Rough selection device for high-purity quartz sand production
By designing a quartz sand coarse selection device containing crushing and drying mechanisms, the problem of high moisture content low bonding and crushing efficiency in the crushing process is solved, and more efficient crushing and production efficiency is achieved.
Patent Information
- Application Number
- CN202510322980.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-19
- Publication Date
- 2025-05-06
AI Technical Summary
During the coarse selection process of quartz sand, quartz sand with higher moisture content is prone to bond between the crushing rollers, resulting in reduced material aggregation and crushing efficiency.
A coarse selection device for the production of high-purity quartz sand is designed, including an internal crushing mechanism and a drying mechanism. The crushing mechanism consists of two sets of crushing cylinders and separation holes, and the drying mechanism realizes the agitation and blow-drying of the material through a drying tray, an extension rod and a drying fan.
By increasing the impact and friction between the particles, the crushing mechanism can effectively crush quartz sand and impurities, while the drying mechanism avoids the accumulation and adhesion of materials, improving crushing efficiency and production efficiency.
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Figure CN119926613A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of quartz sand roughing equipment, in particular to a roughing device for producing high-purity quartz sand. Background Art
[0002] Quartz sand is quartz particles made by crushing quartz stone. Quartz stone is a non-metallic mineral, a hard, wear-resistant, chemically stable silicate mineral. The color of quartz sand is milky white or colorless and translucent. High-purity quartz sand is obtained by purifying quartz sand. The first step in the purification operation is to perform rough selection.
[0003] In the patent (application number: CN202020920139.9), a crushing and sorting device for quartz sand is disclosed, including a box body, both sides of the top surface of the box body are provided with feed ports, a motor is arranged on one side of the feed port, the motor is fixedly connected to the top surface of the box body, the rotating shaft of the motor is fixedly connected to a rod body, one end of the rod body is arranged in the inner cavity of the box body, the rod body is rotatably connected to the top surface of the box body, and the end of the rod body arranged in the box body is provided with a second connecting block, a third connecting block and a screen, the third connecting block is fixedly connected to the rod body, the second connecting block is fixedly connected to the screen, and the second connecting block and the screen are both slidably connected to the rod body. The utility model can realize the shaking of the screen through the coordinated use of the box body, the feed port, the motor, the rod body, the second connecting block, the third connecting block, the screen, the spring, the first connecting block and the first discharge port, thereby accelerating the sorting of quartz sand by the screen, and the sorting efficiency is high.
[0004] This patent and the prior art have the following technical problems in actual use: When quartz sand is roughly selected, it needs to be crushed. Most of the time, the quartz sand is crushed by rotating two sets of crushing rollers. When encountering some quartz sand with high water content, it is easy to stick between the crushing rollers, which will cause the material to aggregate and reduce the crushing efficiency. Summary of the invention
[0005] The purpose of the present invention is to solve the above problems and provide a roughing device for producing high-purity quartz sand.
[0006] In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions: A roughing device for producing high-purity quartz sand comprises a roughing cylinder, wherein a crushing mechanism and a drying mechanism are arranged inside the roughing cylinder; The pulverizing mechanism comprises a first pulverizing cylinder and a second pulverizing cylinder arranged inside the roughing cylinder, the first pulverizing cylinder is located inside the second pulverizing cylinder, and a plurality of separation holes are opened on the surfaces of the first pulverizing cylinder and the second pulverizing cylinder; The drying mechanism includes a drying plate arranged inside the first crushing cylinder, the drying plate is set as a hollow structure, an extension rod is fixedly installed on the inner bottom of the drying plate, a linkage plate is slidably installed inside the drying plate, the extension rod penetrates and extends to the top of the linkage plate, a vent is opened on the surface of the extension rod, the linkage plate is set as a hollow structure, a plurality of first crushing blocks are arranged on the surface of the first crushing cylinder, a plurality of second crushing blocks are arranged on the inner wall of the second crushing cylinder, the first crushing blocks and the second crushing blocks are set as wedge-shaped blocks, and a drying fan is arranged below the drying plate.
[0007] Furthermore, a feeding cylinder is fixedly mounted on the top of the roughing cylinder, and the feeding cylinder is communicated with the roughing cylinder.
[0008] Furthermore, a connecting cylinder is rotatably installed on the surface of the feeding cylinder, the connecting cylinder extends to the top of the first crushing cylinder, the connecting cylinder is fixedly connected to the first crushing cylinder, the second crushing cylinder is fixedly connected to the first crushing cylinder, a motor frame is fixedly installed on the top of the roughing cylinder, a connecting gear is rotatably installed on the top of the roughing cylinder and located below the motor frame, a matching gear is fixedly installed on the surface of the connecting cylinder, the connecting gear is meshed with the matching gear, a servo motor is fixedly installed on the top of the motor frame, and the output end of the servo motor is fixedly connected to the connecting gear.
[0009] Furthermore, a first adjusting mechanism is provided on the surface of the first crushing cylinder, and the first adjusting mechanism includes a sealing plate slidably mounted on the surface of the first crushing cylinder, and the sealing plates are provided in several groups, and connecting rods are fixedly installed between the sealing plates, and the connecting rods can penetrate into the interior of the sealing plates. A return spring is sleeved on the surface of the connecting rod, and the sealing plate is used to block the separation hole.
[0010] Furthermore, electric telescopic rods are fixedly mounted on the surfaces of the first pulverizing cylinder and the second pulverizing cylinder, and the output ends of the electric telescopic rods are fixedly connected to the uppermost sealing plate.
[0011] Furthermore, a second adjusting mechanism is disposed on the surface of the second pulverizing cylinder, and the second adjusting mechanism has the same structure as the first adjusting mechanism.
[0012] Furthermore, a linkage ring is fixedly installed on the bottom of the drying tray, and a first matching block is fixedly installed on the surface of the linkage ring.
[0013] Furthermore, a fixing rod is fixedly installed at the bottom of the second crushing cylinder, a fixing frame is fixedly installed at one end of the fixing rod, a second matching block is rotatably installed inside the fixing frame, a connecting spring is fixedly installed between the second matching block and the fixing frame, the first matching block and the second matching block can cooperate with each other, and two groups of fixing rods are symmetrically arranged.
[0014] Furthermore, a mounting cylinder is rotatably mounted at the bottom of the second crushing cylinder, the drying fan is fixedly connected to the mounting cylinder, and the mounting cylinder is rotatably connected to the inner wall of the roughing cylinder.
[0015] The beneficial effects of the present invention are as follows: 1. The crushing mechanism provided in the present invention can increase the impact and friction between particles, so as to make quartz sand and other impurities more effectively crushed. Two groups can maximize the crushing effect, thereby accelerating the processing speed and improving production efficiency. At the same time, if the water content of quartz sand and other impurities is high, the accumulation and blockage of materials during the crushing process can be avoided by adjusting the first crushing cylinder and the second crushing cylinder to reverse. At the same time, the material accumulated inside the first crushing cylinder can be stirred by the extension rod to avoid adhesion and ensure the fluidity of the material. At the same time, during the reversal, the contact area between the first crushing block and the second crushing block and the quartz sand and other impurities is larger, which can provide stronger friction, further improve the crushing effect, and can quickly crush quartz sand and other impurities with a large water content, thereby roughly selecting quartz sand and materials.
[0016] 2. The servo motor provided in the present invention can drive the first crushing cylinder and the second crushing cylinder to rotate synchronously, so that the quartz sand and other impurities produce a strong rotation effect through centrifugal force, which increases the impact and friction between the materials, thereby accelerating the crushing process of the quartz sand and other impurities and improving the overall crushing efficiency.
[0017] 3. The present invention utilizes the first adjustment mechanism and the second adjustment mechanism to adjust the size of the separation hole, so as to adapt the size requirements of the rough quartz sand and other impurities according to the needs. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is an overall schematic diagram of the present invention; Figure 2 is a schematic diagram of a second crushing cylinder of the present invention; Figure 3 It is a schematic diagram of the interior of the first pulverizing tube of the present invention; Figure 4 It is a schematic diagram of a roughing barrel of the present invention; Figure 5 This is a schematic diagram of the bottom of the roughing barrel of the present invention; Figure 6 The present invention Figure 5 Schematic diagram at A in the middle; Figure 7 The present invention Figure 3 Schematic diagram at B in the middle; Figure 8 Is a schematic top view of the first crushing tube of the present invention; Fig. 9This is a schematic diagram of the bottom of the roughing barrel of the present invention; Fig.10 It is a schematic diagram of the second crushing cylinder of the present invention.
[0019] 1. Roughing cylinder; 2. Crushing mechanism; 201. First crushing cylinder; 202. Second crushing cylinder; 203. Separation hole; 204. First crushing block; 205. Second crushing block; 3. Drying mechanism; 301. Drying plate; 302. Extension rod; 303. Linkage plate; 304. Ventilation hole; 305. Drying fan; 4. Feeding cylinder; 5. Connecting cylinder; 6. Motor frame; 7. Connecting gear; 8. Matching gear; 9. Servo motor; 10. First adjusting mechanism; 101. Sealing plate; 102. Connecting rod; 103. Reset spring; 104. Electric telescopic rod; 11. Second adjusting mechanism; 12. Linkage ring; 13. First matching block; 14. Fixing rod; 15. Fixing frame; 16. Second matching block; 17. Connecting spring; 18. Mounting cylinder. DETAILED DESCRIPTION
[0020] To make the purpose, technical solution and advantages of the embodiments of the present invention more clear, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0021] A roughing device for producing high-purity quartz sand according to a preferred embodiment of the present invention will be described in detail below.
[0022] Embodiment 1, as Figure 1-Figure 10 As shown, it comprises a roughing cylinder 1, and a crushing mechanism 2 and a drying mechanism 3 are arranged inside the roughing cylinder 1; The pulverizing mechanism 2 includes a first pulverizing cylinder 201 and a second pulverizing cylinder 202 disposed inside the roughing cylinder 1. The first pulverizing cylinder 201 is located inside the second pulverizing cylinder 202. A plurality of separation holes 203 are provided on the surfaces of the first pulverizing cylinder 201 and the second pulverizing cylinder 202. The drying mechanism 3 includes a drying plate 301 arranged inside the first crushing cylinder 201, the drying plate 301 is set as a hollow structure, an extension rod 302 is fixedly installed on the inner bottom of the drying plate 301, a linkage plate 303 is slidably installed inside the drying plate 301, the extension rod 302 penetrates and extends to the top of the linkage plate 303, a vent 304 is opened on the surface of the extension rod 302, the linkage plate 303 is set as a hollow structure, a plurality of first crushing blocks 204 are arranged on the surface of the first crushing cylinder 201, a plurality of second crushing blocks 205 are arranged on the inner wall of the second crushing cylinder 202, the first crushing blocks 204 and the second crushing blocks 205 are set as wedge-shaped blocks, and a drying fan 305 is arranged below the drying plate 301; When in use, the staff first starts the first crushing cylinder 201 to rotate, and the first crushing cylinder 201 drives the second crushing cylinder 202 to rotate synchronously, and then places the quartz sand that needs to be roughly selected inside the first crushing cylinder 201. At this time, due to the rotation of the first crushing cylinder 201, the quartz sand will rotate inside the first crushing cylinder 201 under the action of centrifugal force. At this time, the quartz sand will hit the inside of the first crushing cylinder 201, thereby playing a crushing role, crushing some large impurities or large pieces of quartz sand. When the size of the crushed quartz sand is smaller than the separation hole 203 opened on the surface of the first crushing cylinder 201, it will be thrown out to the inside of the second crushing cylinder 202, so as to be crushed twice, until the size of the crushed quartz sand is roughly composite, it will be thrown out from the second crushing cylinder 202 to the rough selection cylinder 1, and then fall down to discharge. If there is too much quartz sand inside the first crushing cylinder 201 or the water content is high, it will cause the quartz sand to accumulate inside the first crushing cylinder 201, resulting in poor crushing effect. At this time, the quartz sand will be driven by the weight to dry. The linkage plate 303 inside the dry plate 301 moves downward. Due to the downward movement of the linkage plate 303, the extension rod 302 will extend. At this time, the staff controls the first crushing cylinder 201 to reverse. At this time, the second crushing cylinder 202 will drive the drying plate 301 to rotate inside the first crushing cylinder 201. At this time, the extension rod 302 extending from the drying plate 301 will stir the quartz sand accumulated in the first crushing cylinder 201 to prevent it from accumulating. At the same time, the drying fan 305 will deliver wind to the first crushing cylinder 201. The quartz sand is blown dry. At the same time, when the first crushing cylinder 201 drives the second crushing cylinder 202 to reverse, the contact area between the quartz sand and the first crushing block 204 and the second crushing block 205 is large, so that the quartz sand with a large water content can be quickly crushed to prevent it from accumulating inside the second crushing cylinder 202. At the same time, when the first crushing cylinder 201 and the second crushing cylinder 202 are reversed, the quartz sand attached to the inner wall can be thrown off due to centrifugal force. The crushing mechanism 2 provided can increase the impact and friction between particles, so that the quartz sand and other impurities are crushed more effectively. The two groups can maximize the crushing effect, thereby accelerating the processing speed and improving production efficiency. At the same time, if the quartz sand and other impurities have a high water content, the accumulation and blockage of materials during the crushing process can be avoided by adjusting the first crushing cylinder 201 and the second crushing cylinder 202 to reverse. At the same time, the extension rod 302 can be used to stir the materials accumulated inside the first crushing cylinder 201 to avoid adhesion and ensure the fluidity of the materials. At the same time, during the reversal, the first crushing block 204 and the second crushing block 205 have a larger contact area with the quartz sand and other impurities, which can provide a stronger friction effect, further improve the crushing effect, and can quickly crush the quartz sand and other impurities with a large water content, thereby roughly selecting the quartz sand and materials.
[0023] Embodiment 2, as Figure 1-Figure 4 As shown, a feed cylinder 4 is fixedly installed on the top of the roughing cylinder 1, and the feed cylinder 4 is connected to the roughing cylinder 1; The material can be poured into the roughing barrel 1 through the provided feeding barrel 4 for roughing.
[0024] Embodiment three, as Figure 1-Figure 4 As shown, a connecting cylinder 5 is rotatably mounted on the surface of a feeding cylinder 4, the connecting cylinder 5 extends to the top of the first crushing cylinder 201, the connecting cylinder 5 is fixedly connected to the first crushing cylinder 201, the second crushing cylinder 202 is fixedly connected to the first crushing cylinder 201, a motor frame 6 is fixedly mounted on the top of the roughing cylinder 1, a connecting gear 7 is rotatably mounted on the top of the roughing cylinder 1 and located below the motor frame 6, a matching gear 8 is fixedly mounted on the surface of the connecting cylinder 5, the connecting gear 7 is meshed with the matching gear 8, a servo motor 9 is fixedly mounted on the top of the motor frame 6, and the output end of the servo motor 9 is fixedly connected to the connecting gear 7; The staff starts the servo motor 9, and the output end of the servo motor 9 drives the connecting gear 7 to rotate. When the connecting gear 7 rotates, it meshes with the matching gear 8 and drives it to rotate synchronously. When the matching gear 8 rotates, it drives the connecting cylinder 5 to rotate synchronously. When the connecting cylinder 5 rotates, it can drive the first crushing cylinder 201 and the second crushing cylinder 202 to rotate, thereby crushing the quartz sand and other impurities; The servo motor 9 is arranged to drive the first crushing drum 201 and the second crushing drum 202 to rotate synchronously, so that the quartz sand and other impurities produce a strong rotation effect through centrifugal force, which increases the impact and friction between the materials, thereby accelerating the crushing process of the quartz sand and other impurities and improving the overall crushing efficiency.
[0025] Embodiment 4, as Figure 1-Figure 10 As shown, the surface of the first crushing cylinder 201 is provided with a first adjustment mechanism 10, the first adjustment mechanism 10 includes a sealing plate 101 slidably mounted on the surface of the first crushing cylinder 201, and the sealing plates 101 are provided with a plurality of groups, and a connecting rod 102 is fixedly installed between the sealing plates 101, and the connecting rod 102 can penetrate into the inside of the sealing plate 101, and a return spring 103 is sleeved on the surface of the connecting rod 102, and the sealing plate 101 is used to block the separation hole 203, and the surfaces of the first crushing cylinder 201 and the second crushing cylinder 202 are both fixedly installed with an electric telescopic rod 104, and the output end of the electric telescopic rod 104 is fixedly connected to the uppermost sealing plate 101, and the surface of the second crushing cylinder 202 is provided with a second adjustment mechanism 11, and the second adjustment mechanism 11 has the same structure as the first adjustment mechanism 10; When the electric telescopic rod 104 is started, the electric telescopic rod 104 can drive the sealing plate 101 to move downward. During the downward movement of the sealing plate 101, the sealing plate 101 can squeeze the return spring 103 while moving, thereby blocking the separation hole 203; The size of the separation hole 203 can be adjusted by using the first adjustment mechanism 10 and the second adjustment mechanism 11, so as to adapt the size requirements of the rough quartz sand and other impurities according to the needs.
[0026] Embodiment 5, as Figure 1-Figure 10 As shown, a linkage ring 12 is fixedly installed at the bottom of the drying plate 301, a first matching block 13 is fixedly installed on the surface of the linkage ring 12, a fixing rod 14 is fixedly installed at the bottom of the second crushing cylinder 202, a fixing frame 15 is fixedly installed at one end of the fixing rod 14, a second matching block 16 is rotatably installed inside the fixing frame 15, a connecting spring 17 is fixedly installed between the second matching block 16 and the fixing frame 15, the first matching block 13 and the second matching block 16 can cooperate with each other, and two groups of fixing rods 14 are symmetrically arranged; When the second pulverizing cylinder 202 rotates forward, the fixed rod 14 drives the fixed frame 15 to move, and the fixed frame 15 can drive the second matching block 16 to rotate synchronously around the linkage ring 12. When it contacts the first matching block 13, since they can cooperate with each other, the second matching block 16 will be pushed after contacting the first matching block 13, and rotate inside the fixed frame 15, while squeezing the connecting spring 17. During this permission process, the second pulverizing cylinder 202 cannot drive the linkage ring 12 to rotate through the second matching block 16 and the first matching block 13. When the second matching block 16 reverses, the second matching block 16 will push the first matching block 13 to drive the linkage ring 12 to rotate due to its shape setting, and the linkage ring 12 can drive the drying plate 301 to rotate, and then the quartz sand and other impurities at the bottom of the first pulverizing cylinder 201 are stirred through the extension rod 302 to prevent the accumulation of quartz sand and other impurities.
[0027] Embodiment six, as Figure 1-Figure 10 As shown, the bottom of the second crushing cylinder 202 is rotatably mounted with a mounting cylinder 18 , the drying fan 305 is fixedly connected to the mounting cylinder 18 , and the mounting cylinder 18 is rotatably connected to the inner wall of the roughing cylinder 1 .
[0028] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A roughing device for producing high-purity quartz sand, comprising a roughing cylinder (1), characterized in that: The roughing cylinder (1) is provided with a crushing mechanism (2) and a drying mechanism (3) inside; The pulverizing mechanism (2) comprises a first pulverizing cylinder (201) and a second pulverizing cylinder (202) which are arranged inside the roughing cylinder (1); the first pulverizing cylinder (201) is located inside the second pulverizing cylinder (202); and a plurality of separation holes (203) are provided on the surfaces of the first pulverizing cylinder (201) and the second pulverizing cylinder (202); The drying mechanism (3) comprises a drying plate (301) arranged inside the first pulverizing cylinder (201), the drying plate (301) being arranged as a hollow structure, an extension rod (302) being fixedly mounted on the inner bottom of the drying plate (301), a linkage plate (303) being slidably mounted inside the drying plate (301), the extension rod (302) penetrating and extending to the top of the linkage plate (303), a vent hole (304) being provided on the surface of the extension rod (302), the linkage plate (303) being arranged as a hollow structure, a plurality of first pulverizing blocks (204) being arranged on the surface of the first pulverizing cylinder (201), a plurality of second pulverizing blocks (205) being arranged on the inner wall of the second pulverizing cylinder (202), the first pulverizing blocks (204) and the second pulverizing blocks (205) being arranged as wedge-shaped blocks, and a drying fan (305) being arranged below the drying plate (301).
2. A roughing device for producing high-purity quartz sand according to claim 1, characterized in that: A feeding cylinder (4) is fixedly mounted on the top of the roughing cylinder (1), and the feeding cylinder (4) is in communication with the roughing cylinder (1).
3. A roughing device for producing high-purity quartz sand according to claim 2, characterized in that: A connecting cylinder (5) is rotatably mounted on the surface of the feeding cylinder (4), the connecting cylinder (5) extending to the top of the first crushing cylinder (201), the connecting cylinder (5) being fixedly connected to the first crushing cylinder (201), the second crushing cylinder (202) being fixedly connected to the first crushing cylinder (201), a motor frame (6) being fixedly mounted on the top of the roughing cylinder (1), a connecting gear (7) being rotatably mounted on the top of the roughing cylinder (1) and located below the motor frame (6), a matching gear (8) being fixedly mounted on the surface of the connecting cylinder (5), the connecting gear (7) being meshingly connected to the matching gear (8), a servo motor (9) being fixedly mounted on the top of the motor frame (6), the output end of the servo motor (9) being fixedly connected to the connecting gear (7).
4. A roughing device for producing high-purity quartz sand according to claim 1, characterized in that: A first adjustment mechanism (10) is provided on the surface of the first pulverizing cylinder (201). The first adjustment mechanism (10) comprises a sealing plate (101) slidably mounted on the surface of the first pulverizing cylinder (201). The sealing plates (101) are provided in a plurality of groups. Connecting rods (102) are fixedly mounted between the sealing plates (101). The connecting rods (102) can penetrate into the interior of the sealing plates (101). A return spring (103) is sleeved on the surface of the connecting rods (102). The sealing plates (101) are used to block the separation holes (203).
5. A roughing device for producing high-purity quartz sand according to claim 1, characterized in that: An electric telescopic rod (104) is fixedly mounted on the surface of each of the first pulverizing cylinder (201) and the second pulverizing cylinder (202), and an output end of the electric telescopic rod (104) is fixedly connected to the uppermost sealing plate (101).
6. A roughing device for producing high-purity quartz sand according to claim 1, characterized in that: A second adjustment mechanism (11) is provided on the surface of the second pulverizing cylinder (202), and the second adjustment mechanism (11) has the same structure as the first adjustment mechanism (10).
7. A roughing device for producing high-purity quartz sand according to claim 1, characterized in that: A linkage ring (12) is fixedly mounted on the bottom of the drying tray (301), and a first matching block (13) is fixedly mounted on the surface of the linkage ring (12).
8. A roughing device for producing high-purity quartz sand according to claim 1, characterized in that: A fixing rod (14) is fixedly mounted on the bottom of the second crushing cylinder (202); a fixing frame (15) is fixedly mounted on one end of the fixing rod (14); a second matching block (16) is rotatably mounted inside the fixing frame (15); a connecting spring (17) is fixedly mounted between the second matching block (16) and the fixing frame (15); the first matching block (13) and the second matching block (16) are capable of matching with each other; and two groups of fixing rods (14) are symmetrically arranged.
9. A roughing device for producing high-purity quartz sand according to claim 1, characterized in that: A mounting cylinder (18) is rotatably mounted on the bottom of the second crushing cylinder (202), the drying fan (305) is fixedly connected to the mounting cylinder (18), and the mounting cylinder (18) is rotatably connected to the inner wall of the roughing cylinder (1).
Citation Information
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