Broken bridge aluminum window machining angle extruding machine
By designing an extrusion assembly with adjustable contact area in the extruder, the problem of tool thickness in the prior art cannot be adjusted, high-quality extrusion angle during the processing of broken bridge aluminum windows is achieved, and the connection strength and quality of the product are improved.
Patent Information
- Application Number
- CN202510333655.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-20
- Publication Date
- 2025-05-06
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The tool thickness of the existing angle extruder cannot be flexibly adjusted, which leads to the inability to ensure the quality of profiles of different wall thicknesses when processing broken bridge aluminum windows, and is prone to problems of excessive or too small local stress, which affects the firmness of the extrusion angle and the mechanical properties of the profile.
An extrusion angle assembly including a fixing frame, a fixed tool head and an adjustable tool head is designed. By adjusting the position and contact surface of the tool head through the coordination of the adjustment seat and the screw, the automatic adjustment of the tool thickness is achieved to avoid excessive or excessive local stress.
Through a tool that can adjust the contact area, the connection strength and quality of the aluminum window frame after extrusion angle is improved, and damage to the profile surface and unnecessary deformation of the internal structure are avoided.
Smart Images

Figure CN119927093A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of corner extrusion machines, and in particular to a corner extrusion machine for processing thermally broken aluminum windows. Background Art
[0002] The corner extrusion machine is a special equipment for the production of high-end thermal insulation aluminum alloy doors and windows. It is suitable for 90-degree connection of corner code structure aluminum doors and windows. The corner assembly slide is pushed by the corner assembly cylinder, and the corner assembly slide moves forward, pushing the left and right riveting shafts at the same time. The corner assembly knife on the riveting shaft realizes the 90-degree connection of aluminum doors and windows. Thermal insulation aluminum is also called thermal insulation aluminum profile, which has better performance than ordinary aluminum alloy profiles.
[0003] In the prior art, the thickness of the corner extrusion cutter of the common corner extrusion machine is fixed, and the thickness of the cutter cannot be automatically adjusted according to the thickness of the door and window profiles. The quality of the product cannot be guaranteed after the corner extrusion for the thermally broken aluminum profiles with different wall thicknesses. If the cutter thickness is thin, the extrusion force applied during the corner extrusion may be relatively concentrated on a smaller contact area, which may cause excessive local stress on the profile surface, and easily cause damage to the profile surface, such as indentations, cracks, etc., affecting the firmness of the corner extrusion. At the same time, if the cutter is too thick, the extrusion force may be excessively dispersed, and it may not provide enough force to tightly connect the corner code and the profile, which will also reduce the strength of the corner extrusion. How to invent a thermally broken aluminum window processing corner extrusion machine to solve these problems has become an urgent problem to be solved by those skilled in the art. Summary of the invention
[0004] In order to make up for the above shortcomings, the present invention provides a thermally-insulated aluminum window processing corner extrusion machine, which aims to solve the problem that the thickness of the corner extrusion machine tool cannot be flexibly adjusted at the current stage.
[0005] The present invention is achieved in that: The present invention provides a corner extrusion machine for processing broken bridge aluminum windows, comprising a base and a corner extrusion assembly arranged on the base, wherein the upper side of the base is respectively provided with a mounting groove and a symmetrical adjustment groove, a support seat is installed on one side of the base, a clamping block is installed on one side of the support seat, a double-headed screw is installed on the inner wall of the adjustment groove, two mutually symmetrical side cutters are installed on the adjustment groove, a motor is installed on the outer wall of one side of the base, and an adjustment seat is installed on the upper side of the base close to the clamping block; The corner pressing assembly is installed above the base close to the mounting groove, and the corner pressing assembly includes a fixing frame, a fixing cutter head and an adjusting cutter head.
[0006] Preferably, the outer walls on both sides of the support seat are fixedly connected to the outer walls of the clamping block and the base respectively, the outer wall of the double-headed screw is rotatably connected to the inner wall of the adjustment groove, and the lower end of the side knife is equipped with an adjustment block slidingly connected to the inner wall of the adjustment groove, and the inner wall of the adjustment block is threadedly connected to the outer wall of the double-headed screw.
[0007] Preferably, the output end of the motor is fixedly connected to one end of the double-headed screw, and the lower end of the adjustment seat is provided with a screw threadedly connected to the inner wall of the base.
[0008] Preferably, a sliding block slidably connected to the inner wall of the mounting groove is installed at the lower end of the fixed frame, a hydraulic rod fixedly connected to the inner wall of the mounting groove is installed on one side of the sliding block, the fixed cutter head is fixedly connected to the center of the inner wall of the fixed frame, a plurality of adjusting cutter heads are installed on the upper and lower sides of the fixed frame close to the fixed cutter head, the outer walls on both sides of the adjusting cutter head are fixedly connected to limit blocks slidably connected to the inner wall of the fixed frame, a symmetrical groove is opened at one end of the adjusting cutter head, and the inner wall of the groove is fixedly connected to a compression spring fixedly connected to the inner wall of the fixed frame.
[0009] Preferably, one end of the fixed cutter head is fixedly connected to a fixing ring, the inner wall of the fixing ring is rotatably connected to a rotating shaft, the side wall of the rotating shaft is fixedly connected to a symmetrical adjusting rod, one end of the plurality of adjusting cutter heads is provided with an oblique groove, and one end of the rotating shaft passing through the fixed frame is fixedly connected to a knob.
[0010] By adopting the above technical scheme, when the broken bridge aluminum window is subjected to the corner extrusion processing, the corner code is inserted between the two aluminum window frames respectively, and then the adjusting seat is rotated according to the thickness of the frame, so that the height thereof is changed under the action of the screw rod, so that the frame placed on the adjusting seat is located at the center position of the clamping block, and at the same time, the rotating shaft is rotated by the knob according to the thickness of the frame to rotate the adjusting rod. During the rotation process, the adjusting rod first contacts the adjusting blade head close to the fixed blade head, and the two ends of the adjusting rod respectively contact the inclined grooves on the upper and lower adjusting blade heads, and the inclined grooves are squeezed to slide during the rotation process, thereby squeezing the adjusting blade head to stretch the compression spring to make it Slide it outward so that one end of it is coplanar with the fixed cutter head, thereby changing the contact surface with the aluminum window frame during subsequent extrusion. Avoid a thin tool thickness. The extrusion force applied during corner extrusion may be relatively concentrated on a smaller contact area, which may lead to excessive local stress on the profile surface, easily causing damage to the profile surface, such as indentations, cracks, etc., affecting the firmness of the corner extrusion. At the same time, avoid a tool that is too thick and exerts excessive pressure on the profile during the corner extrusion process, causing unnecessary deformation of the internal structure of the profile, and even affecting the mechanical properties of the profile, so as to improve the connection strength and quality of the aluminum window frame after corner extrusion.
[0011] Preferably, the side wall of the fixing frame is provided with two sets of upper and lower positioning grooves, the inner wall of the positioning groove is slidably connected with a positioning block, one end of the positioning block is provided with a fixing groove, and the inner wall of the fixing groove is fixedly connected with a tension spring.
[0012] Preferably, the inner wall of the tension spring is sleeved with a sliding rod fixedly connected to the inner wall of the fixing groove, the outer wall of the sliding rod is slidably connected to the inner wall of the positioning groove, and one end of the sliding rod passing through the fixing frame is fixedly connected to a stopper.
[0013] Preferably, the outer walls of the plurality of sliding rods are slidably connected to an adjustment frame, and a handle is fixedly connected to an outer wall of one side of the adjustment frame.
[0014] By adopting the above technical solution, when part of the adjusting cutter head is squeezed and extended outward, the positioning block contracted in the positioning groove releases the contact with the side wall of the adjusting cutter head, and under the action of the tension spring, it quickly extends into the fixed frame, so that the side wall slides along the adjusting cutter head, thereby limiting the end of the adjusting cutter head, ensuring the stable position of the adjusting cutter head, and effectively avoiding the adjusting cutter head from being subjected to excessive pressure and moving into the fixed frame during subsequent angle squeezing, avoiding too little pressure between the adjusting cutter head and the profile, thereby ensuring the effect of angle squeezing, ensuring that the aluminum window profiles can be stably fixed and connected together, and further improving the quality of the product.
[0015] The beneficial effects of the present invention are: The tool with adjustable contact area is set to avoid the tool thickness being too thin. The extrusion force applied during the corner extrusion may be relatively concentrated on a smaller contact area, which may cause excessive local stress on the profile surface, easily causing damage to the profile surface, such as indentation, cracking, etc., affecting the firmness of the corner extrusion. At the same time, avoid the tool being too thick to apply excessive pressure on the profile during the corner extrusion process, resulting in unnecessary deformation of the internal structure of the profile, and even affecting the mechanical properties of the profile, thereby improving the connection strength and quality of the aluminum window frame after corner extrusion; At the same time, the limit assembly is provided to support the adjusting knife head to ensure the stable position of the adjusting knife head, effectively preventing the adjusting knife head from moving into the fixed frame due to excessive pressure during subsequent corner extrusion, and preventing the pressure between the adjusting knife head and the profile from being too small, thereby ensuring the effect of corner extrusion and ensuring that the aluminum window profiles can be stably fixed together, further improving the quality of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 It is a schematic structural diagram of a corner extrusion machine for processing a thermally broken aluminum window provided in an embodiment of the present invention; Figure 2It is a half-section diagram of the structure of a thermally-broken aluminum window processing corner extrusion machine provided in an embodiment of the present invention; Figure 3 It is a schematic diagram of partial components of a thermally-broken aluminum window processing corner extrusion machine provided by an embodiment of the present invention; Figure 4 It is a half-section diagram of a local component of a thermally-broken aluminum window processing corner extrusion machine provided in an embodiment of the present invention; Figure 5 A heat-insulated aluminum window processing and corner extrusion machine provided by the embodiment of the present invention Figure 4 A magnified view of the structure of the middle A area; Figure 6 It is a cross-sectional view of a partial component of a thermally-broken aluminum window processing corner extrusion machine provided in an embodiment of the present invention; Figure 7 It is a half-section diagram of a corner extrusion assembly of a corner extrusion machine for processing a broken bridge aluminum window provided in an embodiment of the present invention; Figure 8 A heat-insulated aluminum window processing and corner extrusion machine provided by the embodiment of the present invention Figure 7 A magnified view of the structure of the middle B region; Fig. 9 It is a schematic diagram of the structure of a corner extrusion cutter head in a corner extrusion machine for processing a thermally-broken aluminum window provided in an embodiment of the present invention.
[0018] In the figure: 1. base; 11. mounting groove; 12. support seat; 121. clamping block; 13. adjusting groove; 14. motor; 15. hydraulic rod; 2. side knife; 21. adjusting block; 22. double-headed screw; 3. adjusting seat; 31. screw; 4. fixing frame; 41. slider; 411. positioning groove; 42. fixed cutter head; 421. limit block; 43. adjusting cutter head; 431. groove; 432. compression spring; 433. inclined groove; 44. fixing ring; 45. rotating shaft; 451. adjusting rod; 452. knob; 5. positioning block; 51. fixing groove; 52. tension spring; 53. sliding rod; 531. stopper; 54. adjusting frame; 55. handle. DETAILED DESCRIPTION
[0019] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] Example, see Figure 1-Figure 9A machine for processing and extruding angles of broken bridge aluminum windows comprises a base 1 and an extruding angle assembly arranged on the base 1, a mounting groove 11 and a symmetrical adjusting groove 13 are respectively opened on the upper side of the base 1, a supporting seat 12 is installed on one side of the base 1, a clamping block 121 is installed on one side of the supporting seat 12, a double-headed screw rod 22 is installed on the inner wall of the adjusting groove 13, two symmetrical side cutters 2 are installed on the adjusting groove 13, a motor 14 is installed on the outer wall of one side of the base 1, and an adjusting seat 3 is installed on the upper side of the base 1 close to the clamping block 121; The corner pressing assembly is installed above the base 1 near the mounting groove 11 , and the corner pressing assembly includes a fixing frame 4 , a fixing cutter head 42 and an adjusting cutter head 43 .
[0021] Furthermore, the outer walls of both sides of the support seat 12 are fixedly connected to the outer wall of the clamping block 121 and the base 1 respectively, the outer wall of the double-headed screw 22 is rotatably connected to the inner wall of the adjusting groove 13, the lower end of the side knife 2 is equipped with an adjusting block 21 that is slidably connected to the inner wall of the adjusting groove 13, the inner wall of the adjusting block 21 is threadedly connected to the outer wall of the double-headed screw 22, the output end of the motor 14 is fixedly connected to one end of the double-headed screw 22, the lower end of the adjusting seat 3 is equipped with a screw 31 that is threadedly connected to the inner wall of the base 1, the lower end of the fixed frame 4 is equipped with a slider 41 that is slidably connected to the inner wall of the mounting groove 11, and one side of the slider 41 is equipped with a hydraulic rod 15 that is fixedly connected to the inner wall of the mounting groove 11, and the fixed cutter head 42 is fixedly connected to the fixed frame 4, multiple adjusting blade heads 43 are installed on the upper and lower sides of the fixed frame 4 near the fixed blade head 42, the outer walls of both sides of the adjusting blade head 43 are fixedly connected with limit blocks 421 that are slidably connected to the inner wall of the fixed frame 4, one end of the adjusting blade head 43 is provided with symmetrical grooves 431, the inner wall of the groove 431 is fixedly connected with a compression spring 432 that is fixedly connected to the inner wall of the fixed frame 4, one end of the fixed blade head 42 is fixedly connected with a fixing ring 44, the inner wall of the fixing ring 44 is rotatably connected with a rotating shaft 45, and the side wall of the rotating shaft 45 is fixedly connected with symmetrical adjusting rods 451, one end of the multiple adjusting blade heads 43 is provided with an oblique groove 433, and one end of the rotating shaft 45 that passes through the fixed frame 4 is fixedly connected with a knob 452.
[0022] It should be noted that: when the broken bridge aluminum window is subjected to the corner extrusion processing, the corner code is inserted between the two aluminum window frames respectively, and then the adjusting seat 3 is rotated according to the thickness of the frame, so that the height thereof is changed under the action of the screw 31, so that the frame placed on the adjusting seat 3 is located at the center position of the clamping block 121, and at the same time, the rotating shaft 45 is rotated by the knob 452 according to the thickness of the frame to rotate the adjusting rod 451, and the adjusting rod 451 first contacts the adjusting blade 43 close to the fixed blade 42 during the rotation process, and the two ends of the adjusting rod 451 contact the inclined grooves 433 on the upper and lower adjusting blades 43 respectively, and the inclined grooves 433 are squeezed to slide during the rotation process, thereby squeezing the adjusting blade 431. The cutter head 43 stretches the compression spring 432 to make it slide outward so that one end of it is coplanar with the fixed cutter head 42, thereby changing the contact surface with the aluminum window frame during subsequent extrusion, and avoiding the cutter thickness being too thin. The extrusion force applied during corner extrusion may be relatively concentrated on a smaller contact area, which may cause excessive local stress on the profile surface, easily causing damage to the profile surface, such as indentations, cracks, etc., affecting the firmness of the corner extrusion. At the same time, avoid the cutter being too thick and applying excessive pressure on the profile during the corner extrusion process, causing unnecessary deformation of the internal structure of the profile, and even affecting the mechanical properties of the profile, thereby improving the connection strength and quality of the aluminum window frame after corner extrusion.
[0023] Furthermore, the side wall of the fixed frame 4 is provided with two sets of upper and lower positioning grooves 411, the inner wall of the positioning groove 411 is slidably connected with a positioning block 5, one end of the positioning block 5 is provided with a fixing groove 51, the inner wall of the fixing groove 51 is fixedly connected with a tension spring 52, the inner wall of the tension spring 52 is sleeved with a sliding rod 53 fixedly connected to the inner wall of the fixing groove 51, the outer wall of the sliding rod 53 is slidably connected to the inner wall of the positioning groove 411, one end of the sliding rod 53 passing through the fixed frame 4 is fixedly connected with a stopper 531, the outer walls of the plurality of sliding rods 53 are slidably connected with an adjusting frame 54, and the outer wall of one side of the adjusting frame 54 is fixedly connected with a handle 55.
[0024] It should be noted that: when part of the adjusting knife head 43 is squeezed and extended outward, the positioning block 5 contracted in the positioning groove 411 releases the contact with the side wall of the adjusting knife head 43, and under the action of the tension spring 52, it quickly extends into the fixed frame 4, so that the side wall of the adjusting knife head 43 slides along the adjusting knife head 43, thereby limiting the end of the adjusting knife head 43, ensuring the stability of the position of the adjusting knife head 43, and effectively avoiding the adjusting knife head 43 from being subjected to excessive pressure and moving into the fixed frame 4 during subsequent corner squeezing, avoiding too little pressure between the adjusting knife head 43 and the profile, thereby ensuring the effect of corner squeezing, ensuring that the aluminum window profiles can be stably fixed and connected together, and further improving the quality of the product.
[0025] The working principle of this kind of broken bridge aluminum window processing corner extrusion machine: When the insulated aluminum window is subjected to the corner extrusion processing, the angle code is inserted between the two aluminum window frames respectively, and then the adjusting seat 3 is rotated according to the thickness of the frame, so that the height thereof is changed under the action of the screw 31, so that the frame placed on the adjusting seat 3 is located at the center position of the clamping block 121, and at the same time, the rotating shaft 45 is rotated by the knob 452 according to the thickness of the frame to rotate the adjusting rod 451, and the adjusting rod 451 first contacts the adjusting blade 43 close to the fixed blade 42 during the rotation process, and its two ends contact the inclined grooves 433 on the upper and lower adjusting blades 43 respectively, and squeezes the inclined grooves 433 to slide during the rotation process, thereby squeezing the adjusting blade 43 to stretch the compression spring 432 to slide outward, so that one end of the adjusting blade is coplanar with the fixed blade 42, thereby changing the contact between the adjusting blade 43 and the aluminum window frame during the subsequent extrusion. The contact surface of the frame is then started, and the hydraulic rod 15 and the motor 14 are started, so that the corner extrusion assembly presses the aluminum window frame against the side wall of the clamping block 121, and at the same time, the side knives 2 on both sides move toward each other at the same time to extrude and connect the frames on both sides from the side, thereby realizing the corner extrusion of the aluminum window. By setting a tool with an adjustable contact area, the thickness of the tool is avoided to be thin. The extrusion force applied during the corner extrusion may be relatively concentrated on a smaller contact area, which may cause excessive local stress on the surface of the profile, easily causing damage to the surface of the profile, such as indentation, cracking, etc., affecting the firmness of the corner extrusion. At the same time, avoid the tool being too thick to apply excessive pressure on the profile during the corner extrusion process, resulting in unnecessary deformation of the internal structure of the profile, and even affecting the mechanical properties of the profile, thereby improving the connection strength and quality of the aluminum window frame after the corner extrusion.
[0026] It should be noted that the specific model and specifications of the motor need to be selected and determined based on the actual specifications of the device, and the specific selection calculation method adopts the existing technology in this field, so it will not be described in detail.
[0027] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A machine for processing and extruding corners of thermally-broken aluminum windows, comprising a base (1) and an extruding corner assembly arranged on the base (1), characterized in that: The upper side of the base (1) is respectively provided with a mounting groove (11) and a symmetrical adjustment groove (13); a support seat (12) is installed on one side of the base (1); a clamping block (121) is installed on one side of the support seat (12); a double-headed screw rod (22) is installed on the inner wall of the adjustment groove (13); two symmetrical side cutters (2) are installed on the adjustment groove (13); a motor (14) is installed on the outer wall of one side of the base (1); and an adjustment seat (3) is installed on the upper side of the base (1) close to the clamping block (121); The corner pressing assembly is installed above the base (1) near the mounting groove (11), and comprises a fixing frame (4), a fixing blade head (42) and an adjusting blade head (43).
2. The angle extrusion machine for processing broken bridge aluminum windows according to claim 1 is characterized in that: The outer walls on both sides of the support seat (12) are fixedly connected to the outer walls of the clamping block (121) and the base (1), respectively; the outer wall of the double-headed screw (22) is rotatably connected to the inner wall of the adjustment groove (13); the lower end of the side knife (2) is provided with an adjustment block (21) slidably connected to the inner wall of the adjustment groove (13); the inner wall of the adjustment block (21) is threadedly connected to the outer wall of the double-headed screw (22).
3. The angle extrusion machine for processing broken bridge aluminum windows according to claim 2 is characterized in that: The output end of the motor (14) is fixedly connected to one end of the double-headed screw (22), and the lower end of the adjustment seat (3) is provided with a screw (31) threadedly connected to the inner wall of the base (1).
4. The angle extrusion machine for processing broken bridge aluminum windows according to claim 3 is characterized in that: A slider (41) is mounted at the lower end of the fixed frame (4) and is slidably connected to the inner wall of the mounting groove (11); a hydraulic rod (15) is mounted on one side of the slider (41) and is fixedly connected to the inner wall of the mounting groove (11); the fixed cutter head (42) is fixedly connected to the center of the inner wall of the fixed frame (4); a plurality of adjusting cutter heads (43) are mounted on the upper and lower sides of the fixed frame (4) near the fixed cutter head (42); the outer walls of both sides of the adjusting cutter head (43) are fixedly connected to limit blocks (421) that are slidably connected to the inner wall of the fixed frame (4); one end of the adjusting cutter head (43) is provided with a symmetrical groove (431); the inner wall of the groove (431) is fixedly connected to a compression spring (432) that is fixedly connected to the inner wall of the fixed frame (4).
5. The angle extrusion machine for processing broken bridge aluminum windows according to claim 4 is characterized in that: One end of the fixed blade head (42) is fixedly connected to a fixed ring (44); the inner wall of the fixed ring (44) is rotatably connected to a rotating shaft (45); the side wall of the rotating shaft (45) is fixedly connected to symmetrical adjustment rods (451); one end of the plurality of adjustment blade heads (43) is provided with an oblique groove (433); and one end of the rotating shaft (45) passing through the fixed frame (4) is fixedly connected to a knob (452).
6. The angle extrusion machine for processing broken bridge aluminum windows according to claim 1, characterized in that: The side wall of the fixed frame (4) is provided with two groups of upper and lower positioning grooves (411); the inner wall of the positioning groove (411) is slidably connected to a positioning block (5); one end of the positioning block (5) is provided with a fixing groove (51); the inner wall of the fixing groove (51) is fixedly connected to a tension spring (52).
7. The angle extrusion machine for processing broken bridge aluminum windows according to claim 6 is characterized in that: The inner wall of the tension spring (52) is sleeved with a sliding rod (53) fixedly connected to the inner wall of the fixing groove (51); the outer wall of the sliding rod (53) is slidably connected to the inner wall of the positioning groove (411); and one end of the sliding rod (53) passing through the fixing frame (4) is fixedly connected to a stopper (531).
8. The angle extrusion machine for processing broken bridge aluminum windows according to claim 7 is characterized in that: The outer walls of the plurality of sliding rods (53) are slidably connected to an adjustment frame (54), and a handle (55) is fixedly connected to an outer wall on one side of the adjustment frame (54).