Photovoltaic panel assembly separation equipment

By designing a closed photovoltaic panel assembly separation equipment, using sealed chambers, crushing hydraulic presses and automated disassembly components, the problem of toxic gas leakage during the heating and disassembly of photovoltaic panels is solved, and efficient photovoltaic panel assembly recycling and automatic aluminum frame recycling are achieved.

CN119926946AActive Publication Date: 2025-05-06DALIAN YUSHI TECH CO LTD +1
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Patent Information

Application Number
CN202510442498.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-10
Publication Date
2025-05-06
Estimated Expiration
2045-04-10

AI Technical Summary

Technical Problem

During the heating and disassembly of photovoltaic modules, the substances in the packaging materials will release toxic gases, and the existing automatic frame removal machine is open to operate, resulting in long-term leakage of toxic gases, affecting the environment and human health.

Method used

A photovoltaic panel assembly separation equipment is designed, including a disassembly table, an upper sealing compartment, a lower sealing compartment, a crushing hydraulic press, a crushing roller, a frame disassembly assembly, an electric heater and a gas filter bellows. The equipment reduces leakage of harmful gases and realizes automatic recycling of aluminum frames through sealed chamber closure, double crushing and automated disassembly processes.

Benefits of technology

It effectively reduces the direct leakage of harmful gases during the dismantling of photovoltaic panel components, ensures the air quality at the recycling site, and realizes the classified recycling of photovoltaic panel components and the automatic recycling of aluminum frames.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses photovoltaic panel assembly separation equipment, and relates to the technical field of photovoltaic panel production. The device comprises a disassembling table, an upper sealing cabin and a lower sealing cabin are fixedly installed at the top and the bottom of the disassembling table correspondingly, a feeding hole is formed in one side of the upper sealing cabin, two sliding door guide rails are fixedly installed on one side of the upper sealing cabin, and the same electric sliding door is installed between the two sliding door guide rails in a driving mode; the position of the electric sliding door corresponds to the position of the feeding hole. The photovoltaic panel is subjected to double crushing through the crushing hydraulic machine and the crushing roller, photovoltaic panel resources are conveniently recycled, meanwhile, an aluminum frame of the photovoltaic panel is fixed by the frame disassembling assembly and finally falls into the frame recycling box through the side recycling hole, classified recycling of the photovoltaic panel assembly is achieved, and the recycling efficiency of the photovoltaic panel assembly is improved. And the whole recovery process is carried out in a closed environment of the upper sealed cabin, so that the direct leakage amount of harmful gas in the disassembly process of the photovoltaic panel assembly is effectively reduced, and the air quality of a recovery site is ensured.
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Description

Technical Field

[0001] The invention relates to the technical field of photovoltaic panel production, and in particular to photovoltaic panel component separation equipment. Background Art

[0002] With the rapid development of renewable energy, photovoltaic modules, as the core components, have been widely used. Photovoltaic modules are mainly composed of silicon wafers, packaging materials, welding strips, backplanes and other parts. With the rapid development of the photovoltaic industry, the waste liquid of photovoltaic modules has increased, and the photovoltaic waste recycling industry has also developed. Among them, aluminum frames, junction boxes, glass plates and crystalline silicon cells can be recycled and reused.

[0003] When recycling photovoltaic modules, the modules first need to be disassembled into parts, and the aluminum frame and junction box parts need to be removed. Generally, an automatic frame removal machine is used to completely remove the aluminum frame, and then the junction box is manually removed. After that, the photovoltaic modules are broken into particles, and the particles are screened and classified for recycling. However, when disassembling the photovoltaic panel frame, the current automatic frame removal machine often needs to heat the frame to debond it, so that it is easy to remove. However, during the heating process, some substances in the packaging material will release toxic gases under high temperature conditions. The current automatic frame removal machine is an open operation, which will lead to long-term leakage of toxic gases, causing potential impacts on the environment and human health. For this reason, a photovoltaic panel component separation device is proposed. Summary of the invention

[0004] The purpose of the present invention is to solve the problem that during the heating and disassembly of photovoltaic components, some substances in the packaging materials will release toxic gases under high temperature conditions, and the current automatic frame removal machines are open operations, which will lead to long-term leakage of toxic gases and cause potential impacts on the environment and human health. The present invention provides a photovoltaic panel component separation device.

[0005] In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions: A photovoltaic panel assembly separation device comprises a disassembly table, wherein an upper sealed cabin and a lower sealed cabin are fixedly installed on the top and bottom of the disassembly table respectively, a loading hole is opened on one side of the upper sealed cabin, two sliding door guide rails are fixedly installed on one side of the upper sealed cabin, the same electric sliding door is driven and installed between the two sliding door guide rails, and the electric sliding door corresponds to the position of the loading hole, a crushing hydraulic press is arranged on one side of the disassembly table, a crushing hydraulic rod is fixedly installed on the top of the crushing hydraulic press, a driving end of the crushing hydraulic rod extends to the interior of the upper sealed cabin and a crushing plate is fixedly installed, a crushing pressure plate is fixedly installed on the bottom of the crushing plate, a main recovery hole is opened on the top of the disassembly table, a main recovery box is fixedly installed inside the main recovery hole, and the The bottom end of the main recovery box extends to the interior of the lower sealed cabin and is fixedly installed with a stacking box, a plurality of evenly distributed crushing rollers are driven and installed inside the main recovery box, a crusher assembly driven and connected to the crushing rollers is fixedly installed on the side wall of the main recovery box, four side recovery holes are opened on the top of the disassembly table, and the four side recovery holes are evenly distributed around the main recovery hole, a frame recovery box is fixedly installed inside the side recovery holes, a recovery inner door is rotatably installed on one side of the frame recovery box, and a recovery outer door is rotatably installed on both sides of the lower sealed cabin, a plurality of horizontally arranged lower baffles are fixedly installed inside the main recovery hole, and a frame disassembly assembly for disassembling and separating the frames of photovoltaic panel assemblies is arranged inside the upper sealed cabin.

[0006] Furthermore, the frame disassembly assembly includes four distance-adjusting linear modules fixedly mounted on the inner wall of the top of the upper sealed cabin, the bottom of the driving end of the distance-adjusting linear module is fixedly mounted with a suspension frame, the bottom of the suspension frame is fixedly mounted with a suspension arm, the positions of the four suspension arms respectively correspond to the positions of the four side recovery holes, the bottom end of the suspension arm is fixedly mounted with a vertical positioning hydraulic rod, the telescopic end of the vertical positioning hydraulic rod is fixedly mounted with a vertical positioning suspension plate, the bottom of the vertical positioning suspension plate is fixedly mounted with a plurality of evenly distributed vertical positioning pins, the side walls of the suspension arm are fixedly mounted with a height-adjusting electric push rod, the telescopic end of the height-adjusting electric push rod is fixedly mounted with a positioning frame, the bottom of the positioning frame is fixedly mounted with a horizontal positioning hydraulic rod, the telescopic end of the horizontal positioning hydraulic rod faces the main recovery hole and is fixedly mounted with a horizontal positioning suspension plate, and the side walls of the horizontal positioning suspension plate are fixedly mounted with a plurality of evenly distributed horizontal positioning pins.

[0007] Furthermore, a first electric heater is fixedly installed on the top of the vertical positioning suspension plate, and a second electric heater is fixedly installed on the side wall of the horizontal positioning suspension plate.

[0008] Furthermore, two blocking hooks are provided on one side of the side recovery hole, and the blocking hooks are fixedly installed on the top of the disassembly table. The horizontal positioning suspension plate located on the same side is located between the two blocking hooks, and a loading guide plate is fixedly installed inside the loading hole, and the loading guide plate is located on the top of two of the blocking hooks.

[0009] Furthermore, the bottom ends of the frame recovery boxes are fixedly mounted on the side walls of the main recovery box, and the bottom ends of the frame recovery boxes are provided with a plurality of discharge holes that are connected to the interior of the main recovery box.

[0010] Furthermore, an oscillation slide hole is opened on the side wall of the bottom end of the frame recovery box, and an oscillation slide plate is slidably installed inside the oscillation slide hole. An oscillation frame is fixedly installed on the bottom end of the frame recovery box, and an oscillator is fixedly installed on the bottom of the oscillation frame. The driving end of the oscillator is in contact with the bottom of the oscillation slide plate.

[0011] Furthermore, a plurality of crushing pins are fixedly installed at the bottom of the crushing plate, and the plurality of crushing pins are evenly distributed along the axis of the crushing platen, and corner cutting knives are fixedly installed at the four corners of the bottom of the crushing plate.

[0012] Furthermore, an exhaust pipe connected to the interior of the upper sealed cabin is fixedly installed on the side wall of the upper sealed cabin, and an air filter bellows is provided on one side of the disassembly table, and an air inlet end of the air filter bellows is connected to one end of the exhaust pipe.

[0013] The beneficial effects of the present invention are as follows: 1. The present invention performs double crushing of photovoltaic panels by a crushing hydraulic press and a crushing roller, which facilitates the recycling of photovoltaic panel resources. At the same time, the aluminum frame of the photovoltaic panel is fixed by the frame disassembly assembly, and finally falls into the frame recycling box through the side recycling hole, so as to realize the classified recycling of photovoltaic panel components. The whole recycling process is carried out in the closed environment of the upper sealed cabin, which effectively reduces the direct leakage of harmful gases during the disassembly of photovoltaic panel components and ensures the air quality at the recycling site. 2. The present invention sets a frame disassembly assembly so that after the photovoltaic panel is placed on the top of the main recovery hole, the frame disassembly assembly pushes the photovoltaic panel to move to the top of the main recovery hole to achieve automatic positioning. Then, the vertical positioning hydraulic rod and the horizontal positioning hydraulic rod respectively drive the vertical positioning pins and the horizontal positioning pins to insert into the four aluminum frames to lock the aluminum frame of the photovoltaic panel to prevent it from falling with the breaking of the photovoltaic panel, so that the aluminum frame falls into the side recovery hole, the aluminum frame is disassembled from the photovoltaic panel, and the automatic recovery of the aluminum frame is completed; 3. The present invention sets a first electric heater and a second electric heater so that the first electric heater and the second electric heater heat the vertical positioning suspension plate and the horizontal positioning suspension plate respectively, and then heat the aluminum frame. At the same time, the vertical positioning pins and the horizontal positioning pins also heat the photovoltaic panel, so that the photovoltaic panel and the aluminum frame and the layers of the photovoltaic panel are debonded, which greatly reduces the bonding force between the aluminum frame and the photovoltaic panel, thereby facilitating the subsequent crushing of the photovoltaic panel and the separation of the aluminum frame, and reducing the residual amount of photovoltaic panel fragments inside the aluminum frame; 4. The present invention provides a blocking hook so that when the aluminum frame is moved to the top of the side recovery hole by the frame disassembly assembly, the two ends of the aluminum frame will be located inside the two blocking hooks and blocked by the blocking hooks, preventing the aluminum frame from synchronously moving up when the vertical positioning pins are pulled out of the aluminum frame, and preventing the aluminum frame from synchronously moving horizontally when the horizontal positioning pins are pulled out, so that the aluminum frame finally stays above the side recovery hole under the blocking of the blocking hooks until it loses the support of the vertical positioning pins and the horizontal positioning pins and directly falls into the frame recovery box; 5. The present invention provides a discharge hole so that when the aluminum frame falls into the frame recycling box, it will eventually stay at the bottom of the frame recycling box. During the falling process of the aluminum frame, the residual photovoltaic panel fragments inside the aluminum frame will fall out due to the collision with the inner wall of the frame recycling box. The aluminum frame is intercepted on one side of the discharge hole, and the fragments fall into the main recycling box through the discharge hole, thereby realizing the recovery of the residual fragments and improving the separation rate of the aluminum frame and the photovoltaic panel. 6. The present invention sets an oscillator so that when the aluminum frame is collected inside the frame recycling box, the oscillator at the bottom of the frame recycling box will control its driving end to vibrate rapidly, thereby driving the oscillating slide plate above to oscillate rapidly up and down inside the oscillating slide hole, thereby driving the aluminum frame inside the frame recycling box to oscillate rapidly, accelerating the falling of the fragments remaining inside the aluminum frame, and further reducing the amount of the fragments remaining inside the aluminum frame; 7. The present invention provides a crushing pin and a corner cutting knife, so that before the crushing plate crushes the photovoltaic panel, the crushing pin will be pre-nailed into the upper surface of the photovoltaic panel, and the photovoltaic panel will gradually crack and break as the crushing plate is pressed down, so that a plurality of crushing holes are first nailed out of the photovoltaic panel before it contacts the crushing plate, thereby pre-destroying the internal structure of the photovoltaic panel and improving the crushing degree of the photovoltaic panel. At the same time, the corner cutting knives around the crushing plate will also cut off the four corners of the aluminum frame, thereby reducing the structural strength of the four corners of the filter hole, and greatly reducing the difficulty of separating the aluminum frame; 8. The present invention sets an air filter bellows so that during the disassembly of the photovoltaic panel, the ventilation fan on one side of the air filter bellows draws the air inside the upper sealed cabin through the exhaust pipe to ventilate the interior of the upper sealed cabin, so that the harmful gas released during the disassembly process is adsorbed by the activated carbon in the air filter bellows, thereby preventing the harmful gas from leaking through the opened feeding hole during the feeding process and causing air pollution. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the internal three-dimensional structure of the upper sealed cabin and the lower sealed cabin of the present invention; Figure 3 It is a schematic diagram of the three-dimensional structure of the hydraulic crushing machine of the present invention; Figure 4 It is a schematic diagram of the three-dimensional structure of the crushing plate of the present invention; Figure 5 It is a schematic diagram of the three-dimensional structure of the upper sealed cabin and the frame disassembly assembly of the present invention; Figure 6 It is a schematic diagram of the three-dimensional structure of the vertical positioning pin and the horizontal positioning pin of the present invention; Figure 7 This is a schematic diagram of the three-dimensional structure of the disassembly platform of the present invention from the first perspective; Figure 8 is a schematic diagram of the three-dimensional structure of the disassembly platform of the present invention from a second viewing angle; Fig. 9 It is a schematic diagram of the three-dimensional structure of the frame recycling box of the present invention; Fig.10 It is a schematic diagram of the three-dimensional structure of the blocking hook of the present invention; Figure numerals: 1, disassembling table; 101, main recovery hole; 102, side recovery hole; 103, lower stopper; 2, upper sealed cabin; 3, lower sealed cabin; 4, sliding door guide rail; 5, electric sliding door; 6, crushing hydraulic press; 7, crushing hydraulic rod; 8, crushing plate; 9, crushing pressure plate; 10, main recovery box; 11, stacking box; 12, crushing roller; 13, crusher assembly; 14, frame recovery box; 1401, discharge hole; 15, recovery inner door; 16, recovery outer door; 17, adjustable distance linear module; 18, suspension frame; 19. Suspension arm; 20. Vertical positioning hydraulic rod; 21. Vertical positioning suspension plate; 22. Vertical positioning pin; 23. Height adjustment electric push rod; 24. Positioning frame; 25. Horizontal positioning hydraulic rod; 26. Horizontal positioning suspension plate; 27. Horizontal positioning pin; 28. First electric heater; 29. ​​Second electric heater; 30. Hook; 31. Oscillation slide plate; 32. Oscillation frame; 33. Oscillator; 34. Feeding guide plate; 35. Crushing pin; 36. Corner cutting knife; 37. Exhaust pipe; 38. Air filter bellows. DETAILED DESCRIPTION

[0015] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

[0016] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0017] It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings. In addition, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0018] In the description of the embodiments of the present invention, it should be noted that the terms "inside", "outside", "upper", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the inventive product is usually placed when used. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0019] like Figures 1 to 10 As shown, a photovoltaic panel assembly separation device includes a disassembly station 1, such as Figure 1 As shown, an upper sealed cabin 2 and a lower sealed cabin 3 are fixedly installed on the top and bottom of the disassembling platform 1, respectively. A feeding hole is opened on one side of the upper sealed cabin 2. Two sliding door guide rails 4 are fixedly installed on one side of the upper sealed cabin 2. The same electric sliding door 5 is driven and installed between the two sliding door guide rails 4. The electric sliding door 5 corresponds to the position of the feeding hole. A crushing hydraulic press 6 is arranged on one side of the disassembling platform 1. Figure 3 As shown, a crushing hydraulic rod 7 is fixedly installed on the top of the crushing hydraulic machine 6, and the driving end of the crushing hydraulic rod 7 extends to the interior of the upper sealed cabin 2 and a crushing plate 8 is fixedly installed, as shown in FIG. Figure 4 As shown, a crushing plate 9 is fixedly installed at the bottom of the crushing plate 8. Figure 7 , Figure 8As shown, a main recovery hole 101 is provided on the top of the disassembling table 1, a main recovery box 10 is fixedly installed inside the main recovery hole 101, the bottom end of the main recovery box 10 extends to the inside of the lower sealed cabin 3 and is fixedly installed with a stockpile box 11, a plurality of evenly distributed crushing rollers 12 are driven and installed inside the main recovery box 10, a crusher assembly 13 driven and connected to the crushing rollers 12 is fixedly installed on the side wall of the main recovery box 10, four side recovery holes 102 are provided on the top of the disassembling table 1, the four side recovery holes 102 are evenly distributed around the main recovery hole 101, a frame recovery box 14 is fixedly installed inside the side recovery holes 102, and one side of the frame recovery box 14 is rotatably installed There is a recovery inner door 15, and recovery outer doors 16 are rotatably installed on both sides of the lower sealed cabin 3. A plurality of horizontally arranged lower blocking rods 103 are fixedly installed inside the main recovery hole 101, and a frame disassembly assembly for disassembling and separating the frames of the photovoltaic panel assemblies is arranged inside the upper sealed cabin 2; specifically, when the photovoltaic panel assembly separation equipment is in use, the electric sliding door 5 slides upward to open the feeding hole, and at this time, the recovered photovoltaic panel assembly is sent into the interior of the upper sealed cabin 2 by the mechanical arm assembly or manually, so that the photovoltaic panel is supported on the top of the main recovery hole 101 by the lower blocking rod 103, and the electric sliding door 5 is reset to close the upper sealed cabin 2, and then the frame disassembly assemblies on the four sides push the photovoltaic panel to make The photovoltaic panel is positioned, and the frame disassembly assembly is nailed into the aluminum frame around the photovoltaic panel to lock the aluminum frame. Then the crushing hydraulic machine 6 drives the crushing plate 8 to descend through the crushing hydraulic rod 7, so that the crushing pressure plate 9 continues to press on the upper surface of the photovoltaic panel to break and crack the photovoltaic panel into pieces. After that, except for the frame, the fragments of the photovoltaic panel fall into the main recycling box 10 through the main recovery hole 101. At the same time, the pulverizer assembly 13 will drive the pulverizing roller 12 inside the main recycling box 10 to rotate, and further grind and crush the fallen fragments to make the photovoltaic panel more refined, and finally fall into the stockpile box 11 for subsequent recycling and reuse. The crushing hydraulic machine 6 and the pulverizing roller 12 are used to crush the photovoltaic panel. The panels are double crushed to facilitate the recycling of photovoltaic panel resources. At the same time, the aluminum frame of the photovoltaic panel is fixed by the frame disassembly assembly, and finally falls into the frame recovery box 14 through the side recovery hole 102, so as to realize the classified recovery of the photovoltaic panel assembly. The overall recovery process is carried out in the closed environment of the upper sealed cabin 2, which effectively reduces the direct leakage of harmful gases during the disassembly of the photovoltaic panel assembly and ensures the air quality at the recycling site. After the disassembly operation has been carried out for a period of time, the stockpile box 11 can be opened to recycle the refined photovoltaic particles, and the recovery outer doors 16 on both sides can be opened at the same time, and the four recovery inner doors 15 can be opened one by one to recycle and transport the aluminum frame inside the frame recovery box 14.

[0020] like Figure 5As shown, the frame disassembly assembly includes four adjustable linear modules 17 fixedly mounted on the top inner wall of the upper sealed cabin 2, the bottom of the driving end of the adjustable linear module 17 is fixedly mounted with a suspension frame 18, the bottom of the suspension frame 18 is fixedly mounted with a suspension arm 19, and the positions of the four suspension arms 19 correspond to the positions of the four side recovery holes 102, respectively. Figure 6 As shown, a vertical positioning hydraulic rod 20 is fixedly installed at the bottom end of the suspension arm 19, a vertical positioning suspension plate 21 is fixedly installed at the telescopic end of the vertical positioning hydraulic rod 20, and a plurality of evenly distributed vertical positioning pins 22 are fixedly installed at the bottom of the vertical positioning suspension plate 21. A height adjustment electric push rod 23 is fixedly installed on the side wall of the suspension arm 19, and a positioning frame 24 is fixedly installed at the telescopic end of the height adjustment electric push rod 23. A horizontal positioning hydraulic rod 25 is fixedly installed at the bottom of the positioning frame 24. The telescopic ends of 25 are all facing the main recovery hole 101 and are fixedly installed with a horizontal positioning suspension plate 26. A plurality of evenly distributed horizontal positioning pins 27 are fixedly installed on the side walls of the horizontal positioning suspension plate 26. In this embodiment, a plurality of vertical positioning pins 22 and a plurality of horizontal positioning pins 27 located on the same side are staggered with each other; specifically, by setting a frame disassembly component, after the photovoltaic panel is placed on the top of the main recovery hole 101, the four sets of adjustable distance linear modules 17 drive the horizontal positioning suspension plate 26 and the horizontal positioning pins 27 to move toward the photovoltaic panel through the suspension frame 18, thereby pushing the photovoltaic panel to move to the top of the main recovery hole 101 to achieve automatic positioning, and then the vertical positioning hydraulic rod 20 drives the vertical positioning suspension plate 21 to descend, thereby driving the plurality of vertical positioning pins 22 to insert into the four aluminum frames of the photovoltaic panel, and the horizontal positioning hydraulic rod 25 drives the horizontal positioning suspension plate 26 to move toward the aluminum frame, so that the plurality of horizontal positioning pins 27 are also inserted into the aluminum frame, thereby achieving the locking of the aluminum frame of the photovoltaic panel to prevent it from moving along with the photovoltaic panel. The panels are broken and fall. When the large photovoltaic panels in the middle are broken and fall into the main recycling box 10, each group of suspension frames 18 respectively drives the four aluminum frames to move toward the four side recycling holes 102 until the aluminum frames are respectively located above the four side recycling holes 102. At this time, the vertical positioning hydraulic rod 20 and the horizontal positioning hydraulic rod 25 respectively drive the vertical positioning pin 22 and the horizontal positioning pin 27 to be pulled out from the aluminum frames, so that the aluminum frames fall into the side recycling holes 102, so that the aluminum frames are disassembled from the photovoltaic panels, and the automatic recycling of the aluminum frames is completed.

[0021] like Figure 6As shown, the top of the vertical positioning suspension plate 21 is fixedly installed with a first electric heater 28, and the side wall of the horizontal positioning suspension plate 26 is fixedly installed with a second electric heater 29; specifically, by setting the first electric heater 28 and the second electric heater 29, after the vertical positioning pin 22 and the horizontal positioning pin 27 are inserted into the aluminum frame, the vertical positioning pin 22 and the horizontal positioning pin 27 will also be inserted into the interior of the photovoltaic panel located in the aluminum frame. At this time, the first electric heater 28 and the second electric heater 29 will respectively heat the vertical positioning suspension plate The horizontal positioning suspension plate 21 and the horizontal positioning suspension plate 26 are heated, and the horizontal positioning suspension plate 26 and the vertical positioning suspension plate 21 contact the upper surface and the side wall of the aluminum frame respectively, thereby heating the aluminum frame. At the same time, the vertical positioning pins 22 and the horizontal positioning pins 27 will also heat the photovoltaic panel inside the photovoltaic panel, causing the photovoltaic panel and the aluminum frame as well as the photovoltaic panel's own layers to debond, greatly reducing the bonding force between the aluminum frame and the photovoltaic panel, thereby facilitating the subsequent crushing of the photovoltaic panel and the separation of the aluminum frame, while reducing the residual amount of photovoltaic panel fragments inside the aluminum frame.

[0022] like Figure 7 , Fig.10 As shown, two blocking hooks 30 are provided on one side of the side recovery hole 102, and the blocking hooks 30 are fixedly installed on the top of the disassembly table 1, and the horizontal positioning suspension plate 26 located on the same side is located between the two blocking hooks 30, and a loading guide plate 34 is fixedly installed inside the loading hole, and the loading guide plate 34 is located on the top of two of the blocking hooks 30; specifically, by setting the blocking hooks 30, when the aluminum frame is moved to the top of the side recovery hole 102 by the frame disassembly assembly, the two ends of the aluminum frame will be located inside the two blocking hooks 30 and blocked by the blocking hooks 30, preventing the aluminum frame from synchronously moving up when the vertical positioning pins 22 are pulled out of the aluminum frame, and at the same time preventing the aluminum frame from synchronously moving horizontally when the horizontal positioning pins 27 are pulled out, so that the aluminum frame finally stays above the side recovery hole 102 under the obstruction of the blocking hooks 30 until it loses the support of the vertical positioning pins 22 and the horizontal positioning pins 27 and directly falls into the frame recovery box 14.

[0023] like Figure 8 As shown, the bottom ends of the frame recovery boxes 14 are fixedly mounted on the side walls of the main recovery box 10. Fig. 9 As shown, the bottom end of the frame recycling box 14 is provided with a plurality of discharge holes 1401 which are connected to the inside of the main recycling box 10; specifically, by setting the discharge holes 1401, when the aluminum frame falls into the frame recycling box 14, it will eventually stay at the bottom end of the frame recycling box 14, and during the falling process of the aluminum frame, the collision with the inner wall of the frame recycling box 14 will cause the photovoltaic panel fragments remaining inside the aluminum frame to fall out, and the aluminum frame will be intercepted on one side of the discharge holes 1401, and the fragments will fall into the main recycling box 10 through the discharge holes 1401, thereby realizing the recovery of the residual fragments and improving the separation rate of the aluminum frame and the photovoltaic panel.

[0024] like Fig. 9 As shown, an oscillation slide hole is provided on the side wall of the bottom end of the frame recovery box 14, and an oscillation slide plate 31 is slidably installed inside the oscillation slide hole, and an oscillation frame 32 is fixedly installed at the bottom end of the frame recovery box 14, as shown in FIG. Figure 8 As shown, an oscillator 33 is fixedly installed at the bottom of the oscillation frame 32, and the driving end of the oscillator 33 is in contact with the bottom of the oscillation slide 31; specifically, by setting the oscillator 33, when the aluminum frame is collected inside the frame recovery box 14, the oscillator 33 at the bottom of the frame recovery box 14 will control its driving end to vibrate rapidly, thereby driving the upper oscillation slide 31 to oscillate rapidly up and down inside the oscillation slide hole, thereby driving the aluminum frame inside the frame recovery box 14 to oscillate rapidly, accelerating the falling of the remaining fragments inside the aluminum frame, and further reducing the residual amount of fragments inside the aluminum frame.

[0025] like Figure 4 As shown, a plurality of crushing pins 35 are fixedly installed at the bottom of the crushing plate 8, and the plurality of crushing pins 35 are evenly distributed along the axis of the crushing pressure plate 9. In the present embodiment, the bottom end height of the crushing pins 35 is lower than the height of the lower surface of the crushing pressure plate 9, and the four corners of the bottom of the crushing plate 8 are fixedly installed with corner cutting knives 36; specifically, by arranging the crushing pins 35 and the corner cutting knives 36, before the crushing pressure plate 9 crushes the photovoltaic panel, the plurality of crushing pins 35 on the side of the crushing pressure plate 9 will be pre-nailed into the upper surface of the photovoltaic panel, and the photovoltaic panel will gradually crack and break as the crushing pressure plate 9 is pressed downward, so that a plurality of crushing holes are nailed out of the photovoltaic panel before it contacts the crushing pressure plate 9, thereby pre-destroying the internal structure of the photovoltaic panel and improving the crushing degree of the photovoltaic panel. At the same time, the corner cutting knives 36 around the crushing plate 8 will also cut off the four corners of the aluminum frame, thereby reducing the structural strength of the four corners of the filter hole, and greatly reducing the difficulty of separating the aluminum frame.

[0026] like Figure 1 As shown, an exhaust pipe 37 connected to the interior of the upper sealed cabin 2 is fixedly installed on the side wall of the upper sealed cabin 2, and an air filter bellows 38 is provided on one side of the disassembly platform 1, and the air inlet end of the air filter bellows 38 is connected to one end of the exhaust pipe 37. In the present embodiment, a ventilation fan is provided on one side of the air filter bellows 38, and the air inlet end of the fan is connected to the air filter pipeline inside the air filter bellows 38, and a modular activated carbon movable plate is provided inside the air filter pipeline of the air filter bellows 38; specifically, by providing the air filter bellows 38, during the disassembly of the photovoltaic panel, the ventilation fan on one side of the air filter bellows 38 will draw the air inside the upper sealed cabin 2 through the exhaust pipe 37, ventilate the interior of the upper sealed cabin 2, and make the harmful gases released during the disassembly process be adsorbed by the activated carbon in the air filter bellows 38, thereby preventing the harmful gases from leaking through the opened feeding hole during the feeding process to cause air pollution.

[0027] In summary: before disassembly: the electric sliding door 5 slides upward to open the loading hole. At this time, the recovered photovoltaic panel assembly is sent into the interior of the upper sealed cabin 2 by the mechanical arm assembly or manually, so that the photovoltaic panel is supported by the lower blocking rod 103 on the top of the main recovery hole 101. The electric sliding door 5 is reset to close the upper sealed cabin 2. The four sets of adjustable linear modules 17 drive the horizontal positioning suspension plate 26 and the horizontal positioning pins 27 to move toward the photovoltaic panel through the suspension frame 18, thereby pushing the photovoltaic panel to move to the top of the main recovery hole 101 to achieve automatic positioning. After that, the vertical positioning hydraulic rod 20 drives the vertical positioning suspension plate 21 to descend, thereby driving multiple vertical positioning pins 22 to insert into the four aluminum frames of the photovoltaic panel. The horizontal positioning hydraulic rod 25 drives the horizontal positioning suspension plate 26 to move toward the aluminum frame, so that multiple horizontal positioning pins 27 are also inserted into the aluminum frame, thereby achieving locking of the aluminum frame of the photovoltaic panel; During disassembly: the crushing hydraulic machine 6 drives the crushing plate 8 to descend through the crushing hydraulic rod 7, and the multiple crushing pins 35 on the side of the crushing plate 9 will be nailed into the upper surface of the photovoltaic panel in advance. As the crushing plate 9 is pressed down, the photovoltaic panel will gradually crack and break, so that the photovoltaic panel will be nailed with multiple crushing holes before contacting the crushing plate 9, thereby pre-destroying the internal structure of the photovoltaic panel. At the same time, the corner cutting knives 36 around the crushing plate 8 will also cut off the four corners of the aluminum frame, thereby reducing the structural strength of the four corners of the filter hole. The crushing plate 9 continues to apply pressure to the upper surface of the photovoltaic panel, so that the photovoltaic panel is broken and cracked into pieces. After that, except for the frame, the fragments of the photovoltaic panel fall into the main recovery box 10 through the main recovery hole 101. At the same time, the crusher assembly 13 will drive the crushing roller 12 inside the main recovery box 10 to rotate, and further grind and crush the fallen fragments to make the photovoltaic panel more refined, and finally fall into the stockpile box 11 for subsequent recycling and reuse; The first electric heater 28 and the second electric heater 29 will heat the vertical positioning suspension plate 21 and the horizontal positioning suspension plate 26 respectively. The horizontal positioning suspension plate 26 and the vertical positioning suspension plate 21 will contact the upper surface and the side wall of the aluminum frame respectively, thereby heating the aluminum frame. At the same time, the vertical positioning pins 22 and the horizontal positioning pins 27 will also heat the photovoltaic panel inside the photovoltaic panel, so that the photovoltaic panel and the aluminum frame and the layers of the photovoltaic panel themselves will be debonded, which greatly reduces the bonding force between the aluminum frame and the photovoltaic panel. When the large photovoltaic panel in the middle is broken and falls into the main recycling box 10, each group of suspension The rack 18 drives the four aluminum frames to move toward the four side recovery holes 102 respectively until the aluminum frames are respectively located above the four side recovery holes 102. The two ends of the aluminum frames are located inside the two blocking hooks 30 and blocked by the blocking hooks 30. At this time, the vertical positioning hydraulic rod 20 and the horizontal positioning hydraulic rod 25 drive the vertical positioning pins 22 and the horizontal positioning pins 27 to be pulled out from the aluminum frames respectively. The vertical positioning pins 22 and the horizontal positioning pins 27 lose their support and fall directly into the frame recovery box 14, so that the aluminum frames are disassembled from the photovoltaic panels, and the automatic recovery of the aluminum frames is completed. During the disassembly of the photovoltaic panel, the ventilation fan on one side of the air filter bellows 38 will extract the air inside the upper sealed cabin 2 through the exhaust pipe 37 to ventilate the interior of the upper sealed cabin 2, so that the harmful gas released during the disassembly process is adsorbed by the activated carbon in the air filter bellows 38, thereby preventing the harmful gas from leaking through the opened feeding hole during the feeding process to cause air pollution; After disassembly: When the aluminum frame falls into the frame recycling box 14, it will eventually stay at the bottom of the frame recycling box 14. During the falling process of the aluminum frame, the photovoltaic panel fragments remaining inside the frame will fall out due to the collision with the inner wall of the frame recycling box 14. The aluminum frame is intercepted on one side of the discharge hole 1401, and the fragments fall into the main recycling box 10 through the discharge hole 1401. The oscillator 33 at the bottom of the frame recycling box 14 will control its driving end to vibrate rapidly, thereby driving the upper oscillation slide plate 31 to oscillate rapidly up and down inside the oscillation slide hole, thereby driving the aluminum frame inside the frame recycling box 14 to oscillate rapidly, accelerating the falling of the fragments remaining inside the aluminum frame, and further reducing the residual amount of fragments inside the aluminum frame. After the disassembly operation has been carried out for a period of time, the stacking box 11 can be opened to recycle the refined photovoltaic particles, and at the same time, the recycling outer doors 16 on both sides are opened, and the four recycling inner doors 15 are opened one by one to recycle and transport the aluminum frame inside the frame recycling box 14.

[0028] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.

Claims

1. A photovoltaic panel assembly separation device, characterized in that: The invention comprises a disassembling platform (1), wherein an upper sealed cabin (2) and a lower sealed cabin (3) are fixedly installed on the top and bottom of the disassembling platform (1), respectively; a loading hole is opened on one side of the upper sealed cabin (2); two sliding door guide rails (4) are fixedly installed on one side of the upper sealed cabin (2); a same electric sliding door (5) is driven and installed between the two sliding door guide rails (4); the electric sliding door (5) corresponds to the position of the loading hole; a crushing hydraulic machine (6) is arranged on one side of the disassembling platform (1); a crushing hydraulic rod (7) is fixedly installed on the top of the crushing hydraulic machine (6); a crushing plate (8) is fixedly installed on the driving end of the crushing hydraulic rod (7) extending to the inside of the upper sealed cabin (2); a crushing plate (9) is fixedly installed on the bottom of the crushing plate (8); a main recovery hole (101) is opened on the top of the disassembling platform (1); a main recovery box (10) is fixedly installed inside the main recovery hole (101); the bottom of the main recovery box (10) extends to the bottom of the main recovery box (10). A stockpile box (11) is fixedly installed on the interior of the lower sealed cabin (3), a plurality of evenly distributed crushing rollers (12) are driven and installed inside the main recovery box (10), a crusher assembly (13) drivingly connected to the crushing rollers (12) is fixedly installed on the side wall of the main recovery box (10), four side recovery holes (102) are opened on the top of the disassembly table (1), and the four side recovery holes (102) are evenly distributed around the main recovery hole (101), frame recovery boxes (14) are fixedly installed inside the side recovery holes (102), and a recovery inner door (15) is rotatably installed on one side of the frame recovery box (14), and recovery outer doors (16) are rotatably installed on both sides of the lower sealed cabin (3), a plurality of horizontally arranged lower blocking rods (103) are fixedly installed inside the main recovery hole (101), and a frame disassembly assembly for disassembling and separating the frames of photovoltaic panel assemblies is arranged inside the upper sealed cabin (2).

2. A photovoltaic panel assembly separation device according to claim 1, characterized in that: The frame disassembly assembly comprises four adjustable linear modules (17) fixedly mounted on the inner wall of the top of the upper sealed cabin (2); a suspension frame (18) is fixedly mounted on the bottom of the driving end of the adjustable linear module (17); a suspension arm (19) is fixedly mounted on the bottom of the suspension frame (18); the positions of the four suspension arms (19) respectively correspond to the positions of the four side recovery holes (102); a vertical positioning hydraulic rod (20) is fixedly mounted on the bottom end of the suspension arm (19); a vertical positioning suspension plate (21) is fixedly mounted on the telescopic end of the vertical positioning hydraulic rod (20); A plurality of evenly distributed vertical positioning pins (22) are fixedly mounted on the bottom of the plate (21), a height-adjusting electric push rod (23) is fixedly mounted on the side wall of the suspension arm (19), a positioning frame (24) is fixedly mounted on the telescopic end of the height-adjusting electric push rod (23), a horizontal positioning hydraulic rod (25) is fixedly mounted on the bottom of the positioning frame (24), the telescopic end of the horizontal positioning hydraulic rod (25) faces the main recovery hole (101) and is fixedly mounted with a horizontal positioning suspension plate (26), and a plurality of evenly distributed horizontal positioning pins (27) are fixedly mounted on the side wall of the horizontal positioning suspension plate (26).

3. A photovoltaic panel assembly separation device according to claim 2, characterized in that: A first electric heater (28) is fixedly mounted on the top of each of the vertical positioning suspension plates (21), and a second electric heater (29) is fixedly mounted on the side walls of each of the horizontal positioning suspension plates (26).

4. The photovoltaic panel assembly separation device according to claim 2, characterized in that: Two blocking hooks (30) are provided on one side of the side recovery hole (102), and the blocking hooks (30) are fixedly installed on the top of the disassembly table (1). The horizontal positioning suspension plate (26) located on the same side is located between the two blocking hooks (30). A feeding guide plate (34) is fixedly installed inside the feeding hole, and the feeding guide plate (34) is located on the top of two of the blocking hooks (30).

5. The photovoltaic panel assembly separation device according to claim 1, characterized in that: The bottom ends of the frame recovery boxes (14) are fixedly mounted on the side walls of the main recovery boxes (10), and the bottom ends of the frame recovery boxes (14) are provided with a plurality of discharge holes (1401) that are in communication with the interior of the main recovery boxes (10).

6. The photovoltaic panel assembly separation device according to claim 5, characterized in that: An oscillation slide hole is provided on the side wall at the bottom end of the frame recovery box (14), an oscillation slide plate (31) is slidably mounted inside the oscillation slide hole, an oscillation frame (32) is fixedly mounted at the bottom end of the frame recovery box (14), an oscillator (33) is fixedly mounted at the bottom of the oscillation frame (32), and a driving end of the oscillator (33) is in contact with the bottom of the oscillation slide plate (31).

7. The photovoltaic panel assembly separation device according to claim 1, characterized in that: A plurality of crushing pins (35) are fixedly mounted on the bottom of the crushing plate (8), and the plurality of crushing pins (35) are evenly distributed along the axis of the crushing plate (9). Corner cutting knives (36) are fixedly mounted on the four corners of the bottom of the crushing plate (8).

8. The photovoltaic panel assembly separation device according to claim 1, characterized in that: An exhaust pipe (37) connected to the interior of the upper sealed cabin (2) is fixedly mounted on the side wall of the upper sealed cabin (2), and an air filter bellows (38) is provided on one side of the disassembly platform (1), wherein an air inlet end of the air filter bellows (38) is connected to one end of the exhaust pipe (37).

Citation Information

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