Cable surface defect detection device
By designing a cable surface defect detection device including a conveying component and a detection component, and using a tooth ring, gear and transmission component to drive the detector to rotate around the cable for detection, the problem of difficulty in achieving comprehensive cable detection in the prior art is solved, and the detection efficiency and effect are improved.
Patent Information
- Application Number
- CN202411956755.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-29
- Publication Date
- 2025-05-02
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When detecting defects in the cable surface, it is difficult to achieve comprehensive inspection. It requires repeated inspections, which is time-consuming and labor-intensive, and is not suitable for practical applications.
A cable surface defect detection device including a conveying assembly and a detection assembly is designed to drive the cable conveying through a winding roller, and the rotation positioning plate is driven by a tooth ring, gear and transmission assembly to rotate, so that the detector rotates around the cable for detection.
The cable is fully inspected without multiple inspections. The inspection is convenient and comprehensive, improving the detection efficiency and ensuring the detection effect.
Smart Images

Figure CN119916000A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of detection devices, in particular to a cable surface defect detection device. Background Art
[0002] A cable is a multi-strand rope, mainly used for tying ships or other floating structures, and for various lifting, towing and fixing operations. It is usually made of high-strength, wear-resistant materials, such as fibers, synthetic fibers or wire ropes. The cable has tensile resistance, impact resistance, wear resistance, flexibility and softness, and can withstand huge tension and friction. After long-term use, the cable is prone to quality problems such as aging and breakage of the insulation surface due to wear and other reasons, so safety inspections are required.
[0003] An application document with publication number CN105910543A discloses a synchronous detection system for wire rope surface damage identification and diameter measurement. The invention adopts the design of two image acquisition devices. The wire rope machine vision damage identification device and the wire rope machine vision diameter measurement device are actually devices that operate independently of each other and do not affect or interfere with each other. Only in this way can synchronous detection be better achieved, detection efficiency be guaranteed, and detection time be saved.
[0004] In the current existing technology, when inspecting the surface of a cable, a camera is generally used to shoot the outside of the cable, and the wear of the cable is checked manually or by machine based on the recorded image. In this way, due to the position of the camera, the cable can only be inspected in a single direction when inspecting the cable. If the cable is to be fully inspected, it needs to be repeated many times, which is time-consuming and labor-intensive, and is not suitable for actual inspection.
[0005] To this end, the present invention provides a cable surface defect detection device. Summary of the invention
[0006] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.
[0007] The technical solution adopted by the present invention to solve its technical problem is: a cable surface defect detection device described in the present invention includes a conveying component and a detection component, the conveying component includes a winding roller and a driving motor, the output end of the driving motor is fixedly connected to one end of the winding roller, the conveying component drives the winding roller to rotate through the driving motor, and the winding roller will reel in the cable to realize the conveying of the cable, the detection component includes a gear ring, a gear, a transmission component, a rotating positioning plate and a plurality of detectors, the gear ring is fixedly installed on the outer wall of the winding roller, the teeth of the gear ring are meshed with the teeth of the gear, the transmission component and the rotating positioning plate are both located on one side of the winding roller, and the plurality of detectors are all located on the inner side of the rotating positioning plate, the detection component drives the rotating positioning plate to rotate through the gear ring, the gear and the transmission component, and when the rotating positioning plate rotates, the detector will rotate around the cable for detection.
[0008] Preferably, the transmission assembly includes a rotating shaft and a transmission wheel, the outer wall of the rotating shaft is fixedly connected to the inner wall of the gear, the transmission wheel is fixedly installed on the outer wall of the rotating shaft, a positioning seat is provided on one side of the winding roller, a rotating ring is rotatably installed on the inner wall of the positioning seat, the rotating positioning plate is fixedly installed on the outer wall of the rotating ring, a driven wheel is fixedly installed on the outer wall of the rotating ring, and a transmission belt is transmission-connected between the driven wheel and the outer wall of the transmission wheel.
[0009] Preferably, a support ring is fixedly installed on the outer wall of one end of the rotating positioning plate away from the rotating ring, an extrusion assembly is arranged below the support ring, a plurality of rotating seats are fixedly installed on the inner walls of the support ring and the rotating ring, a rotating plate is rotatably installed on the inner wall of the rotating seat, a ball bearing is fixedly installed on the outer wall of the rotating plate away from the rotating seat, an arc-shaped telescopic rod and an arc-shaped elastic member are fixedly installed between the support ring and the rotating ring and the rotating plate inside them respectively, and the arc-shaped elastic member is sleeved on the outer side of the arc-shaped telescopic rod.
[0010] Preferably, the extrusion assembly includes a rotating adjustment plate, which is fixedly installed between a support ring and an outer wall of a rotating ring away from a rotating positioning plate, a slide is symmetrically and slidably installed on the inner wall of the rotating adjustment plate, a support plate is fixedly installed on the top of the slide, a positioning ring is fixedly installed on the top inner wall of the support plate, the two positioning rings are respectively in contact with the corresponding rotating plates, a support is symmetrically fixedly installed on the bottom of the rotating adjustment plate, a bidirectional threaded rod is rotatably installed between the inner walls of the two supports, the inner walls of the two slides are threadedly connected to the outer wall of the bidirectional threaded rod, and a handle is fixedly installed on the outer wall of the bidirectional threaded rod.
[0011] Preferably, a driving wheel is fixedly mounted on the outer wall of the rotating shaft, a driving shaft is fixedly mounted on the outer wall of the driving wheel, a driving block is rotatably mounted on the outer wall of the driving shaft, a driving rod is fixedly mounted on the outer wall of the driving block, a hinge is fixedly mounted on the end of the driving rod away from the driving block, two vertical plates are provided on one side of the hinge, an outer wall of one of the vertical plates is fixedly connected to the outer wall of the hinge, a horizontal plate is symmetrically fixedly mounted between the outer walls of the two vertical plates, and cleaning brushes are fixedly mounted on adjacent outer walls of the two horizontal plates.
[0012] Preferably, a slide seat is provided below the lower transverse plate, a slider is fixedly mounted on the bottom of the lower transverse plate, and an outer wall of the slider is slidably connected to an inner wall of the slide seat.
[0013] Preferably, an extension block is fixedly mounted on one side of the transverse plate, and elastic stop blocks are symmetrically fixedly mounted on adjacent outer walls of two extension blocks, and the elastic stop blocks are staggered with each other.
[0014] Preferably, a mounting plate is slidably mounted on the inner wall of the rotating positioning plate, the detector is fixedly mounted on the inner wall of the mounting plate, an adjusting frame is fixedly mounted on the top of the rotating positioning plate, a one-way threaded rod is threadedly mounted on the inner wall of the adjusting frame, one end of the one-way threaded rod is rotatably connected to the inner wall of the mounting plate, and an adjusting knob is fixedly mounted on the other end of the one-way threaded rod.
[0015] Preferably, roller seats are provided on both sides of the rotating positioning plate, the inner wall of the roller seat close to the positioning seat is rotatably connected to the outer wall of the winding roller, the outer wall of the roller seat close to the positioning seat is fixedly connected to the outer wall of the driving motor, and the inner wall of the roller seat away from the positioning seat is rotatably installed with a rope-releasing roller.
[0016] Preferably, a base is fixedly installed between the bottoms of the two roller seats, a support seat is fixedly installed between the top of the base and the bottom of the positioning seat, a plurality of support legs A are fixedly installed on the top of the base, the rotating shaft is rotatably installed between the inner walls of the plurality of support legs A, and a support leg B is fixedly installed between the top of the base and the bottom of the sliding seat.
[0017] The beneficial effects of the present invention are as follows: 1. The cable surface defect detection device described in the present invention has structures such as a conveying component and a detection component. While the conveying component is conveying the cable, the detection component is used to rotate the detector around the cable. The cable is detected while the detector is rotating. Therefore, the cable can be fully detected without the need to test the cable multiple times. The detection is convenient and comprehensive, which improves the detection efficiency and ensures the detection effect of the device.
[0018] 2. The cable surface defect detection device described in the present invention, through the structures such as the rotating plate, ball bearings and extrusion assembly, uses the extrusion assembly to extrude the rotating plate before the detection work, so that the ball bearings are close to each other to position the cable, so that the cable remains parallel to the detector when passing through the detector, avoiding the cable from shifting during movement, thereby ensuring the detection effect of the device on the cable. At the same time, the adjustability of the extrusion assembly enables the device to position cables with different diameters, increasing the applicability of the device.
[0019] 3. The cable surface defect detection device described in the present invention has structures such as a driving wheel, a cleaning brush and an elastic stop block. When performing detection, the driving wheel will drive the cleaning brush to move on the surface of the cable, thereby cleaning the cable and removing dirt and impurities on the cable surface, thereby preventing obstructions such as dirt and impurities from covering up defects on the cable surface and improving the detection accuracy of the device. The elastic stop block causes the cable to shake during cleaning, further improving the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The present invention will be further described below in conjunction with the accompanying drawings.
[0021] Figure 1 It is a three-dimensional structural schematic diagram of the present invention; Figure 2 It is a schematic diagram of the back three-dimensional structure of the present invention; Figure 3 It is a schematic diagram of the structure of the rotating shaft of the present invention; Figure 4 It is a schematic diagram of the structure of the positioning seat of the present invention; Figure 5 It is a schematic diagram of the structure of the rotating ring of the present invention; Figure 6 It is a structural schematic diagram of the support ring of the present invention; Figure 7 It is a structural schematic diagram of the rotating plate of the present invention; Figure 8 It is a structural schematic diagram of the rotating adjustment plate of the present invention; Fig. 9 It is a schematic diagram of the structure of the driving wheel of the present invention; Fig.10 It is a schematic diagram of the structure of the horizontal plate of the present invention; Fig.11 It is a structural schematic diagram of the rotating positioning plate of the present invention; In the figure: 1, winding roller; 2, driving motor; 3, gear ring; 4, gear; 5, rotating positioning plate; 6, detector; 7, rotating shaft; 8, driving wheel; 9, positioning seat; 10, rotating ring; 11, driven wheel; 12, driving belt; 13, supporting ring; 14, rotating seat; 15, rotating plate; 16, ball bearing; 17, arc telescopic rod; 18, arc elastic member; 19, rotating adjustment plate; 20, slide plate; 21, supporting plate; 22, positioning ring; 23, support; 2 4. Two-way threaded rod; 25. Handle; 26. Drive wheel; 27. Drive shaft; 28. Drive block; 29. Drive rod; 30. Hinge; 31. Vertical plate; 32. Horizontal plate; 33. Cleaning brush; 34. Slide seat; 35. Extension block; 36. Elastic stop block; 37. Mounting plate; 38. Adjustment frame; 39. One-way threaded rod; 40. Adjustment knob; 41. Roller seat; 42. Rope roller; 43. Base; 44. Support seat; 45. Support leg A; 46. Support leg B. DETAILED DESCRIPTION
[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0023] like Figures 1 to 5As shown, a cable surface defect detection device described in an embodiment of the present invention includes a conveying component and a detection component. The conveying component includes a winding roller 1 and a driving motor 2. The output end of the driving motor 2 is fixedly connected to one end of the winding roller 1. The conveying component drives the winding roller 1 to rotate through the driving motor 2. When the winding roller 1 rotates, the cable is wound to realize the conveying of the cable. The detection component includes a gear ring 3, a gear 4, a transmission component, a rotating positioning plate 5 and a plurality of detectors 6. The gear ring 3 is fixedly installed on the outer wall of the winding roller 1. The teeth of the gear ring 3 are meshed with the teeth of the gear 4. The transmission component and the rotating positioning plate 5 are both located on one side of the winding roller 1. The plurality of detectors 6 are all located on the inner side of the rotating positioning plate 5. The detection component drives the rotating positioning plate 5 to rotate through the gear ring 3, the gear 4 and the transmission component. When the rotating positioning plate 5 rotates, the detector 6 rotates around the cable for detection. When performing the detection, one end of the cable to be detected is fixed on the winding roller 1, and then the detection is started. The driving motor 2 is driven, and the driving motor 2 drives the winding roller 1 to rotate to wind up the cable, thereby driving the cable to move. When the winding roller 1 rotates to wind up the cable, the winding roller 1 will drive the gear ring 3 to rotate. When the gear ring 3 rotates, it will drive the gear 4 meshing with it to follow the rotation. When the gear 4 rotates, it will drive the rotating positioning plate 5 to rotate through the transmission component. When the rotating positioning plate 5 rotates, it will drive the detector 6 on the inside to rotate. The cable is detected while the detector 6 rotates. Since there are multiple detectors 6 and they are arranged continuously, when a point of the cable reaches the first detector 6, the detection begins. As the detector 6 rotates, when the point reaches the last detector 6, the detector 6 rotates one circle, so that each position of the cable will pass through the detection area of the detector 6, so that the cable is fully detected, and there is no need to detect the cable multiple times. The detection is convenient and comprehensive, which improves the detection efficiency while ensuring the detection effect of the device.
[0024] like Figures 1 to 5 As shown, the transmission assembly includes a rotating shaft 7 and a transmission wheel 8, the outer wall of the rotating shaft 7 is fixedly connected to the inner wall of the gear 4, the transmission wheel 8 is fixedly installed on the outer wall of the rotating shaft 7, a positioning seat 9 is provided on one side of the winding roller 1, a rotating ring 10 is rotatably installed on the inner wall of the positioning seat 9, a rotating positioning plate 5 is fixedly installed on the outer wall of the rotating ring 10, a driven wheel 11 is fixedly installed on the outer wall of the rotating ring 10, and a transmission belt 12 is transmission-connected between the driven wheel 11 and the outer wall of the transmission wheel 8; when detecting, the gear 4 rotates with the winding roller 1 under the action of the gear ring 3, the rotating shaft 7 is driven to rotate when the gear 4 rotates, the rotating shaft 7 is driven to rotate when the rotating shaft 7 is rotated, the transmission wheel 8 is driven to rotate when the transmission wheel 8 is rotated, the driven wheel 11 is driven to rotate through the transmission belt 12, the driven wheel 11 is driven to rotate when it rotates, and then the rotating positioning plate 5 is driven to rotate, the detector 6 is rotated around the cable by the rotation of the rotating positioning plate 5, the cable is detected while the detector 6 is rotating, so as to achieve the effect of comprehensive detection of the cable.
[0025] like Figures 5 to 7 As shown, a support ring 13 is fixedly installed on the outer wall of one end of the rotating positioning plate 5 away from the rotating ring 10, and an extrusion assembly is arranged below the support ring 13. A plurality of rotating seats 14 are fixedly installed on the inner walls of the support ring 13 and the rotating ring 10. A rotating plate 15 is rotatably installed on the inner wall of the rotating seat 14. A ball bearing 16 is fixedly installed on the outer wall of the rotating plate 15 away from the rotating seat 14. An arc-shaped telescopic rod 17 and an arc-shaped elastic member 18 are fixedly installed between the support ring 13 and the rotating ring 10 and the rotating plate 15 on the inner side thereof, respectively. The arc-shaped elastic member 18 is sleeved on the outer side of the arc-shaped telescopic rod 17. When testing, the cable will pass between the ball bearings 16 on the inner side of the rotating ring 10 and the support ring 13. The rotating plates 15 on the same side are a group. In the initial state, the two groups of rotating plates 15 will be in an expanded state under the action of the elastic force of the arc-shaped elastic member 18. At this time, the ball bearings 16 on the same side are separated from each other, so that When the cable passes through, after one end of the cable is passed through the ball bearing 16 and fixed on the winding roller 1, the rotating plate 15 is squeezed by adjusting the squeezing assembly. After the rotating plate 15 is squeezed, the arc-shaped elastic member 18 will shrink, so that the two groups of rotating plates 15 gather together. When the rotating plates 15 gather together, the ball bearings 16 on the same side will approach each other. The ball bearings 16 that are close will squeeze the cable, thereby fixing the position of the cable, so that a section of the cable below the detector 6 is in a horizontal state, thereby keeping it parallel to the detector 6. The position of the cable is fixed by the ball bearing 16 to prevent the cable from shifting during movement, thereby ensuring the detection effect of the device on the cable. The cable is fixed by the ball bearing 16. The ball bearing 16 can ensure that the cable can move under the action of the winding roller 1 while preventing the cable from rotating with the rotating ring 10, thereby ensuring the effectiveness of comprehensive detection.
[0026] like Figures 5 to 8As shown, the extrusion assembly includes a rotating adjustment plate 19, which is fixedly installed between the support ring 13 and the outer wall of the rotating ring 10 away from the rotating positioning plate 5. A slide plate 20 is symmetrically slidably installed on the inner wall of the rotating adjustment plate 19. A support plate 21 is fixedly installed on the top of the slide plate 20. A positioning ring 22 is fixedly installed on the top inner wall of the support plate 21. The two positioning rings 22 are respectively in conflict with the corresponding rotating plates 15. A support 23 is symmetrically fixedly installed on the bottom of the rotating adjustment plate 19. A bidirectional threaded rod 24 is rotatably installed between the inner walls of the two supports 23. The inner walls of the two slide plates 20 are threadedly connected to the outer walls of the bidirectional threaded rod 24. The bidirectional threaded rod 24 is threadedly connected to the inner walls of the two slide plates 20. A handle 25 is fixedly installed on the outer wall of the threaded rod 24; when the position of the cable is fixed, the bidirectional threaded rod 24 is driven to rotate by rotating the handle 25, and when the bidirectional threaded rod 24 rotates, it will drive the two slides 20 to move synchronously to both sides, and when the slide 20 moves, it will drive the positioning ring 22 to move through the support plate 21, and when the positioning ring 22 moves to both sides, it will squeeze the rotating plates 15 on both sides, so that the ball bearings 16 on both sides gather together to position the cable, thereby achieving the effect of fixing the cable, and under the action of the bidirectional threaded rod 24, the distance between the ball bearings 16 can be adjusted, so that the device is suitable for cables of different diameters.
[0027] like Figures 9 and 10 As shown, a driving wheel 26 is fixedly mounted on the outer wall of the rotating shaft 7, a driving shaft 27 is fixedly mounted on the outer wall of the driving wheel 26, a driving block 28 is rotatably mounted on the outer wall of the driving shaft 27, a driving rod 29 is fixedly mounted on the outer wall of the driving block 28, a hinge 30 is fixedly mounted on the end of the driving rod 29 away from the driving block 28, two vertical plates 31 are arranged on one side of the hinge 30, an outer wall of one of the vertical plates 31 is fixedly connected to the outer wall of the hinge 30, a horizontal plate 32 is symmetrically fixedly mounted between the outer walls of the two vertical plates 31, and cleaning brushes 33 are fixedly mounted on the adjacent outer walls of the two horizontal plates 32; the device is used for inspection. During measurement, the rotating shaft 7 will drive the driving wheel 26 to rotate. When the driving wheel 26 rotates, the driving shaft 27 will drive the driving block 28 to rotate. When the driving block 28 rotates, it will drive the hinge 30 to swing back and forth through the driving rod 29. When the hinge 30 swings, it will drive the cleaning brush 33 to swing through the vertical plate 31 and the horizontal plate 32. The cable will pass between the two cleaning brushes 33 during the transportation process. When the cleaning brush 33 swings, it will clean the surface of the cable to remove dirt and impurities on the surface of the cable, so as to prevent obstructions such as dirt and impurities from covering up the defects on the surface of the cable, thereby improving the detection accuracy of the device.
[0028] like Figures 9 and 10As shown, a slide seat 34 is provided below the lower transverse plate 32, and a slider is fixedly installed on the bottom of the lower transverse plate 32, and the outer wall of the slider is slidably connected to the inner wall of the slide seat 34; through the cooperation of the slide seat 34 and the slider, the transverse plate 32 is limited to ensure that the transverse plate 32 can move along the preset direction, thereby ensuring the effectiveness of the cable cleaning work.
[0029] like Figures 9 and 10 As shown, an extension block 35 is fixedly installed on one side of the cross plate 32, and elastic stop blocks 36 are symmetrically fixedly installed on the adjacent outer walls of the two extension blocks 35, and the elastic stop blocks 36 are staggered with each other; when cleaning the cable, the reciprocating swing of the cross plate 32 will drive the extension block 35 to swing, and the swing of the extension block 35 will drive the elastic stop block 36 to swing, and the elastic stop block 36 will come into conflict with the cable when swinging. When the elastic stop block 36 passes over the cable due to deformation, the cable will shake due to a certain tension. The shaking of the cable can speed up the frequency of contact between the cable and the cleaning brush 33, so that the cleaning brush 33 can better clean the cable. At the same time, the impurities on the surface of the cable can be shaken off when the cable shakes, so that the detection effect of subsequent detection work is better.
[0030] like Figures 3 to 5 and Fig.11 As shown, a mounting plate 37 is slidably installed on the inner wall of the rotating positioning plate 5, and the detector 6 is fixedly installed on the inner wall of the mounting plate 37. An adjusting frame 38 is fixedly installed on the top of the rotating positioning plate 5. A one-way threaded rod 39 is threadedly installed on the inner wall of the adjusting frame 38. One end of the one-way threaded rod 39 is rotatably connected to the inner wall of the mounting plate 37, and an adjusting knob 40 is fixedly installed on the other end of the one-way threaded rod 39; the one-way threaded rod 39 is driven to rotate by rotating the adjusting knob 40, and the one-way threaded rod 39 will drive the mounting plate 37 to move when the one-way threaded rod 39 rotates, and the mounting plate 37 will drive the detector 6 to move when it moves, thereby achieving the effect of adjusting the distance between the detector 6 and the cable. The device can adjust the distance between the detector 6 and the cable according to cables of different diameters to ensure that the cable is detected at an appropriate distance, thereby ensuring the detection effect of the device.
[0031] like Figures 1 to 3 As shown, roller seats 41 are provided on both sides of the rotating positioning plate 5, the inner wall of the roller seat 41 close to the positioning seat 9 is rotatably connected to the outer wall of the winding roller 1, the outer wall of the roller seat 41 close to the positioning seat 9 is fixedly connected to the outer wall of the driving motor 2, and the inner wall of the roller seat 41 away from the positioning seat 9 is rotatably installed with a rope-releasing roller 42; when the device is performing cable detection, the cable to be detected will be wound around the rope-releasing roller 42, and one end of the cable is fixed on the winding roller 1, and when the driving motor 2 drives the winding roller 1 to rotate, the winding roller 1 will wind the cable, and the cable on the rope-releasing roller 42 will be wound around the winding roller 1, and the roller seat 41 provides conditions for the rotation of the winding roller 1 and the rope-releasing roller 42, thereby achieving the effect of cable movement.
[0032] like Figures 1 to 3 As shown, a base 43 is fixedly installed between the bottoms of the two roller seats 41, a support seat 44 is fixedly installed between the top of the base 43 and the bottom of the positioning seat 9, a plurality of support legs A45 are fixedly installed on the top of the base 43, the rotating shaft 7 is rotatably installed between the inner walls of the plurality of support legs A45, and a support leg B46 is fixedly installed between the top of the base 43 and the bottom of the slide seat 34; the device is supported by the base 43 to ensure the stability of the device when in use, and the positioning seat 9, the rotating shaft 7 and the slide seat 34 are supported respectively by the support seat 44, the support leg A45 and the support leg B46, so that each component is at a suitable height to facilitate the use of the device.
[0033] Working principle: Before the detection work is carried out, the one-way threaded rod 39 is driven to rotate by turning the adjusting knob 40. When the one-way threaded rod 39 rotates, it will drive the mounting plate 37 to move. When the mounting plate 37 moves, it will drive the detector 6 to move, thereby achieving the effect of adjusting the distance between the detector 6 and the cable. The device can adjust the distance between the detector 6 and the cable for cables of different diameters to ensure that the cable is detected at an appropriate distance, thereby ensuring the detection effect of the device. When performing the detection, one end of the cable to be detected is fixed on the winding roller 1, and then the drive motor 2 is started. The drive motor 2 drives the winding roller 1 to rotate to wind the cable, thereby driving the cable to move. When the cable is wound up by rotating, the winding roller 1 will drive the gear ring 3 to rotate, and when the gear ring 3 rotates, it will drive the gear 4 meshing with it to rotate along with it, and when the gear 4 rotates, it will drive the rotating shaft 7 to rotate, and when the rotating shaft 7 rotates, it will drive the transmission wheel 8 to rotate, and when the transmission wheel 8 rotates, it will drive the driven wheel 11 to rotate through the transmission belt 12, and when the driven wheel 11 rotates, it will drive the rotating ring 10 to rotate, and then drive the rotating positioning plate 5 to rotate, and the detector 6 is rotated around the cable by the rotation of the rotating positioning plate 5, and the cable is detected while the detector 6 rotates, so that the cable can be fully detected, and there is no need to detect the cable multiple times. The detection is convenient and comprehensive, and the detection efficiency is improved while ensuring the detection effect of the device.
[0034] During detection, the cable will pass between the ball bearings 16 on the inner sides of the rotating ring 10 and the supporting ring 13. In the initial state, the rotating plate 15 will be in an inwardly flipped state under the action of the arc-shaped elastic member 18. At this time, the ball bearings 16 on the same side will separate from each other, thereby facilitating the cable to pass through. After one end of the cable is passed through the ball bearing 16 and fixed on the winding roller 1, the rotating plate 15 is squeezed by adjusting the squeezing assembly. After the rotating plate 15 is squeezed, the arc-shaped elastic member 18 will shrink, thereby causing the rotating plate 15 to flip to both sides. When the rotating plate 15 is flipped to both sides, the ball bearings 16 on the same side will approach each other. The ball bearings 16 that are close together will squeeze the cable, thereby fixing the position of the cable, making the section of the cable below the detector 6 in a horizontal state, thereby keeping it parallel to the detector 6, and fixing the position of the cable by the ball bearing 16 to avoid The cable is prevented from deflecting during movement, thereby ensuring the detection effect of the device on the cable. The cable is fixed by the ball bearing 16. The ball bearing 16 can ensure that the cable can move under the action of the winding roller 1 while preventing the cable from rotating with the rotating ring 10, thereby ensuring the effectiveness of comprehensive detection. When the extrusion component is working, the bidirectional threaded rod 24 is driven to rotate by rotating the handle 25. When the bidirectional threaded rod 24 rotates, it will drive the two slides 20 to move synchronously to both sides. When the slide 20 moves, it will drive the positioning ring 22 to move through the support plate 21. When the positioning ring 22 moves to both sides, it will squeeze the rotating plates 15 on both sides, so that the ball bearings 16 on both sides are gathered together to position the cable, thereby achieving the effect of fixing the cable. Under the action of the bidirectional threaded rod 24, the distance between the ball bearings 16 can be adjusted, so that the device is suitable for cables of different diameters.
[0035] When the device is testing, the rotating shaft 7 drives the driving wheel 26 to rotate, and when the driving wheel 26 rotates, the driving shaft 27 drives the driving block 28 to rotate. When the driving block 28 rotates, it drives the hinge 30 to swing back and forth through the driving rod 29. When the hinge 30 swings, it drives the cleaning brush 33 to swing through the vertical plate 31 and the horizontal plate 32. The cable passes between the two cleaning brushes 33 during the transportation process. When the cleaning brush 33 swings, it cleans the surface of the cable to remove dirt and impurities on the surface of the cable, so as to avoid obstructions such as dirt and impurities from covering the defects on the surface of the cable, thereby improving the device. In order to improve the detection accuracy of the device, during the cleaning process, as the reciprocating swing of the cross plate 32, the extension block 35 will be driven to swing along, and the extension block 35 will drive the elastic stop block 36 to swing when it swings. The elastic stop block 36 will come into conflict with the cable when it swings. When the elastic stop block 36 passes over the cable due to deformation, the cable will vibrate due to a certain tension. The shaking of the cable can speed up the frequency of contact between the cable and the cleaning brush 33, so that the cleaning brush 33 can better clean the cable. At the same time, the cable can shake off impurities on its surface when it shakes, so that the detection effect of subsequent detection work is better.
[0036] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A cable surface defect detection device, characterized in that: The invention comprises a conveying component and a detection component, wherein the conveying component comprises a winding roller (1) and a driving motor (2), wherein the output end of the driving motor (2) is fixedly connected to one end of the winding roller (1), and the conveying component drives the winding roller (1) to rotate through the driving motor (2). When the winding roller (1) rotates, the cable is wound up to realize the conveying of the cable. The detection component comprises a gear ring (3), a gear (4), a transmission component, a rotating positioning plate (5) and a plurality of detectors (6). The gear ring (3) is fixedly mounted on the outer wall of the winding roller (1), and the teeth of the gear ring (3) mesh with the teeth of the gear (4). The transmission component and the rotating positioning plate (5) are both located on one side of the winding roller (1), and the plurality of detectors (6) are all located on the inner side of the rotating positioning plate (5). The detection component drives the rotating positioning plate (5) to rotate through the gear ring (3), the gear (4) and the transmission component. When the rotating positioning plate (5) rotates, the detector (6) rotates around the cable to perform detection.
2. A cable surface defect detection device according to claim 1, characterized in that: The transmission assembly comprises a rotating shaft (7) and a transmission wheel (8); the outer wall of the rotating shaft (7) is fixedly connected to the inner wall of the gear (4); the transmission wheel (8) is fixedly mounted on the outer wall of the rotating shaft (7); a positioning seat (9) is provided on one side of the winding roller (1); a rotating ring (10) is rotatably mounted on the inner wall of the positioning seat (9); the rotating positioning plate (5) is fixedly mounted on the outer wall of the rotating ring (10); a driven wheel (11) is fixedly mounted on the outer wall of the rotating ring (10); and a transmission belt (12) is transmission-connected between the driven wheel (11) and the outer wall of the transmission wheel (8).
3. A cable surface defect detection device according to claim 2, characterized in that: A support ring (13) is fixedly mounted on the outer wall of one end of the rotating positioning plate (5) away from the rotating ring (10), and an extrusion assembly is arranged below the support ring (13). A plurality of rotating seats (14) are fixedly mounted on the inner walls of the support ring (13) and the rotating ring (10). A rotating plate (15) is rotatably mounted on the inner wall of the rotating seat (14), and a ball bearing (16) is fixedly mounted on the outer wall of the rotating plate (15) away from the rotating seat (14). An arc-shaped telescopic rod (17) and an arc-shaped elastic member (18) are fixedly mounted between the support ring (13) and the rotating ring (10) and the rotating plate (15) on their inner sides, respectively, and the arc-shaped elastic member (18) is sleeved on the outer side of the arc-shaped telescopic rod (17).
4. A cable surface defect detection device according to claim 3, characterized in that: The extrusion assembly comprises a rotating adjustment plate (19), the rotating adjustment plate (19) being fixedly mounted between the support ring (13) and the outer wall of the rotating ring (10) away from the rotating positioning plate (5), a slide plate (20) being symmetrically slidably mounted on the inner wall of the rotating adjustment plate (19), a support plate (21) being fixedly mounted on the top of the slide plate (20), a positioning ring (22) being fixedly mounted on the inner wall of the top of the support plate (21), the two positioning rings (22) respectively abutting against the corresponding rotating plates (15), a support (23) being symmetrically fixedly mounted on the bottom of the rotating adjustment plate (19), a bidirectional threaded rod (24) being rotatably mounted between the inner walls of the two supports (23), the inner walls of the two slide plates (20) being threadedly connected to the outer walls of the bidirectional threaded rod (24), and a handle (25) being fixedly mounted on the outer wall of the bidirectional threaded rod (24).
5. A cable surface defect detection device according to claim 4, characterized in that: A driving wheel (26) is fixedly mounted on the outer wall of the rotating shaft (7), a driving shaft (27) is fixedly mounted on the outer wall of the driving wheel (26), a driving block (28) is rotatably mounted on the outer wall of the driving shaft (27), a driving rod (29) is fixedly mounted on the outer wall of the driving block (28), a hinge (30) is fixedly mounted on one end of the driving rod (29) away from the driving block (28), two vertical plates (31) are arranged on one side of the hinge (30), an outer wall of one of the vertical plates (31) is fixedly connected to the outer wall of the hinge (30), a horizontal plate (32) is symmetrically fixedly mounted between the outer walls of the two vertical plates (31), and cleaning brushes (33) are fixedly mounted on adjacent outer walls of the two horizontal plates (32).
6. A cable surface defect detection device according to claim 5, characterized in that: A sliding seat (34) is arranged below the lower transverse plate (32), and a sliding block is fixedly mounted on the bottom of the lower transverse plate (32), wherein the outer wall of the sliding block is slidably connected to the inner wall of the sliding seat (34).
7. A cable surface defect detection device according to claim 6, characterized in that: An extension block (35) is fixedly mounted on one side of the transverse plate (32), and elastic stop blocks (36) are symmetrically fixedly mounted on adjacent outer walls of two extension blocks (35), wherein the elastic stop blocks (36) are staggered with each other.
8. A cable surface defect detection device according to claim 7, characterized in that: A mounting plate (37) is slidably mounted on the inner wall of the rotating positioning plate (5), the detector (6) is fixedly mounted on the inner wall of the mounting plate (37), an adjustment frame (38) is fixedly mounted on the top of the rotating positioning plate (5), a one-way threaded rod (39) is threadedly mounted on the inner wall of the adjustment frame (38), one end of the one-way threaded rod (39) is rotatably connected to the inner wall of the mounting plate (37), and an adjustment knob (40) is fixedly mounted on the other end of the one-way threaded rod (39).
9. A cable surface defect detection device according to claim 8, characterized in that: Roller seats (41) are provided on both sides of the rotating positioning plate (5); the inner wall of the roller seat (41) close to the positioning seat (9) is rotatably connected to the outer wall of the winding roller (1); the outer wall of the roller seat (41) close to the positioning seat (9) is fixedly connected to the outer wall of the driving motor (2); and a rope releasing roller (42) is rotatably mounted on the inner wall of the roller seat (41) away from the positioning seat (9).
10. A cable surface defect detection device according to claim 9, characterized in that: A base (43) is fixedly installed between the bottoms of the two roller seats (41), a support seat (44) is fixedly installed between the top of the base (43) and the bottom of the positioning seat (9), a plurality of support legs A (45) are fixedly installed on the top of the base (43), the rotating shaft (7) is rotatably installed between the inner walls of the plurality of support legs A (45), and a support leg B (46) is fixedly installed between the top of the base (43) and the bottom of the slide seat (34).
Citation Information
Patent Citations
Wire rope surface damage identification and diameter measurement synchronous detection system
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