Dust reaction tower with combined ash removal system
By designing a combined ash cleaning system in the dust reaction tower and using the transmission mechanism of wind power to remove impurities and stir the blade, the problem of poor blowing and poor ash cleaning effect of the rake soot blower on the catalyst and the poor ash cleaning effect of viscous ash is solved, and more efficient dust cleaning and reaction efficiency is achieved.
Patent Information
- Application Number
- CN202510062287.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2025-05-06
AI Technical Summary
In the prior art, the rake soot blower blows the catalyst, affects the service life, and has poor cleaning effect on viscous ash.
A dust reaction tower with a combined ash cleaning system is designed, and the fan blades driven by the second motor are used to clean the dust. The wind power removes impurities and dust are used to remove impurities. At the same time, the transmission mechanism driven by the first motor is used to drive the stirring blades for stirring, and the temperature of the reaction system is evenly distributed.
It effectively avoids the blowing of the catalyst, improves the cleaning effect on viscous ash, improves the reaction rate and selectivity, and extends the service life of the equipment.
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Figure CN119926058A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of industrial flue gas treatment, in particular to a dust reaction tower with a combined dust cleaning system. Background Art
[0002] With the increasingly stringent requirements for ammonia oxide emissions from cement production lines, the use of selective catalytic reduction for denitrification is the main research direction for denitrification in cement production lines. Since the flue gas from cement kilns contains dust, the dust will be deposited on the surface of the catalyst when the flue gas passes through the catalyst bed, blocking the catalyst pores and reducing the denitrification efficiency. The dust concentration inside the reaction tower is about 50 to 100 times higher than that of a general reaction tower. The slurry or solid alkaline chemicals injected during the reaction in the tower can all adhere to the surface of the particles, expanding the contact area with various acidic pollutants such as sulfur oxides, hydrogen fluoride, and hydrogen chloride in the reaction tower and removing them.
[0003] Authorization announcement number CN 218901422 U discloses a reaction tower with a combined dust cleaning system. This patented technology uses a rake soot blower with strong dust cleaning strength. Within its walking range, it can effectively clean sticky dust. The sonic soot blower generates sound waves in the entire reaction layer area, repeatedly pulling and pressing the accumulated dust, thereby loosening the dust and falling off. It can effectively clean the accumulated dust in corners and other areas that are difficult for the rake soot blower to cover. The combined dust cleaning mechanism can not only fully handle sticky dust, but also reduce the consumption of compressed air in the entire cleaning system; however, the disadvantage of using a rake soot blower in this scheme is that it will damage the catalyst, affecting the service life of the catalyst, and especially for sticky ash, it cannot be effectively handled. The biggest shortcoming of the rake soot blower is that the cleaning effect of sticky ash is poor. Therefore, a dust reaction tower with a combined dust cleaning system is needed to improve the above problems. Summary of the invention
[0004] In order to solve the disadvantages of the existing scheme of using rake soot blowers, which cause damage to the catalyst and affect the service life of the catalyst, and especially cannot effectively treat the sticky ash, the biggest shortcoming of the rake soot blower is the poor cleaning effect of the sticky ash. The purpose of the present invention is to provide a dust reaction tower with a combined cleaning system to solve the problems raised in the above background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] A dust reaction tower with a combined dust cleaning system comprises a main body, a stirring assembly is fixedly connected to the top of the main body, and a dust cleaning assembly is fixedly connected to the side of the stirring assembly;
[0007] The stirring assembly comprises a mounting frame, a first motor is mounted on the side of the mounting frame, a rotating wheel is fixedly connected to the output end of the first motor, a belt is arranged on the side of the rotating wheel, a transmission wheel is arranged inside the belt, a rotating rod is fixedly connected inside the transmission wheel, and a stirring blade is fixedly connected to the bottom of the rotating rod;
[0008] The dust cleaning component includes an air cylinder, a collecting cylinder is fixedly connected to the side of the air cylinder, a supporting plate is fixedly connected to the interior of the collecting cylinder, a support rod is fixedly connected to the top of the supporting plate, a second protective box is fixedly connected to the top of the support rod, a second motor is installed inside the second protective box, and a fan blade is fixedly connected to the output end of the second motor.
[0009] As a preferred solution of the present invention, a first protective box is fixedly connected to the top of the mounting frame, and the rotating wheel, the belt and the transmission wheel are arranged inside the first protective box.
[0010] As a preferred solution of the present invention, a filter plate is fixedly connected to the interior of the collecting cylinder, and the fan blades are arranged inside the wind cylinder.
[0011] As a preferred solution of the present invention, the main body includes a tower body, the top of the tower body is fixedly connected to a top frame, and the rotating rod extends to the inside of the tower body.
[0012] As a preferred solution of the present invention, a liquid inlet pipe and a solid inlet pipe are fixedly connected to the top of the top frame, and a temperature controller is fixedly connected to the side of the tower body.
[0013] As a preferred solution of the present invention, a temperature display screen is fixedly connected to the side of the thermostat, and a temperature adjustment button is arranged on the side of the thermostat.
[0014] As a preferred solution of the present invention, a fastening plate is fixedly connected to the side of the tower body, a support rod is fixedly connected to the bottom of the fastening plate, and a bottom plate is fixedly connected to the bottom of the support rod.
[0015] As a preferred solution of the present invention, four of the fastening plates, support rods and base plates are provided.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. In the present invention, the fan blades are rotated by utilizing the second motor to suck the dust inside the tower into the collecting tube, and then discharged after being filtered from the filter plate. This dust cleaning method utilizes the difference in suspension speed between the material and the impurities, and uses the method of wind power to remove impurities. The purpose of air separation is to remove light impurities and dust.
[0018] 2. In the present invention, the first motor drives a transmission mechanism consisting of a rotating wheel, a belt and a transmission wheel to drive the stirring blades on the rotating rod to stir the reactants inside the tower body. Under low temperature conditions, stirring can make the temperature of the reaction system evenly distributed, reduce local temperature gradients, and improve reaction yield and selectivity. Under low temperature conditions, stirring can avoid crystallization or solidification of different components in the mixture and maintain the fluidity and uniformity of the system. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0020] Figure 2 It is a schematic diagram of the structure of the dust cleaning component of the present invention;
[0021] Figure 3 It is a schematic diagram of the structure of the stirring assembly of the present invention;
[0022] Figure 4 It is a schematic diagram of the structure of the temperature control component of the present invention.
[0023] In the figure: 1. main body; 101. tower body; 102. fastening plate; 103. support rod; 104. bottom plate; 105. thermostat; 106. temperature display screen; 107. temperature adjustment button; 108. top frame; 109. liquid inlet pipe; 110. solid inlet pipe; 2. stirring assembly; 201. mounting frame; 202. first motor; 203. rotating wheel; 204. belt; 205. transmission wheel; 206. rotating rod; 207. stirring blade; 208. first protective box; 3. cleaning assembly; 301. air cylinder; 302. collecting cylinder; 303. filter plate; 304. supporting plate; 305. support rod; 306. second protective box; 307. second motor; 308. fan blade. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0025] Example: See Figure 1-Figure 4 A dust reaction tower with a combined dust cleaning system shown in the figure comprises a main body 1, a stirring assembly 2 is fixedly connected to the top of the main body 1, and a dust cleaning assembly 3 is fixedly connected to the side of the stirring assembly 2;
[0026] In this embodiment, refer to Figure 1 , Figure 2 and Figure 3As shown, the stirring assembly 2 includes a mounting frame 201, a first motor 202 is mounted on the side of the mounting frame 201, a rotating wheel 203 is fixedly connected to the output end of the first motor 202, a belt 204 is arranged on the side of the rotating wheel 203, a transmission wheel 205 is arranged inside the belt 204, a rotating rod 206 is fixedly connected inside the transmission wheel 205, a stirring blade 207 is fixedly connected to the bottom of the rotating rod 206, and the dust cleaning assembly 3 includes a wind tube 301, a collecting tube 302 is fixedly connected to the side of the wind tube 301, and a supporting plate 304 is fixedly connected inside the collecting tube 302 A support rod 305 is fixedly connected to the top of the support plate 304, and a second protective box 306 is fixedly connected to the top of the support rod 305. A second motor 307 is installed inside the second protective box 306, and a fan blade 308 is fixedly connected to the output end of the second motor 307. The fan blade 308 is driven by the second motor 307 to rotate, and the dust inside the tower body 101 is sucked into the collecting cylinder 302, and then discharged after being filtered from the filter plate 303. This cleaning method utilizes the difference in suspension speed between the material and impurities, and uses the method of wind power to remove impurities. The purpose of air separation is to remove light impurities and dust.
[0027] Among them, a first protective box 208 is fixedly connected to the top of the mounting frame 201, a rotating wheel 203, a belt 204 and a transmission wheel 205 are arranged inside the first protective box 208, a filter plate 303 is fixedly connected inside the collecting tube 302, and a fan blade 308 is arranged inside the wind tube 301. The transmission mechanism composed of the rotating wheel 203, the belt 204 and the transmission wheel 205 driven by the first motor 202 drives the stirring blade 207 on the rotating rod 206 to stir the reactants inside the tower body 101. Under low temperature conditions, stirring can make the temperature of the reaction system evenly distributed, reduce local temperature gradients, and improve reaction yield and selectivity. Under low temperature conditions, stirring can avoid crystallization or solidification of different components in the mixture and maintain the fluidity and uniformity of the system.
[0028] In this embodiment, refer to Figure 1 and Figure 4As shown, the main body 1 includes a tower body 101, a top frame 108 is fixedly connected to the top of the tower body 101, a rotating rod 206 extends to the inside of the tower body 101, a liquid inlet pipe 109 and a solid inlet pipe 110 are fixedly connected to the top of the top frame 108, a thermostat 105 is fixedly connected to the side of the tower body 101, a temperature display screen 106 is fixedly connected to the side of the thermostat 105, a temperature adjustment button 107 is arranged on the side of the thermostat 105, a fastening plate 102 is fixedly connected to the side of the tower body 101, a support rod 103 is fixedly connected to the bottom of the fastening plate 102, a bottom plate 104 is fixedly connected to the bottom of the support rod 103, and four fastening plates 102, support rods 103 and bottom plates 104 are arranged, and the temperature inside the tower body 101 is adjusted by using the thermostat 105 in conjunction with the temperature adjustment button 107 and the heater, so that the substance can undergo chemical reaction in a suitable environment.
[0029] In the present scheme, a dust reaction tower with a combined cleaning system is used. When the substance to be reacted is put into the liquid inlet pipe 109 and the solid inlet pipe 110, the first motor 202 is used to drive the transmission mechanism composed of the rotating wheel 203, the belt 204 and the transmission wheel 205 to drive the stirring blade 207 on the rotating rod 206 to stir and mix the reactants inside the tower body 101, thereby accelerating the reaction and the generation of ash. When the inside of the tower body 101 is cleaned, the fan blade 308 can be driven by the second motor 307 to rotate, and the dust inside the tower body 101 can be sucked into the collecting tube 302, and then discharged after being filtered from the filter plate 303, thereby completing efficient cleaning.
[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A dust reaction tower with a combined dust cleaning system, comprising a main body (1), characterized in that: The top of the main body (1) is fixedly connected to a stirring assembly (2), and the side of the stirring assembly (2) is fixedly connected to a dust cleaning assembly (3); The stirring assembly (2) comprises a mounting frame (201), a first motor (202) is mounted on a side of the mounting frame (201), an output end of the first motor (202) is fixedly connected to a rotating wheel (203), a belt (204) is arranged on the side of the rotating wheel (203), a transmission wheel (205) is arranged inside the belt (204), a rotating rod (206) is fixedly connected inside the transmission wheel (205), and a stirring blade (207) is fixedly connected to the bottom of the rotating rod (206); The dust cleaning component (3) comprises an air cylinder (301), a collecting cylinder (302) is fixedly connected to the side of the air cylinder (301), a supporting plate (304) is fixedly connected to the interior of the collecting cylinder (302), a supporting rod (305) is fixedly connected to the top of the supporting plate (304), a second protective box (306) is fixedly connected to the top of the supporting rod (305), a second motor (307) is installed inside the second protective box (306), and a fan blade (308) is fixedly connected to the output end of the second motor (307).
2. The dust reaction tower with a combined dust cleaning system according to claim 1, characterized in that: A first protective box (208) is fixedly connected to the top of the mounting frame (201), and the rotating wheel (203), the belt (204) and the transmission wheel (205) are arranged inside the first protective box (208).
3. The dust reaction tower with a combined dust cleaning system according to claim 1, characterized in that: The interior of the collecting cylinder (302) is fixedly connected with a filter plate (303), and the fan blades (308) are arranged inside the wind cylinder (301).
4. The dust reaction tower with a combined dust cleaning system according to claim 1, characterized in that: The main body (1) comprises a tower body (101), the top of the tower body (101) is fixedly connected to a top frame (108), and the rotating rod (206) extends to the inside of the tower body (101).
5. The dust reaction tower with a combined dust cleaning system according to claim 4, characterized in that: A liquid inlet pipe (109) and a solid inlet pipe (110) are fixedly connected to the top of the top frame (108), and a temperature controller (105) is fixedly connected to the side of the tower body (101).
6. The dust reaction tower with a combined dust cleaning system according to claim 5, characterized in that: A temperature display screen (106) is fixedly connected to the side of the temperature controller (105), and a temperature adjustment button (107) is arranged on the side of the temperature controller (105).
7. The dust reaction tower with a combined dust cleaning system according to claim 4, characterized in that: A fastening plate (102) is fixedly connected to the side of the tower body (101), a support rod (103) is fixedly connected to the bottom of the fastening plate (102), and a bottom plate (104) is fixedly connected to the bottom of the support rod (103).
8. The dust reaction tower with a combined dust cleaning system according to claim 7, characterized in that: The number of the fastening plates (102), the supporting rods (103) and the bottom plates (104) is four.