Metal plate punch forming equipment and method

By adopting the design of film reuse and end-tail support mechanism in metal plate stamping and forming equipment, the problems of surface scratches and waste of film resources during metal parts are solved, and efficient resource utilization and production costs are achieved.

CN119927041AActive Publication Date: 2025-05-06BAOJI MA SHI NONFERROUS METALS CO LTD
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Patent Information

Application Number
CN202510421163.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-07
Publication Date
2025-05-06
Estimated Expiration
2045-04-07

AI Technical Summary

Technical Problem

In the existing metal stamping technology, metal parts are prone to surface scratches during stamping, and film resources are seriously wasted.

Method used

A metal plate stamping forming equipment is designed, and the film reuse mechanism is used to overlap and reuse the used films, and the distance between the films is maintained through the film end-tail support mechanism to reduce waste.

Benefits of technology

It effectively reduces the waste of film, saves resources, reduces production costs, and protects workpieces and molds.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a metal plate punch forming device and method, and relates to the technical field of metal punching, the metal plate punch forming device comprises a collecting and supporting mechanism, and further comprises a punch forming mechanism connected with the collecting and supporting mechanism and used for punch forming of a metal plate; the thin film discharging mechanism is mounted on one side of the punch forming mechanism, connected with the collecting and supporting mechanism and used for discharging the thin film in the punching process; the film recycling mechanism is installed on the collecting and supporting mechanism, located on one side of the film discharging mechanism and used for overlapping and recycling the used films; the two used films are overlapped together by installing the film recycling mechanism, the two damaged films are complemented and then reused, the films are fully utilized, film resources are saved on the premise that workpieces and molds are protected, and the production cost is reduced.
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Description

Technical Field

[0001] The present invention relates to the technical field of metal stamping, and in particular to a metal plate stamping forming device and method. Background Art

[0002] Metal stamping is a manufacturing process that uses a metal stamping die or a series of metal stamping dies to form metal sheets into three-dimensional shapes.

[0003] When metal is stamped, the upper and lower dies are used to stamp the metal plate to form a specified shape. During the stamping process, the upper and lower dies are in direct contact with the metal parts. The friction will cause scratches on the surface of the metal parts, and the metal parts will also scratch the upper and lower dies. Therefore, a layer of film is generally adhered to the metal, but it needs to be reprocessed after stamping. Another method is to isolate the metal plate from the mold with two films. After stamping, the film will be damaged to a certain extent, and then the used film will be pulled away, and a new film will be covered on it for another stamping. Although this stamping method does not require subsequent processing of the metal plate, it is very wasteful of film. Summary of the invention

[0004] The present invention provides a metal plate stamping forming device and method to solve the above-mentioned deficiencies in the prior art.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions: A metal plate stamping forming device and method, comprising a collecting support mechanism, and further comprising: A stamping and forming mechanism, which is connected to the collecting and supporting mechanism and is used for stamping and forming the metal plate; The film unloading mechanism is installed on one side of the stamping and forming mechanism and is connected to the collecting and supporting mechanism, and is used to unload the film during the stamping process; A film recycling mechanism is installed on the collecting support mechanism and is located on one side of the film feeding mechanism, and is used to overlap and reuse the used film; The film end support mechanism is installed on the collecting support mechanism and is used to support the overlapped film ends; A driving mechanism, which is installed between the film end support mechanism and the film recycling mechanism, connected to the collecting support mechanism, and used to drive the film end support mechanism and the film recycling mechanism to operate; The cutting mechanism is installed on one side of the collecting support mechanism and is used for cutting the used film.

[0006] Preferably, the collecting support mechanism comprises a waste box, a material opening is opened on one side of the waste box, a sliding block is fixed on one side of the waste box, a workbench is fixed on the top of the waste box, and a support frame is fixed on the top of the workbench.

[0007] Preferably, the stamping and forming mechanism comprises a hydraulic cylinder fixed on the top of the support frame, an upper mold is fixed on the bottom end of the hydraulic cylinder, and a lower mold is fixed on the top of the workbench.

[0008] Preferably, the film unloading mechanism comprises two groups of fixed frames 1 fixed on both sides of the support frame, each group of the fixed frames 1 is rotatably connected to a film roll, and a separation rod is fixed between the support frames.

[0009] Preferably, the film recycling mechanism comprises two groups of fixed plates fixed on the supporting frame, the two groups of fixed plates are distributed up and down, one side of the fixed plate is rotatably connected with a reciprocating screw rod 1, one side of the fixed plate is fixed with a guide rod 1, a pulley 1 is fixed to the outside of the two reciprocating screw rods 1 located below, a belt 1 is installed on the outside of the two pulleys 1, a pulley 2 is fixed to the outside of the reciprocating screw 1, the same belt 2 is sleeved on the outside of every two pulleys 2, a movable plate 1 is sleeved on the external thread of the reciprocating screw 1, a U-shaped frame is fixed to one side of the movable plate 1, a set of the movable plate is arranged on the outside of the guide rod 1, two suction nozzles are fixed to the bottom of the U-shaped frame, and the suction nozzles are connected to an external air source; One end of one of the reciprocating screws is fixed with a bevel gear 2, one side of the support frame is fixed with a shaft plate, the interior of the shaft plate is rotatably connected to a rotating shaft 1, one end of the rotating shaft 1 is fixed with a bevel gear 1, the bevel gear 1 is meshed with the bevel gear 2, one side of the shaft plate is rotatably connected to the rotating shaft 2, the outside of the rotating shaft 1 and the rotating shaft 2 are both fixed with pulleys 3, the external transmission of the two pulleys 3 is connected with belt 3, and one end of the rotating shaft 2 is fixed with a one-way gear 1.

[0010] Preferably, the film end and tail support mechanism includes a fixed block fixed on the top of the workbench, the fixed block is rotatably connected to a double-section reciprocating threaded rod inside, a guide rod 2 is fixed inside the fixed block, a one-way gear 2 is fixed to one end of the double-section reciprocating threaded rod, and a movable plate 2 is threadedly sleeved on the two reciprocating threads of the double-section reciprocating threaded rod, and the movable plate 2 is sleeved on the outside of the guide rod 2, and film limiting plates are fixed on the opposite sides of the two movable plates 2, and movable openings are penetrated on both sides of the support frame, and the double-section reciprocating threaded rod and the guide rod 2 are sleeved inside the movable opening.

[0011] Preferably, the driving mechanism includes a motor fixed to one side of the support frame, a gear is fixed to one end of the output shaft of the motor, and the gear is respectively meshed with one-way gear 1 and one-way gear 2.

[0012] Preferably, the cutting mechanism comprises a second fixing frame fixed on one side of the supporting frame, a rodless cylinder is fixed to the bottom of the second fixing frame, the rodless cylinder is connected to an external air source, and a laser cutter is fixed to the bottom of the slider of the rodless cylinder.

[0013] Preferably, a controller is fixed on one side of the workbench, and the controller is electrically connected to the motor, the hydraulic cylinder, the laser cutter and the rodless cylinder respectively.

[0014] A metal plate stamping forming method, which is applicable to the metal plate stamping forming equipment described above, comprises the following steps: S1: Install the film roll and pull the film under the suction nozzle; S2: Then the stamping program is started through the controller, the controller opens the air nozzle, the air source draws air through the suction nozzle, the suction nozzle draws air to suck the film below, and then the controller controls the motor to drive the gear to rotate forward, so that the four suction nozzles pull the two films to move, and the film pulls the film roll to unload the material. The upper mold and the lower mold are separated by two layers of film. The moving plate stops moving after moving to half the distance, waiting for stamping, and then the metal plate is placed between the two films through the external loading equipment, and placed on the lower mold through the film; S3: Then the controller controls the hydraulic cylinder to operate, and the hydraulic cylinder pushes the upper mold downward to punch the metal plate through the upper film. The metal plate is formed by the lower mold through the film. The two layers of film separate the metal plate from the upper mold and the lower mold. S4: The external feeding equipment takes away the formed metal parts. At this time, the controller controls the motor to continue to drive the gear to rotate forward, pull the film to continue to move, pull away the film with slight damage after use, and pull the unused film between the upper mold and the lower mold, and then perform another stamping. During stamping, the controller controls the motor to drive the gear to reverse, the upper film limit plate moves to the upper part of the upper film, and the lower film limit plate moves to the upper part of the lower film. After the stamping is completed, the feeding equipment takes away the metal parts, and then the controller starts the motor to drive the gear to rotate forward, so that the moving plate that moves to the end of the reciprocating screw drives the U-shaped frame and the suction nozzle to pull the film back, and the moving plate moves to the end of the reciprocating screw and stops moving. At this time, the film wraps the film limit plate, and the two sections of stamped films overlap. Then the feeding equipment loads, and then the stamping forming mechanism stamps, and then the feeding equipment unloads; S5: After unloading is completed, the motor is started to drive the gear to reverse so that the moving plate 2 and the film limit plate that move to the reciprocating threaded wire tail of the double-stage reciprocating threaded rod move back, and then the motor is started to drive the gear to rotate forward. The forward rotation of the gear causes the moving plate 1 to drive the U-shaped frame and the suction nozzle to move to one end of the wire tail, and then the suction nozzle is closed. The film without suction naturally droops down. While closing, the moving plate 1 drives the suction nozzle to move to the wire tail, and then the suction nozzle is started to suck the film at the wire tail position, and then the film is pulled and moved to the middle position of the reciprocating screw 1. At this time, the controller starts the rodless cylinder to drive the laser cutter to move to one side and then move back. During the movement, the laser cutter is started, and the laser passes through the middle of the U-shaped frame to cut the film, separating the unused film from the film used twice, and then the suction nozzle that sucks the film that has been punched twice is closed. The film falls vertically into the inside of the waste box by gravity, and then slides into the depth of the waste box along the sliding block, and then a new round of punching is started through the loading equipment.

[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention overlaps two used films by installing a film recycling mechanism, and the two damaged films complement each other and are reused, thereby making full use of the films, saving film resources and reducing production costs while protecting workpieces and molds; 2. The present invention supports one end of the overlapped film by installing a film end support mechanism, so that a distance is maintained between the upper film and the lower film, which is convenient for loading and unloading. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall first-perspective structure of a metal plate stamping forming device proposed by the present invention.

[0017] Figure 2 This is a schematic diagram of the overall second-view structure of a metal plate stamping forming device proposed by the present invention.

[0018] Figure 3 This is a schematic diagram of the cross-sectional structure of a metal plate stamping forming device proposed by the present invention.

[0019] Figure 4 This is a schematic structural diagram of the first part of a film recycling mechanism of a metal plate stamping and forming equipment proposed in the present invention.

[0020] Figure 5 This is a schematic structural diagram of the second part of a film recycling mechanism of a metal plate stamping and forming device proposed in the present invention.

[0021] In the figure: 1. collecting support mechanism; 11. waste box; 12. workbench; 13. support frame; 14. sliding block; 2. stamping mechanism; 21. hydraulic cylinder; 22. upper mold; 23. lower mold; 3. film unloading mechanism; 31. fixed frame 1; 32. film roll; 33. separation rod; 4. film recycling mechanism; 41. fixed plate; 42. reciprocating screw 1; 43. guide rod 1; 44. pulley 1; 45. belt 1; 46. pulley 2; 47. belt 2; 48. moving plate 1; 49. U-shaped frame; 410. suction nozzle; 411. Shaft plate; 412. Rotating shaft one; 413. Bevel gear one; 414. Bevel gear two; 415. Pulley three; 416. Rotating shaft two; 417. Belt three; 418. One-way gear one; 5. Film end support mechanism; 51. Fixed block; 52. Double-section reciprocating threaded rod; 53. Guide rod two; 54. Moving plate two; 55. Film limit plate; 56. One-way gear two; 57. Moving port; 6. Driving mechanism; 61. Motor; 62. Gear; 7. Cutting mechanism; 71. Fixed frame two; 72. Rodless cylinder; 73. Laser cutter. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0023] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0024] In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined. In addition, the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0025] Example 1: Reference Figure 1-3 : A metal plate stamping forming device and method, including a collecting support mechanism 1, the collecting support mechanism 1 includes a waste box 11, a material opening is opened on one side of the waste box 11, a sliding block 14 is fixed on one side of the waste box 11, a workbench 12 is fixed on the top of the waste box 11, and a support frame 13 is fixed on the top of the workbench 12.

[0026] Also includes: A stamping and forming mechanism 2, which is connected to the collecting and supporting mechanism 1 and is used for stamping and forming the metal plate; The stamping mechanism 2 includes a hydraulic cylinder 21 fixed on the top of the support frame 13 , an upper mold 22 is fixed to the bottom end of the hydraulic cylinder 21 , and a lower mold 23 is fixed to the top of the workbench 12 .

[0027] The film discharge mechanism 3 is installed on one side of the stamping and forming mechanism 2 and connected to the collecting and supporting mechanism 1, and is used for discharging the film during the stamping process; The film unloading mechanism 3 comprises two sets of fixing frames 31 fixed on both sides of the supporting frame 13 , each set of fixing frames 31 is rotatably connected with a film roll 32 , and a separation rod 33 is fixed between the supporting frames 13 .

[0028] The film recycling mechanism 4 is installed on the collecting support mechanism 1 and is located on one side of the film feeding mechanism 3, and is used to overlap and reuse the used film; The film recycling mechanism 4 includes two groups of fixed plates 41 fixed on the support frame 13, and the two groups of fixed plates 41 are distributed up and down. A reciprocating screw 42 is rotatably connected to one side of the fixed plate 41, and a guide rod 43 is fixed to one side of the fixed plate 41. A pulley 44 is fixed to the outside of the two reciprocating screws 42 located below, and a belt 45 is installed on the outside of the two pulleys 44. A pulley 46 is fixed to the outside of the reciprocating screw 42, and the same belt 47 is sleeved on the outside of every two pulleys 46. A movable plate 48 is sleeved on the outer thread of the reciprocating screw 42, and a U-shaped frame 49 is fixed to one side of the movable plate 48. The movable plate 48 is sleeved on the outside of the guide rod 43, and two suction nozzles 410 are fixed to the bottom of the U-shaped frame 49, and the suction nozzles 410 are connected to an external air source; A bevel gear 2 414 is fixed to one end of one of the reciprocating screws 42, a shaft plate 411 is fixed to one side of the support frame 13, a rotating shaft 412 is rotatably connected inside the shaft plate 411, a bevel gear 1 413 is fixed to one end of the rotating shaft 412, the bevel gear 1 413 is meshed with the bevel gear 2 414, a rotating shaft 2 416 is rotatably connected to one side of the shaft plate 411, a pulley 3 415 is fixed to the outside of the rotating shaft 1 412 and the rotating shaft 2 416, a belt 3 417 is connected to the external transmission of the two pulleys 3 415, and a one-way gear 1 418 is fixed to one end of the rotating shaft 2 416; The film recycling mechanism overlaps two used films, and the two damaged films complement each other and are then used again, making full use of the films, saving film resources and reducing production costs while protecting workpieces and molds.

[0029] The film end support mechanism 5 is installed on the collecting support mechanism 1 and is used to support the overlapped film ends; The film end support mechanism 5 includes a fixed block 51 fixed on the top of the workbench 12, a double-section reciprocating threaded rod 52 is rotatably connected inside the fixed block 51, a guide rod 53 is fixed inside the fixed block 51, a one-way gear 56 is fixed to one end of the double-section reciprocating threaded rod 52, a moving plate 54 is threadedly sleeved on the two reciprocating threads of the double-section reciprocating threaded rod 52, the moving plate 54 is sleeved on the outside of the guide rod 53, and a film limiting plate 55 is fixed on the opposite side of the two moving plates 54, and a moving opening 57 is penetrated on both sides of the support frame 13, and the double-section reciprocating threaded rod 52 and the guide rod 53 are sleeved inside the moving opening 57; The film end support mechanism supports one end of the overlapped film, so that the upper film and the lower film are kept at a distance, which is convenient for loading and unloading.

[0030] A driving mechanism 6, which is installed between the film end support mechanism 5 and the film recycling mechanism 4, connected to the collecting support mechanism 1, and used to drive the film end support mechanism 5 and the film recycling mechanism 4 to operate; The driving mechanism 6 includes a motor 61 fixed to one side of the support frame 13, and a gear 62 is fixed to one end of the output shaft of the motor 61. The gear 62 is meshed with the one-way gear 1 418 and the one-way gear 2 56 respectively.

[0031] A cutting mechanism 7, installed on one side of the collecting support mechanism 1, for cutting the used film; The cutting mechanism 7 includes a second fixing frame 71 fixed to one side of the support frame 13 , a rodless cylinder 72 is fixed to the bottom of the second fixing frame 71 , the rodless cylinder 72 is connected to an external air source, and a laser cutter 73 is fixed to the bottom of the slider of the rodless cylinder 72 .

[0032] A controller is fixed on one side of the workbench 12 , and the controller is electrically connected to the motor 61 , the hydraulic cylinder 21 , the laser cutter 73 and the rodless cylinder 72 , respectively.

[0033] Example 2: Reference Figure 2-5 : This embodiment provides a metal plate stamping forming method based on embodiment 1, which is applicable to the above-mentioned metal plate stamping forming equipment, and includes the following steps: S1: During the initial installation, the film end of the upper film roll 32 is placed on the top of the upper separation rod 33 and below the four upper suction nozzles 410, and the film end of the lower film roll 32 is placed on the top of the lower separation rod 33 and below the four lower suction nozzles 410; S2: Then the stamping program is started by the controller, the controller opens the air nozzle, the air source is sucked through the suction nozzle 410, the suction nozzle 410 sucks the film below, and then the controller controls the motor 61 to drive the gear 62 to rotate forward, the forward rotation of the gear 62 is satisfied with driving the one-way gear 1 418 to drive the shaft 2 416 to rotate, the shaft 2 416 drives the shaft 1 412 and the bevel gear 1 413 to rotate through the pulley 3 415 and the belt 3 417, the bevel gear 1 413 drives the bevel gear 2 414 and the reciprocating screw 1 42 connected thereto to rotate, and the reciprocating screw 1 414 is driven by the pulley 3 415 and the belt 3 417. 2 The other reciprocating screws 42 are driven to move synchronously by pulley 1 44, belt 1 45, pulley 2 46 and belt 2 47. The reciprocating screw 42 causes the moving plate 48 to drive the U-shaped frame 49 and the suction nozzle 410 to move. The four suction nozzles 410 pull the two films to move. The films pull the film roll 32 to discharge the film. The upper mold 22 and the lower mold 23 are separated by two layers of film. The moving plate 48 stops moving after moving to half the distance, waiting for stamping, and then the metal plate is placed between the two films through the external feeding equipment, and is placed on the lower mold 23 through the film. S3: Then the controller controls the hydraulic cylinder 21 to operate, and the hydraulic cylinder 21 pushes the upper mold 22 downward to punch the metal plate through the upper film. The metal plate is formed by the lower mold 23 through the film. The two layers of film separate the metal plate from the upper mold 22 and the lower mold 23, ensuring the stamping effect while avoiding stamping scratches on the surface of the molded part during stamping. S4: The external loading equipment takes away the formed metal parts. At this time, the controller controls the motor 61 to continue to drive the gear 62 to rotate forward, pull the film to continue to move, pull away the film with slight damage after use, and pull the unused film between the upper mold 22 and the lower mold 23, and then perform another stamping. During stamping, the controller controls the motor 61 to drive the gear 62 to reverse. The reversal of the gear 62 satisfies the one-way gear 2 56 to drive the double-stage reciprocating threaded rod 52 to rotate, so that the moving plate 2 54 drives the film limiting plate 55 to move, and the upper film limiting plate 55 moves to the top of the upper film, and the lower film limiting plate 55 moves to the top of the lower film. After the stamping is completed, the loading equipment takes away the metal parts, and then the controller The starting motor 61 drives the gear 62 to rotate forward, so that the moving plate 48 that moves to the tail of the reciprocating screw 42 drives the U-shaped frame 49 and the suction nozzle 410 to pull the film back. Because the height of the film limiting plate 55 is lower than the height of the suction nozzle 410, the suction nozzle 410 moves from the top of the film limiting plate 55 when pulling the film back, and the moving plate 48 stops moving after moving to the tail of the reciprocating screw 42. At this time, the film wraps the film limiting plate 55, and the two sections of the stamped film overlap together. The film limiting plate 55 supports the other end of the film, so that there is a gap between the upper film and the lower film, which is convenient for the feeding device to feed, and then the feeding device feeds, and then the stamping forming mechanism 2 stamps, and then the feeding device unloads; S5: After unloading is completed, the motor 61 is started to drive the gear 62 to reverse, so that the movable plate 2 54 and the film limiting plate 55 that move to the reciprocating threaded tail of the double-stage reciprocating threaded rod 52 move back, and then the motor 61 is started to drive the gear 62 to rotate forward. The forward rotation of the gear 62 causes the movable plate 1 48 to drive the U-shaped frame 49 and the suction nozzle 410 to move to one end of the thread tail, and then the suction nozzle 410 is closed. The film without suction naturally droops down. At the same time as closing, the movable plate 1 48 drives the suction nozzle 410 to move to the thread tail, and then the suction nozzle 410 is started to suck the film at the thread tail position, and then After pulling, it moves to the middle position of the reciprocating screw 42. At this time, the controller starts the rodless cylinder 72 to drive the laser cutter 73 to move to one side and then move back. During the movement, the laser cutter 73 is started, and the laser passes through the middle of the U-shaped frame 49 to cut the film, so that the unused film is separated from the film used twice, and then the suction nozzle 410 that sucks the film that has been punched twice is closed. The film falls vertically into the inside of the waste box 11 due to gravity, and then slides into the deep of the waste box 11 along the sliding block 14, and then a new round of punching is started through the loading equipment.

[0034] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A metal sheet stamping forming device, comprising a collecting support mechanism (1), characterized in that Also includes: A stamping and forming mechanism (2), which is connected to the collecting and supporting mechanism (1) and is used for stamping and forming metal plates; A film discharge mechanism (3), which is installed on one side of the stamping and forming mechanism (2), connected to the collecting and supporting mechanism (1), and is used to discharge the film during the stamping process; A film recycling mechanism (4) is installed on the collecting support mechanism (1) and is located on one side of the film discharging mechanism (3) and is used to overlap and reuse the used film; A film end support mechanism (5), which is mounted on the collecting support mechanism (1) and is used to support the overlapped film ends; A driving mechanism (6) is installed between the film end support mechanism (5) and the film recycling mechanism (4), connected to the collecting support mechanism (1), and used to drive the film end support mechanism (5) and the film recycling mechanism (4) to operate; The cutting mechanism (7) is installed on one side of the collecting support mechanism (1) and is used to cut the used film.

2. The metal sheet stamping forming equipment according to claim 1, characterized in that: The collecting support mechanism (1) comprises a waste box (11), a material opening is provided on one side of the waste box (11), a sliding block (14) is fixed on one side of the waste box (11), a workbench (12) is fixed on the top of the waste box (11), and a support frame (13) is fixed on the top of the workbench (12).

3. The metal sheet stamping forming equipment according to claim 2, characterized in that: The stamping and forming mechanism (2) comprises a hydraulic cylinder (21) fixed on the top of a support frame (13), an upper mold (22) is fixed on the bottom end of the hydraulic cylinder (21), and a lower mold (23) is fixed on the top of the workbench (12).

4. The metal sheet stamping forming equipment according to claim 3, characterized in that: The film unloading mechanism (3) comprises two groups of fixed frames (31) fixed on both sides of the support frame (13), each group of the fixed frames (31) being rotatably connected to a film roll (32), and a separation rod (33) being fixed between the support frames (13).

5. The metal sheet stamping forming equipment according to claim 4, characterized in that: The film recycling mechanism (4) comprises two groups of fixed plates (41) fixed on the support frame (13), the two groups of fixed plates (41) are distributed up and down, one side of the fixed plate (41) is rotatably connected to a reciprocating screw rod (42), one side of the fixed plate (41) is fixed to a guide rod (43), a pulley (44) is fixed to the outside of the two reciprocating screw rods (42) located below, and a belt (45) is installed on the outside of the two pulleys (44), the reciprocating screw rods (42) are connected to the guide rod (43), and the reciprocating screw rods (42) are connected to the guide rod (43) at the same time. A pulley 2 (46) is fixed to the outside of the rod 1 (42), and the outside of every two pulleys 2 (46) is sleeved with the same belt 2 (47). The external thread sleeve of the reciprocating screw rod 1 (42) is sleeved with a movable plate 1 (48), and a U-shaped frame (49) is fixed to one side of the movable plate 1 (48). The movable plate 1 (48) is sleeved on the outside of the guide rod 1 (43). Two suction nozzles (410) are fixed to the bottom of the U-shaped frame (49), and the suction nozzles (410) are connected to an external air source. One end of one of the reciprocating screw rods 1 (42) is fixed with a bevel gear 2 (414), one side of the support frame (13) is fixed with a shaft plate (411), the shaft plate (411) is internally rotatably connected with a rotating shaft 1 (412), one end of the rotating shaft 1 (412) is fixed with a bevel gear 1 (413), the bevel gear 1 (413) is meshed with the bevel gear 2 (414), one side of the shaft plate (411) is rotatably connected with a rotating shaft 2 (416), the outsides of the rotating shaft 1 (412) and the rotating shaft 2 (416) are both fixed with a pulley 3 (415), the external transmission of the two pulleys 3 (415) is connected with a belt 3 (417), and one end of the rotating shaft 2 (416) is fixed with a one-way gear 1 (418).

6. The metal sheet stamping forming equipment according to claim 5, characterized in that: The film end support mechanism (5) comprises a fixed block (51) fixed on the top of the workbench (12), the fixed block (51) is rotatably connected with a double-section reciprocating threaded rod (52) inside, a second guide rod (53) is fixed inside the fixed block (51), one end of the double-section reciprocating threaded rod (52) is fixed with a second one-way gear (56), two reciprocating threads of the double-section reciprocating threaded rod (52) are threadedly sleeved with a second moving plate (54), the second moving plate (54) is sleeved on the outside of the second guide rod (53), and film limiting plates (55) are fixed on opposite sides of the two second moving plates (54), and moving openings (57) are penetrated on both sides of the support frame (13), and the double-section reciprocating threaded rod (52) and the second guide rod (53) are sleeved inside the moving opening (57).

7. The metal sheet stamping forming equipment according to claim 6, characterized in that: The driving mechanism (6) comprises a motor (61) fixed to one side of the support frame (13), a gear (62) being fixed to one end of the output shaft of the motor (61), and the gear (62) being respectively meshed with a one-way gear 1 (418) and a one-way gear 2 (56).

8. The metal sheet stamping forming equipment according to claim 7, characterized in that: The cutting mechanism (7) comprises a second fixing frame (71) fixed to one side of the support frame (13), a rodless cylinder (72) being fixed at the bottom of the second fixing frame (71), the rodless cylinder (72) being connected to an external air source, and a laser cutter (73) being fixed at the bottom of a slider of the rodless cylinder (72).

9. The metal sheet stamping forming equipment according to claim 8, characterized in that: A controller is fixed on one side of the workbench (12), and the controller is electrically connected to the motor (61), the hydraulic cylinder (21), the laser cutter (73), and the rodless cylinder (72) respectively.

10. A metal sheet stamping method, which is applicable to the metal sheet stamping equipment as claimed in claim 9, characterized in that: The following steps are involved: S1: Install the film roll (32) and pull the film under the suction nozzle (410); S2: Then the stamping program is started through the controller, the controller opens the air nozzle, the air source is sucked through the suction nozzle (410), the suction nozzle (410) sucks the film located below, and then the controller controls the motor (61) to drive the gear (62) to rotate forward, so that the four suction nozzles (410) pull the two films to move, and the film pulls the film roll (32) to discharge the material, the upper mold (22) and the lower mold (23) are separated by two layers of film, and the moving plate (48) stops moving after moving to half the distance, waiting for stamping, and then the metal plate is placed between the two films through the external loading device, and is placed on the lower mold (23) through the film; S3: Then the controller controls the hydraulic cylinder (21) to operate, and the hydraulic cylinder (21) pushes the upper mold (22) to move downward to punch the metal plate through the upper film, and the lower part of the metal plate is formed by the lower mold (23) through the film, and the two layers of film separate the metal plate from the upper mold (22) and the lower mold (23); S4: The external loading equipment takes away the formed metal parts. At this time, the controller controls the motor (61) to continue to drive the gear (62) to rotate forward, pull the film to continue to move, pull away the film with slight damage after use, and let the unused film be pulled between the upper mold (22) and the lower mold (23), and then perform another punching. During punching, the controller controls the motor (61) to drive the gear (62) to rotate reversely, and the upper film limit plate (55) moves to the top of the upper film, and the lower film limit plate (55) moves to the top of the lower film. After the stamping is completed, the feeding device takes away the metal part, and then the controller starts the motor (61) to drive the gear (62) to rotate forward, so that the movable plate (48) that moves to the tail of the reciprocating screw (42) drives the U-shaped frame (49) and the suction nozzle (410) to pull the film back, and the movable plate (48) moves to the tail of the reciprocating screw (42) and stops moving. At this time, the film wraps the film limiting plate (55), and the two sections of the stamped film overlap each other, and then the feeding device loads the material, and then the stamping and forming mechanism (2) stamps, and then the feeding device unloads the material; S5: After unloading is completed, the motor (61) is started to drive the gear (62) to rotate in reverse, so that the movable plate 2 (54) and the film limiting plate (55) that move to the reciprocating threaded tail of the double-stage reciprocating threaded rod (52) move back, and then the motor (61) is started to drive the gear (62) to rotate forward. The forward rotation of the gear (62) causes the movable plate 1 (48) to drive the U-shaped frame (49) and the suction nozzle (410) to move to one end of the thread tail, and then the suction nozzle (410) is closed. Without the suction force, the film naturally droops downward. While closing, the movable plate 1 (48) drives the suction nozzle (410) to move to the thread tail, and then the suction nozzle (410) is started to suck the thread tail position. The film is then pulled to the middle position of the reciprocating screw (42). At this time, the controller starts the rodless cylinder (72) to drive the laser cutter (73) to move to one side and then move back. During the movement, the laser cutter (73) is started, and the laser passes through the middle of the U-shaped frame (49) to cut the film, so that the unused film is separated from the film that has been used twice. Then, the suction nozzle (410) that sucks the film that has been punched twice is closed, and the film falls vertically into the inside of the waste box (11) by gravity, and then slides into the depth of the waste box (11) along the sliding block (14), and then a new round of punching is started by loading the material through the feeding equipment.

Citation Information

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