Crushing and screening all-in-one machine used in road and bridge construction

Abstract

The crushing and screening all-in-one machine used in road and bridge construction comprises a screening box and a kinetic energy recycling mechanism, the top of the screening box communicates with a crushing box, the inner side of the top end of the crushing box is fixedly sleeved with a feeding box, and a discharging mechanism is arranged at the output end of the feeding box; a primary crushing mechanism is movably mounted in the crushing box, a driving mechanism is arranged on one side of the screening box, and a main jaw crushing mechanism is mounted in the screening box; the driving wheel ring is driven to rotate through transmission of the driving belt, so that transmission of the generator is achieved, rotating power generation is conducted, the kinetic energy recycling effect is achieved, redundant power can be recycled conveniently, the energy-saving effect is achieved, and the energy recycling function is increased.

Description

Technical Field

[0001] The invention relates to the technical field of crushing and screening equipment for road and bridge construction, and in particular to an integrated crushing and screening machine used in road and bridge construction. Background Art

[0002] Road and bridge construction covers road and bridge engineering, aiming to build a transportation network. Road construction starts from planning and line selection, through site cleaning, roadbed filling and compaction, road base and surface paving, to create a traffic structure that carries vehicles and pedestrians; bridge construction involves foundation construction, pier and abutment construction, bridge erection, etc., across rivers, valleys and other obstacles. Various types of machinery are used in construction, such as excavators digging soil and crushers processing materials, while quality and safety are controlled. The completed roads and bridges promote regional exchanges and drive economic development. The motor is a device that converts electrical energy into mechanical energy. It operates based on the principle of electromagnetic induction. After power is turned on, the stator generates a rotating magnetic field, which drives the rotor to rotate synchronously, and then outputs mechanical energy to drive various equipment. There are various types of motors, such as AC motors are widely used, and DC motors have good speed regulation performance. It has the advantages of simple structure, reliable operation, and high efficiency. It is an indispensable power source in industrial production and daily life.

[0003] In the process of road and bridge construction, according to the needs of construction, natural stones, construction waste, industrial slag or metal ore need to be crushed and processed, and according to the needs of subsequent construction, they need to be screened for subsequent operations. In this process, crushers and screens are needed. Existing crushers and screens are generally two types of equipment, which need to add connection processes required for transportation, so they cannot be operated on the spot or nearby, which reduces the efficiency of crushing and screening. In addition, since crushers and screens usually use electric motors as power sources during operation, the power consumed by the operation is large, and more power is consumed during start and stop. When the equipment stops, the kinetic energy drive continues to rotate due to the inertia of the flywheel, and the kinetic energy recovery cannot be used to assist braking and speed reduction. The auxiliary coordination function cannot be achieved. A lot of energy is wasted over time, so the energy saving and environmental protection of the motor cannot be achieved. Based on this, a crushing and screening integrated machine used in road and bridge construction is proposed. Summary of the invention

[0004] The purpose of the present invention is to provide an integrated crushing and screening machine used in road and bridge construction to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a crushing and screening integrated machine used in road and bridge construction, comprising a screening box and a kinetic energy recovery mechanism, the top of the screening box is connected to a crushing box, a feeding box is fixedly sleeved on the inner side of the top of the crushing box, a discharging mechanism is arranged at the output end of the feeding box, a preliminary crushing mechanism is movably installed inside the crushing box, a driving mechanism is arranged on one side of the screening box, a main jaw crushing mechanism is installed inside the screening box, a number of discharging mechanisms are arranged at both ends of the screening box, a battery box is fixedly installed on the top of the screening box, an electrical control box is fixedly installed on the top of the screening box, an airflow processing mechanism is fixedly installed on the top of the screening box, and a screening mechanism is movably installed inside the screening box.

[0006] The kinetic energy recovery mechanism includes a generator and a rotating shaft, the input end of the generator is transmission-connected with a driving wheel ring, the outer side of the driving wheel ring is sleeved with a driving belt, the other end of the driving belt is sleeved with a driven wheel, the outer side of the middle part of the rotating shaft is movably sleeved with two bearing brackets 2, a plurality of straight tooth grooves are provided on the outer sides of both ends of the rotating shaft, the outer sides of both ends of the rotating shaft are movably sleeved with inner rack sleeves through straight tooth grooves, and the opposite ends of the inner rack sleeves are fixedly mounted with the driven end of the magnetic coupler.

[0007] Preferably, the discharge mechanism includes two electrically-controlled telescopic rods, an arc-shaped switch door and a limit support bar, one end of the two electrically-controlled telescopic rods are hinged to the inner wall of the crushing box, the output ends of the two electrically-controlled telescopic rods are hinged to the opposite ends of the arc-shaped switch door, the two arc-shaped switch doors are slidably installed on the opposite sides of the feeding box and the limit support bar, the two arc-shaped switch doors are arc-shaped, and the specifications and dimensions of the arc-shaped switch doors are compatible with the specifications and dimensions of the feeding box and the limit support bar, the two limit support bars are fixedly installed on the inner wall of the crushing box, and both ends of the two arc-shaped switch doors are slidably installed on the opposite sides of the limit support bar and the feeding box.

[0008] Preferably, the preliminary crushing mechanism includes two central shafts, both ends of the two central shafts are movably installed inside the crushing box through bearings, the outer sides of the two central shafts are respectively fixedly sleeved with active meshing gear rollers and auxiliary gear rollers, and gaps are left on opposite sides of the active meshing gear rollers and the auxiliary gear rollers and are distributed in a meshing state on the inner side of the crushing box, one end of the two central shafts is fixedly installed with a meshing transmission gear plate, and the end of the two central shafts away from the meshing transmission gear plate is fixedly installed with a transmission wheel.

[0009] Preferably, the driving mechanism includes a double-headed driving motor, which is fixedly mounted on the outside of the screening box via a bracket, and the output ends of the double-headed driving motor are drivingly connected to a driving wheel disc, an auxiliary output wheel is fixedly mounted on the opposite side of the driving wheel disc, and a transmission belt 2 is movably sleeved on the outer side of the auxiliary output wheel, and the end of the transmission belt 2 away from the auxiliary output wheel is sleeved on the outside of the transmission wheel.

[0010] Preferably, the main jaw crusher mechanism comprises a movable jaw crusher mechanism, a static jaw crusher mechanism and an eccentric driving shaft of the jaw crusher, the outer side of the eccentric driving shaft of the jaw crusher is eccentrically penetrating and drivingly connected to the inside of the movable jaw crusher mechanism, both ends of the movable jaw crusher mechanism movably penetrate the screening box through bearings and extend to the outside of the screening box, the outer side of the movable jaw crusher mechanism is assisted by a flexible connection and mounted on the inner wall of the screening box, the static jaw crusher mechanism is fixed to the inner wall of the screening box through an adjustable mechanism, the static jaw crusher mechanism and the movable jaw crusher mechanism are relatively close, both ends of the eccentric driving shaft of the jaw crusher are fixedly mounted with a driven flywheel disc, the outer side of the driven flywheel disc is movably sleeved with a plurality of transmission belts, and the end of the transmission belts away from the driven flywheel disc is sleeved on the outer side of the driving wheel disc.

[0011] Preferably, the airflow processing mechanism includes an air pump, a dust filter and an air intake pipe. The air pump is fixedly installed on the top of the screening box, the input end of the air pump is connected to the air intake pipe, the end of the air intake pipe away from the air pump is connected to the top of the inner cavity of the screening box, and the output end of the air pump is connected to the input end of the dust filter through a pipe.

[0012] Preferably, the screening mechanism comprises two sliding frames, the two sliding frames are symmetrically fixedly mounted on the inner wall of the screening box, three sliding blocks 1 are slidably mounted on the inner sides of the two sliding frames, the opposite sides of the three sliding blocks 1 are fixedly mounted with connecting shafts, and the outer sides of the connecting shafts are fixedly mounted with multi-stage screening mesh plates, the multi-stage screening mesh plates are triangular cone-shaped and distributed inside the screening box, two connecting springs are fixedly mounted on the tops of both ends of the multi-stage screening mesh plates, the connecting springs are in three groups, and the top ends of the three groups of connecting springs are respectively fixedly mounted on the two ends of the multi-stage screening mesh plates and the opposite sides of the inner wall of the screening box, and the opposite sides of the three sliding blocks 1 are fixedly mounted on the Both are fixedly installed with supporting springs, and sliding blocks 2 are slidably installed inside the bottom ends of the two sliding frames, and the opposite sides of sliding blocks 2 and 1 are fixedly connected by supporting springs, and a bottom guide cone plate is fixedly installed at the bottom of the inner cavity of the screening box, and a connecting rod is fixedly installed inside the connecting shaft, and the connecting rod is fixedly passed through the connecting shaft and extends to the top of the bottom guide cone plate, and a vibration motor is fixedly installed at the bottom end of the connecting rod, and the number of the multi-stage screening mesh plates is three, and the filter hole sizes of the three multi-stage screening mesh plates are distributed from large to small from top to bottom, and baffles are fixedly installed on both sides of the multi-stage screening mesh plates and the bottom guide cone plates.

[0013] Preferably, the discharge mechanism includes a plurality of discharge troughs, two top discharge trays, a straight discharge tray and a bottom discharge tray. The discharge troughs are provided at both ends of the screening box. The positions of the discharge troughs correspond to the positions of the multi-stage screening mesh plates and the bottom guide cone plates. The two top discharge trays, the straight discharge tray and the bottom discharge tray are all fixedly mounted on the outside of the screening box, and the top discharge tray, the straight discharge tray and the bottom discharge tray are all connected to the outside of the discharge troughs.

[0014] Preferably, the kinetic energy recovery mechanism and the driving mechanism are symmetrically distributed on the outside of the screening box, the driven wheel is fixedly sleeved on the outside of the rotating shaft, the generator is fixedly installed on the outside of the screening box, the two bearing brackets are fixedly installed on the outside of the screening box, the outer side of the inner rack sleeve is sleeved with a supporting bearing 2, the outer side of the supporting bearing 2 is welded with an adjusting telescopic rod, the opposite end of the adjusting telescopic rod is fixedly installed with a supporting frame, the end of the supporting frame away from the adjusting telescopic rod is fixedly installed on the outside of the screening box, and the outer sides of both ends of the eccentric driving shaft of the jaw crusher are fixedly sleeved A driving sprocket is connected, a chain is sleeved on the outer side of the driving sprocket, a driven sprocket is sleeved on the other end of the chain, a rotating rod is fixedly installed on the opposite side of the driven sprocket, two bearing brackets three are movably sleeved on the outer side of the rotating rod, two bearing brackets three are fixedly installed on the outer side of the screening box, a magnetic coupling active end is fixedly installed on the opposite end of the rotating rod, the position of the magnetic coupling active end corresponds to the position of the magnetic coupling driven end, the size of the driving sprocket is larger than that of the driven sprocket, and the size of the driven wheel is larger than that of the driving wheel ring.

[0015] Preferably, the electrical control box includes a protective shell, a rectifier is arranged inside the protective shell, a filter capacitor is arranged inside the protective shell, a voltage stabilizer is arranged inside the protective shell, a charging controller is arranged inside the protective shell, an anti-reverse diode is arranged inside the protective shell, and a fuse is arranged inside the protective shell, the output end of the generator is electrically connected to the input end of the rectifier through a wire, and the output end of the fuse is electrically connected to the input end of the battery box through a wire.

[0016] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. When the device is in use, the user puts the stones pre-crushed by the excavator or manually into the inner side of the feeding box, and then causes the stones to fall into the crushing box by opening the discharge mechanism, and then starts the driving mechanism to drive the main jaw crushing mechanism and the preliminary crushing mechanism to rotate. The stones are first squeezed through the inner gap of the preliminary crushing mechanism for pre-crushing, and then crushed by the jaw crushing mechanism of the main jaw crushing mechanism, and finally fall on the top of the screening mechanism. After being graded by the vibrating screen of the screening mechanism, they are discharged and collected respectively through the discharge mechanism. As the operation proceeds, the airflow processing mechanism is opened and the discharge mechanism is closed to suck the inside of the screening box to reduce the overflow of dust. Finally, when the speed of the driving mechanism is reduced or stopped, the kinetic energy of the rotation is recovered by the kinetic energy recovery mechanism, and the generated electric energy is stored in the battery box to power the screening mechanism and the airflow processing mechanism, thereby realizing the kinetic energy recovery and energy saving effect of the drive motor, reducing the use of electric energy, and the overall structure has good use effect and high screening efficiency, and the closed structure will not affect the working environment, while protecting the safety of the operators;

[0017] 2. When the crushed stones are vibrated and screened, the vibration motor is first started to generate vibration, and the vibration of the vibration motor is transmitted to the connecting shaft through the connection of the connecting rod, and the multi-stage screening mesh plate is driven to vibrate through the transmission of the connecting shaft, and the two ends of the multi-stage screening mesh plate are limited on the inner side of the sliding frame under the sliding of the slider, and are elastically supported by the supporting spring on the opposite side of the slider, so as to facilitate the expansion of the vibration amplitude, and the connecting springs on the opposite sides of the multi-stage screening mesh plate cooperate with the supporting spring to realize vibration transmission, and the vibration is transmitted from the center to the two ends, and the crushed materials are guided to the discharge mechanism under the inclined limit of the baffle and the multi-stage screening mesh plate, and the larger crushed materials are retained on the top multi-stage screening mesh plate, the smaller ones are retained on the middle multi-stage screening mesh plate, and the smaller ones are retained on the bottom multi-stage screening mesh plate, and the smallest ones are guided by the stacking of the bottom guide cone plate, so as to realize efficient screening, and guide the two ends of the discharge mechanism, so as to increase the efficiency of two-way screening, thereby increasing the screening efficiency;

[0018] 3. When the rotation speed of the driving mechanism is reduced or stopped, the telescopic rod is extended by adjusting the extension, so that the supporting bearing 2 and the inner rack sleeve are separated from each other, and the inner rack sleeve moves outward under the meshing sleeve limit of the rotating shaft and the straight tooth groove, and the driven end of the magnetic coupler and the active end of the magnetic coupler are brought close to each other, thereby generating a magnetic coupling effect, and then the rotation of the eccentric driving shaft of the jaw crusher drives the chain through the active sprocket, and drives the driven sprocket through the chain, thereby driving the rotating rod to rotate, and then driving the active end of the magnetic coupler to rotate, and the driven end of the magnetic coupler to rotate through the magnetic coupling effect, and then drives the driven wheel to rotate through the inner rack sleeve, and finally drives the driving wheel ring to rotate through the transmission of the driving belt, thereby realizing the transmission of the generator and rotating to generate electricity, thereby generating the effect of kinetic energy recovery, facilitating the recovery of excess power, so as to achieve energy-saving effects, and increase the function of energy recovery and reuse. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the front three-dimensional appearance structure of the present invention.

[0020] Figure 2 It is a schematic diagram of the rear-view stereoscopic appearance structure of the present invention.

[0021] Figure 3 It is a front perspective sectional schematic diagram of the internal structure of the present invention.

[0022] Figure 4 It is a front view and a cross-sectional schematic diagram of the internal structure of the present invention.

[0023] Figure 5 It is a schematic diagram of the internal structure of the present invention in a right-side cross-sectional view.

[0024] Figure 6 It is a schematic diagram of the internal structure of the present invention in a top view or a cross-section view.

[0025] Figure 7 For the present invention Figure 2 Enlarged structural diagram at A in the middle.

[0026] Figure 8 For the present invention Figure 2 Enlarged structural diagram at B in the middle.

[0027] Fig. 9 For the present invention Figure 3 Enlarged structural diagram at point C in the middle.

[0028] Fig.10 For the present invention Figure 3 Enlarged structural diagram at point D in the middle.

[0029] Fig.11 It is a schematic diagram of the internal structure of the electrical control box of the present invention.

[0030] In the figure: 1, screening box; 2, crushing box; 3, feeding box; 4, driving mechanism; 401, double-headed driving motor; 402, driving wheel disc; 403, transmission belt 2; 404, auxiliary output wheel; 5, main jaw crushing mechanism; 501, driven flywheel disc; 502, transmission belt 1; 503, dynamic jaw crushing mechanism; 504, static jaw crushing mechanism; 505, eccentric driving shaft of jaw crusher; 6, preliminary crushing mechanism; 601, active meshing gear roller; 602, auxiliary gear roller; 603, meshing transmission gear disc; 60 4. Central axis; 605. Drive wheel; 7. Discharging mechanism; 701. Top discharging tray; 702. Discharging chute; 703. Straight discharging tray; 704. Bottom discharging tray; 8. Battery box; 9. Electrical control box; 901. Protective shell; 902. Rectifier; 903. Filter capacitor; 904. Voltage stabilizer; 905. Charging controller; 906. Anti-reverse diode; 907. Fuse; 10. Airflow handling mechanism; 1001. Air pump; 1002. Dust filter; 1003. Intake pipe; 11. , unloading mechanism; 1101, electric control telescopic rod; 1102, arc opening and closing door; 1103, limit support bar; 12, kinetic energy recovery mechanism; 1201, generator; 1202, driving wheel ring; 1203, driving belt; 1204, driven wheel; 1205, rotating shaft; 1206, straight tooth groove; 1207, bearing bracket 2; 1208, support bearing 2; 1209, adjusting telescopic rod; 1210, support frame; 1211, bearing bracket 3; 1212, driven sprocket; 1213, main Driving sprocket; 1214, chain; 1215, rotating rod; 1216, active end of magnetic coupler; 1217, inner rack sleeve; 1218, driven end of magnetic coupler; 13, screening mechanism; 1301, multi-stage screening mesh plate; 1302, connecting shaft; 1303, slider one; 1304, bottom guide cone plate; 1305, baffle; 1306, support spring; 1307, connecting spring; 1308, slide frame; 1309, connecting rod; 1310, vibration motor; 1311, slider two. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] See also Figure 1-Figure 11The present invention provides a technical solution: a crushing and screening integrated machine used in road and bridge construction, comprising a screening box 1 and a kinetic energy recovery mechanism 12, the top of the screening box 1 is connected to a crushing box 2, a feeding box 3 is fixedly sleeved on the inner side of the top of the crushing box 2, a discharging mechanism 11 is arranged at the output end of the feeding box 3, a preliminary crushing mechanism 6 is movably installed inside the crushing box 2, a driving mechanism 4 is arranged on one side of the screening box 1, a main jaw crushing mechanism 5 is installed inside the screening box 1, a plurality of discharging mechanisms 7 are arranged at both ends of the screening box 1, a battery box 8 is fixedly installed on the top of the screening box 1, an electrical control box 9 is fixedly installed on the top of the screening box 1, an airflow processing mechanism 10 is fixedly installed on the top of the screening box 1, and a screening mechanism 13 is movably installed inside the screening box 1.

[0033] The kinetic energy recovery mechanism 12 includes a generator 1201 and a rotating shaft 1205. The input end of the generator 1201 is transmission-connected to a driving wheel ring 1202. A driving belt 1203 is sleeved on the outer side of the driving wheel ring 1202. A driven wheel 1204 is sleeved on the other end of the driving belt 1203. Two bearing brackets 1207 are movably sleeved on the outer side of the middle part of the rotating shaft 1205. A plurality of straight tooth grooves 1206 are provided on the outer sides of both ends of the rotating shaft 1205. An inner rack sleeve 1217 is movably sleeved on the outer sides of both ends of the rotating shaft 1205 through the straight tooth grooves 1206. A magnetic coupler driven end 1218 is fixedly mounted on the opposite ends of the inner rack sleeve 1217.

[0034] The working principle of the above technical solution is as follows: when in use, the user puts the stones pre-crushed by the excavator or manually into the inner side of the feeding box 3, and then opens the discharge mechanism 11 to make the stones fall into the inner side of the crushing box 2, and then starts the driving mechanism 4 to drive the main jaw crushing mechanism 5 and the preliminary crushing mechanism 6 to rotate. The stones are first squeezed through the inner gap of the preliminary crushing mechanism 6 for pre-crushing, and then crushed by the jaw crushing mechanism of the main jaw crushing mechanism 5, and finally fall on the top of the screening mechanism 13. After being graded by the vibrating screen of the screening mechanism 13, they are discharged and collected respectively through the discharging mechanism 7. As the operation progresses, the stones are crushed by the discharge mechanism 7. The airflow handling mechanism 10 is opened and the discharge mechanism 11 is closed to suck the inside of the screening box 1 to reduce the spillage of dust. Finally, when the rotation speed of the adjustment driving mechanism 4 is reduced or stopped, the kinetic energy of the rotation is recovered through the kinetic energy recovery mechanism 12, and the generated electric energy is stored in the battery box 8 to power the screening mechanism 13 and the airflow handling mechanism 10, thereby realizing the kinetic energy recovery and energy-saving effect of the drive motor, reducing the use of electric energy, and the overall structure has good use effect and high screening efficiency. The closed structure will not affect the working environment, while protecting the safety of the operators.

[0035] In another embodiment, Figure 1-Figure 10As shown, the discharge mechanism 11 includes two electrically controlled telescopic rods 1101, an arc-shaped switch door 1102 and a limit support bar 1103. One end of the two electrically controlled telescopic rods 1101 is hinged on the inner wall of the crushing box 2, and the output ends of the two electrically controlled telescopic rods 1101 are hinged on the opposite ends of the arc-shaped switch door 1102. The two arc-shaped switch doors 1102 are slidably installed on the opposite sides of the feeding box 3 and the limit support bar 1103. The two arc-shaped switch doors 1102 are arc-shaped, and the specifications and dimensions of the arc-shaped switch doors 1102 are compatible with the specifications and dimensions of the feeding box 3 and the limit support bar 1103. The two limit support bars 1103 are fixedly installed on the inner wall of the crushing box 2, and both ends of the two arc-shaped switch doors 1102 are slidably installed on the opposite sides of the limit support bar 1103 and the feeding box 3.

[0036] When it is necessary to put down the stone, the electrically-controlled telescopic rod 1101 is started to retract, and the hinged arc-shaped switch door 1102 is driven to move. The arc-shaped switch door 1102 slides under the limit of the limit support bar 1103 and the feeding box 3, causing the opposite ends of the arc-shaped switch door 1102 to open a certain gap, so that the stone falls into the inside of the crushing box 2, which is convenient for opening and closing the feeding box 3 to discharge the material, and to control the feeding and closing to avoid dust overflow.

[0037] In another embodiment, Figure 1-Figure 8 As shown, the preliminary crushing mechanism 6 includes two central shafts 604, both ends of which are movably installed in the crushing box 2 through bearings, and the outer sides of the two central shafts 604 are respectively fixedly sleeved with active meshing gear rollers 601 and auxiliary gear rollers 602, and gaps are left on the opposite sides of the active meshing gear rollers 601 and auxiliary gear rollers 602 and are distributed in a meshing state on the inner side of the crushing box 2, one end of the two central shafts 604 is fixedly installed with a meshing transmission gear plate 603, and the ends of the two central shafts 604 away from the meshing transmission gear plate 603 are fixedly installed with a transmission wheel 605.

[0038] When the preliminary crushing mechanism 6 receives the power output of the driving mechanism 4, the driving wheel 605 is driven to rotate through the power transmission of the driving mechanism 4, and the driving wheel 605 applies a force to the central shaft 604. The central shaft 604 is meshed with the meshing transmission gear plate 603, so that the two central shafts 604 maintain relative rotation, thereby making the active meshing gear roller 601 and the auxiliary gear roller 602 on the outer side of the central shaft 604 realize relative extrusion, and then the stones and other recycled materials are squeezed and broken through the gap extrusion, so that the recycled materials are preliminarily processed and crushed, which increases the effect of subsequent crushing and facilitates to increase the crushing efficiency.

[0039] In another embodiment, Figure 1-Figure 8As shown, the driving mechanism 4 includes a double-headed driving motor 401, which is fixedly mounted on the outside of the screening box 1 through a bracket, and the output ends of the double-headed driving motor 401 are drivingly connected to the driving wheel disc 402, and the opposite side of the driving wheel disc 402 is fixedly mounted with an auxiliary output wheel 404, and the outer side of the auxiliary output wheel 404 is movably sleeved with a transmission belt 2 403, and the end of the transmission belt 2 403 away from the auxiliary output wheel 404 is sleeved on the outside of the transmission wheel 605.

[0040] When power output is performed, the double-headed driving motor 401 starts to rotate, driving the driving wheel 402 to rotate, and the main jaw crushing mechanism 5 is driven to rotate through the driving wheel 402, and the auxiliary output wheel 404 and the transmission belt 2 403 drive the transmission wheel 605 to realize power output to the preliminary crushing mechanism 6, thereby facilitating power output and increasing the relative stability of the structure.

[0041] In another embodiment, Figure 1-Figure 8 As shown, the main jaw crusher mechanism 5 includes a movable jaw crusher mechanism 503, a static jaw crusher mechanism 504 and an eccentric driving shaft 505 for the jaw crusher. The outer side of the eccentric driving shaft 505 of the jaw crusher is eccentrically connected to the inner side of the movable jaw crusher mechanism 503. Both ends of the movable jaw crusher mechanism 503 movably penetrate the screening box 1 through bearings and extend to the outer side of the screening box 1. The outer side of the movable jaw crusher mechanism 503 is assisted by a flexible connection and mounted on the inner wall of the screening box 1. The static jaw crusher mechanism 504 is fixed to the inner wall of the screening box 1 through an adjustable mechanism. The static jaw crusher mechanism 504 and the movable jaw crusher mechanism 503 are relatively close to each other. Both ends of the eccentric driving shaft 505 of the jaw crusher are fixedly mounted with a driven flywheel disc 501. The outer side of the driven flywheel disc 501 is movably sleeved with a plurality of transmission belts 502. The end of the transmission belt 502 away from the driven flywheel disc 501 is sleeved on the outer side of the driving wheel disc 402.

[0042] When the main jaw crusher mechanism 5 is subjected to power output operation, the driving wheel 402 drives the transmission belt 502 to rotate through the transmission, and then drives the driven flywheel 501 and the eccentric driving shaft 505 of the jaw crusher to rotate through the transmission belt 502, and then drives the movable jaw crusher mechanism 503 to move circularly through the eccentric driving shaft 505 of the jaw crusher, and the movable jaw crusher mechanism 503 squeezes the static jaw crusher mechanism 504, thereby squeezing and crushing the recycled materials, so as to subsequently crush the recycled materials pre-extruded and split by the preliminary crushing mechanism 6, and the crushed recycled materials fall on the top of the screening mechanism 13 inside the screening box 1, which is convenient for subsequent operations.

[0043] In another embodiment, Figure 1-Figure 4As shown, the airflow processing mechanism 10 includes an air pump 1001, a dust filter 1002 and an air inlet pipe 1003. The air pump 1001 is fixedly installed on the top of the screening box 1, the input end of the air pump 1001 is connected to the air inlet pipe 1003, one end of the air inlet pipe 1003 away from the air pump 1001 is connected to the top of the inner cavity of the screening box 1, and the output end of the air pump 1001 is connected to the input end of the dust filter 1002 through a pipeline.

[0044] When crushing and screening operations are carried out, a lot of dust will be generated. At this time, the vacuum pump 1001 is started to extract the airflow inside the screening box 1 through the air inlet pipe 1003. The airflow enters the screening box 1 through the discharging mechanism 7 and extracts the dust and airflow to form a directional airflow. Then the airflow is output through the vacuum pump 1001 to the dust filter 1002 for dust filtering, and the airflow is discharged after filtering, which is convenient for reducing dust overflow during operation, thereby protecting the work site, facilitating cooperation with the vibration screening operation, and helping to reduce dust escape.

[0045] In another embodiment, Figure 3-Figure 9 As shown, the screening mechanism 13 includes two sliding frames 1308, and the two sliding frames 1308 are symmetrically fixedly installed on the inner wall of the screening box 1, and three sliding blocks 1303 are slidably installed on the inner sides of the two sliding frames 1308, and the opposite sides of the three sliding blocks 1303 are fixedly installed with connecting shafts 1302, and the outer sides of the connecting shafts 1302 are fixedly installed with multi-stage screening mesh plates 1301, and the multi-stage screening mesh plates 1301 are distributed in the interior of the screening box 1 in a triangular cone shape, and two connecting springs 1307 are fixedly installed on the tops of both ends of the multi-stage screening mesh plates 1301, and the connecting springs 1307 are three groups, and the tops of the three groups of connecting springs 1307 are respectively fixedly installed on the two ends of the multi-stage screening mesh plates 1301 and the opposite sides of the inner wall of the screening box 1, and the opposite sides of the three sliding blocks 1303 are fixedly installed with supporting Support spring 1306, slider 2 1311 is slidably installed inside the bottom ends of the two sliding frames 1308, slider 2 1311 is fixedly connected to the opposite side of slider 1 1303 through support spring 1306, a bottom guide cone plate 1304 is fixedly installed at the bottom of the inner cavity of the screening box 1, a connecting rod 1309 is fixedly installed inside the connecting shaft 1302, the connecting rod 1309 is fixedly passed through the connecting shaft 1302 and extends to the top of the bottom guide cone plate 1304, a vibration motor 1310 is fixedly installed at the bottom end of the connecting rod 1309, the number of multi-stage screening mesh plates 1301 is three, and the filter hole sizes of the three multi-stage screening mesh plates 1301 are distributed from large to small from top to bottom, and baffles 1305 are fixedly installed on both sides of the multi-stage screening mesh plates 1301 and the bottom guide cone plate 1304.

[0046] When the crushed stones are vibrated, the vibration motor 1310 is started to generate vibration, and the vibration of the vibration motor 1310 is transmitted to the connecting shaft 1302 through the connection of the connecting rod 1309, and the multi-stage screening mesh plate 1301 is driven to vibrate through the transmission of the connecting shaft 1302, and the two ends of the multi-stage screening mesh plate 1301 are limited on the inner side of the sliding frame 1308 under the sliding of the slider 1303, and are elastically supported by the supporting spring 1306 on the opposite side of the slider 1303, so as to expand the vibration amplitude, and the connecting spring 1306 on the opposite side of the multi-stage screening mesh plate 1301 07 cooperates with the support spring 1306 to realize vibration transmission, and the vibration is transmitted from the center to both ends. The crushed materials are guided to the discharge mechanism 7 under the inclined limit of the baffle 1305 and the multi-stage screening mesh plate 1301. The larger crushed materials remain on the top multi-stage screening mesh plate 1301, the smaller ones remain on the middle multi-stage screening mesh plate 1301, and the smaller ones remain on the bottom multi-stage screening mesh plate 1301. The smallest ones are guided by the stacking of the bottom guide cone plate 1304, so as to realize efficient screening, and guide the flow at both ends of the discharge mechanism 7, which increases the efficiency of two-way screening, thereby increasing the screening efficiency.

[0047] In another embodiment, Figure 1-Figure 6 As shown, the discharge mechanism 7 includes a plurality of discharge troughs 702, two top discharge trays 701, a straight discharge tray 703 and a bottom discharge tray 704. The discharge troughs 702 are provided at both ends of the screening box 1. The positions of the discharge troughs 702 correspond to the positions of the multi-stage screening mesh plate 1301 and the bottom guide cone plate 1304. The two top discharge trays 701, the straight discharge tray 703 and the bottom discharge tray 704 are all fixedly mounted on the outside of the screening box 1, and the top discharge tray 701, the straight discharge tray 703 and the bottom discharge tray 704 are all connected to the outside of the discharge trough 702.

[0048] When the screened material is diverted, the crushed material is discharged through the discharge trough 702 under the inclined diversion of the multi-stage screening mesh plate 1301 and the bottom guide cone plate 1304, and is guided out through the top discharge tray 701, the straight discharge tray 703 and the bottom discharge tray 704 for staggered guidance and collection through the container, thereby increasing the separation efficiency and facilitating screening and collection.

[0049] In another embodiment, Figure 2 , Figure 6 and Figure 7As shown, the kinetic energy recovery mechanism 12 and the driving mechanism 4 are symmetrically distributed on the outside of the screening box 1, the driven wheel 1204 is fixedly sleeved on the outside of the rotating shaft 1205, the generator 1201 is fixedly installed on the outside of the screening box 1, two bearing brackets 1207 are fixedly installed on the outside of the screening box 1, the outer side of the inner rack sleeve 1217 is sleeved with a supporting bearing 1208, the outer side of the supporting bearing 1208 is welded with an adjusting telescopic rod 1209, the opposite end of the adjusting telescopic rod 1209 is fixedly installed with a supporting frame 1210, and one end of the supporting frame 1210 away from the adjusting telescopic rod 1209 is fixedly installed on the outside of the screening box 1, and the outer sides of both ends of the eccentric driving shaft 505 of the jaw crusher are fixedly sleeved with a driving sprocket 12 13. The outer side of the driving sprocket 1213 is sleeved with a chain 1214, and the other end of the chain 1214 is sleeved with a driven sprocket 1212. A rotating rod 1215 is fixedly installed on the opposite side of the driven sprocket 1212. Two bearing brackets 1211 are movably sleeved on the outer side of the rotating rod 1215. The two bearing brackets 1211 are fixedly installed on the outer side of the screening box 1. A magnetic coupling active end 1216 is fixedly installed on the opposite end of the rotating rod 1215. The position of the magnetic coupling active end 1216 corresponds to the position of the magnetic coupling driven end 1218. The size of the driving sprocket 1213 is larger than that of the driven sprocket 1212, and the size of the driven wheel 1204 is larger than that of the driving wheel ring 1202.

[0050] When the speed of the regulating drive mechanism 4 is reduced or stopped, the telescopic rod 1209 is extended by adjusting the extension, so that the support bearing 1208 and the inner rack sleeve 1217 are separated from each other, and the inner rack sleeve 1217 moves outward under the meshing sleeve limit of the rotating shaft 1205 and the straight tooth groove 1206, and the driven end 1218 of the magnetic coupler and the active end 1216 of the magnetic coupler are brought close to each other, thereby generating a magnetic coupling effect, and then the rotation of the eccentric drive shaft 505 of the jaw crusher drives the chain 1214 through the active sprocket 1213, and drives the driven sprocket 1212 through the chain 1214, thereby driving the rotating rod 1215 to rotate, and then drives the active end 1216 of the magnetic coupler to rotate, and drives the driven end 1218 of the magnetic coupler to rotate through the magnetic coupling effect. 18 rotates, and then drives the driven wheel 1204 to rotate through the inner rack sleeve 1217, and finally drives the driving wheel ring 1202 to rotate through the transmission of the driving belt 1203, thereby realizing the transmission of the generator 1201 and rotating to generate electricity, thereby producing the effect of kinetic energy recovery, which is convenient for recovering excess power to achieve energy-saving effects, and increases the function of energy recovery and reuse, and by adjusting the extension of the telescopic rod 1209, adjusting the distance between the inner rack sleeve 1217 and the driven end 1218 of the magnetic coupler and the rotating shaft 1205 and the straight tooth groove 1206, thereby promoting the driving effect of the magnetic coupling, which can be adjusted during operation, is convenient for adjusting the spacing of the coupling force, is convenient for indirectly adjusting the adsorption effect of the magnetic coupling, and is convenient for coordinated operation.

[0051] In another embodiment, Fig.11 As shown, the electrical control box 9 includes a protective shell 901, and the protective shell 901 is provided with a rectifier 902, a filter capacitor 903, a voltage stabilizer 904, a charging controller 905, an anti-reverse diode 906, and a fuse 907. The output end of the generator 1201 is electrically connected to the input end of the rectifier 902 through a wire, and the output end of the fuse 907 is electrically connected to the input end of the battery box 8 through a wire.

[0052] When the generator 1201 is generating electricity by recovering kinetic energy, the current output direction and connection method are as follows: generator 1201 → rectifier 902 → filter capacitor 903 → voltage regulator 904 → charging controller 905 → anti-reverse diode 906 → fuse 907 → battery box 8, thereby achieving a DC output effect and facilitating the storage of the generated electric energy inside the battery box 8. The DC power after rectification, filtering and voltage stabilization enters the charging controller 905, which is mainly responsible for further fine-tuning the already stabilized voltage and current to ensure that the battery box 8 is charged with the most appropriate parameters.

[0053] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A crushing and screening integrated machine used in road and bridge construction, comprising a screening box (1) and a kinetic energy recovery mechanism (12), characterized in that: The top of the screening box (1) is connected to a crushing box (2), a feeding box (3) is fixedly sleeved on the inner side of the top of the crushing box (2), a discharge mechanism (11) is provided at the output end of the feeding box (3), a preliminary crushing mechanism (6) is movably installed inside the crushing box (2), a driving mechanism (4) is provided on one side of the screening box (1), a main jaw crushing mechanism (5) is installed inside the screening box (1), a plurality of discharge mechanisms (7) are provided at both ends of the screening box (1), a battery box (8) is fixedly installed on the top of the screening box (1), an electrical control box (9) is fixedly installed on the top of the screening box (1), an airflow processing mechanism (10) is fixedly installed on the top of the screening box (1), and a screening mechanism (13) is movably installed inside the screening box (1); The kinetic energy recovery mechanism (12) comprises a generator (1201) and a rotating shaft (1205); the input end of the generator (1201) is drivingly connected to a driving wheel ring (1202); the outer side of the driving wheel ring (1202) is sleeved with a driving belt (1203); the other end of the driving belt (1203) is sleeved with a driven wheel (1204); the outer side of the middle part of the rotating shaft (1205) is movably sleeved with two bearing brackets (1207); the outer sides of both ends of the rotating shaft (1205) are provided with a plurality of straight tooth grooves (1206); the outer sides of both ends of the rotating shaft (1205) are movably sleeved with an inner rack sleeve (1217) through the straight tooth grooves (1206); the opposite ends of the inner rack sleeve (1217) are fixedly mounted with a driven end (1218) of a magnetic coupler.

2. The integrated crushing and screening machine used in road and bridge construction according to claim 1, characterized in that: The discharge mechanism (11) comprises two electrically controlled telescopic rods (1101), an arc-shaped switch door (1102) and a limit support bar (1103), one end of the two electrically controlled telescopic rods (1101) are hinged to the inner wall of the crushing box (2), the output ends of the two electrically controlled telescopic rods (1101) are hinged to the opposite ends of the arc-shaped switch door (1102), and the two arc-shaped switch doors (1102) are slidably mounted between the feeding box (3) and the limit support bar (1103). On the opposite side of the support bar (1103), the two arc-shaped switch doors (1102) are arc-shaped, and the specifications and dimensions of the arc-shaped switch doors (1102) are compatible with the specifications and dimensions of the feeding box (3) and the limiting support bar (1103). The two limiting support bars (1103) are fixedly installed on the inner wall of the crushing box (2), and both ends of the two arc-shaped switch doors (1102) are slidably installed on the opposite sides of the limiting support bar (1103) and the feeding box (3).

3. The integrated crushing and screening machine used in road and bridge construction according to claim 1 is characterized in that: The preliminary crushing mechanism (6) comprises two central shafts (604), both ends of the two central shafts (604) are movably installed in the crushing box (2) through bearings, the outer sides of the two central shafts (604) are respectively fixedly sleeved with active meshing gear rollers (601) and auxiliary gear rollers (602), and the opposite sides of the active meshing gear rollers (601) and the auxiliary gear rollers (602) are left with gaps and are distributed in a meshing state on the inner side of the crushing box (2), one end of the two central shafts (604) is fixedly installed with a meshing transmission gear plate (603), and the ends of the two central shafts (604) away from the meshing transmission gear plate (603) are fixedly installed with a transmission wheel (605).

4. The integrated crushing and screening machine used in road and bridge construction according to claim 3 is characterized by: The driving mechanism (4) comprises a double-headed driving motor (401), the double-headed driving motor (401) being fixedly mounted on the outside of the screening box (1) via a bracket, the output ends of the double-headed driving motor (401) being drivingly connected to a driving wheel disc (402), an auxiliary output wheel (404) being fixedly mounted on the opposite side of the driving wheel disc (402), a transmission belt 2 (403) being movably sleeved on the outside of the auxiliary output wheel (404), and an end of the transmission belt 2 (403) away from the auxiliary output wheel (404) being sleeved on the outside of a transmission wheel (605).

5. The integrated crushing and screening machine used in road and bridge construction according to claim 4, characterized in that: The main jaw crushing mechanism (5) comprises a movable jaw crushing mechanism (503), a stationary jaw crushing mechanism (504) and an eccentric driving shaft (505) of the jaw crusher. The outer side of the eccentric driving shaft (505) of the jaw crusher is eccentrically connected to the inner side of the movable jaw crushing mechanism (503). Both ends of the movable jaw crushing mechanism (503) movably penetrate the screening box (1) through bearings and extend to the outer side of the screening box (1). The outer side of the movable jaw crushing mechanism (503) is auxiliaryly mounted on the inner wall of the screening box (1) through a flexible connection. The static jaw crusher mechanism (504) is fixed to the inner wall of the screening box (1) through an adjustable mechanism. The static jaw crusher mechanism (504) and the dynamic jaw crusher mechanism (503) are relatively close to each other. A driven flywheel disc (501) is fixedly installed at both ends of the eccentric driving shaft (505) of the jaw crusher. A plurality of transmission belts (502) are movably sleeved on the outer side of the driven flywheel disc (501). One end of the transmission belt (502) away from the driven flywheel disc (501) is sleeved on the outer side of the driving wheel disc (402).

6. The integrated crushing and screening machine used in road and bridge construction according to claim 1, characterized in that: The airflow processing mechanism (10) comprises an air pump (1001), a dust filter (1002) and an air intake pipe (1003); the air pump (1001) is fixedly mounted on the top of the screening box (1); the input end of the air pump (1001) is connected to the air intake pipe (1003); one end of the air intake pipe (1003) away from the air pump (1001) is connected to the top of the inner cavity of the screening box (1); and the output end of the air pump (1001) is connected to the input end of the dust filter (1002) via a pipeline.

7. The integrated crushing and screening machine used in road and bridge construction according to claim 1, characterized in that: The screening mechanism (13) comprises two sliding frames (1308), the two sliding frames (1308) are symmetrically fixedly mounted on the inner wall of the screening box (1), three sliding blocks (1303) are slidably mounted on the inner sides of the two sliding frames (1308), the opposite sides of the three sliding blocks (1303) are fixedly mounted with connecting shafts (1302), and the outer sides of the connecting shafts (1302) are fixedly mounted with multi-stage screening mesh plates (1301), the multi-stage screening The mesh plate (1301) is distributed in a triangular cone shape inside the screening box (1). Two connecting springs (1307) are fixedly installed on the tops of both ends of the multi-stage screening mesh plate (1301). The connecting springs (1307) are in three groups, and the tops of the three groups of connecting springs (1307) are respectively fixedly installed on the opposite sides of the two ends of the multi-stage screening mesh plate (1301) and the inner wall of the screening box (1). The opposite sides of the three sliders (1303) are fixedly installed with supporting springs. The bottom ends of the two sliding frames (1308) are both slidably mounted with a second sliding block (1311), the second sliding block (1311) is fixedly connected to the opposite side of the sliding block (1303) via a supporting spring (1306), a bottom guide cone plate (1304) is fixedly mounted at the bottom of the inner cavity of the screening box (1), a connecting rod (1309) is fixedly mounted inside the connecting shaft (1302), and the connecting rod (1309) is fixedly mounted. The connecting rod (1309) passes through the connecting shaft (1302) and extends to the top of the bottom guide cone plate (1304). A vibration motor (1310) is fixedly installed at the bottom end of the connecting rod (1309). The number of the multi-stage screening mesh plates (1301) is three, and the filter hole sizes of the three multi-stage screening mesh plates (1301) are distributed from large to small from top to bottom. Baffles (1305) are fixedly installed on both sides of the multi-stage screening mesh plates (1301) and the bottom guide cone plate (1304).

8. The integrated crushing and screening machine used in road and bridge construction according to claim 7, characterized in that: The discharge mechanism (7) comprises a plurality of discharge troughs (702), two top discharge trays (701), a straight discharge tray (703) and a bottom discharge tray (704); the discharge troughs (702) are provided at both ends of the screening box (1); the positions of the discharge troughs (702) correspond to the positions of the multi-stage screening mesh plate (1301) and the bottom guide cone plate (1304); the two top discharge trays (701), the straight discharge tray (703) and the bottom discharge tray (704) are all fixedly mounted on the outside of the screening box (1); and the top discharge tray (701), the straight discharge tray (703) and the bottom discharge tray (704) are all connected to the outside of the discharge troughs (702).

9. The integrated crushing and screening machine used in road and bridge construction according to claim 5, characterized in that: The kinetic energy recovery mechanism (12) and the driving mechanism (4) are symmetrically distributed on the outside of the screening box (1); the driven wheel (1204) is fixedly sleeved on the outside of the rotating shaft (1205); the generator (1201) is fixedly installed on the outside of the screening box (1); the two bearing brackets (1207) are fixedly installed on the outside of the screening box (1); the outer side of the inner rack sleeve (1217) is sleeved with a supporting bearing (1208); the outer side of the supporting bearing (1208) is welded with an adjusting telescopic rod (1209); the opposite end of the adjusting telescopic rod (1209) is fixedly installed with a supporting frame (1210); the end of the supporting frame (1210) away from the adjusting telescopic rod (1209) is fixedly installed on the outside of the screening box (1); the outer sides of both ends of the eccentric driving shaft (505) of the jaw crusher are fixedly sleeved with a driving sprocket (12 13), a chain (1214) is sleeved on the outer side of the driving sprocket (1213), a driven sprocket (1212) is sleeved on the other end of the chain (1214), a rotating rod (1215) is fixedly installed on the opposite side of the driven sprocket (1212), two bearing brackets (1211) are movably sleeved on the outer side of the rotating rod (1215), the two bearing brackets (1211) are fixedly installed on the outer side of the screening box (1), a magnetic coupling driving end (1216) is fixedly installed on the opposite end of the rotating rod (1215), the position of the magnetic coupling driving end (1216) corresponds to the position of the magnetic coupling driven end (1218), the size of the driving sprocket (1213) is larger than the size of the driven sprocket (1212), and the size of the driven wheel (1204) is larger than the size of the driving wheel ring (1202).

10. The integrated crushing and screening machine used in road and bridge construction according to claim 1, characterized in that: The electrical control box (9) comprises a protective shell (901), a rectifier (902) is arranged inside the protective shell (901), a filter capacitor (903) is arranged inside the protective shell (901), a voltage stabilizer (904) is arranged inside the protective shell (901), a charging controller (905) is arranged inside the protective shell (901), an anti-reverse diode (906) is arranged inside the protective shell (901), and a fuse (907) is arranged inside the protective shell (901). The output end of the generator (1201) is electrically connected to the input end of the rectifier (902) through a wire, and the output end of the fuse (907) is electrically connected to the input end of the battery box (8) through a wire.

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