high-performance fiber filament finished products and PET fiber filament finished products prepared in the above preparation steps. The high-performance fiber filaments and PET fiber filaments are prepared by solution coloring, so that the high-performance fiber filaments and PET fiber filaments can be distributed in a variety of colors, thereby improving the richness of the color of the prepared high-tensile rope. The high-performance fiber filaments are used as the core yarn of the rope, and the high-performance fiber filaments and PET fiber filaments are mixed and used as the outer yarn of the rope;

[0049] S2: Reinforcement treatment: The high-performance fiber filaments and PET fiber filaments are subjected to polytetrafluoroethylene coating through a coating machine, the coating thickness is 5 microns, the coating machine speed should match the coating thickness of the control rope, and then the coated filaments are sent to an oven for drying and curing. The oven temperature for drying and curing is 80°C and the time is 1 hour;

[0050] S3: Ratio: The ratio of high-performance fiber filaments and PET fiber filaments for weaving ropes is 1:2-1:3. The fineness of high-performance fiber filaments as core yarns is within the selected range, and the high-performance fiber filaments are twisted during the preparation process before weaving. The PET fiber filaments are existing mature PET fiber filament products. After preparation, the PET fiber filaments are twisted by a twisting machine. The high-performance fiber filaments and PET fiber filaments in the outer yarn are woven in an independent bundle state, respectively. The high-performance fiber filaments selected as the core yarn of the rope are filaments in a twisted state, and the high-performance fiber filaments and PET fiber filaments selected as the outer yarn of the rope are also filaments in a twisted state;

[0051] S4: Winding: The selected high-performance fiber filaments and PET fiber filaments are respectively wound on the spindles of the braiding machine through the winding machine, the winding speed of the high-performance fiber filaments is 100 m / min, wherein the winding time of one spindle is 200 minutes, and the winding speed of the PET fiber filaments is 200 m / min, wherein the winding time of one spindle is 100 minutes;

[0052] S5: Weaving: The high-performance fiber filaments as the core yarn are transported to the rope braiding machine through the central spindle of the machine, and the rotation speed of the central spindle is selected to be 100 rpm. The high-performance fiber filaments and PET fiber filaments as the outer covering yarn are transported to the rope braiding machine through the disc spindle, and the rotation speed of the disc spindle is selected to be 100 rpm. The rope braiding machine adopts a three-dimensional multi-directional weaving method, and the machine stretching speed of the rope braiding machine is 10 meters / minute. The rope braiding machine uses a braiding machine with 24 spindles;

[0053] S6: Heat sealing treatment: The ends of the braided ropes in the above steps are heat sealed by a heat sealing machine, the heat sealing temperature is 180°C, and the sealing time is 5 seconds. The treated ropes are rolled up for storage, and the braided ropes need to be stretched with a certain tension before being wound into a tube, wherein 6 rollers arranged in parallel are required, each with a rotation speed of 10 m / min, to generate a certain tension, and better stretch the ropes to achieve the optimal braided tight structure.

[0054] The tensile strength test results of the prepared strong tension rope are as follows:

[0055]

[0056]

[0057] Embodiment 2

[0058] like Figure 1 A preparation process of a flexible, wear-resistant, high-tensile rope belt is shown.

[0059] The preparation method of high-performance fiber filaments includes:

[0060] Step 1: Mixing: ultra-high molecular weight polyethylene powder and decalin are mixed in a mass ratio of 1:8, the molecular weight of the ultra-high molecular weight polyethylene powder is 8 million to 9 million, and paraffin oil is added to the mixture, and the mixture is heated and stirred evenly in a reactor. The heating temperature for the uniform heating and stirring is 150° C., and the stirring speed is about 180 r / min, wherein the paraffin oil accounts for 1% of the total weight, to prepare a uniform spinning solution A;

[0061] Step 2: Filtration and degassing. The spinning solution A is filtered at multiple stages, i.e., firstly, a 5-10 μm filter is used for preliminary filtration to remove larger undissolved particles or impurities, and then a 1-3 μm fine filter is used for secondary filtration to ensure the purity of the spinning solution and prevent clogging of the spinneret. The filtered spinning solution is then placed in a vacuum environment with a vacuum degree controlled at -0.1 MPa. The degassing time is about 1 hour. During this process, bubbles will gradually escape from the solution to obtain a spinning solution B without bubbles.

[0062] Step 3: wet spinning, using a twin-screw extruder to melt the spinning solution B, and then passing through a melt filter and a spinneret to form a nascent ultra-high molecular weight polyethylene jelly filament, wherein the number of holes in the spinneret is between 50 and 200 holes, and the nascent ultra-high molecular weight polyethylene jelly filament after spinning is treated by an extractant in an extraction bath, wherein the extraction bath treatment is to place an extractant in an extraction tank, and fully contact the nascent ultra-high molecular weight polyethylene jelly filament with the extractant in the extraction tank, so as to displace the white oil on the fiber surface, and obtain an ultra-high molecular weight polyethylene jelly filament containing little or no white oil;

[0063] Step 4: Post-treatment: The primary ultra-high molecular weight polyethylene gel yarn is washed multiple times, the water temperature is controlled at 60°C, and each washing time is 20 minutes. The solvent and additives on the surface of the gel yarn are removed by multiple water washings. The washed fiber yarn is dried at a drying temperature of 150°C to make the moisture content of the gel yarn less than 1%. Finally, a heat setting treatment is performed at a heat setting temperature of 150°C to improve the dimensional stability and performance of the fiber yarn.

[0064] Step 5: three-stage drawing, the primary ultra-high molecular weight polyethylene jelly yarn is drawn through a stretching machine, firstly 2-5 times of preliminary drawing, then 5-10 times of secondary drawing in a heating environment (such as 80-120°C), and then 10-15 times of tertiary drawing in a heating environment. Through drawing, the molecular chain of the fiber is straightened along the stretching direction, the strength and modulus of the fiber are improved, and a high-performance fiber filament product is obtained;

[0065] Step 6: Wire collection: Use the wire collection device to collect the processed high-performance fiber filaments, wind them into shape, and wait for the next process to prepare and use the rope.

[0066] The PET fiber filament adopts the existing mature preparation method to obtain the PET fiber filament finished product.

[0067] A preparation process of a flexible, wear-resistant, high-tension rope belt, comprising:

[0068] S1: Yarn selection: The high-performance fiber filaments and PET fiber filaments are both high-performance fiber filament finished products and PET fiber filament finished products prepared in the above preparation steps. The high-performance fiber filaments and PET fiber filaments are prepared by solution coloring, so that the high-performance fiber filaments and PET fiber filaments can be distributed in a variety of colors, thereby improving the richness of the color of the prepared high-tensile rope. The high-performance fiber filaments are used as the core yarn of the rope, and the high-performance fiber filaments and PET fiber filaments are mixed and used as the outer yarn of the rope;

[0069] S2: Reinforcement treatment: The high-performance fiber filaments and PET fiber filaments are subjected to polytetrafluoroethylene coating through a coating machine, the coating thickness is 5 microns, the coating machine speed should match the coating thickness of the control rope, and then the coated filaments are sent to an oven for drying and curing. The oven temperature for drying and curing is 70°C and the time is 1.5 hours;

[0070] S3: Ratio: The ratio of high-performance fiber filaments and PET fiber filaments for weaving ropes is 1:2-1:3. The fineness of high-performance fiber filaments as core yarns is within the selected range, and the high-performance fiber filaments are twisted during the preparation process before weaving. The PET fiber filaments are existing mature PET fiber filament products. After preparation, the PET fiber filaments are twisted by a twisting machine. The high-performance fiber filaments and PET fiber filaments in the outer yarn are woven in an independent bundle state, respectively. The high-performance fiber filaments selected as the core yarn of the rope are filaments in a twisted state, and the high-performance fiber filaments and PET fiber filaments selected as the outer yarn of the rope are also filaments in a twisted state;

[0071] S4: Winding: The selected high-performance fiber filament and PET fiber filament are respectively wound on the spindle of the braiding machine through the winding machine, the winding speed of the high-performance fiber filament is 300 m / min, and the winding time of one spindle is 60 minutes, and the winding speed of the PET fiber filament is 300 m / min, and the winding time of one spindle is 60 minutes;

[0072] S5: Weaving: The high-performance fiber filaments as the core yarn are transported to the rope braiding machine through the central spindle of the machine, and the rotation speed of the central spindle is selected to be 120 rpm. The high-performance fiber filaments and PET fiber filaments as the outer yarn are transported to the rope braiding machine through the disc spindle, and the rotation speed of the disc spindle is selected to be 120 rpm. The rope braiding machine adopts three-dimensional multi-directional weaving, and the machine stretching speed of the rope braiding machine is 15 meters / minute. The rope braiding machine uses a braiding machine with 24 spindles;

[0073] S6: Heat sealing treatment: The ends of the braided ropes and tapes are heat sealed by a heat sealing machine at a temperature of 120°C and a sealing time of 10 seconds. The treated ropes and tapes are wound and stored. The braided ropes and tapes need to be stretched with a certain tension and then wound into a tube. Six parallel rollers are required, each with a rotation speed of 10 m / min, to generate a certain tension and better stretch the ropes and tapes to achieve the optimal braided tight structure.

[0074] The test results of mechanical properties of the prepared strong tension rope belt are as follows:

[0075]

[0076]

[0077] like Figures 2 to 3 As shown, this embodiment provides a flexible, wear-resistant, high-tensile rope belt, and the flexible, wear-resistant, high-tensile rope belt includes the above-mentioned preparation process of the flexible, wear-resistant, high-tensile rope belt.

[0078] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A process for preparing a flexible, wear-resistant, high-tension rope belt, characterized in that: The following steps are involved: S1: Yarn selection: high-performance fiber filaments and PET fiber filaments are prepared by solution dyeing, and the high-performance fiber filaments are used as the core yarn of the rope, and the high-performance fiber filaments and PET fiber filaments are mixed and used as the outer covering yarn of the rope; S2: Reinforcement treatment: The high-performance fiber filaments and PET fiber filaments are subjected to polytetrafluoroethylene coating treatment through a coating machine, and the coated filaments are then sent to an oven for drying and curing; S3: Ratio: Select high-performance fiber filament and PET fiber filament braided rope with a ratio of 1:2-1:3; S4: Winding: The selected high-performance fiber filaments and PET fiber filaments are respectively wound on the spindle of the braiding machine through the winding machine; S5: Weaving: The high-performance fiber filaments as the core yarn are transported to the rope and belt weaving machine through the central spindle of the machine, and the high-performance fiber filaments and PET fiber filaments as the outer covering yarn are transported to the rope and belt weaving machine through the disc spindle, wherein the rope and belt weaving machine adopts a three-dimensional multi-directional weaving method; S6: Heat sealing treatment: heat sealing the ends of the ropes woven in the above steps, and the treated ropes are rolled up for storage.

2. The process for preparing a flexible, wear-resistant, strong tensile rope belt according to claim 1, characterized in that: The coating thickness of the high-performance fiber filaments and PET fiber filaments in S2 is 5 to 10 microns, and the temperature of the oven for drying and curing is 60° C. to 80° C., and the time is 1 to 2 hours.

3. The process for preparing a flexible, wear-resistant, strong tensile rope belt according to claim 1, characterized in that: The high-performance fiber filaments in the S3 are twisted as core yarns before weaving, and the high-performance fiber filaments and PET fiber filaments in the outer covering yarn are woven in independent bundle states.

4. The process for preparing a flexible, wear-resistant, strong tensile rope belt according to claim 1, characterized in that: The winding rate of the high-performance fiber filament in the S4 is 50 to 300 m / min, wherein the winding time of one spindle is 60 to 600 minutes; the winding rate of the PET fiber filament is 100 to 300 m / min, wherein the winding time of one spindle is 60 to 300 minutes.

5. The process for preparing a flexible, wear-resistant, strong tensile rope belt according to claim 1, characterized in that: The rotation speed of the central spindle in S5 is selected from 30 to 150 rpm, the rotation speed of the disc spindle is selected from 30 to 150 rpm, the machine stretching speed of the rope braiding machine is 5 to 20 m / min, and the rope braiding machine is a braiding machine with 12 to 24 spindles.

6. The process for preparing a flexible, wear-resistant, strong-tension rope belt according to claim 1, characterized in that: The rope in S6 is heat-sealed by a heat-sealing machine, the heat-sealing temperature is 120-180° C., and the sealing time is 5-10 seconds.

7. The process for preparing a flexible, wear-resistant, strong tensile rope belt according to claim 1, characterized in that: The method for preparing the high-performance fiber filaments in S1 comprises: Step 1: Mixing: ultra-high molecular weight polyethylene powder and decalin are mixed in a mass ratio of 1:8, wherein the molecular weight of the ultra-high molecular weight polyethylene powder is 8 million to 9 million, and an antioxidant and paraffin oil are added to the mixture, and the mixture is heated and stirred evenly in a reactor, wherein the paraffin oil accounts for 1% of the total weight, to prepare a uniform spinning solution A; Step 2: Filtration and degassing: the spinning solution A is filtered through multiple stages; the filtered spinning solution is then placed in a vacuum environment, the vacuum degree is controlled at -0.08 to -0.1 MPa, and the degassing time is about 1-3 hours. During this process, bubbles will gradually escape from the solution to obtain a spinning solution B without bubbles; Step 3: wet spinning, using a twin-screw extruder to melt the spinning solution B, and then passing through a melt filter and a spinneret to form a nascent ultra-high molecular weight polyethylene jelly filament, and the nascent ultra-high molecular weight polyethylene jelly filament after spinning is treated in an extraction bath using an extractant; Step 4: Post-treatment: the newly formed ultra-high molecular weight polyethylene gel yarn is washed multiple times, the water temperature is controlled at 30-60°C, and each washing time is 10-30 minutes. The solvent and additives on the surface of the gel yarn are removed by multiple water washings. The washed fiber yarn is dried at a drying temperature of 80-150°C to make the moisture content of the gel yarn less than 1%; Step 5: Three-stage drawing, the newly formed ultra-high molecular weight polyethylene gel filament is drawn through a stretching machine, firstly by 2-5 times of preliminary drawing, then by 5-10 times of secondary drawing under a heating environment, and then by 10-15 times of tertiary drawing under a heating environment; Step 6: Fiber collection: Use the fiber collection device to collect the processed fibers, wind them into shape, and wait for the next process to prepare the ropes and tapes.

8. The process for preparing a flexible, wear-resistant, strong tensile rope belt according to claim 5, characterized in that: The heating temperature for uniform heating and stirring in step 1 is 130° C.-160° C., and the stirring speed is about 100-300 r / min.

9. The process for preparing a flexible, wear-resistant, strong-tension rope belt according to claim 5, characterized in that: The multi-stage filtration in step 2 is: firstly use a 5-10 μm filter to perform preliminary filtration, and then use a 1-3 μm fine filter to perform secondary filtration; The number of holes of the spinneret selected in step 3 is between 50 and 200 holes.

10. A flexible, wear-resistant, strong tension rope belt, characterized in that: The high-tensile-force rope belt comprises a rope belt made by the preparation process of a flexible, wear-resistant high-tensile-force rope belt as described in claims 1-9.

Citation Information

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