Preparation method and application of Cu-based monatomic alloy nanocubes

By preparing Cu-based single-atom alloy nanocube catalysts, the problems of low selectivity and activity of pure Cu catalysts were solved, and the high efficiency of electrocatalytic reduction of CO2 and the improved selectivity and activity of ethylene products were achieved.

CN119927225BActive Publication Date: 2025-10-21HARBIN INST OF TECH
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Patent Information

Application Number
CN202510210813.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-25
Publication Date
2025-10-21
Estimated Expiration
2045-02-25

AI Technical Summary

Technical Problem

Existing pure Cu catalysts have low selectivity and low reaction activity in the electrocatalytic reduction of CO2, and do not meet the technical standards for industrial application.

Method used

Using Cu-based single-atom alloy nanocubes as catalysts, uniformly sized Cu-based single-atom alloy nanocubes were obtained by preparing precursor salt solutions, reducing agent solutions, and a reduction process. These nanocubes were then applied to a gas diffusion electrode for the electrocatalytic reduction of CO2.

Benefits of technology

It significantly improved the selectivity of ethylene products and the activity of the catalyst, demonstrating an enhancing effect on the CC coupling process and improving reaction efficiency.

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Abstract

The application relates to a preparation method and application of Cu-based monatomic alloy nanocubes, and relates to a preparation method and application of Cu-based monatomic alloy nanocubes. The application aims to solve the problems of low single product selectivity and low reaction activity of the existing pure Cu catalyst. The method comprises the following steps: 1, preparing a precursor salt solution; 2, preparing a reducing agent solution; and 3, reducing. Application, which is used as a raw material to prepare a working electrode and is used for electrocatalytic reduction of CO2. The application is used for the preparation and application of Cu-based monatomic alloy nanocubes.
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Description

Technical Field

[0001] The present invention relates to a preparation method and application of a Cu-based single atom. Background Art

[0002] The electrocatalytic reduction of CO2 to produce clean energy materials or chemical raw materials offers a promising technology option for the efficient utilization of low-carbon electricity, CO2 resource utilization, and carbon emission reduction. Cu-based catalysts are the only catalysts capable of electroreducing CO2 to high-value-added products such as methane, ethylene, and ethanol, making them a research hotspot in the field of CO2 resource utilization. However, pure Cu catalysts suffer from low selectivity and reactivity, and have yet to meet the technical standards for industrial application. Summary of the Invention

[0003] The present invention aims to solve the problems of low single product selectivity and low reaction activity of existing pure Cu catalysts, and further provides a preparation method and application of Cu-based single-atom alloy nanocubes.

[0004] A method for preparing Cu-based single-atom alloy nanocubes is carried out according to the following steps:

[0005] 1. Preparation of precursor salt solution:

[0006] Dissolving copper salt and nickel salt in a solvent, then adding an amine-containing surfactant and stirring to mix uniformly to obtain a precursor salt solution;

[0007] 2. Preparation of reducing agent solution:

[0008] dissolving a reducing agent in a solvent to obtain a reducing agent solution;

[0009] 3. Restore:

[0010] The precursor salt solution is heated to 80°C to 140°C, and then a reducing agent solution is added and mixed evenly. The reaction is carried out at a temperature of 80°C to 140°C for 1h to 4h. After the reaction, the solution is cooled to room temperature, and finally centrifuged, washed and vacuum dried to obtain Cu-based single-atom alloy nanocubes.

[0011] The invention discloses an application of Cu-based single-atom alloy nanocubes, which are used as raw materials to prepare gas diffusion electrodes for electrocatalytic reduction of CO2.

[0012] The beneficial effects of the present invention are:

[0013] 1. The Cu-based single-atom alloy nanocubes prepared by the present invention have a size of about 150nm to 200nm. The preparation method is relatively simple, the reaction conditions are mild, and the product size and morphology are relatively uniform.

[0014] 2. The Cu-based single-atom alloy nanocubes prepared by the present invention, when applied to the electrocatalytic reduction of CO2 reaction, show an enhancing effect on the CC coupling process. At a certain Cu / Ni ratio, the selectivity of the ethylene product is significantly improved, and the catalyst activity is improved to a certain extent. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The Cu prepared in Example 1 19 Scanning electron micrograph of Ni1;

[0016] Figure 2 The Cu prepared in Example 1 19 X-ray diffraction patterns of Ni1 and Cu prepared in comparative experiments;

[0017] Figure 3 The Cu prepared in Example 1 19 Ni1, Cu prepared in Example 2 99 Linear scan curves of Ni1, Cu4Ni1 prepared in comparative experiment 2, Cu9Ni1 prepared in comparative experiment 3, and Cu prepared in comparative experiment 1 in the applied potential range of 0V to -0.7V (vs RHE);

[0018] Figure 4 The Cu prepared in Example 1 19 Electrochemical impedance spectroscopy of Ni1, Cu4Ni1 prepared in comparative experiment 2, and Cu prepared in comparative experiment 1;

[0019] Figure 5 This is a comparison chart of the electrocatalytic selectivity of single-atom alloy nanocubes with different Cu / Ni ratios in Examples 1 to 2 and Comparative Experiments 1 to 3. DETAILED DESCRIPTION

[0020] Specific embodiment 1: This embodiment is a method for preparing a Cu-based single-atom alloy nanocube, which is carried out according to the following steps:

[0021] 1. Preparation of precursor salt solution:

[0022] Dissolving copper salt and nickel salt in a solvent, then adding an amine-containing surfactant and stirring to mix uniformly to obtain a precursor salt solution;

[0023] 2. Preparation of reducing agent solution:

[0024] dissolving a reducing agent in a solvent to obtain a reducing agent solution;

[0025] 3. Restore:

[0026] The precursor salt solution is heated to 80°C to 140°C, and then a reducing agent solution is added and mixed evenly. The reaction is carried out at a temperature of 80°C to 140°C for 1h to 4h. After the reaction, the solution is cooled to room temperature, and finally centrifuged, washed and vacuum dried to obtain Cu-based single-atom alloy nanocubes.

[0027] The beneficial effects of this embodiment are:

[0028] 1. The Cu-based single-atom alloy nanocubes prepared in this embodiment have a size of about 150 nm to 200 nm. The preparation method is relatively simple, the reaction conditions are mild, and the product size and morphology are relatively uniform.

[0029] 2. The Cu-based single-atom alloy nanocubes prepared in this embodiment, when applied to the electrocatalytic reduction of CO2 reaction, show an enhancing effect on the CC coupling process. At a certain Cu / Ni ratio, the selectivity of the ethylene product is significantly improved, and the catalyst activity is improved to a certain extent.

[0030] Specific embodiment 2: This embodiment differs from specific embodiment 1 in that the copper salt in step 1 is copper chloride, copper bromide, or copper sulfate; the nickel salt in step 1 is nickel chloride or nickel acetate; the solvent in steps 1 and 2 is water, ethylene glycol, or 2-ethoxyethanol; and the amine-containing surfactant in step 1 is hexadecylamine, octadecylamine, or oleylamine. Other aspects are the same as specific embodiment 1.

[0031] Specific embodiment 3: This embodiment differs from either specific embodiment 1 or 2 in that: the molar ratio of the copper element in the copper salt to the nickel element in the nickel salt in step 1 is (19-99):1; the volume ratio of the copper salt to the solvent in step 1 is (0.03-0.3) mmol:20 mL; and the molar ratio of the copper salt to the amine-containing surfactant in step 1 is 1:(2-4). Other aspects are the same as specific embodiments 1 or 2.

[0032] Specific embodiment 4: This embodiment differs from any one of specific embodiments 1 to 3 in that the reducing agent in step 2 is ascorbic acid or glucose. Other aspects are the same as specific embodiment 3.

[0033] Specific embodiment 5: This embodiment differs from Specific embodiments 1 to 4 in that the volume ratio of the amount of the reducing agent to the solvent in step 2 is (0.1-1) mmol:20 mL. Other aspects are the same as Specific embodiments 1 to 4.

[0034] Specific embodiment 6: This embodiment differs from specific embodiments 1 to 5 in that the volume ratio of the reducing agent solution to the precursor salt solution in step 3 is 1:(5-10). Other aspects are the same as specific embodiments 1 to 5.

[0035] Specific embodiment 7: This embodiment differs from specific embodiments 1 to 6 in that the reducing agent solution is added at a rate of 0.25 mL / min to 0.75 mL / min in step 3. The rest of the process is the same as specific embodiments 1 to 6.

[0036] Specific embodiment 8: This embodiment differs from Specific embodiments 1 to 7 in that the centrifugation, washing, and vacuum drying described in step 3 are performed at a rotation speed of 5000 rpm to 12000 rpm for 3 to 10 minutes to separate the solid, which is then washed 3 to 5 times with anhydrous ethanol and n-hexane, and finally vacuum dried at room temperature for 10 to 12 hours. Other conditions are the same as Specific embodiments 1 to 7.

[0037] Specific embodiment 9: This embodiment differs from specific embodiments 1 to 8 in that the particle size of the Cu-based single-atom alloy nanocubes in step 3 is 150 nm to 200 nm. Other aspects are the same as specific embodiments 1 to 8.

[0038] Specific embodiment 10: This embodiment uses a Cu-based single-atom alloy nanocube as a raw material to prepare a gas diffusion electrode for electrocatalytic reduction of CO2.

[0039] The following examples are used to verify the beneficial effects of the present invention:

[0040] Example 1:

[0041] A method for preparing Cu-based single-atom alloy nanocubes is carried out according to the following steps:

[0042] 1. Preparation of precursor salt solution:

[0043] Dissolving copper salt and nickel salt in a solvent, then adding an amine-containing surfactant and stirring to mix uniformly to obtain a precursor salt solution;

[0044] The copper salt is copper chloride; the nickel salt is nickel chloride; the solvent is water; the amine-containing surfactant is hexadecylamine;

[0045] The molar ratio of the copper element in the copper salt to the nickel element in the nickel salt is 19:1; the volume ratio of the amount of the copper salt to the solvent is 0.25 mmol:20 mL; the molar ratio of the copper salt to the amine-containing surfactant is 1:3;

[0046] 2. Preparation of reducing agent solution:

[0047] dissolving a reducing agent in a solvent to obtain a reducing agent solution;

[0048] The solvent is water; the reducing agent is glucose;

[0049] The volume ratio of the amount of the reducing agent to the solvent is 0.6 mmol: 20 mL;

[0050] 3. Restore:

[0051] The precursor salt solution was heated to 140 ° C, and then the reducing agent solution was added at a rate of 0.5 mL / min and mixed evenly. The reaction was carried out at a temperature of 140 ° C for 4 hours. After the reaction, it was cooled to room temperature, and finally centrifuged, washed and vacuum dried to obtain Cu-based single-atom alloy nanocubes, namely Cu 19 Ni1;

[0052] The volume ratio of the reducing agent solution to the precursor salt solution is 1:10.

[0053] The centrifugation, washing and vacuum drying in step 3 are specifically carried out at a rotation speed of 7000 rpm for 5 minutes to separate the solid, and then the solid is washed three times with anhydrous ethanol and n-hexane, and finally vacuum dried at room temperature for 12 hours.

[0054] The particle size of the Cu-based single-atom alloy nanocubes described in step 3 is 150 nm to 200 nm.

[0055] Application of the Cu-based single-atom alloy nanocubes prepared above: Cu-based single-atom alloy nanocubes are used as raw materials to prepare gas diffusion electrodes for electrocatalytic CO2 reduction;

[0056] The gas diffusion electrode is specifically prepared according to the following steps:

[0057] ① Add Cu-based single-atom alloy nanocubes to a mixed solution of Nafion and isopropanol, and ultrasonically mix for 30 minutes at a power of 100 W to obtain a catalyst ink;

[0058] The volume ratio of the Nafion solution to the isopropanol in the mixed solution of Nafion and isopropanol is 1:30; the concentration of the Cu-based single-atom alloy nanocubes in the catalyst ink is 8 mg / mL;

[0059] ② According to the loading amount of Cu-based single-atom alloy nanocubes is 1 mg / cm 2 , at room temperature, the catalyst ink is sprayed onto carbon paper and finally dried to obtain a gas diffusion electrode;

[0060] The carbon paper is Sigracet 28BC;

[0061] The electrocatalytic CO2 reduction is specifically carried out according to the following steps:

[0062] ① Assembly: Using a flow-type electrolyzer, a gas diffusion electrode is set between the CO2 gas flow chamber and the cathode chamber, and an anion exchange membrane is set between the cathode chamber and the anode chamber; the counter electrode is set in the anode chamber, the reference electrode is set in the cathode chamber, and the cathode liquid flow cell is connected to the cathode chamber through a conduit, and the anode liquid flow cell is connected to the anode chamber through a conduit. The electrolyte is poured into the cathode liquid flow cell and the anode liquid flow cell. Finally, the positive electrode of the power supply is connected to the counter electrode, and the negative electrode of the power supply is connected to the gas diffusion electrode;

[0063] The electrolyte is a KOH electrolyte with a concentration of 1M, and the flow rate of the electrolyte is 2.5mL / min; the material of the CO2 gas flow chamber is polyetheretherketone (PEEK); the counter electrode is nickel foam; the reference electrode is an Ag / AgCl electrode; and the anion exchange membrane is Fumasep FAA-3-PK-130;

[0064] ② Electrocatalytic CO2 reduction: CO2 gas was introduced into the CO2 gas flow chamber at a flow rate of 30 sccm. The CO2 gas was continuously introduced and the current density at the gas diffusion electrode was 100 mA cm -2 ~400mA·cm -2 The electrocatalytic CO2 reduction is completed by electrocatalyzing CO2 reduction under the conditions of , collecting gas products, separating and purifying the electrolyte after the reaction.

[0065] Example 2: The difference between this example and example 1 is that the molar ratio of copper element in the copper salt to nickel element in the nickel salt in step 1 is 99:1; Cu is prepared in step 3. 99 Ni1. Others are the same as those in the first embodiment.

[0066] Comparative Experiment 1: This comparative experiment differs from Example 1 in that the nickel salt is omitted in Step 1, and Cu particles, namely Cu, are prepared in Step 3. Other aspects are the same as Example 1.

[0067] Comparative Experiment 2: This comparative experiment differs from Example 1 in that the molar ratio of copper in the copper salt to nickel in the nickel salt in step 1 is 4:1, and Cu4Ni1 is prepared in step 3. Other steps are the same as in Example 1.

[0068] Comparative Experiment 3: This comparative experiment differs from Example 1 in that the molar ratio of copper in the copper salt to nickel in the nickel salt in step 1 is 9:1; and Cu9Ni1 is prepared in step 3. Other steps are the same as in Example 1.

[0069] Figure 1 The Cu prepared in Example 1 19 Scanning electron microscope image of Ni1; As can be seen from the figure, the Cu 19The size of Ni1 nanocubes is about 150nm to 200nm.

[0070] Figure 2 The Cu prepared in Example 1 19 X-ray diffraction spectra of Ni1 and Cu prepared in the comparative experiment; it can be seen from the figure that the obtained material is mainly pure Cu with good crystallinity, and there is no diffraction peak of Ni or Ni oxide in the XRD spectrum, indicating that Ni is uniformly incorporated into the Cu lattice and there is no Ni agglomeration, which is a Cu-based single-atom alloy.

[0071] Figure 3 The Cu prepared in Example 1 19 Ni1, Cu prepared in Example 2 99 Ni1, Cu4Ni1 prepared in comparative experiment 2, Cu9Ni1 prepared in comparative experiment 3, and Cu prepared in comparative experiment 1 in the applied potential range of 0V to -0.7V (vs RHE); As can be seen from the figure, during the electrocatalytic CO2 reduction process, when a small amount of Ni atoms are introduced into the Cu matrix (Cu 19 Ni1、Cu 99 Ni1), the reaction current density is higher than that of pure Cu at the same applied potential, indicating that the introduction of an appropriate amount of Ni enhances the activity of the Cu catalyst. However, for Cu9Ni1 and Cu4Ni1 catalysts with relatively high Ni content, the electrochemical activity is much lower than that of Cu and CuNi single-atom alloys.

[0072] Figure 4 The Cu prepared in Example 1 19 Electrochemical impedance spectra of Cu4Ni1, Cu4Ni1 prepared in comparative experiment 2, and Cu prepared in comparative experiment 1; As can be seen from the figure, Cu 19 Ni1 (4.24Ω) has a smaller charge transfer resistance than Cu (5.70Ω) and Cu4Ni1 (7.25Ω), indicating that single-atom dispersed Ni can accelerate the charge transfer process on the surface of Cu nanocubes and improve the electrocatalytic activity.

[0073] Example 1 Preparation of Cu 19 The molar ratio of the copper element in the copper salt to the nickel element in the nickel salt in the Ni1 process is 19:1, that is, Ni / (Ni+Cu)=1:20=5%; the Cu prepared in Example 2 99The molar ratio of the copper element in the copper salt to the nickel element in the nickel salt described in the Ni1 process is 99:1, that is, Ni / (Ni+Cu)=1:100=1%; the molar ratio of the copper element in the copper salt to the nickel element in the nickel salt described in the Cu4Ni1 process prepared in the comparative experiment 2 is 4:1, that is, Ni / (Ni+Cu)=1:5=20%; the molar ratio of the copper element in the copper salt to the nickel element in the nickel salt described in the Cu9Ni1 process prepared in the comparative experiment 3 is 9:1, that is, Ni / (Ni+Cu)=1:10=10%.

[0074] Figure 5 The electrocatalytic selectivity comparison of single-atom alloy nanocubes with different Cu / Ni ratios in Examples 1 to 2 and Comparative Experiments 1 to 3 is shown in the figure. As can be seen from the figure, the introduction of Ni will affect the catalytic selectivity of Cu nanocubes. Compared with pure Cu samples, Cu and Cu at different constant current densities are significantly different. 19 The product distribution of Ni1 is similar, and the main catalytic product is ethylene at higher current density. 19 Ni1 exhibits higher ethylene selectivity at higher reaction rates, with a peak at 400 mA cm -2 The peak Faradaic efficiency of ethylene at the current density reached 62.6%, showing a promoting effect on CC coupling. In addition, when the Ni content was high, the C2H4 selectivity decreased significantly, accompanied by an increase in H2 and CH4 production, among which C4Ni1 at 400mAcm -2 The highest methane selectivity at the current density is 16.4%, which may be because when a large number of Ni atoms are introduced, it is difficult to form a single-atom alloy structure with Ni atomic-level distribution, and instead a nano-alloy structure with local Ni enrichment is formed.

Claims

1. A method for preparing Cu-based single-atom alloy nanocubes, characterized in that It is carried out in the following steps:

1. Preparation of precursor salt solution: Dissolving copper salt and nickel salt in a solvent, then adding an amine-containing surfactant and stirring to mix uniformly to obtain a precursor salt solution; The molar ratio of the copper element in the copper salt to the nickel element in the nickel salt is 19:1; the volume ratio of the amount of the copper salt to the solvent is (0.03-0.3) mmol:20 mL; the molar ratio of the copper salt to the amine-containing surfactant is 1:(2-4); 2. Preparation of reducing agent solution: dissolving a reducing agent in a solvent to obtain a reducing agent solution; The reducing agent is ascorbic acid or glucose; the volume ratio of the reducing agent to the solvent is (0.1-1) mmol:20 mL; 3. Restore: The precursor salt solution is heated to 80°C to 140°C, and then a reducing agent solution is added and mixed evenly. The reaction is carried out at a temperature of 80°C to 140°C for 1 hour to 4 hours. After the reaction, the solution is cooled to room temperature, centrifuged, washed, and vacuum-dried to obtain Cu-based single-atom alloy nanocubes. The volume ratio of the reducing agent solution to the precursor salt solution is 1:(5-10); the particle size of the Cu-based single-atom alloy nanocube is 150nm-200nm.

2. The method for preparing a Cu-based single-atom alloy nanocube according to claim 1, characterized in that The copper salt described in step 1 is copper chloride, copper bromide or copper sulfate; the nickel salt described in step 1 is nickel chloride or nickel acetate; the solvent described in steps 1 and 2 is water, ethylene glycol or 2-ethoxyethanol; the amine-containing surfactant described in step 1 is hexadecylamine, octadecylamine or oleylamine.

3. The method for preparing a Cu-based single-atom alloy nanocube according to claim 1, characterized in that In step 3, the reducing agent solution is added at a rate of 0.25 mL / min to 0.75 mL / min.

4. The method for preparing a Cu-based single-atom alloy nanocube according to claim 1, characterized in that The centrifugation, washing and vacuum drying in step 3 are specifically performed at a rotation speed of 5000 rpm to 12000 rpm for 3 min to 10 min to separate the solid, and then the solid is washed 3 to 5 times with anhydrous ethanol and n-hexane, and finally vacuum dried at room temperature for 10 h to 12 h.

5. Application of a Cu-based single-atom alloy nanocube prepared by the method of claim 1, characterized in that It is used as raw material to prepare gas diffusion electrodes for electrocatalytic reduction of CO2.

Citation Information

Patent Citations

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  • Cu-based monatomic alloy catalyst for electrocatalytic reduction of CO2 and preparation method of Cu-based monatomic alloy catalyst

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