A rack surface milling device
Through the automated rack surface milling equipment, the servo motor drives the worm and worm gear system to realize the automatic transportation and tool setting of the rack blank, which solves the problems of manual position adjustment and frequent tool setting, improves the milling efficiency and accuracy, and ensures the cleanliness and accuracy of the working environment.
Patent Information
- Application Number
- CN202510369265.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2045-03-27
AI Technical Summary
During the existing rack blank processing, manual position adjustment and tool setting are frequent, resulting in low milling efficiency and difficulty in ensuring accuracy.
Adopting automated rack surface milling equipment, the servo motor drives the worm and worm gear system to realize the automatic conveying and tool setting of the rack blank. Combined with the electric clamp and cleaning components, the milling process is completed automatically, and the accuracy and efficiency are improved by positioning the components and cleaning the components.
It realizes the automatic transportation and tool setting of the rack blank, improves the milling accuracy and efficiency, and ensures the cleanliness of the working environment and the processing accuracy.
Smart Images

Figure CN119927330B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of rack processing, in particular to a rack processing surface milling device. Background Art
[0002] As an important transmission component, racks play a key role in mechanical transmission systems. Surface milling is a crucial process in rack machining. This involves milling the rack blank surface to create tooth grooves, which are then processed for subsequent machining.
[0003] Chinese patent publication number CN101524774B discloses a method for milling the tooth profile of a long rack, belonging to the technical field of rack milling processes. The method includes the following steps: clamping a workpiece, milling the tooth profile to complete the longitudinal travel of the worktable, measuring the relative position between the workpiece and a reference block on the milling head seat, moving the entire workpiece longitudinally along the worktable to the desired position, re-calibrating the tool, clamping the workpiece, and milling the tooth profile to complete the entire rack tooth profile. The invention has low equipment cost and high processing efficiency. The long racks produced by the invention are widely used in rails in applications such as elevators and dock transportation. Although the above patent can mill the surface of the rack blank, due to the long rack blank, each milling position requires manual tightening of bolts to loosen and clamp the rack blank and adjust the position. Furthermore, re-calibration is required after each rack replacement or adjustment of the processing position. Frequent manual adjustments significantly increase milling time and reduce milling efficiency. Furthermore, due to manual errors, it is difficult to ensure the accuracy of each fixation, which may lead to a decrease in milling accuracy.
[0004] The present invention aims to solve the problems existing in the above patents. To this end, a rack surface milling device is proposed, which can automatically transport and align the rack blank to complete the milling process, thereby improving the milling accuracy and efficiency. Summary of the Invention
[0005] In order to overcome the disadvantages that due to the long rack blank, the rack blank needs to be loosened and clamped and the position needs to be adjusted by manually twisting the bolts each time a certain position is milled, and the tool needs to be re-aligned each time the rack is replaced or the processing position is adjusted. Frequent manual adjustments greatly increase the milling time and reduce the milling efficiency. In addition, due to errors in manual operation, it is difficult to ensure the accuracy of each fixation, which may lead to a decrease in milling accuracy. The present invention provides a rack surface milling device that can automatically transport and align the rack blank to complete milling processing, thereby improving milling accuracy and efficiency.
[0006] The present invention is achieved through the following technical solutions:
[0007] A rack surface milling device includes a support frame and a double-axis mobile machine installed on the support frame, a movable seat is installed on the moving part of the double-axis mobile machine, and a support plate is symmetrically fixed on the double-axis mobile machine to support and place the rack blank. The double-axis mobile machine is installed with an electric cutting machine, and also includes an electric clamp symmetrically installed on the movable seat for clamping and fixing the rack blank. The movable seat is connected to conveyor rollers at even intervals, and a worm gear is fixed on the conveyor roller. The movable seat is rotatably connected to a worm located below the worm gear, and the worm gear is meshed with the worm gear. It is equipped with a servo motor, and the output shaft end of the servo motor is fixedly connected to the end of the worm. A tool setting device is provided on the movable seat for setting the rack blank after milling. When the electric clamp loosens the rack blank after milling once, the servo motor starts to drive the worm to rotate, and the worm drives the conveyor roller to rotate forward through the worm gear, so that the conveyor roller rotates forward and drives the rack blank to move backward for tool setting, and moves the next milling position of the rack blank to the clamping area for milling. A cleaning component is provided between the movable seat and the electric clamp for clearing and collecting debris generated during the cutting process.
[0008] Further explanation, the tool setting device includes an n-type plate vertically slidably connected to both sides of the movable seat, wherein a pressure roller for pressing and guiding the rack blank is rotatably connected between the two sides of one n-type plate, and a reference block is detachably installed on the other n-type plate for tool setting the rack blank, and a drive assembly is provided on the movable seat for driving the n-type plate to move.
[0009] Further explanation, the driving assembly includes a guide rod that is symmetrically slidably connected to the n-type plate, a connecting spring is connected between the guide rod and the n-type plate, a return plate is slidably connected to the movable seat, the return plate is fixedly connected to the end of the guide rod, and electric screws that are threadedly connected to the return plate are evenly spaced on the movable seat to drive the return plate to move.
[0010] Further explanation, the cleaning component includes an air guide shell symmetrically fixed to the top of the movable seat, a semicircular frame located directly below the air guide shell is fixed on the electric clamp, a porous tube is fixedly connected between the two sides of the semicircular frame, the front side of the porous tube has no holes in the circumference and is outside the semicircular frame, the discharge end of the porous tube is at the front side, the porous tube is in contact with the inner side of the semicircular frame, a spiral conveying shaft is rotatably connected between the two sides of the porous tube to drive the debris to move and discharge, a driving motor is installed on the porous tube, the output shaft end of the driving motor is fixedly connected to the end of the spiral conveying shaft, and a suction component is provided between the semicircular frame and the movable seat for extracting air from the semicircular frame.
[0011] Further explanation, the suction assembly includes a bellows connected to the semicircular frame, the bellows corresponds to the porous tube, a suction pipe is connected between the two sides of the movable seat, and the suction end of the suction pipe is connected to the end of the bellows.
[0012] Further explanation, the rack surface milling equipment also includes a positioning component, the positioning component includes an embedded guide rod slidably connected to the movable seat, the end of the guide rod is fixedly connected to a guide frame, and the inner side of the guide frame is slidably connected to a positioning plate for positioning the rack blank. An adjustment component is provided between the movable seat and the guide frame for adjusting the position of the movable frame.
[0013] Further explanation, the adjustment component includes an adjustment screw rod that is vertically connected to the guide frame, and the adjustment screw rod is threadedly connected to the positioning plate to drive the positioning plate to move. A stepper motor is installed on the guide frame, and the output shaft end of the stepper motor is fixedly connected to the end of the adjustment screw rod. An adjustment screw rod is rotatably connected to the guide frame to drive the guide frame to move for position adjustment.
[0014] Further explanation, the rack surface milling equipment also includes a water spray pipe fixedly connected to the electric cutting machine to spray cutting fluid on the rack blank and the electric cutting machine. An inclined plate is fixed to the bottom of the semicircular frame to guide water. A drainage pipe that passes through the porous pipe is connected to the semicircular frame, and the drainage end of the drainage pipe is located inside the porous pipe.
[0015] The beneficial effects of the present invention are:
[0016] 1. Place the rack blank on the support plate and push it onto the conveyor roller. Then start the electric clamp to clamp the rack blank and fix it. Then start the electric cutting machine to mill the rack blank. Every time the rack blank is milled for a section, the electric clamp will loosen the rack blank. Then start the servo motor to make the conveyor roller rotate forward and drive the rack blank to move backward, so that the next milling position is under the electric cutting machine. The electric lead screw is started to move the reference block downward to align the rack blank. In this way, the rack blank can be automatically transported and aligned through the action of the conveyor roller to complete the milling process, so that the position of the rack blank can be adjusted without manual intervention, thereby improving the milling accuracy and efficiency.
[0017] 2. Under the action of the cleaning component, whenever the electric cutting machine performs milling processing on the rack blank, the cleaning component can remove and collect the debris generated during the cutting process, which can prevent the debris from being ejected to the surrounding area and affecting the working environment, thereby ensuring a good working environment.
[0018] 3. Under the action of the positioning plate, every time the rack blank is placed, the positioning plate can position the rack blank so that the position of the rack blank is consistent each time, which can prevent the inconsistent position of the rack blank each time from affecting the accuracy of milling, thereby further improving the accuracy of rack blank milling. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.
[0020] Figure 2 It is a schematic diagram of the three-dimensional structure of the movable seat and the support plate of the present invention.
[0021] Figure 3 It is a schematic diagram of the three-dimensional structure of the electric clamp and the conveying roller of the present invention.
[0022] Figure 4 It is a schematic diagram of the three-dimensional structure of the worm wheel, worm and servo motor of the present invention.
[0023] Figure 5 It is a schematic diagram of the three-dimensional structure of the tool setting device of the present invention.
[0024] Figure 6 It is a schematic diagram of the three-dimensional structure of the cleaning component of the present invention.
[0025] Figure 7 It is a schematic diagram of the three-dimensional structure of the bellows and the semicircular frame of the present invention.
[0026] Figure 8 It is a schematic diagram of the three-dimensional structure of the suction pipe and the bellows of the present invention.
[0027] Figure 9 It is a schematic diagram of the three-dimensional structure of the spiral conveying shaft of the present invention.
[0028] Figure 10 It is a schematic diagram of the three-dimensional structure of the positioning component of the present invention.
[0029] Figure 11 It is a schematic diagram of the three-dimensional structure of the adjusting screw and the adjusting lead screw of the present invention.
[0030] Figure 12 It is a schematic diagram of the three-dimensional structure of the inclined plate and the drainage pipe of the present invention.
[0031] Figure numbers: 1-support frame, 2-dual-axis moving machine, 3-movable seat, 4-support plate, 5-electric cutting machine, 6-electric clamp, 7-conveyor roller, 8-worm gear, 9-worm, 10-servo motor, 11-n-type plate, 111-pressure roller, 112-reference block, 113-guide rod, 114-connecting spring, 115-return plate, 116-electric screw, 12-air guide shell, 121-porous tube, 122-drive motor, 123-suction pipe, 1231-bellows, 124-semicircular frame, 125-screw conveyor shaft, 13-guide frame, 131-guide rod, 132-positioning plate, 133-adjusting screw, 134-adjusting screw, 135-stepping motor, 14-inclined plate, 15-drain pipe, 16-water spray pipe. DETAILED DESCRIPTION
[0032] First of all, it should be noted that in the various described embodiments, identical components are provided with identical reference numerals or identical component names, wherein the disclosure contained throughout the entire description can be transferred to the same components having the same reference numerals or identical component names. Positional designations selected in the description, such as top, bottom, lateral, etc., also refer to the directly described and illustrated figures and are transferred to the new position in the event of a change in position.
[0033] Example: A rack surface milling device, see Figures 1-9 As shown, it includes a support frame 1 and a double-axis mobile machine 2 installed on the top of the support frame 1, a movable seat 3 is installed on the moving part of the double-axis mobile machine 2, and support plates 4 are fixedly connected to the double-axis mobile machine 2 symmetrically in front and back, and the support plate 4 can support and place the rack blank, and an electric cutting machine 5 is installed on the left side of the top of the double-axis mobile machine 2, and also includes an electric clamp 6, a conveying roller 7, a worm gear 8, a worm 9, a servo motor 10, a tool setting device and a cleaning component, an electric clamp 6 is symmetrically installed on the left and right sides of the movable seat 3, and the electric clamp 6 can clamp and fix the rack blank, and eight conveying rollers 7 are evenly spaced and rotatably connected in the middle of the movable seat 3, and a worm gear 8 is fixed in the middle of the eight conveying rollers 7, and a worm gear 8 is fixedly mounted thereon, and a worm gear 9 is rotatably connected in the middle of the movable seat 3, and the worm gear 9 is located below the worm gear 8. The rod 9 is engaged with the worm gear 8, and a servo motor 10 is installed in the middle of the front side of the movable seat 3. The output shaft end of the servo motor 10 is fixedly connected to the front end of the worm 9. A tool setting device is provided on the movable seat 3. When the tool setting device is in operation, the tool setting device can set the rack blank after milling. When the electric clamp 6 loosens the rack blank after milling once, the servo motor 10 starts to drive the worm 9 to rotate, and the worm 9 drives the conveyor roller 7 to rotate forward through the worm gear 8, so that the conveyor roller 7 rotates forward and drives the rack blank to move backward for tool setting, and moves the next milling position of the rack blank to the clamping area for milling. A cleaning component is provided between the movable seat 3 and the electric clamp 6. When the cleaning component is in operation, the cleaning component can remove and collect the debris generated during the cutting process.
[0034] See also Figure 5As shown, the tool setting device includes an n-type plate 11, a pressure roller 111, a reference block 112 and a driving assembly. The front and rear sides of the movable seat 3 are vertically slidably connected to the n-type plate 11, and the upper parts of the left and right sides of the front n-type plate 11 are rotatably connected with the pressure roller 111. When the pressure roller 111 moves downward and contacts the rack blank, the pressure roller 111 can press the rack blank tightly and guide it to prevent the rack blank from tilting and affecting the tool setting process. A reference block 112 is detachably installed in the middle of the top of the rear n-type plate 11. When the reference block 112 moves downward and contacts the tooth groove on the rack blank, the reference block 112 can perform tool setting on the rack blank. A driving assembly is provided on the movable seat 3. When the driving assembly is in operation, the driving assembly The components can drive the n-type plate 11 to move up and down; the driving assembly includes a guide rod 113, a connecting spring 114, a return plate 115 and an electric screw rod 116. The lower parts of the front and rear n-type plates 11 are symmetrically and slidingly connected with guide rods 113, and a connecting spring 114 is connected between the upper part of the guide rod 113 and the lower part of the n-type plate 11. The return plate 115 is slidably connected to the movable seat 3. The top of the return plate 115 is fixedly connected to the bottom end of the four guide rods 113. Four electric screw rods 116 are evenly spaced and installed on the movable seat 3. The four electric screw rods 116 are all threadedly connected to the return plate 115. When the electric screw rod 116 rotates, the electric screw rod 116 can drive the return plate 115 to move up and down.
[0035] See also Figure 6-Figure 9 As shown, the cleaning component includes an air guide shell 12, a porous tube 121, a drive motor 122, a suction component, a semicircular frame 124 and a spiral conveying shaft 125. The air guide shell 12 is fixedly connected to the top of the movable seat 3 symmetrically on the left and right sides. The electric clamps 6 on the left and right sides are fixedly connected to the side away from each other. The semicircular frame 124 is located directly below the air guide shell 12. The porous tube 121 is fixedly connected between the front and back sides of the semicircular frame 124. The front side of the porous tube 121 has no holes in the circumference and is outside the semicircular frame 124. The discharge end of the porous tube 121 is at the front side. The left and right sides of the porous tube 121 are respectively in contact with the left and right sides inside the semicircular frame 124. The spiral conveying shaft 125 is rotatably connected between the front and back sides of the porous tube 121. When the spiral conveying shaft 125 rotates, the spiral conveying The shaft 125 can drive the debris to move forward and discharge it. A driving motor 122 is installed on the outer front side of the porous tube 121. The output shaft end of the driving motor 122 is fixedly connected to the front end of the spiral conveying shaft 125. A suction component is provided between the semicircular frame 124 and the movable seat 3. When the suction component is in operation, the suction component can exhaust the semicircular frame 124 so that the semicircular frame 124 is in a negative pressure state; the suction component includes a suction pipe 123 and a bellows 1231. The left and right sides of the semicircular frames 124 that are away from each other are connected with bellows 1231. The bellows 1231 corresponds to the porous tube 121. The suction pipe 123 is connected between the left and right sides of the movable seat 3, and the suction end of the suction pipe 123 is connected to the ends of the bellows 1231 on the left and right sides.
[0036] Initially, the movable seat 3 is at the front side, the porous tube 121 receives the collecting container and the suction tube 123 is connected to the vacuum pump. First, the rack blank is placed on the front support plate 4 from the front side, and the rack blank is pushed to move backward through the front n-type plate 11 and placed on the conveying roller 7. When the rack blank moves backward to the milling position, the rack blank is stopped from moving backward. The rack blank is located under the electric cutting machine 5. The left and right electric clamps 6 are started to move inward to clamp the rack blank, the electric clamps 6 are closed, and then the electric cutting machine 5 is started to move downward to mill the rack blank, so that the rack blank is milled with tooth grooves. At the same time, the left and right movement of the dual-axis moving machine 2 can drive the rack blank to move left and right through the movable seat 3 and the electric clamp 6. The rack blank moves left and right so that the tooth grooves are completely After the milling is completed, the electric cutting machine 5 moves upward for a distance, and the electric cutting machine 5 is out of contact with the rack blank. At this time, the dual-axis moving machine 2 drives the movable seat 3 to move backward, and the movable seat 3 moves backward and drives the rack blank to move backward through the electric clamp 6, so that the next milling position of the rack blank is directly below the electric cutting machine 5, and the dual-axis moving machine 2 stops driving the movable seat 3 to move backward, and the rack blank stops moving backward. Then the electric cutting machine 5 continues to move downward to mill the rack blank. This is repeated, and the rack blank can be continuously milled. At the same time, the external air pump is started, and the air pump makes the semicircular frame 124 in a negative pressure state through the suction pipe 123 and the bellows 1231, and the semicircular frame 124 makes the porous tube 121 and the air guide shell 12 in a negative pressure state. In the negative pressure state, the air guide shell 12 draws the debris generated during the cutting process into the porous tube 121 and is adsorbed on the inner wall. The drive motor 122 is started to drive the screw conveying shaft 125 to rotate. The screw conveying shaft 125 rotates and contacts the debris on the inner wall of the porous tube 121. The rotation of the screw conveying shaft 125 drives the debris to move forward for transportation. When the debris is transported to the front side of the porous tube 121, the debris stops being adsorbed by the porous tube 121, and the debris is discharged from the porous tube 121 into an external collection container. This is repeated, and the debris generated during the cutting process can be continuously cleared and collected, which can prevent the debris from being ejected to the surrounding and affecting the working environment, thereby ensuring a good working environment. When the milling of the part of the rack blank that contacts the conveying roller 7 is completed, the movable seat 3 is close to the rear support plate 4. Start the electric clamps 6 on both sides to move outward and reset to loosen the rack blank. At this time, the servo motor 10 starts to drive the worm 9 to rotate forward, and the worm 9 rotates forward to drive the worm wheel 8 to rotate forward. The worm wheel 8 rotates forward to drive the conveyor roller 7 to rotate forward. The conveyor roller 7 rotates forward to drive the rack blank to move backward. The rack blank moves backward and is on the rear support plate 4. The rear support plate 4 supports the rack blank. When the position where the next section of the rack blank needs to be milled moves to the conveyor roller 7, turn off the servo motor 10, and the worm 9 stops driving the conveyor roller 7 to rotate forward through the worm wheel 8. At this time, the electric lead screw 116 rotates forward to drive the return plate 115 to move downward. The return plate 115 moves downward to drive the guide rod 113 to move downward. The guide rod 113 moves downward and drives the n-type plate 11 downward through the connecting spring 114.The front n-type plate 11 moves downward, driving the pressure roller 111 to move downward and contact the rack blank. The pressure roller 111 limits the rack blank. At the same time, the rear n-type plate 11 moves downward, driving the reference block 112 to move downward. The reference block 112 moves downward and contacts the tooth grooves milled on the rack blank. The reference block 112 performs tool setting on the rack blank, so that the rack blank is in a precise position for subsequent milling processing. Due to the action of the connecting spring 114, the reference block 112 can be more closely contacted with the rack blank for tool setting. Then the electric screw rod 116 reverses and drives the return plate 115 to move upward and reset. The return plate 115 drives the n-type plate 11 to move upward and reset through the guide rod 113 and the connecting spring 114. The reset of the n-type plate 11 drives the pressure roller 111 and the reference block 112 to move upward and reset. Then the electric clamp 6 clamps the rack blank after tool setting. According to the above operation, the rack blank can be continued to be milled until the milling of all the tooth grooves of the rack blank is completed. Once all the tooth grooves of the rack blank have been milled, the external vacuum pump is turned off, and the negative pressure in the air guide housing 12 and the porous tube 121 ceases. The drive motor 122 is then turned off, and the screw conveyor shaft 125 stops rotating. The rack blank can then be removed from the support plate 4 for subsequent processing. In this way, the conveyor roller 7 automatically conveys the rack blank and aligns the cutter to complete the milling process, eliminating the need for manual adjustment of the rack blank's position, thereby improving milling accuracy and efficiency.
[0037] See also Figure 10 and Figure 11 As shown, the rack surface milling equipment also includes a positioning component installed on the movable seat 3, the positioning component includes a guide frame 13, a guide rod 131, a positioning plate 132 and an adjustment component, the right side of the rear side of the movable seat 3 is embedded with a guide rod 131 in a sliding connection, the rear end of the guide rod 131 is fixedly connected to the guide frame 13, and the inner side of the guide frame 13 is slidably connected with the positioning plate 132. When the rack blank moves and contacts the positioning plate 132, the positioning plate 132 can realize the positioning of the rack blank. An adjustment component is provided between the movable seat 3 and the guide frame 13. When the adjustment component is in operation, the adjustment component can adjust the position of the movable frame; the adjustment component It includes an adjusting screw 133, an adjusting screw 134 and a stepping motor 135. The rear side of the guide frame 13 is vertically rotatably connected with the adjusting screw 134. The adjusting screw 134 is threadedly connected to the rear side of the positioning plate 132. When the adjusting screw 134 rotates, the adjusting screw 134 can drive the positioning plate 132 to move downward and retract. A stepping motor 135 is installed on the rear side of the bottom of the guide frame 13. The output shaft end of the stepping motor 135 is fixedly connected to the bottom end of the adjusting screw 134. The left side of the guide frame 13 is rotatably connected with the adjusting screw 133. When the adjusting screw 133 rotates, the adjusting screw 133 can drive the guide frame 13 to move for position adjustment.
[0038] First, the operator twists the adjusting screw 133 to rotate forward, and the adjusting screw 133 rotates forward to drive the guide frame 13 to move backward, and the guide rod 131 guides the guide frame 13. The guide frame 13 moves backward to drive the positioning plate 132 to move backward. When the positioning plate 132 moves backward to the position where the rack blank is placed, the operator stops twisting the adjusting screw 133, and the guide frame 13 stops driving the positioning plate 132 to move backward. Then the rack blank can be placed and pushed to move backward onto the conveying roller 7. When the rack blank moves backward and contacts the positioning plate 132, the rack blank also moves to the milling position. At this time, the stepper motor 135 is started to drive the adjusting screw 134 to rotate forward, and the adjusting screw 134 rotates forward to drive the positioning plate 132 to move downward. The positioning plate 132 moves downward and disengages from the rack blank. The stepper motor 135 is turned off, and the rack blank can be milled. When milling of one rack blank is complete, stepper motor 135 is started to rotate in reverse, driving adjustment screw 134 in reverse. This reverse rotation of adjustment screw 134 drives positioning plate 132 upward and resets it, and positioning plate 132 then proceeds to position the next rack blank. This ensures that each rack blank is consistently positioned, without affecting milling accuracy. When all rack blanks are milled, adjustment screw 133 is rotated in reverse to drive guide frame 13 forward and reset it. This reset of guide frame 13 drives positioning plate 132 forward and reset it. This prevents inconsistent rack blank placement from affecting milling accuracy, thereby further improving the milling accuracy of rack blanks.
[0039] See also Figure 1 and Figure 12 As shown, the rack surface milling equipment also includes an inclined plate 14, a drain pipe 15 and a water spray pipe 16. The water spray pipe 16 is fixedly connected to the electric cutting machine 5, and the water spray pipe 16 can spray the cutting fluid on the rack blank and the electric cutting machine 5. The bottom of the semicircular frame 124 is fixedly connected to the inclined plate 14, and the inclined plate 14 can guide the water. The lower front part of the semicircular frame 124 is connected to the drain pipe 15, and the drain pipe 15 passes through the porous pipe 121. The drainage end of the drain pipe 15 is located in the porous pipe 121.
[0040] Initially, the water spray pipe 16 is connected to a machine equipped with cutting fluid. When the electric cutter 5 mills the rack blank, the cutting fluid is discharged into the water spray pipe 16. The water spray pipe 16 sprays the cutting fluid onto the electric cutter 5 and the rack blank, and the electric cutter 5 uses the cutting fluid to mill the rack blank. The used cutting fluid then flows through the electric fixture 6 into the porous pipe 121, passes through the porous pipe 121, and falls downward onto the inclined plate 14. The cutting fluid on the inclined plate 14 is discharged into the drain pipe 15, which then drains the cutting fluid into a collection container. When the rack blank is milled, the cutting fluid is stopped from being discharged into the water spray pipe 16. This cools the electric cutter 5 and lubricates it, thereby improving the milling of the rack blank.
[0041] Finally, it is necessary to point out that the above content is only used to help understand the technical solution of the present invention and cannot be understood as limiting the scope of protection of the present invention; non-essential improvements and adjustments made by technical personnel in this field based on the above content of the present invention are all within the scope of protection required by the present invention.
Claims
1. A rack surface milling device, comprising a support frame (1) and a biaxial moving machine (2) mounted on the support frame (1), a movable seat (3) mounted on the moving part of the biaxial moving machine (2), a support plate (4) symmetrically fixed to the biaxial moving machine (2) to support and place the rack blank, and an electric cutting machine (5) mounted on the biaxial moving machine (2), characterized in that: The invention also includes an electric clamp (6) symmetrically mounted on the movable seat (3) for clamping the rack blank. The movable seat (3) is evenly spaced and rotatably connected to a conveying roller (7). A worm wheel (8) is fixedly mounted on the conveying roller (7). The movable seat (3) is rotatably connected to a worm (9) located below the worm wheel (8). The worm wheel (9) is meshed with the worm wheel (8). A servo motor (10) is mounted on the movable seat (3). The end of the output shaft of the servo motor (10) is fixedly connected to the end of the worm wheel (9). A tool setting device is provided on the movable seat (3). The device is used for performing tool setting processing on the rack blank after milling. When the electric clamp (6) loosens the rack blank after milling once, the servo motor (10) starts to drive the worm (9) to rotate, and the worm (9) drives the conveying roller (7) to rotate forward through the worm gear (8), so that the conveying roller (7) rotates forward and drives the rack blank to move backward for tool setting processing, and moves the next milling position of the rack blank to the clamping area for milling. A cleaning component is provided between the movable seat (3) and the electric clamp (6) for cleaning and collecting debris generated during the cutting process; The tool setting device includes an n-type plate (11) vertically slidably connected to both sides of the movable seat (3), wherein a pressure roller (111) for pressing and guiding the rack blank is rotatably connected between the two sides of one n-type plate (11), and a reference block (112) is detachably mounted on the other n-type plate (11) for performing tool setting on the rack blank. A driving assembly is provided on the movable seat (3) for driving the n-type plate (11) to move; The driving assembly includes a guide rod (113) symmetrically slidably connected to the n-type plate (11), a connecting spring (114) is connected between the guide rod (113) and the n-type plate (11), a return plate (115) is slidably connected to the movable seat (3), the return plate (115) is fixedly connected to the end of the guide rod (113), and electric screw rods (116) threadedly connected to the return plate (115) are evenly spaced on the movable seat (3) to drive the return plate (115) to move.
2. A rack surface milling device according to claim 1, characterized in that: The cleaning component includes an air guide shell (12) symmetrically fixed to the top of the movable seat (3), a semicircular frame (124) located just below the air guide shell (12) is fixed to the electric clamp (6), a porous tube (121) is fixedly connected between the two sides of the semicircular frame (124), the front side of the porous tube (121) has no holes in the circumferential direction and is outside the semicircular frame (124), the discharge end of the porous tube (121) is at the front side, the porous tube (121) contacts the inner side of the semicircular frame (124), a spiral conveying shaft (125) is rotatably connected between the two sides of the porous tube (121) to drive the debris to move and discharge, a driving motor (122) is installed on the porous tube (121), the output shaft end of the driving motor (122) is fixedly connected to the end of the spiral conveying shaft (125), and a suction component is provided between the semicircular frame (124) and the movable seat (3) for extracting air from the semicircular frame (124).
3. A rack surface milling device according to claim 2, characterized in that: The suction assembly includes a bellows (1231) connected to the semicircular frame (124), the bellows (1231) corresponds to the porous tube (121), a suction pipe (123) is connected between the two sides of the movable seat (3), and the suction end of the suction pipe (123) is connected to the end of the bellows (1231).
4. A rack surface milling device according to claim 3, characterized in that: The rack surface milling device further comprises a positioning assembly, the positioning assembly comprising an embedded guide rod (131) slidably connected to the movable seat (3), the end of the guide rod (131) being fixedly connected to a guide frame (13), the inner side of the guide frame (13) being slidably connected to a positioning plate (132) for positioning the rack blank, and an adjustment assembly being provided between the movable seat (3) and the guide frame (13) for adjusting the position of the movable frame.
5. A rack surface milling device according to claim 4, characterized in that: The adjustment assembly includes an adjustment screw (134) vertically rotatably connected to the guide frame (13), the adjustment screw (134) is threadedly connected to the positioning plate (132) to drive the positioning plate (132) to move, a stepper motor (135) is installed on the guide frame (13), the output shaft end of the stepper motor (135) is fixedly connected to the end of the adjustment screw (134), and an adjustment screw (133) is rotatably connected to the guide frame (13) to drive the guide frame (13) to move for position adjustment.
6. A rack surface milling device according to claim 5, characterized in that: The rack surface milling device also includes a water spray pipe (16) fixedly connected to the electric cutting machine (5) to spray cutting fluid on the rack blank and the electric cutting machine (5). The bottom of the semicircular frame (124) is fixedly connected to an inclined plate (14) for guiding water. The semicircular frame (124) is connected to a drainage pipe (15) that passes through the porous pipe (121), and the drainage end of the drainage pipe (15) is located in the porous pipe (121).
Citation Information
Patent Citations
Technological method for milling long rack tooth form
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Gear rack machining apparatus
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Novel numerical-control gear milling machine tool
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