Shaping mechanism forming machine and rail forming device and method

By designing a shaping mechanism forming machine including a distance sensor and a dynamic shaping wheel, the problem of difficult track size in the prior art is solved, and high-precision shaping and stability improvement of the track are achieved.

CN119927020APending Publication Date: 2025-05-06YANGZHOU HUACAI OPTO ELECTRONICS
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Patent Information

Application Number
CN202510334861.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-20
Publication Date
2025-05-06

AI Technical Summary

Technical Problem

Existing equipment that manufactures tracks is difficult to ensure high accuracy requirements for track size, resulting in the risk of unlit or module falling during the adjustment process of installed track modules.

Method used

A shaping mechanism forming machine is designed, including a base and a chute, on which the tracks can slide. The shaping assembly includes a distance sensor, a shaping wheel set, a drive member, a transmission member and a transmission wheel set. The distance sensor detects the width and height of the track in real time, and combines the control of the shaping wheel by the drive member to dynamically adjust the height of the shaping wheel to achieve high-precision shaping of the track.

Benefits of technology

Through the use of this equipment, it is possible to ensure that the track maintains linear motion during the shaping process, avoid offset or jitter, and achieve high-precision control of track size, solving the problem of difficult control of track size in the prior art.

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Abstract

The invention discloses a shaping mechanism forming machine and a track forming device and method, the shaping mechanism forming machine comprises a base, a track, a shaping mechanism, a shaping mechanism and a shaping mechanism, the base is provided with a sliding groove, and the track can slide on the sliding groove; the shaping assembly comprises a distance sensor, a shaping wheel set, a driving part, a transmission part and a transmission wheel set; the distance sensor is arranged on the base and used for detecting the width and the height of the track in real time; the shaping wheel set comprises a shaping wheel and a shaping wheel support, the shaping wheel support is arranged on the base, and the shaping wheel is arranged below the shaping wheel support and is close to the sliding groove; the transmission wheel set is arranged on the sliding groove, the driving piece is arranged on the shaping wheel support, connected with the shaping wheel and used for driving the shaping wheel to be close to or away from the sliding groove, and the transmission piece is connected with the transmission wheel set and used for driving the transmission wheel set to rotate so as to drive the rail to slide. The track is shaped through the shaping mechanism forming machine, the high-precision shaping effect is achieved, and the problem that the size of the track is difficult to control is solved.
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Description

Technical Field

[0001] The invention relates to the technical field of LED lighting, and in particular to a shaping mechanism forming machine, a track forming device and a method. Background Art

[0002] Currently, LED track spotlights are widely used in places that require key lighting, such as shopping malls, jewelry stores, brand clothing stores, high-end clubs, museums and exhibition halls, chain stores, professional windows and counters. However, the manufacturing of track systems on the market currently involves multiple processes, including material cutting, forming, processing and surface treatment. Due to the lack of precision or improper maintenance of existing track manufacturing equipment (such as CNC machine tools, stamping machines, etc.), it is difficult to control the track within a small tolerance range of ±0.1 mm. This not only fails to guarantee the high precision requirements of the track, but also may cause the installed track module to fail to light up or the module to fall during the adjustment process. Summary of the invention

[0003] The purpose of the present invention is to provide a shaping mechanism forming machine, a track forming device and a method, aiming to solve the problem that the existing track manufacturing equipment is difficult to ensure the high precision requirements of the track size.

[0004] The present invention provides a shaping mechanism forming machine for shaping a track, comprising:

[0005] A base, wherein a slide groove is provided on the base, and the track can slide on the slide groove; a shaping component, wherein the shaping component includes a distance sensor, a shaping wheel group, a driving member, a transmission member, and a transmission wheel group; the distance sensor is arranged on the base, and is used to detect the width and height of the track in real time; the shaping wheel group includes a shaping wheel and a shaping wheel bracket, wherein the shaping wheel bracket is arranged on the base, and the shaping wheel is arranged below the shaping wheel bracket and close to the slide groove; the transmission wheel group is arranged on the slide groove, the driving member is arranged on the shaping wheel bracket and is connected to the shaping wheel and is used to drive the shaping wheel to approach or move away from the slide groove, and the transmission member is connected to the transmission wheel group and is used to drive the transmission wheel group to rotate to drive the track to slide.

[0006] Furthermore, a plurality of shaping components are provided, and each of the shaping components is arranged at intervals along the direction of the slide groove.

[0007] Furthermore, the driving member is a stepping motor, and the transmission member is a transmission motor.

[0008] Furthermore, the shaping component also includes a guide member, which is arranged on both sides of the slide groove and is used to guide the track.

[0009] Furthermore, the shaping wheel includes a shaping wheel body and a shaping wheel seat, the shaping wheel seat is a U-shaped seat, the U-shaped opening of the shaping wheel seat is connected to two sides of the base, a connecting rod is connected in the middle of the shaping wheel seat, the shaping wheel body is connected to the connecting rod, and the driving member is connected to the shaping wheel seat through the driving rod.

[0010] The present invention also provides a track forming device, comprising an input module, a control module and a shaping mechanism forming machine as described in any of the above items, wherein the input module is used to input the standard width and standard height of the track, and the control module is electrically connected to the input module and the shaping component respectively.

[0011] The present invention also provides a track forming method, which is applied to the track forming device as described above, comprising:

[0012] Input the standard width and standard height of the track through the input module, and calculate the standard angle value of the track through the control module;

[0013] Put the assembled track into the slide slot, and measure the actual width and height of the track in real time by using a distance sensor;

[0014] The actual angle value of the track is calculated by the control module, and the standard angle value is subtracted to obtain the required shaping angle of the track;

[0015] The control module controls the driving member to adjust the height of the shaping wheel based on the angle of the track to be shaped, so that the shaping wheel shapes the track in real time to obtain an initially shaped track.

[0016] Furthermore, it also includes:

[0017] Measuring in real time the initial width and initial height of the initially shaped track by means of a distance sensor of the next shaping component;

[0018] The control module calculates the initial angle value of the track, and subtracts the standard angle value to obtain the angle rebound value of the track after shaping;

[0019] According to the angle rebound value and the rebound value coefficient, the control module is used to control the driving member of the next shaping component to adjust the height of the shaping wheel of the next shaping component, so that the shaping wheel of the next shaping component can shape the track again in real time to obtain the final shaped track.

[0020] Furthermore, the standard angle value B is calculated as follows:

[0021] Tan(1 / 2*B)=(1 / 2A) / C,1 / 2*B=arctanTan(1 / 2*B)

[0022] Among them, A is the standard width of the track, C is the standard height of the track, and Tan is the tangent value of the standard angle.

[0023] Furthermore, the controlling module controls the driving member to adjust the height of the shaping wheel based on the angle of the track to be shaped, including:

[0024] The height D adjusted by the shaping wheel is calculated according to the following formula:

[0025] D=C0-C1, C0=(1 / 2A1) / TanB2, where A is the standard width of the track, C0 is the calculated height of the track, C1 is the actual height of the track, and TanB2 is the tangent value of the angle of the track to be shaped.

[0026] The present invention discloses a shaping mechanism forming machine, a track forming device and a method. The embodiments of the present invention provide a base and a slide groove so that the track can slide smoothly on the slide groove, ensuring that the track maintains linear motion during the shaping process and avoiding deviation or jitter. The distance sensor in the shaping component detects the width and height of the track in real time. Combined with the control of the shaping wheel by the driving part, it can be dynamically adjusted according to the detected track size to ensure that the width and height of the track are within the preset standard range. The cooperation of the transmission wheel group and the transmission part realizes the automatic sliding of the track on the slide groove, reduces manual intervention, and improves work efficiency. By shaping the track with high precision, the problem of difficult control of the track size in the prior art is solved, thereby achieving a high-precision shaping effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying any creative work.

[0028] Figure 1 A schematic diagram of the structure of a shaping machine provided by an embodiment of the present invention;

[0029] Figure 2 A schematic structural diagram of a track forming device provided in an embodiment of the present invention;

[0030] Figure 3 A schematic diagram of a flow chart of a track forming method provided by an embodiment of the present invention;

[0031] Figure 4 A schematic diagram of the cross-sectional structure of a track provided in an embodiment of the present invention;

[0032] Figure 5Another schematic flow chart of the track forming method provided in an embodiment of the present invention.

[0033] Description of the symbols in the figure:

[0034] 10. Shaping mechanism forming machine; 100. Base; 1001. Slide; 101. Shaping assembly; 1011. Distance sensor; 1012. Shaping wheel set; 10121. Shaping wheel; 101211. Shaping wheel body; 101212. Shaping wheel seat; 101213. Connecting rod; 10122. Shaping wheel bracket; 1013. Driving member; 1014. Transmission member; 1015. Transmission wheel set; 1016. Guide member; 20. Track. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] It should be understood that when used in this specification and the appended claims, the terms "include" and "comprises" indicate the presence of described features, integers, steps, operations, elements and / or components, but do not exclude the presence or addition of one or more other features, integers, steps, operations, elements, components and / or combinations thereof.

[0037] It should also be understood that the terms used in the present specification are only for the purpose of describing specific embodiments and are not intended to limit the present invention. As used in the present specification and the appended claims, unless the context clearly indicates otherwise, the singular forms "a", "an" and "the" are intended to include plural forms.

[0038] It should be further understood that the term "and / or" used in the present description and the appended claims refers to and includes any and all possible combinations of one or more of the associated listed items.

[0039] See also Figure 1 and Figure 2The embodiment of the present invention provides a shaping mechanism forming machine 10 for shaping a track 20, comprising: a base 100, the base 100 is provided with a slide groove 1001, the track 20 can slide on the slide groove 1001; a shaping component 101, the shaping component 101 comprises a distance sensor 1011, a shaping wheel group 1012, a driving member 1013, a transmission member 1014, and a transmission wheel group 1015; the distance sensor 1011 is arranged on the base 100, and is used to detect the width and height of the track 20 in real time; the shaping wheel group 1012 comprises a shaping wheel 10121 and a shaping wheel bracket 1015. 122, wherein the shaping wheel bracket 10122 is arranged on the base 100, the shaping wheel 10121 is arranged below the shaping wheel bracket 10122 and close to the slide groove 1001; the transmission wheel group 1015 is arranged on the slide groove 1001, the driving member 1013 is arranged on the shaping wheel bracket 10122 and is connected to the shaping wheel 10121 and is used to drive the shaping wheel 10121 to approach or move away from the slide groove 1001, and the transmission member 1014 is connected to the transmission wheel group 1015 and is used to drive the transmission wheel group 1015 to rotate to drive the track 20 to slide.

[0040] In this embodiment, by setting the base 100 and the slide 1001, the track 20 can slide smoothly on the slide 1001, ensuring that the track 20 maintains linear motion during the shaping process and avoids deviation or jitter. The distance sensor 1011 in the shaping component 101 detects the width and height of the track 20 in real time. Combined with the control of the shaping wheel 10121 by the driving member 1013, it can be dynamically adjusted according to the detected size of the track 20 to ensure that the width and height of the track 20 are within the preset standard range. The cooperation of the transmission wheel group 1015 and the transmission member 1014 realizes the automatic sliding of the track 20 on the slide 1001, reduces manual intervention, and improves work efficiency. By high-precision shaping of the track 20, the problem of difficult control of the size of the track 20 in the prior art is solved, thereby achieving a high-precision shaping effect.

[0041] In a specific embodiment, a plurality of shaping components 101 are provided, and each shaping component 101 is arranged at intervals along the direction of the slide slot 1001. The shaping components 101 are arranged at intervals along the direction of the slide slot 1001, which can ensure that multiple shaping is performed during the sliding process of the track 20, gradually adjust the shape and size of the track 20, and further improve the shaping accuracy.

[0042] In this embodiment, since the shaping components 101 are arranged at intervals, the track 20 undergoes a continuous shaping process during the sliding process. Through the continuous action of multiple shaping components 101, the shape and size of the track 20 can be adjusted more accurately, and each shaping component 101 can be fine-tuned for the track 20, thereby ensuring that the entire track 20 reaches the required accuracy requirements after shaping. It should be noted that since the shaping process is continuous, each shaping component 101 can work independently.

[0043] Specifically, the driving member 1013 is a stepper motor, and the transmission member 1014 is a transmission motor. The driving member 1013 is used to drive the shaping wheel 10121 to approach or move away from the slide groove 1001, and the transmission member 1014 is used to drive the transmission wheel group 1015 to rotate to drive the track 20 to slide. A stepper motor is a device that can convert an electrical pulse signal into an angular displacement or a linear displacement, and has the advantages of high control accuracy, fast response speed, and simple structure. The transmission motor transmits power to the transmission wheel group 1015 through a transmission device such as a gear or a belt, so that the track 20 can slide smoothly on the slide groove 1001.

[0044] In this embodiment, the stepper motor is connected to the truing wheel bracket 10122 through a transmission mechanism (such as a lead screw, etc.). When the distance between the truing wheel 10121 and the slide slot 1001 needs to be adjusted, the control system will send a series of electrical pulse signals to the stepper motor. After receiving the signal, the stepper motor will gradually rotate according to the preset step angle, and convert this rotation into a linear movement of the truing wheel bracket 10122 through the transmission mechanism. The movement of the truing wheel bracket 10122 will drive the truing wheel 10121 to approach or move away from the slide slot 1001, thereby achieving precise adjustment of the shape and size of the track 20.

[0045] Furthermore, the transmission motor is connected to the transmission wheel set 1015 through a transmission device (such as gear transmission, belt transmission, etc.). When the track 20 needs to be moved, the control system will start the transmission motor. After receiving the start signal, the transmission motor will start to rotate and generate power. This power is transmitted to the transmission wheel set 1015 through the transmission device, so that the transmission wheel set 1015 starts to rotate. The rotation of the transmission wheel set 1015 will drive the track 20 to slide smoothly on the slide groove 1001, thereby realizing the continuous shaping of the track 20.

[0046] Furthermore, the shaping component 101 also includes a guide member 1016, which is arranged on both sides of the slide groove 1001 and is used to guide the track 20. In this embodiment, the guide member 1016 in the shaping component 101 can effectively guide the track 20 by being arranged on both sides of the slide groove 1001, ensuring that the track 20 slides more smoothly and accurately in the slide groove 1001, while avoiding the track 20 from deflecting or shaking during the sliding process, thereby improving the accuracy and stability of the shaping of the track 20. There are many ways to implement the guide member 1016, for example, a roller guide member 1016 can be used to achieve guidance through the contact between the roller and the track 20; a slider guide member 1016 can also be used to achieve guidance through the contact between the slider and the track 20.

[0047] Furthermore, the shaping wheel 10121 includes a shaping wheel body 101211 and a shaping wheel seat 101212, wherein the shaping wheel seat 101212 is a U-shaped seat, and the U-shaped opening of the shaping wheel seat 101212 is connected to both sides of the base 100, and a connecting rod 101213 is connected in the middle of the shaping wheel seat 101212, the shaping wheel body 101211 is connected to the connecting rod 101213, and the driving member 1013 is connected to the shaping wheel seat 101212 via a driving rod.

[0048] In this embodiment, by adopting a U-shaped seat structure, the shaping wheel seat 101212 can be more firmly connected to both sides of the base 100. Such a design helps to improve the stability of the shaping wheel 10121 during operation and reduce vibration and deviation. Specifically, the driving member 1013 (as mentioned above, the driving member 1013 is a stepping motor) is connected to the shaping wheel seat 101212 through a driving rod. When the driving member 1013 receives a control signal and starts working, it will transfer power to the shaping wheel seat 101212 through the driving rod. After receiving the power, the shaping wheel seat 101212 will drive the shaping wheel body 101211 to move through the connecting rod 101213, thereby realizing the shaping operation of the track 20.

[0049] In a specific embodiment, before shaping begins, the track 20 is placed on the slide groove 1001, and its width may be greater than the preset standard size, and the edges on both sides of the track 20 may also be uneven, requiring shaping to reach the preset standard size and shape. When the control system issues a shaping instruction, the stepper motor starts working and transmits power to the shaping wheel seat 101212 through the driving rod. After receiving the power, the shaping wheel seat 101212 will drive the connecting rod 101213 and the shaping wheel body 101211 to move downward together, that is, press downward in the direction of the track 20. As the shaping wheel body 101211 is pressed downward, it gradually contacts the two side edges of the track 20. Under the continuous downward pressure and friction of the shaping wheel body 101211, the two side edges of the track 20 are gradually compressed and shaped. During the compression process, the material on the edge of the track 20 will flow inward, causing the width of the track 20 to gradually decrease. When the shaping wheel body 101211 moves downward, it will penetrate into the bottom of the track 20, and also exert a certain pressure on the bottom of the track 20. Under the pressure of the shaping wheel body 101211, the material at the bottom of the track 20 will also be compressed and flow. This compression and flow will cause the height of the track 20 to gradually decrease.

[0050] The embodiment of the present invention further provides a track shaping device, comprising an input module, a control module (the control system as described above) and the shaping mechanism shaping machine 10 as described above, wherein the input module is used to input the standard width and standard height of the track 20, and the control module is electrically connected to the input module and the shaping assembly 101, respectively. That is, the control system as described above.

[0051] like Figure 3 As shown, an embodiment of the present invention further provides a track forming method, which is applied to the track forming device as described above, and includes steps S101 to S104:

[0052] S101, inputting the standard width and standard height of the track through an input module, and calculating the standard angle value of the track through a control module;

[0053] S102, placing the assembled track on the slide slot, and measuring the actual width and height of the track in real time by using a distance sensor;

[0054] S103, calculating the actual angle value of the track through the control module, and subtracting the standard angle value to obtain the required shaping angle of the track;

[0055] S104, controlling the driving member to adjust the height of the shaping wheel based on the shaping angle of the track through the control module, so that the shaping wheel shapes the track in real time to obtain an initially shaped track.

[0056] In this embodiment, if Figure 4 As shown, the operator inputs the standard width (A standard) and standard height (C standard) of the track through the input module, and the control module receives these input values ​​and calculates the standard angle value (B standard) of the track based on trigonometric functions (such as tangent functions). When using the tangent function to calculate the standard angle, it is necessary to first use the angle (1 / 2)B, and calculate the tangent value according to tan (1 / 2)B = (1 / 2A) / C, and convert the tangent value into an angle value, that is, the angle value (1 / 2)B can be obtained, and finally the standard angle value B is obtained, which represents the degree of inclination of the track under the standard state. Next, the assembled track is placed on the slide to ensure that it is stable and easy to shape. The actual width (A1 actual) and actual height (C1 actual) of the track are measured in real time by distance sensors. These sensors may be installed at different positions of the shaping machine to ensure that the size changes of the track can be accurately captured. Next, the control module uses trigonometric functions to calculate the actual angle value B1 of the track again, compares the actual angle value B1 with the standard angle value B, and obtains the angle B2 of the track that needs to be shaped (i.e., the required shaping angle B2 = standard angle value B-actual angle value B1).

[0057] Furthermore, based on the calculated shaping angle, the control module changes the height of the shaping wheel by adjusting the driving member. This step is to ensure that the shaping wheel can contact the track at the correct angle and force, so as to achieve a precise shaping effect. As the shaping wheel is pressed down and moved, the two side edges and bottom of the track will be gradually compressed and shaped until the preset standard size and shape are reached.

[0058] Further, such as Figure 5 As shown, the track forming method further includes steps S201 to S203:

[0059] S201, measuring in real time the initial width and initial height of the initially shaped track by a distance sensor of the next shaping component;

[0060] S202, calculating the initial angle value of the track through the control module, and subtracting the standard angle value to obtain the angle rebound value of the track after shaping;

[0061] S203, according to the angle rebound value and the rebound value coefficient, the control module is used to control the driving member of the next shaping component to adjust the height of the shaping wheel of the next shaping component, so that the shaping wheel of the next shaping component shapes the track again in real time to obtain the final shaped track.

[0062] The track profile is made of a material with a certain degree of elasticity. Due to the elastic properties of the material, the track will try to return to its original shape and size, which may cause the occurrence of angle rebound. Therefore, in order to eliminate the angle rebound phenomenon that may occur after the initial shaping, in this embodiment, the track is brought into the next shaping component for secondary shaping to achieve a more precise shaping effect.

[0063] Specifically, the initial width (A2) and initial height (C2) of the track after initial shaping are measured in real time through the distance sensor of the next shaping component (different shaping stages on the same shaping mechanism forming machine). Next, the control module receives the initial width and initial height data measured by the distance sensor, calculates the initial angle value of the track using trigonometric functions (tangent functions), compares the initial angle value with the standard angle value input previously, and obtains the angle rebound value of the track after shaping. This rebound value represents the deviation of the track from fully reaching the standard angle after initial shaping. Finally, based on the calculated angle rebound value and rebound value coefficient, the control module again changes the height of the shaping wheel by adjusting the drive member of the next shaping component to ensure that the shaping wheel can contact the track again at the correct angle and force, further eliminating the angle rebound phenomenon.

[0064] It should be noted that the rebound coefficient is a constant determined based on experimental data, which is used to control the movement of the truing wheel to compensate for the angular rebound. This coefficient may vary depending on factors such as the track material, truing wheel material, and truing speed.

[0065] In one embodiment, in step S101, the standard angle value is calculated as follows:

[0066] Tan(1 / 2*B)=(1 / 2A) / C, 1 / 2*B=arctanTan(1 / 2*B), where A is the standard width of the track, C is the standard height of the track, and Tan is the tangent value of the standard angle.

[0067] In one embodiment, the step of controlling the driving member to adjust the height of the shaping wheel based on the angle of the track to be shaped by the control module includes:

[0068] The height D adjusted by the shaping wheel is calculated according to the following formula:

[0069] D=C0-C1, C0=(1 / 2A) / TanB2, where A is the standard width of the track, C0 is the calculated height of the track, C1 is the actual height of the track, and TanB2 is the tangent value of the angle of the track to be shaped.

[0070] In one embodiment, the following is the workflow of the track entering the shaping mechanism forming machine for shaping. Specifically, by inputting the standard width A value and standard height C value required for the track, the assembled track is placed on the slide and enters the first shaping component. The distance sensor on it measures the actual width A1 value and actual height C1 value of the track (the size of the actual track is larger than the size of the standard track). The control module performs calculations to obtain the standard angle value and actual angle value of the track. The actual angle value is compared with the standard required angle value to obtain the required shaping angle. According to the shaping angle, the control module performs calculations to obtain the height adjusted by the shaping wheel, and the number of rotation steps of the stepper motor is calculated at the same time. After calculating the number of rotation steps, the control module sends the rotation instruction to the stepper motor, and the stepper motor adjusts the position of the shaping wheel according to the command. At this time, the track passes through the shaping wheel position under the drive of the transmission wheel group (where the guide member ensures the running direction of the track and reduces the running friction), the track angle is shaped, and the actual width A1 of the track changes, and A1 becomes smaller. After passing through the first shaping component, the second shaping is continued. The track enters the second shaping component, and the distance sensor on it measures the initial width A2 and initial height C2 of the track after initial shaping. At this time, the control module calculates the initial angle value again. The control module compares the standard angle value to obtain the angle rebound value after track shaping. The control module obtains the height adjusted by the shaping wheel based on the angle rebound value and the rebound value coefficient. The other processes are the same as the first shaping process, thus obtaining a high-precision track. After completing the track shaping work, the control module controls the shaping wheel group to return to the starting position before the track shaping operation to wait for the next work instruction.

[0071] The various embodiments in the specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same and similar parts between the various embodiments can be referred to each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant parts can be referred to the method part description. It should be pointed out that for ordinary technicians in this technical field, without departing from the principle of the present invention, several improvements and modifications can be made to the present invention, and these improvements and modifications also fall within the scope of protection of the claims of the present invention.

[0072] It should also be noted that, in this specification, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive.

[0073] Inclusion, so that the process, method, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of more restrictions, the elements defined by the sentence "including a..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

Claims

1. A shaping machine for shaping a track, characterized in that: include: A base, wherein a slide groove is provided on the base, and the track can slide on the slide groove; A shaping component, the shaping component includes a distance sensor, a shaping wheel group, a driving member, a transmission member, and a transmission wheel group; the distance sensor is arranged on the base and is used to detect the width and height of the track in real time; The truing wheel assembly comprises a truing wheel and a truing wheel bracket, wherein the truing wheel bracket is arranged on the base, and the truing wheel is arranged below the truing wheel bracket and close to the slide groove; The transmission wheel group is arranged on the slide groove, the driving member is arranged on the shaping wheel bracket and is connected with the shaping wheel and is used to drive the shaping wheel to approach or move away from the slide groove, and the transmission member is connected with the transmission wheel group and is used to drive the transmission wheel group to rotate to drive the track to slide.

2. The shaping machine according to claim 1, characterized in that: There are multiple shaping components, and each shaping component is arranged at intervals along the direction of the slide groove.

3. The shaping machine according to claim 1, characterized in that: The driving member is a stepping motor, and the transmission member is a transmission motor.

4. The shaping machine according to claim 1, characterized in that: The shaping component also includes a guide member, which is arranged on both sides of the slide groove and is used to guide the track.

5. The shaping machine according to claim 1, characterized in that: The shaping wheel includes a shaping wheel body and a shaping wheel seat, wherein the shaping wheel seat is a U-shaped seat, the U-shaped opening of the shaping wheel seat is connected to two sides of the base, a connecting rod is connected in the middle of the shaping wheel seat, the shaping wheel body is connected to the connecting rod, and the driving member is connected to the shaping wheel seat via a driving rod.

6. A track forming device, characterized in that: It comprises an input module, a control module and a shaping mechanism forming machine as described in any one of claims 1 to 5, wherein the input module is used to input a standard width and a standard height of a track, and the control module is electrically connected to the input module and the shaping assembly respectively.

7. A track forming method, applied to the track forming device as claimed in claim 6, characterized in that: include: Input the standard width and standard height of the track through the input module, and calculate the standard angle value of the track through the control module; Put the assembled track into the slide slot, and measure the actual width and height of the track in real time by using a distance sensor; The actual angle value of the track is calculated by the control module, and the standard angle value is subtracted to obtain the required shaping angle of the track; The control module controls the driving member to adjust the height of the shaping wheel based on the angle of the track to be shaped, so that the shaping wheel shapes the track in real time to obtain an initially shaped track.

8. The track forming method according to claim 7, applied to the track forming device according to claim 2, characterized in that: Also includes: Measuring in real time the initial width and initial height of the initially shaped track by means of a distance sensor of the next shaping component; The control module calculates the initial angle value of the track, and subtracts the standard angle value to obtain the angle rebound value of the track after shaping; According to the angle rebound value and the rebound value coefficient, the control module is used to control the driving member of the next shaping component to adjust the height of the shaping wheel of the next shaping component, so that the shaping wheel of the next shaping component can shape the track again in real time to obtain the final shaped track.

9. The rail forming method according to claim 7, characterized in that: The standard angle value B is calculated as follows: Tan(1 / 2*B)=(1 / 2A) / C,1 / 2*B=arctanTan(1 / 2*B) Among them, A is the standard width of the track, C is the standard height of the track, and Tan is the tangent value of the standard angle.

10. The rail forming method according to claim 9, characterized in that: The controlling module controls the driving member to adjust the height of the shaping wheel based on the angle of the track to be shaped, comprising: The height D adjusted by the shaping wheel is calculated according to the following formula: D=C0-C1, C0=(1 / 2A1) / TanB2, where A is the standard width of the track, C0 is the calculated height of the track, C1 is the actual height of the track, and TanB2 is the tangent value of the angle of the track to be shaped.