Device and method for cleaning dirt in pipeline
By designing a dirt cleaning device inside the pipeline that includes a push shovel assembly, a cleaning assembly and a material conveying assembly, the problem of hard dirt on the bottom of the pipeline is solved in the prior art, and the effect of efficient cleaning and concentrated dirt transportation is achieved, saving manpower and material resources and reducing water waste.
Patent Information
- Application Number
- CN202510444669.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-10
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2045-04-10
AI Technical Summary
Existing pipeline cleaning devices are difficult to effectively clean the hardness of the bottom of the pipeline or the dirt that adheres firmly to the inner wall of the pipeline, and rotating brushes are prone to damage. Traditional methods consume manpower and material resources and are not convenient for the collection and transfer of dirt.
A dirt cleaning device inside a pipe is designed, including a support assembly, a cleaning assembly, a material conveying assembly and a shovel assembly. The push shovel assembly drives the bucket to make a straight line of motion through the eccentric wheel, and the cleaning assembly drives the cleaning block to clean the upper part of the inner wall of the pipe. The feeding assembly transports the cleaned dirt to the storage box through the material transport parts, the unloading parts and the feeding spiral rod.
It realizes efficient cleaning of hard or firmly adhered dirt on the bottom of the pipe, avoids collision and damage between brushes and foreign objects, saves manpower and material resources, and concentrates the dirt to the storage box, facilitates subsequent processing and reduces waste of water.
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Figure CN119926928A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of pipeline cleaning, and in particular to a device and method for cleaning dirt inside a pipeline. Background Art
[0002] Pipelines are widely used in industrial production and civil sectors. The use of pipelines to transport gas, liquid and other fluids has many advantages such as convenience, speed and low cost. However, for horizontally set pipelines, dirt will be deposited on the bottom of the inner wall of the pipeline during long-term use. For example, in a drainage pipe, when water flows through the pipe, due to the slow water flow rate at the bottom of the pipe, small particles floating in the water are easily deposited at the bottom of the pipe, forming dirt accumulation. The aging of pipelines in old communities, long service life and accumulated dirt in the pipes will also cause the pipe diameter to become smaller, further aggravating the accumulation of dirt. In addition, coking and carbon deposition and other dirt will also form in industrial gas pipelines. These dirt deposits in the pipelines greatly increase the resistance of gas and liquid fluids during transportation, which not only reduces the transmission efficiency, but also greatly increases the power energy consumption required for conveying the fluid. The dirt will also corrode and damage the pipeline materials. In severe cases, the pipeline will rupture, and the conveyed fluid will leak out, causing losses and damage to equipment, seriously affecting economic benefits.
[0003] Most of the pipe cleaning devices in the prior art are equipped with a rotatable cleaning part at the end, which cleans the dirt on the inner wall of the pipe by a rotating brush. Although this structure can easily clean dust and other dirt on the upper part of the inner wall of the pipe, when the dirt at the bottom of the pipe is relatively hard or adheres firmly to the inner wall of the pipe, it is not easy to clean it with a rotating brush, and the brush may be damaged due to collision when it contacts foreign objects, which wastes manpower and material resources. In addition, some pipe cleaning devices can only scrape off the dirt in the pipe, and it is not easy to collect and transfer it outside the pipe, which is generally flushed with water. Summary of the invention
[0004] The object of the present invention is to provide a device and method for cleaning dirt inside a pipeline to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a device for cleaning dirt inside a pipeline, used for cleaning dirt accumulated in the pipeline for a long time, comprising a supporting assembly, a cleaning assembly, a feeding assembly and a pushing shovel assembly, wherein the supporting assembly comprises a feed shell, a feeding shell and a discharge shell which are fixedly connected in sequence and internally interconnected, the cleaning assembly and the pushing shovel assembly are both arranged at the end of the feed shell, the feeding assembly is located inside the feeding shell, the pushing shovel assembly comprises a semicircular bucket, the bucket is slidably arranged at the lower end of the cleaning assembly, the feeding assembly comprises a material transporting member, a discharge member and a feeding frame, the discharge member is fixedly arranged on the surface of one end of the cleaning assembly close to the feeding shell, the material transporting member is rotatably arranged on the outside of the discharge member, a plurality of buckets are fixedly arranged on the outer wall of the material transporting member along the circumferential direction, the buckets are communicated with the inside of the material transporting member, the feeding frame is fixedly arranged at one end of the discharge member close to the discharge shell, a storage box is detachably connected in the discharge shell, and the bucket is communicated with the storage box through the feed shell, the bucket, the discharge member and the feeding frame.
[0006] Furthermore, the cleaning assembly includes a semicircular containing shell, which is fixedly connected to the end of the feed shell, a support column is fixedly provided at the upper end of the bucket, the upper end of the support column is slidably connected to the lower end of the containing shell, and a containing frame is fixedly provided inside the end of the containing shell close to the feed shell.
[0007] Furthermore, a shoveling motor is arranged in the middle of the upper surface of the accommodating frame, a driving gear is rotatably arranged in the middle of the accommodating frame, the output shaft end of the shoveling motor is fixedly connected to the driving gear, connecting shafts are rotatably arranged at positions on both sides of the driving gear in the accommodating frame, a accommodating groove is opened in the middle of the upper surface of the support column, the lower end of the connecting shaft passes through the accommodating shell and is rotatably connected to the bottom surface of the accommodating groove, an eccentric wheel is fixedly arranged at the lower end of the connecting shaft, and a driven gear is fixedly arranged at the upper end of the connecting shaft, the eccentric wheel is movably connected to the accommodating groove, and the driven gear is meshingly and transmission-connected with the driving gear.
[0008] Furthermore, a support frame is fixedly provided at the upper inner end of one end of the containing shell close to the feed shell, a digging motor is provided on the upper surface of the support frame, a support sleeve is fixedly provided on the surface of one end of the material transporting piece away from the discharging shell, a fixing column is fixedly provided on the surface of one end of the discharging piece away from the discharging shell, the fixing column is passed through the support sleeve and fixedly connected to the containing shell, the support sleeve is rotatably connected to the fixing column, a first transmission wheel is provided on the fixed sleeve outside the support sleeve, a second transmission wheel is fixedly connected to the end of the output shaft of the digging motor, and the first transmission wheel and the second transmission wheel are connected by belt drive.
[0009] Furthermore, a discharge plate is fixedly provided on the surface of one end of the discharge piece close to the discharge shell, the cross-section of the discharge plate is Y-shaped, and the inner surface of the discharge plate is an inclined surface. When the bucket rotates to above the discharge plate, the interior of the bucket is connected with the interior of the discharge plate, and the end of the discharge plate away from the bucket is connected with the feed frame.
[0010] Furthermore, a feeding screw rod is rotatably arranged in the feeding frame, and a plurality of crushing blocks are arranged at intervals along the length direction of the rod body wall of the feeding screw rod, a feeding motor is arranged at the lower part of the unloading plate, and the output shaft end of the feeding motor is fixedly connected to the feeding screw rod, a plurality of rollers are rotatably arranged on the outer wall of the feeding shell, and the rollers are rollingly connected to the inner wall of the pipe, and a plurality of sets of wheels are arranged on the outer wall of the feeding shell along the circumferential direction, and the wheels are rollingly connected to the inner wall of the pipe.
[0011] Furthermore, two limiting hydraulic cylinders are arranged at intervals on the upper surface of the discharge shell, first positioning plates are fixedly arranged on both sides of the inside of the discharge shell, an opening is arranged at one end of the storage box, the opening is plugged into the end of the feed frame, limiting blocks are fixedly arranged on the upper part of the two side surfaces of the storage box, the piston rod ends of the limiting hydraulic cylinders are plugged into or separated from the limiting blocks, and second positioning plates are fixedly arranged on the middle part of the two side surfaces of the storage box, and the lower surface of the second positioning plate is slidably connected to the upper surface of the first positioning plate.
[0012] Furthermore, a semicircular support ring is fixedly provided at one end of the containing shell away from the feed shell, a cleaning block is slidably provided on the support ring, an annular rack is provided on the inner surface of the support ring, a cleaning gear is rotatably provided on the inner lower part of the cleaning block, the cleaning gear is meshed with the rack, a cleaning motor is provided on the side surface of the cleaning block close to the feed shell, and the output shaft end of the cleaning motor is fixedly connected to the cleaning gear.
[0013] Furthermore, a cleaning plate is fixedly provided on the outer surface of the cleaning block, the outer surface of the cleaning plate contacts the inner wall of the pipe, the outer surface of the bucket contacts the inner wall of the pipe and is slidably connected, and tightening hydraulic cylinders are provided on both sides of the outer wall of the conveying shell, and a tightening block is fixedly provided on the end of the piston rod of the tightening hydraulic cylinder, and the tightening block abuts against the inner wall of the pipe.
[0014] A method for cleaning dirt inside a pipeline, applied to any of the above-mentioned devices for cleaning dirt inside a pipeline, comprises the following specific steps: S1: Place the device with one end of the bucket facing the inside of the pipeline, start the cleaning motor, the digging motor and the feeding motor, and drive the entire device to move along the inner wall of the pipeline by the external driving structure; S2: The bucket removes the solid dirt at the bottom of the pipe, and the dirt enters the feed shell along the bucket. Under the action of the digging motor, the bucket of the material transport part digs the dirt in the feed shell and transfers the excavated dirt to the discharge plate as the material transport part rotates. At the same time, the cleaning motor drives the cleaning block to clean the area on the upper part of the inner wall of the pipe, and the fallen dust enters the feed shell through the bucket; S3: When encountering relatively hard dirt or dirt that is firmly attached to the inner wall of the pipe, the scraping motor is started, and the scraping motor drives the eccentric wheel to rotate through the gear transmission. Under the action of the eccentric wheel, the bucket makes reciprocating linear motion to remove the attached dirt; S4: The dirt in the discharge plate enters the feeding frame along the inclined surface. The feeding screw rod, under the action of the feeding motor, transports the dirt in the feeding frame to the storage box. At the same time, the crushing block on the outside of the feeding screw rod crushes the dirt. S5: After completing a cleaning work, start the limit hydraulic cylinder to separate the end of its piston rod from the limit block, then take out the storage box containing dirt and replace it with a new storage box.
[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention provides a device for cleaning dirt inside a pipeline. The push shovel assembly can make reciprocating linear motion under the action of an eccentric wheel. The reciprocating bucket removes hard foreign matter or firm dirt, and accumulates them in a feed shell as the device moves, preventing the brush and other components from colliding with the foreign matter and being damaged, thus saving manpower and material resources. The cleaning assembly can clean dust and other dirt on the upper part of the inner wall of the pipeline, and the fallen dirt will enter the feed shell together through the bucket. The rotating material transporting piece can transfer the dirt accumulated in the feed shell to the unloading plate, and then transfer it to the feeding frame through the unloading plate, and the cleaned dirt is transported to the storage box through the feeding screw rod. The storage box can be disassembled, which is convenient for subsequent processing of the collected dirt.
[0016] 2. The present invention provides a method for cleaning dirt inside a pipeline, which cleans solid dirt by a reciprocating bucket, cleans dust and other dirt by a reciprocating cleaning block, and transports the cleaned dirt by a material transporting part, a material unloading part and a material feeding screw rod. The entire device integrates cleaning and collecting into one, has greater applicability, and reduces the waste of water caused by using a large amount of water flow to flush the pipeline dirt. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 It is a structural schematic diagram of another viewing angle of the present invention; Figure 3 It is a partial structural schematic diagram of the cleaning component of the present invention; Figure 4 It is a schematic diagram of the cross-sectional structure of the present invention; Figure 5 for Figure 4 The enlarged schematic diagram at A in the middle; Figure 6 for Figure 4 The enlarged schematic diagram of point B in the middle; Figure 7 It is a schematic diagram of the structure of the push shovel assembly and the cleaning assembly of the present invention; Figure 8 This is a schematic diagram of the structure of the cleaning component and part of the feeding component of the present invention; Fig. 9 This is a schematic diagram of a half-section structure of a feed shell of the present invention; Fig.10 It is a schematic diagram of a half-section structure of a cleaning assembly and a push blade assembly of the present invention; Fig.11 This is a schematic diagram of the bucket structure of the present invention; Fig.12 It is a schematic diagram of the structure of the material transporting part and the material unloading part of the present invention; Fig.13 It is a partial structural schematic diagram of the support assembly of the present invention.
[0018] In the figure: 1. Support assembly; 11. Feed shell; 111. Moving groove; 112. Roller; 12. Feed shell; 121. Clamping hydraulic cylinder; 122. Clamping block; 123. Support plate; 13. Discharge shell; 131. Limiting hydraulic cylinder; 132. Limiting convex block; 133. First positioning plate; 14. Storage box; 141. Second positioning plate; 142. Limiting block; 2. Cleaning assembly; 21. Accommodating shell; 211. Slideway; 212. Slide hole; 22. Support ring; 221. Slideway; 222. Rack; 23. Cleaning block; 231. Cleaning motor; 232. Cleaning gear; 233. Sliding block; 234. Cleaning plate; 24. Support frame ; 25. Receiving frame; 3. Feeding assembly; 31. Material transporting part; 311. Bucket; 312. Support sleeve; 313. First transmission wheel; 32. Discharging part; 321. Discharging plate; 322. Fixed column; 33. Digging motor; 331. Second transmission wheel; 34. Feeding frame; 341. Feeding motor; 342. Feeding screw rod; 4. Pushing shovel assembly; 41. Bucket; 42. T-shaped block; 43. T-shaped plate; 44. Arc plate; 45. Support column; 451. Avoidance hole; 452. Receiving groove; 46. Shoveling motor; 461. Driving gear; 462. Driven gear; 463. Connecting shaft; 464. Eccentric wheel; 47. Connecting plate. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] In the following description of the invention, it should be noted that the terms "upper", "lower", "left", "right", "inner", "outer", etc., indicating directions or positional relationships, are based on directions or positional relationships shown in the drawings, and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific direction or be constructed and operated in a specific direction. The term "connection" only indicates the connection between devices and has no special meaning.
[0021] In addition, the technical fields and installation methods involved in the embodiments of the present invention described below can be combined with each other as long as there is no conflict between them.
[0022] Specific implementation: Please refer to Figure 1-Figure 13 A device for cleaning dirt inside a pipeline, used for cleaning dirt accumulated in the pipeline for a long time, comprises a supporting assembly 1, a cleaning assembly 2, a feeding assembly 3 and a pushing shovel assembly 4, wherein the supporting assembly 1 comprises a feeding shell 11, a feeding shell 12 and a discharging shell 13 which are fixedly connected in sequence and internally interconnected, the cleaning assembly 2 and the pushing shovel assembly 4 are both arranged at the end of the feeding shell 11, the cleaning assembly 2 is located at the upper part of the pushing shovel assembly 4, the feeding assembly 3 is located inside the feeding shell 12, the pushing shovel assembly 4 comprises a semicircular bucket 41, the bucket 41 is slidably arranged at the lower end of the cleaning assembly 2, and the feeding assembly 3 comprises a semicircular bucket 41. It includes a material transporting piece 31, a discharge piece 32 and a feed frame 34. The discharge piece 32 is fixedly arranged on one end surface of the cleaning component 2 close to the feed shell 12. The material transporting piece 31 is rotatably arranged on the outside of the discharge piece 32. A plurality of buckets 311 are fixedly arranged on the outer wall of the material transporting piece 31 along the circumferential direction. The buckets 311 are connected to the inside of the material transporting piece 31. The feed frame 34 is fixedly arranged at one end of the discharge piece 32 close to the discharge shell 13. The discharge shell 13 is detachably connected to a storage box 14. The bucket 41 is connected to the storage box 14 through the feed shell 11, the bucket 311, the discharge piece 32 and the feed frame 34.
[0023] Furthermore, the cleaning assembly 2 includes a semicircular containing shell 21, which is fixedly connected to the end of the feed shell 11, a support column 45 is fixedly provided on the upper end of the bucket 41, and the upper end of the support column 45 is slidably connected to the lower end of the containing shell 21, and a containing frame 25 is fixedly provided inside the end of the containing shell 21 close to the feed shell 11.
[0024] Furthermore, a shoveling motor 46 is provided in the middle of the upper surface of the accommodating frame 25, a driving gear 461 is rotatably provided in the middle of the accommodating frame 25, the output shaft end of the shoveling motor 46 is fixedly connected to the driving gear 461, and connecting shafts 463 are rotatably provided at positions on both sides of the driving gear 461 in the accommodating frame 25, a accommodating groove 452 is provided in the middle of the upper surface of the support column 45, an avoidance hole 451 is provided above the accommodating groove 452, and the connecting shaft 463 is located in the avoidance hole 451, and the lower end of the connecting shaft 463 penetrates the accommodating shell 21 and is rotatably connected to the bottom surface of the accommodating groove 452, and the connecting shaft An eccentric wheel 464 is fixedly provided at the lower end of 463, and a driven gear 462 is fixedly provided at the upper end of the connecting shaft 463. The eccentric wheel 464 is movably connected to the accommodating groove 452. The outer wall of the eccentric wheel 464 abuts against the inner walls on both sides of the accommodating groove 452. The driven gear 462 is meshed and transmittedly connected with the driving gear 461. The shovel assembly 4 can make reciprocating linear motion under the action of the eccentric wheel 464. The reciprocating bucket 41 removes hard foreign matter or firm dirt, and accumulates them in the feed shell 11 as the device moves, so as to prevent the brush and other components from colliding with foreign matter and being damaged, thereby saving manpower and material resources.
[0025] Furthermore, a support frame 24 is fixedly provided at the upper inner end of the end of the containing shell 21 close to the feed shell 11, and a digging motor 33 is provided on the upper surface of the support frame 24. A support sleeve 312 is fixedly provided on the end surface of the material transporting piece 31 away from the discharge shell 13, and a fixed column 322 is fixedly provided on the end surface of the discharge piece 32 away from the discharge shell 13. The fixed column 322 is inserted into the support sleeve 312 and fixedly connected to the containing shell 21. The support sleeve 312 is rotatably connected to the fixed column 322. A first transmission wheel 313 is fixedly provided on the outer fixed sleeve of the support sleeve 312, and a second transmission wheel 331 is fixedly connected to the output shaft end of the digging motor 33. The first transmission wheel 313 and the second transmission wheel 331 are connected by belt drive.
[0026] Furthermore, a moving groove 111 is provided at the lower part of the end surface of the feed shell 11 away from the discharge shell 13, and an arc plate 44 is fixedly provided on the outer side of the end surface of the bucket 41 close to the feed shell 11, and the arc plate 44 is inserted in the moving groove 111 and is slidably connected to the moving groove 111, and a connecting plate 47 is fixedly provided on the inner side of the end surface of the bucket 41 close to the feed shell 11, and the upper surface of the connecting plate 47 is an inclined surface, and the outer surface of the connecting plate 47 is slidably connected to the inner wall of the feed shell 11, and the connecting plate 47 is always in the feed shell 11 during the reciprocating movement of the bucket 41. Inside the shell 11, slideways 211 and slide holes 212 are provided at both ends of the lower surface of the containing shell 21, and the two slide holes 212 are located between the two slideways 211. T-shaped blocks 42 and T-shaped plates 43 are fixedly provided at both ends of the upper surface of the support column 45. The T-shaped plate 43 passes through the slide hole 212 and is slidably connected to the inner surface of the containing shell 21. A spring is provided between the end surface of the T-shaped plate 43 away from the discharge shell 13 and the inner wall of the containing shell 21. The provided spring can assist the reciprocating motion of the bucket 41, and the T-shaped block 42 is slidably connected to the slideway 211.
[0027] Furthermore, a discharge plate 321 is fixedly provided on the surface of one end of the discharge member 32 close to the discharge shell 13. The cross-section of the discharge plate 321 is Y-shaped, and the inner surface of the discharge plate 321 is an inclined surface. When the bucket 311 rotates to above the discharge plate 321, the dirt inside the bucket 311 falls into the discharge plate 321, and the end of the discharge plate 321 away from the bucket 41 is connected to the feed frame 34.
[0028] Furthermore, support plates 123 are fixedly arranged between the two ends of the bottom of the feeding shell 12 and the two ends of the lower part of the feeding frame 34. A feeding screw rod 342 is rotatably arranged in the feeding frame 34. A plurality of crushing blocks are arranged at intervals along the length direction on the outer wall of the rod body of the feeding screw rod 342. A feeding motor 341 is arranged at the lower part of the discharge plate 321. The output shaft end of the feeding motor 341 is fixedly connected to the feeding screw rod 342. A plurality of rollers are rotatably arranged on the outer wall of the feeding shell 12 along the circumferential direction. Wheel 112, roller 112 is rollingly connected to the inner wall of the pipe, multiple sets of wheels are arranged on the circumferential direction of the outer wall of the feeding shell 12, the wheels are rollingly connected to the inner wall of the pipe, the wheels can drive the whole device to move through the external driving structure, the rotatable material transporting part 31 can transfer the dirt accumulated in the feeding shell 11 to the discharge plate 321, and then transfer it to the feeding frame 34 through the discharge plate 321, and transport the cleaned dirt to the storage box 14 through the feeding screw rod 342, which is very convenient.
[0029] Furthermore, two limiting hydraulic cylinders 131 are arranged at intervals on the upper surface of the discharge shell 13, and first positioning plates 133 are fixedly arranged on both sides of the inside of the discharge shell 13. An opening is arranged at one end of the storage box 14, and the opening is plugged into the end of the feed frame 34. Limiting blocks 142 are fixedly arranged on the upper parts of the two side surfaces of the storage box 14, and limiting protrusions 132 are fixedly arranged on the piston rod ends of the limiting hydraulic cylinders 131. The limiting protrusions 132 are plugged into or separated from the upper ends of the limiting blocks 142. Second positioning plates 141 are fixedly arranged on the middle parts of the two side surfaces of the storage box 14, and the lower surface of the second positioning plate 141 is slidably connected to the upper surface of the first positioning plate 133. The storage box 14 can be disassembled to facilitate subsequent processing of the collected dirt.
[0030] Furthermore, a semicircular support ring 22 is fixedly provided at one end of the containing shell 21 away from the feed shell 11, a cleaning block 23 is slidably provided on the support ring 22, an arc-shaped slider 233 is fixedly provided on the inner upper part of the cleaning block 23, an arc-shaped slide groove 221 is provided on the side surface of the support ring 22 away from the feed shell 11, the slider 233 is slidably connected to the slide groove 221, an annular rack 222 is provided on the inner surface of the support ring 22, a cleaning gear 232 is rotatably provided on the inner lower part of the cleaning block 23, the cleaning gear 232 is meshed with the rack 222, a cleaning motor 231 is provided on the side surface of the cleaning block 23 close to the feed shell 11, and the output shaft end of the cleaning motor 231 is fixedly connected to the cleaning gear 232.
[0031] Furthermore, a cleaning plate 234 is fixedly provided on the outer surface of the cleaning block 23, and the outer surface of the cleaning plate 234 contacts the inner wall of the pipe. The cleaning component 2 provided can clean dust and other dirt on the upper part of the inner wall of the pipe, and the fallen dirt will enter the feed shell 11 together through the bucket 41. The outer surface of the bucket 41 contacts the inner wall of the pipe and is slidably connected. A tightening hydraulic cylinder 121 is provided on both sides of the outer wall of the feed shell 12, and a tightening block 122 is fixedly provided on the piston rod end of the tightening hydraulic cylinder 121. The tightening block 122 abuts against the inner wall of the pipe. The tightening block 122 can keep the device and the pipe relatively fixed when the device cleans firm dirt, thereby preventing the bucket 41 from causing the device to move when removing dirt, thereby affecting the decontamination effect.
[0032] A method for cleaning dirt inside a pipeline is applied to the above-mentioned device for cleaning dirt inside a pipeline, and the specific steps are as follows: S1: Place the device with one end of the bucket 41 facing the inside of the pipeline and place it in the pipeline, start the cleaning motor 231, the digging motor 33 and the feeding motor 341, and drive the entire device to move along the inner wall of the pipeline by the external driving structure; S2: The bucket 41 removes the solid dirt at the bottom of the pipeline, and the dirt enters the feed shell 11 along the inclined surface of the bucket 41 through the connecting plate 47. Under the action of the digging motor 33, the second transmission wheel 331 drives the first transmission wheel 313 to rotate through the belt drive, and the first transmission wheel 313 drives the material transporting member 31 to rotate. The bucket 311 of the material transporting member 31 digs the dirt in the feed shell 11, and as the material transporting member 31 rotates, the bucket 311 filled with dirt rotates to the top of the discharge plate 321, and the dirt in the bucket 311 falls into the discharge plate 321 and enters the feed frame 34 along the inclined surface of the discharge plate 321. At the same time, the cleaning motor 231 drives the cleaning gear 232 to rotate, and the cleaning gear 232 moves along the rack 222, driving the cleaning block 23 to clean the area on the upper part of the inner wall of the pipeline, and the fallen dust passes through the bucket 41 and enters the feed shell 11; S3: When encountering relatively hard dirt or dirt that is firmly adhered to the inner wall of the pipe, the wheel stops rotating, the tightening hydraulic cylinder 121 is started, the piston rod end of the tightening hydraulic cylinder 121 extends, driving the tightening block 122 to abut against the inner wall of the pipe, and the scraping motor 46 is started. The output shaft of the scraping motor 46 rotates, driving the driving gear 461 to rotate, and the driven gear 462 meshing with the driving gear 461 rotates. The driven gear 462 drives the eccentric wheel 464 to rotate through the connecting shaft 463. Under the action of the eccentric wheel, the support column 45 drives the bucket 41 to make a reciprocating linear motion to scrape the adhered dirt; S4: The dirt in the discharge plate 321 enters the feeding frame 34 along the inclined surface, and the feeding motor 341 drives the feeding screw rod 342 to rotate, so as to transport the dirt in the feeding frame 34 to the storage box 14, and at the same time, the crushing blocks on the outer side of the feeding screw rod 342 crush the dirt; S5: After completing a cleaning operation, start the limiting hydraulic cylinder 131 to separate the limiting protrusion 132 at the end of the piston rod from the limiting block 142, and then take out the storage box 14 containing dirt and replace it with a new storage box 14. In this method, the reciprocating bucket 41 is used to clean the solid dirt, the reciprocating cleaning block 23 is used to clean the dust and other dirt, and the cleaned dirt is transported by the material transporting part 31, the material unloading part 32 and the material feeding screw rod 342. The whole device integrates cleaning and collection, has greater applicability, and reduces the waste of water caused by flushing the dirt in the pipeline with a large amount of water flow.
Claims
1. A device for cleaning dirt inside a pipeline, characterized in that: The material transporting member is provided with a plurality of buckets which are fixedly mounted on the outer wall of the material transporting member and are connected to the inner wall of the material transporting member. The buckets are connected to the outer wall of the material transporting member and are connected to the inner ...
2. A device for cleaning dirt inside a pipeline according to claim 1, characterized in that: The cleaning assembly includes a semicircular containing shell, which is fixedly connected to the end of the feed shell. A support column is fixedly provided on the upper end of the bucket. The upper end of the support column is slidably connected to the lower end of the containing shell. A containing frame is fixedly provided inside one end of the containing shell close to the feed shell.
3. A device for cleaning dirt inside a pipeline according to claim 2, characterized in that: A shoveling motor is arranged in the middle of the upper surface of the accommodating frame, a driving gear is rotatably arranged in the middle of the accommodating frame, the output shaft end of the shoveling motor is fixedly connected to the driving gear, connecting shafts are rotatably arranged at positions on both sides of the driving gear in the accommodating frame, a accommodating groove is opened in the middle of the upper surface of the support column, the lower end of the connecting shaft penetrates the accommodating shell and is rotatably connected to the bottom surface of the accommodating groove, an eccentric wheel is fixedly arranged at the lower end of the connecting shaft, and a driven gear is fixedly arranged at the upper end of the connecting shaft, the eccentric wheel is movably connected to the accommodating groove, and the driven gear is meshed and transmission-connected with the driving gear.
4. A device for cleaning dirt inside a pipeline according to claim 2, characterized in that: A support frame is fixedly provided at the upper inner end of one end of the containing shell close to the feed shell, and a digging motor is provided on the upper surface of the support frame. A support sleeve is fixedly provided on the surface of one end of the material transporting piece away from the discharging shell, and a fixing column is fixedly provided on the surface of one end of the discharging piece away from the discharging shell. The fixing column is passed through the support sleeve and fixedly connected to the containing shell, and the support sleeve is rotatably connected to the fixing column. A first transmission wheel is provided on the fixed sleeve outside the support sleeve, and a second transmission wheel is fixedly connected to the end of the output shaft of the digging motor, and the first transmission wheel and the second transmission wheel are connected by belt drive.
5. A device for cleaning dirt inside a pipeline according to claim 1, characterized in that: A discharge plate is fixedly provided on the surface of one end of the discharge piece close to the discharge shell. The cross-section of the discharge plate is Y-shaped, and the inner surface of the discharge plate is an inclined surface. When the bucket rotates above the discharge plate, the interior of the bucket is connected with the interior of the discharge plate, and the end of the discharge plate away from the bucket is connected with the feed frame.
6. A device for cleaning dirt inside a pipeline according to claim 5, characterized in that: A feeding screw rod is rotatably arranged in the feeding frame, and a plurality of crushing blocks are arranged at intervals along the length direction of the rod body wall of the feeding screw rod; a feeding motor is arranged at the lower part of the unloading plate, and the output shaft end of the feeding motor is fixedly connected to the feeding screw rod; a plurality of rollers are rotatably arranged on the outer wall of the feeding shell in a circumferential direction, and the rollers are rollingly connected to the inner wall of the pipe; a plurality of sets of wheels are arranged on the outer wall of the feeding shell in a circumferential direction, and the wheels are rollingly connected to the inner wall of the pipe.
7. A device for cleaning dirt inside a pipeline according to claim 1, characterized in that: Two limiting hydraulic cylinders are arranged at intervals on the upper surface of the discharge shell, first positioning plates are fixedly arranged on both sides of the inside of the discharge shell, an opening is arranged at one end of the storage box, and the opening is plugged with the end of the feed frame, limiting blocks are fixedly arranged on the upper part of the two side surfaces of the storage box, the piston rod ends of the limiting hydraulic cylinders are plugged with or separated from the limiting blocks, and second positioning plates are fixedly arranged in the middle of the two side surfaces of the storage box, and the lower surface of the second positioning plate is slidably connected with the upper surface of the first positioning plate.
8. A device for cleaning dirt inside a pipeline according to claim 2, characterized in that: A semicircular support ring is fixedly provided at one end of the containing shell away from the feed shell, a cleaning block is slidably provided on the support ring, an annular rack is provided on the inner surface of the support ring, a cleaning gear is rotatably provided on the inner lower part of the cleaning block, the cleaning gear is meshed with the rack, a cleaning motor is provided on the side surface of the cleaning block close to the feed shell, and the output shaft end of the cleaning motor is fixedly connected to the cleaning gear.
9. A device for cleaning dirt inside a pipeline according to claim 8, characterized in that: A cleaning plate is fixedly provided on the outer surface of the cleaning block, and the outer surface of the cleaning plate contacts the inner wall of the pipeline. The outer surface of the bucket contacts the inner wall of the pipeline and is slidably connected. Tightening hydraulic cylinders are provided on both sides of the outer wall of the conveying shell, and a tightening block is fixedly provided on the end of the piston rod of the tightening hydraulic cylinder, and the tightening block abuts against the inner wall of the pipeline.
10. A method for cleaning dirt inside a pipeline, applied to a device for cleaning dirt inside a pipeline as claimed in any one of claims 1 to 9, characterized in that: The specific steps are as follows: S1: Place the device with one end of the bucket facing the inside of the pipeline, start the cleaning motor, the digging motor and the feeding motor, and drive the entire device to move along the inner wall of the pipeline by the external driving structure; S2: The bucket removes the solid dirt at the bottom of the pipe, and the dirt enters the feed shell along the bucket. Under the action of the digging motor, the bucket of the material transport part digs the dirt in the feed shell and transfers the excavated dirt to the discharge plate as the material transport part rotates. At the same time, the cleaning motor drives the cleaning block to clean the area on the upper part of the inner wall of the pipe, and the fallen dust enters the feed shell through the bucket; S3: When encountering relatively hard dirt or dirt that is firmly attached to the inner wall of the pipe, the scraping motor is started, and the scraping motor drives the eccentric wheel to rotate through the gear transmission. Under the action of the eccentric wheel, the bucket makes reciprocating linear motion to remove the attached dirt; S4: The dirt in the discharge plate enters the feeding frame along the inclined surface. The feeding screw rod, under the action of the feeding motor, transports the dirt in the feeding frame to the storage box. At the same time, the crushing block on the outside of the feeding screw rod crushes the dirt. S5: After completing a cleaning work, start the limit hydraulic cylinder to separate the end of its piston rod from the limit block, then take out the storage box containing dirt and replace it with a new storage box.
Citation Information
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