Intelligent letter box welding production line
By designing the intelligent welding production line of the envelope box, using welding components, intelligent components and mechanical arm components, the problems of excessive positioning and clamping force during the assembly and welding of the envelope box are solved, and efficient and flexible welding production is achieved.
Patent Information
- Application Number
- CN202510232761.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2025-05-06
AI Technical Summary
During the assembly and welding of the envelope box, the clamping force of the positioning plate to the frame is too large, resulting in damage to the frame and wear of the contact surface. The envelope box after welding is large in weight, which makes it inconvenient to move, which reduces the welding efficiency.
Design an envelope box intelligent welding production line, adopting welding components, intelligent components and robotic arm components, precisely positioning and assembly welding by positioning motors, hydraulic cylinders and robotic arms, and use intelligent scanning devices and rotating motors to improve flexibility and stability.
It effectively prevents the envelope box frame from being damaged due to excessive clamping force and wear of the contact surface, improves the mobility and welding efficiency of the envelope box, and improves the flexibility and stability of the intelligent welding production line.
Smart Images

Figure CN119927539A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of letter and parcel box welding, and in particular to an intelligent welding production line for letter and parcel boxes. Background Art
[0002] A letter box is a facility used to receive and store letters, parcels or other small items. It is widely used in residential areas, commercial office buildings, schools, hospitals and other places. During the production and processing of letter boxes, welding production lines are usually used to assemble and weld the letter boxes.
[0003] When assembling and welding the letter box, the staff needs to place the letter box frame on the placement plate, and start the motor to drive the positioning plate to move through the bidirectional threaded rod. The positioning plate drives the letter box frame to move and position and fix the letter box frame. Then use the intelligent device to scan the letter box frame and transmit the data to the control device. Finally, the control device controls the robotic arm device to assemble and weld the letter box.
[0004] During the positioning and fixing process of the letter box frame, the positioning plate has too much clamping force on the letter box frame, which causes damage to the letter box frame. The letter box frame moves on the placement plate, causing wear on the contact surface between the letter box frame and the placement plate. The letter box after assembly and welding has a certain weight, which is not convenient to move, thereby reducing the assembly and welding efficiency of the welding production line. Therefore, it is urgent to design an intelligent letter box welding production line to solve the above problems. Summary of the invention
[0005] The purpose of the present invention is to provide an intelligent welding production line for letter and parcel boxes to solve the above-mentioned deficiencies in the prior art.
[0006] In order to achieve the above object, the present invention provides the following technical solutions: It comprises a welding frame, a welding assembly is arranged inside the welding frame, an intelligent assembly is arranged on the top of the welding frame, and a mechanical arm assembly is arranged on the top of the welding frame; The welding assembly includes a base fixedly installed at the bottom of the welding frame, a first groove is opened at the bottom of the base, a first support frame is fixedly installed in the first groove, a support plate is fixedly installed on the top of the welding frame, a top plate is fixedly installed on the top of the support plate, a first limiting plate is fixedly installed on the bottom of the top plate, a second support frame is slidably installed between the first limiting plates, a first square groove is opened on one side of the first support frame and the second support frame, a first square plate is slidably installed in the first square groove, a second square plate is slidably installed in the first square groove, and a connecting plate is fixedly installed on the top of the second square plate; A first workbench is fixedly mounted on one side of the base, and a measuring ruler is fixedly mounted on the bottom of the first workbench; The measuring ruler comprises a ruler bar 1 and a ruler bar 2, both of which are provided with a slide groove, and a rotating component is provided inside the slide groove between the ruler bar 1 and the ruler bar 2; The rotating assembly comprises a slider 1 and a slider 2 arranged inside the slide slot, a hollow rotating shaft is arranged on opposite sides of the slider 1 and the slider 2, a sector-shaped scale plate is fixedly mounted on the outer wall of the ruler 1, a pointer located above the sector-shaped scale plate is arranged on one outer wall of the slider 2, a latch is inserted inside the slider 1 and the slider 2 and the hollow rotating shaft, a hand ring is fixedly mounted on the top of the latch, and a screw seat is arranged at the bottom of the latch; A second workbench (76) is fixedly mounted on one side of the base (5), and the welded letter box is transported to the second workbench (76); A machine box is arranged outside the second workbench, a circular guide rail distributed around the outside of the second workbench is arranged on one side of the machine box, a rotating arm is arranged between the machine box and the circular guide rail, a walking mechanism is arranged on the circular guide rail, a posture changing mechanism is arranged above the walking mechanism, a high-speed linear array camera is arranged on the uppermost side of the posture changing mechanism, and the high-speed linear array camera is at least used for detecting the welding position of the welded letter and parcel box; The walking mechanism comprises a walking gear meshed and plugged into the inside of the annular guide rail, a driving motor is arranged at the bottom of the walking gear, a plurality of bearing sleeves are arranged on the outer wall of the driving motor, and a roller shaft is plugged into the top end of the bearing sleeve, the roller shaft contacts the outer wall of the annular guide rail, a limiting plate is arranged at the top of the walking gear, and the lower surface of the limiting plate is attached to the upper surface of the annular guide rail; The posture changing mechanism comprises a multi-stage telescopic rod arranged on the outer wall of the top of the limiting plate, a moving platform is installed on the top of the multi-stage telescopic rod, a flip driving component for driving the high-speed linear array camera is arranged on one side of the moving platform, and a rotary driving component for driving the high-speed linear array camera is arranged on the top of the moving platform.
[0007] The welding assembly can position and fix the letter box while facilitating its movement, thereby preventing the U-shaped positioning plate from clamping the letter box frame with a large force, thereby preventing the letter box frame from being damaged by friction with the contact surface of the placement plate, and thereby preventing the letter box from having a certain weight after assembly and welding, making it inconvenient to move the letter box, thereby increasing the welding efficiency of the intelligent welding production line for the letter box.
[0008] A positioning frame is fixedly mounted on one side of the connecting plate and the first square plate, and a notch is provided on one side of the positioning frame; A moving block is slidably installed in the slot, a connecting frame is fixedly installed on one side of the moving block, and a spring is fixedly installed between the connecting frame and the positioning frame; A support ring plate is fixedly installed on one side of the positioning frame, a pressure sensor is arranged in the notch, a second limit plate is slidably installed on one side of the positioning frame, and the second limit plate is fixedly connected to the connecting frame; A U-shaped positioning plate is clamped on one side of the connection frame, a first clamping slot is opened on one side of the U-shaped positioning plate, a first clamping block is slidably installed in the first clamping slot, and the first clamping block is fixedly connected to the connection frame; A slide groove is provided on one side of the connecting frame, a second clamping block is slidably installed in the slide groove, a second clamping groove is provided in the U-shaped positioning plate, a rack is fixedly installed on one side of the second clamping block, a connecting gear is slidably installed in the connecting frame, a first knob is rotatably installed on the top of the connecting frame, the first knob is connected to the connecting gear, and a connecting buckle is fixedly installed on the top of the connecting frame; A bidirectional threaded rod is rotatably installed in the first support frame and the second support frame, a positioning motor is fixedly installed on one side of the first support frame and the second support frame, and the bidirectional threaded rod is connected to the output end of the positioning motor; The bidirectional threaded rod is threadedly connected to the first square plate, and the bidirectional threaded rod is threadedly connected to the second square plate.
[0009] A hydraulic cylinder is fixedly installed at the bottom of the top plate, and an output end of the hydraulic cylinder is fixedly connected to the second support frame.
[0010] A second groove is provided on the top of the welding frame, a rotating shaft is rotatably installed in the second groove, a welding gear is rotatably installed on the front side of the welding frame, a tooth chain is sleeved between the welding gears, and the welding gear is connected to the rotating shaft.
[0011] A motor frame is fixedly mounted on the front side of the welding frame, a welding motor is fixedly mounted on one side of the motor frame, and the welding gear is connected to the output end of the welding motor.
[0012] The cam is provided with a first guide plate, and a second guide plate is provided on the bottom of the cam, and a second guide plate is provided on the bottom of the cam, and a second guide plate is provided on the bottom of the cam, and a second guide plate is provided on the second guide groove, and a second guide plate is provided on the second guide groove, and a second guide plate is provided on the second guide groove, and a second guide plate is provided on the second guide groove, and a second guide plate is provided on the second guide groove, and a second guide plate is provided on the second guide groove, and a third guide plate is provided on one side of the second guide plate, and a fourth guide plate is provided on the second guide groove, and a push plate is provided on the fourth guide plate, and the push plate is fixedly connected to the output end of the second electric push rod.
[0013] The intelligent component includes an intelligent frame, a third-party rectangular plate, a support block, a first bevel gear, a second bevel gear, a turntable, a threaded column, an intelligent scanning device, a second knob and an intelligent buckle. The intelligent frame is fixedly installed on the bottom of the top plate, a second square groove is opened at the bottom of the intelligent frame, the third-party rectangular plate is slidably installed in the second square groove, the support block is fixedly installed in the second square groove, the first bevel gear is rotatably installed on the top of the support block, the second bevel gear is rotatably installed in the intelligent frame, the turntable is rotatably installed on the front side of the intelligent frame, the turntable is connected to the second bevel gear, the threaded column is rotatably installed on the bottom of the support block, the threaded column is connected to the first bevel gear, and the threaded column is threadedly connected to the third-party rectangular plate.
[0014] A third groove is provided at the bottom of the third rectangular plate, the intelligent scanning device is rotatably installed in the third groove, the second knob is rotatably installed on one side of the third rectangular plate, the second knob is connected to the intelligent scanning device, and the intelligent buckle is fixedly installed on one side of the third rectangular plate.
[0015] The robot arm assembly comprises a robot arm body, a control device, a clamping device and a welding device. The robot arm body is arranged on the top of the connecting plate, and the control device is arranged on the front side of the welding frame.
[0016] The clamping device is arranged on one side of the robot arm body, and the welding device is arranged on one side of the robot arm body.
[0017] In the above technical solution, the invention provides an intelligent welding production line for letter and parcel boxes, which has the following beneficial effects: The welding assembly can position and fix the letter box while facilitating its movement, thereby preventing the U-shaped positioning plate from clamping the letter box frame with a large force, thereby preventing the letter box frame from being damaged by friction with the contact surface of the placement plate, and thereby preventing the letter box from having a certain weight after assembly and welding, making it inconvenient to move the letter box, thereby increasing the welding efficiency of the intelligent welding production line for the letter box.
[0018] The intelligent component enables the staff to adjust the position angle of the intelligent scanning device according to actual needs, thereby improving the flexibility of the use of the intelligent welding production line.
[0019] The robot arm assembly can assemble and weld the letter box through the clamping device and the welding device, thereby improving the stability of the intelligent welding production line during use. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0021] Figure 1 A schematic structural diagram of an intelligent welding production line provided for an embodiment of an intelligent welding production line for letter and parcel boxes of the present invention.
[0022] Figure 2 A schematic cross-sectional structure diagram of an intelligent welding production line provided for an embodiment of an intelligent welding production line for letter and parcel boxes of the present invention.
[0023] Figure 3 A schematic diagram of the welding assembly structure provided for an embodiment of an intelligent welding production line for letter and parcel boxes of the present invention.
[0024] Figure 4 A schematic diagram of a positioning frame structure provided for an embodiment of an intelligent welding production line for letter and parcel boxes of the present invention.
[0025] Figure 5 A schematic diagram of the fixed ring plate structure provided for an embodiment of an intelligent welding production line for letter and parcel boxes of the present invention.
[0026] Figure 6 A schematic diagram of the structure of intelligent components provided for an embodiment of an intelligent welding production line for letter and parcel boxes of the present invention.
[0027] Figure 7 A schematic diagram of the structure of a first guide plate provided in an embodiment of an intelligent welding production line for letter and parcel boxes of the present invention.
[0028] Figure 8A schematic diagram of the structure of a U-shaped positioning plate provided for an embodiment of an intelligent welding production line for letter and parcel boxes of the present invention.
[0029] Fig. 9 A schematic diagram of a connection frame structure provided for an embodiment of an intelligent welding production line for letter and parcel boxes of the present invention.
[0030] Fig.10 A schematic diagram of the structure of a measuring ruler provided in an embodiment of an intelligent welding production line for letter and parcel boxes of the present invention.
[0031] Fig.11 The invention provides a letter and parcel box intelligent welding production line embodiment Fig.10 Schematic diagram of the partially enlarged structure.
[0032] Fig.12 The invention provides a letter and parcel box intelligent welding production line embodiment Fig.10 Schematic diagram of the rotating component structure.
[0033] Fig.13 A structural schematic diagram of an embodiment of an intelligent welding production line for letter and parcel boxes of the present invention is provided.
[0034] Fig.14 A structural schematic diagram of an embodiment of an intelligent welding production line for letter and parcel boxes of the present invention is provided.
[0035] Description of reference numerals: 1. Welding frame; 2. Welding assembly; 3. Intelligent assembly; 4. Robotic arm assembly; 5. Base; 6. First groove; 7. First support frame; 8. Support plate; 9. Top plate; 10. First limit plate; 11. Second support frame; 12. First square groove; 13. First square plate; 14. Second square plate; 15. Connecting plate; 16. Positioning frame; 17. Notch; 18. Moving block; 19. U-shaped positioning plate; 20. Spring; 21. Support ring plate; 22. Pressure sensor; 23. Second limit plate; 24. Hydraulic cylinder; 25. Second groove; 26. Rotating shaft; 27. Motor frame; 28. Welding Motor; 29, fixed ring plate; 30, placement plate; 31, support seat; 32, circular groove; 33, universal ball; 34, rotating motor; 35, first guide plate; 36, first guide groove; 37, second guide plate; 38, first electric push rod; 39, second electric push rod; 40, third guide plate; 41, second guide groove; 42, fourth guide plate; 43, push plate; 44, intelligent frame; 45, third triangular plate; 46, support block; 47, first bevel gear; 48, second bevel gear; 49, turntable; 50, threaded column; 51, intelligent scanning device; 52, second knob; 53, intelligent buckle; 54. second square groove; 55. third groove; 56. robot body; 57. control device; 58. clamping device; 59. welding device; 60. bidirectional threaded rod; 61. positioning motor; 62. welding gear; 63. tooth chain; 64. connecting frame; 65. first slot; 66. first block; 67. slide; 68. second block; 69. second slot; 70. rack; 71. connecting gear; 72. first knob; 73. connecting buckle; 74. first workbench; 75. measuring ruler; 751. ruler bar one; 752. ruler bar two; 753. rotating assembly; 754. slide; 75 31. Slider 1; 7532. Slider 2; 7533. Hollow shaft; 7534. Fan-shaped dial; 7535. Pointer; 7536. Screw seat; 7537. Latch; 7538. Bracelet; 76. Second workbench; 77. Chassis; 78. Annular guide rail; 79. Rotating arm; 80. Traveling mechanism; 801. Driving motor; 802. Bearing sleeve; 803. Roller; 804. Traveling gear; 805. Limiting plate; 81. Posture changing mechanism; 811. Multi-stage telescopic rod; 812. Moving table; 813. Flipping drive; 814. Rotating drive; 815. High-speed linear array camera. DETAILED DESCRIPTION
[0036] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.
[0037] like Figure 1-14 As shown, an intelligent welding production line for letter and parcel boxes is provided in an embodiment of the present invention.
[0038] It comprises a welding frame 1, a welding assembly 2 is arranged inside the welding frame 1, an intelligent assembly 3 is arranged on the top of the welding frame 1, and a mechanical arm assembly 4 is arranged on the top of the welding frame 1; The welding assembly 2 includes a base 5 fixedly installed at the bottom of the welding frame 1, a first groove 6 is provided at the bottom of the base 5, a first support frame 7 is fixedly installed in the first groove 6, a support plate 8 is fixedly installed on the top of the welding frame 1, a top plate 9 is fixedly installed on the top of the support plate 8, a first limiting plate 10 is fixedly installed on the bottom of the top plate 9, a second support frame 11 is slidably installed between the first limiting plates 10, a first square groove 12 is provided on one side of the first support frame 7 and the second support frame 11, a first square plate 13 is slidably installed in the first square groove 12, a second square plate 14 is slidably installed in the first square groove 12, a connecting plate 15 is fixedly installed on the top of the second square plate 14, the letter box frame is placed on the rotating shaft 26, and the welding motor 28 is started to drive the welding gear 62 to move forward. The welding gear 62 drives the other welding gears 62 to rotate through the toothed chain 63, and the welding gear 62 drives the letter box frame to move through the rotating shaft 26, so that the letter box frame moves to the placement plate 30, and the intelligent scanning device 51 scans the letter box frame and controls it through the control device 57. The rotating motor 34 drives the letter box frame to rotate through the placement plate 30 to adjust the angle of the letter box frame. After the angle adjustment of the letter box frame is completed, the hydraulic cylinder 24 drives the second support frame 11 to descend, and the second support frame 11 drives the positioning frame 16 to descend through the first square plate 13, so that the positioning frame 16 corresponds to the letter box frame, and the positioning motor 61 drives the first square plate 13 to move toward each other through the bidirectional threaded rod 60. The positioning motor 61 drives the second square plate 14 to move toward each other through the bidirectional threaded rod 60, the first square plate 13 drives the positioning frame 16 to move, the second square plate 14 drives the mechanical arm body 56 and another positioning frame 16 to move through the connecting plate 15, the positioning frame 16 drives the U-shaped positioning plate 19 to move through the moving block 18, so that the U-shaped positioning plate 19 positions and clamps the letter box frame, the U-shaped positioning plate 19 squeezes the spring 20, and drives the moving block 18 to move, the U-shaped positioning plate 19 contacts and fits with the supporting ring plate 21, the supporting ring plate 21 supports the U-shaped positioning plate 19, the pressure sensor 22 senses the moving block 18, and the positioning motor 61 is turned off through the control device 57, and the letter box frame is in The universal ball 33 moves to position and clamp the letter box frame, and the robot arm body 56 assembles and welds the letter box through the clamping device 58 and the welding device 59. After the assembly and welding of the letter box is completed, referring to the above steps, the positioning motor 61 drives the U-shaped positioning plate 19 to reset through the bidirectional threaded rod 60, the second square plate 14, the connecting plate 15 and the positioning frame 16, and the spring 20 squeezes the U-shaped positioning plate 19. The hydraulic cylinder 24 drives the first square plate 13 and the positioning frame 16 to rise through the second support frame 11 to prevent them from blocking the letter box. The first electric push rod 38 drives the second electric push rod 39 to move so that the second electric push rod 39 corresponds to the letter box, and the second electric push rod 39 drives the push plate 43 to move.The letter box is pushed from the universal ball 33 to the shaft 26, the shaft 26 drives the letter box to move, the second electric push rod 39 drives the push plate 43 to reset, and the first electric push rod 38 drives the second electric push rod 39 to reset.
[0039] The welding assembly 2 can position and fix the letter box while facilitating its movement, thereby preventing the U-shaped positioning plate 19 from clamping the letter box frame with a large force, thereby preventing the letter box frame from being damaged by friction with the contact surface of the placement plate 30, thereby preventing the letter box from having a certain weight after assembly and welding, which makes it difficult to move the letter box, thereby increasing the welding efficiency of the intelligent welding production line for the letter box; A first workbench 74 is fixedly installed on one side of the base 5, and a measuring ruler 75 is fixedly installed on the bottom of the first workbench 74; the letter box plate is placed below the workbench 74, and the size of the letter box plate can be measured by the measuring ruler 75, which is convenient for the subsequent welding process of the letter box; The measuring ruler 75 includes a ruler bar 1 751 and a ruler bar 2 752. Both the ruler bar 1 751 and the ruler bar 2 752 are provided with a slide groove 754. A rotating assembly 753 is provided inside the slide groove 754 between the ruler bar 1 751 and the ruler bar 2 752. The ruler bar 1 751 and the ruler bar 2 752 can be rotated by the rotating assembly 753, thereby changing the angle between the ruler bar 1 751 and the ruler bar 2 752, so as to achieve measurement of the letter box plate at any angle. At the same time, the rotating assembly 753 can slide inside the ruler bar 1 751 and the ruler bar 2 752, thereby expanding the measurement range of the letter box plate. The rotating assembly 753 includes a slider 1 7531 and a slider 2 7532 arranged inside the slide groove 754, and a hollow shaft 7533 is arranged on the opposite side of the slider 1 7531 and the slider 2 7532. The slider 1 7531 and the slider 2 7532 rotate relative to each other through the hollow shaft 7533, thereby changing the angle between the ruler 1 751 and the ruler 2 752. A sector-shaped scale plate 7534 is fixedly installed on the outer wall of the ruler 1 751, and a pointer 7535 located above the sector-shaped scale plate 7534 is arranged on the outer wall of one side of the slider 2 7532. The pointer 7535 rotates with the ruler 2 7532, and the angle between the ruler 1 751 and the ruler 2 752 is changed by the hollow shaft 7533. Observe the angle of pointer 7535 on sector dial 7534 to obtain the measured angle between ruler bar 1 751 and ruler bar 2 752. Slide block 1 7531, slide block 2 7532 and hollow shaft 7533 are internally connected with latch 7537. A hand ring 7538 is fixedly installed on the top of latch 7537. A screw seat 7536 is provided on the bottom of latch 7537. The operator holds the hand ring 7538 to rotate latch 7537 inside screw seat 7536, so as to achieve fixed locking between slide block 1 7531 and slide block 2 7532 and lock ruler bar 1 751 and ruler bar 2 752. A second workbench 76 is fixedly mounted on one side of the base 5, and the welded letter and parcel box is transported to the second workbench 76; A chassis 77 is arranged outside the second workbench 76, and a circular guide rail 78 is arranged on one side of the chassis 77 and is distributed around the outside of the second workbench 76. A rotating arm 79 is arranged between the chassis 77 and the circular guide rail 78. A walking mechanism 80 is arranged on the circular guide rail 78, and a posture changing mechanism 81 is arranged above the walking mechanism 80. A high-speed linear array camera 815 is arranged on the uppermost side of the posture changing mechanism 81. The high-speed linear array camera 815 is at least used for detecting the welding position of the welded letter and parcel box; The travel mechanism 80 includes a travel gear 804 meshed and plugged into the annular guide rail 78, a drive motor 801 is provided at the bottom of the travel gear 804, a plurality of bearing sleeves 802 are provided on the outer wall of the drive motor 801, and a roller shaft 803 is plugged into the top of the bearing sleeve 802, the roller shaft 803 contacts the outer wall of the annular guide rail 78, and a limit plate 805 is provided at the top of the travel gear 804, and the lower surface of the limit plate 805 is attached to the upper surface of the annular guide rail 78; The posture transformation mechanism 81 includes a multi-stage telescopic rod 811 arranged on the top outer wall of the limiting plate 805, a moving platform 812 is installed on the top of the multi-stage telescopic rod 811, a flip driving component 813 for driving the high-speed linear array camera 815 is arranged on one side of the moving platform 812, and a rotating driving component 814 for driving the high-speed linear array camera 815 is arranged on the top of the moving platform 812.
[0040] Reference Figure 4In this embodiment, a positioning frame 16 is fixedly installed on one side of the connecting plate 15 and the first square plate 13, and a slot 17 is provided on one side of the positioning frame 16; a moving block 18 is slidably installed in the slot 17, and a connecting frame 64 is fixedly installed on one side of the moving block 18, and a spring 20 is fixedly installed between the connecting frame 64 and the positioning frame 16; a supporting ring plate 21 is fixedly installed on one side of the positioning frame 16, a pressure sensor 22 is provided in the slot 17, and a second limiting plate 2 is slidably installed on one side of the positioning frame 16 3. The second limiting plate 23 is fixedly connected to the connecting frame 64; a U-shaped positioning plate 19 is clamped on one side of the connecting frame 64, a first clamping groove 65 is opened on one side of the U-shaped positioning plate 19, a first clamping block 66 is slidably installed in the first clamping groove 65, and the first clamping block 66 is fixedly connected to the connecting frame 64; a sliding groove 67 is opened on one side of the connecting frame 64, a second clamping block 68 is slidably installed in the sliding groove 67, a second clamping groove 69 is opened in the U-shaped positioning plate 19, and a rack 70 is fixedly installed on one side of the second clamping block 68, A connecting gear 71 is slidably installed in the connecting frame 64, and a first knob 72 is rotatably installed on the top of the connecting frame 64, the first knob 72 is connected to the connecting gear 71, and a connecting buckle 73 is fixedly installed on the top of the connecting frame 64; a bidirectional threaded rod 60 is rotatably installed in the first support frame 7 and the second support frame 11, and a positioning motor 61 is fixedly installed on one side of the first support frame 7 and the second support frame 11, and the bidirectional threaded rod 60 is connected to the output end of the positioning motor 61; the bidirectional threaded rod 60 is threadedly connected to the first square plate 13, and the bidirectional threaded rod 60 is threadedly connected to the second square plate 14. Hold the U-shaped positioning plate 19 to insert the first clamping block 66 into the first clamping groove 65, and make the second clamping block 68 correspond to the second clamping groove 69, rotate the first knob 72 to drive the second clamping block 68 to move through the connecting gear 71 and the rack 70, so that the second clamping block 68 is inserted into the second clamping groove 69, so that it limits and fixes the U-shaped positioning plate 19, and uses the connecting buckle 73 to limit and fix the first knob 72.
[0041] Reference Figure 3 In this embodiment, a hydraulic cylinder 24 is fixedly installed at the bottom of the top plate 9, and the output end of the hydraulic cylinder 24 is fixedly connected to the second support frame 11.
[0042] A second groove 25 is provided on the top of the welding frame 1 , a rotating shaft 26 is rotatably installed in the second groove 25 , a welding gear 62 is rotatably installed on the front side of the welding frame 1 , a toothed chain 63 is sleeved between the welding gears 62 , and the welding gear 62 is connected to the rotating shaft 26 .
[0043] A motor frame 27 is fixedly mounted on the front side of the welding frame 1 , a welding motor 28 is fixedly mounted on one side of the motor frame 27 , and a welding gear 62 is connected to an output end of the welding motor 28 .
[0044] A fixed ring plate 29 is fixedly installed in the second groove 25, a placement plate 30 is rotatably installed on the top of the fixed ring plate 29, a support seat 31 is fixedly installed on the top of the placement plate 30, a circular groove 32 is opened on the top of the support seat 31, a universal ball 33 is arranged in the circular groove 32, a rotating motor 34 is arranged on the inner surface of the fixed ring plate 29, the placement plate 30 is connected to the output end of the rotating motor 34, a first electric push rod 38 is fixedly installed on the bottom of the top plate 9, a first guide plate 35 is fixedly installed on the bottom of the top plate 9, and a first guide plate 35 is opened on the bottom of the first guide plate 35 Slot 36, a second guide plate 37 is slidably installed in the first guide slot 36, a second electric push rod 39 is fixedly installed between the second guide plates 37, the second electric push rod 39 is fixedly connected to the output end of the first electric push rod 38, a third guide plate 40 is fixedly installed on one side of the second guide plate 37, a second guide slot 41 is opened on one side of the third guide plate 40, a fourth guide plate 42 is slidably installed in the second guide slot 41, a push plate 43 is fixedly installed between the fourth guide plates 42, and the push plate 43 is fixedly connected to the output end of the second electric push rod 39.
[0045] Reference Figure 6 The smart component 3 of this embodiment includes a smart frame 44, a third rectangular plate 45, a support block 46, a first bevel gear 47, a second bevel gear 48, a turntable 49, a threaded column 50, a smart scanning device 51, a second knob 52 and a smart buckle 53. The smart frame 44 is fixedly mounted on the bottom of the top plate 9. A second square groove 54 is provided at the bottom of the smart frame 44. The third rectangular plate 45 is slidably mounted in the second square groove 54. The support block 46 is fixedly mounted in the second square groove 54. The first bevel gear 47 is rotatably mounted on the top of the support block 46. The second bevel gear 48 is rotatably mounted in the smart frame 44. The turntable 49 is rotatably mounted on the front side of the smart frame 44. The turntable 49 is rotatably mounted on the second bevel gear 48. The third bevel plate 45 is threadedly connected to the third bevel gear 47 and the third bevel gear 48. The third bevel plate 45 is driven to move by the turntable 49 through the first bevel gear 47, the second bevel gear 48 and the threaded column 50. The third bevel plate 45 drives the intelligent scanning device 51 to move so as to adjust the position of the intelligent scanning device 51. The second knob 52 is turned to drive the intelligent scanning device 51 to rotate so as to adjust the angle of the intelligent scanning device 51. After the angle adjustment of the intelligent scanning device 51 is completed, the second knob 52 is limited and fixed using the intelligent buckle 53.
[0046] The intelligent component 3 can facilitate the staff to adjust the position angle of the intelligent scanning device 51 according to actual needs, thereby improving the flexibility of the intelligent welding production line when in use.
[0047] A third groove 55 is defined at the bottom of the third square plate 45 , the intelligent scanning device 51 is rotatably mounted in the third groove 55 , the second knob 52 is rotatably mounted on one side of the third square plate 45 , the second knob 52 is connected to the intelligent scanning device 51 , and the intelligent buckle 53 is fixedly mounted on one side of the third square plate 45 .
[0048] The robot arm assembly 4 includes a robot arm body 56 , a control device 57 , a clamping device 58 and a welding device 59 . The robot arm body 56 is arranged on the top of the connecting plate 15 , and the control device 57 is arranged on the front side of the welding frame 1 .
[0049] The robot arm assembly 4 can assemble and weld the letter box through the clamping device 58 and the welding device 59, thereby improving the stability of the intelligent welding production line during use.
[0050] The clamping device 58 is arranged on one side of the robot arm body 56 , and the welding device 59 is arranged on one side of the robot arm body 56 .
[0051] Working principle: First, according to actual needs, the turntable 49 is rotated to drive the third bevel plate 45 to move through the first bevel gear 47, the second bevel gear 48 and the threaded column 50, and the third bevel plate 45 drives the intelligent scanning device 51 to move, so that it adjusts the position of the intelligent scanning device 51, and the second knob 52 is rotated to drive the intelligent scanning device 51 to rotate, so that it adjusts the angle of the intelligent scanning device 51. After the angle adjustment of the intelligent scanning device 51 is completed, the second knob 52 is limited and fixed by the intelligent buckle 53, and the letter and parcel box frame is placed on the rotating shaft 26, and the welding motor 28 is started to drive the welding gear 62 to rotate, and the welding gear 62 drives other welding gears 62 to rotate through the tooth chain 63, and the welding gear 62 is rotated through the rotating shaft 26 drives the letter box frame to move, so that the letter box frame moves to the placement plate 30, the intelligent scanning device 51 scans the letter box frame and controls it through the control device 57, the rotating motor 34 drives the letter box frame to rotate through the placement plate 30, and adjusts the angle of the letter box frame. After the angle adjustment of the letter box frame is completed, the hydraulic cylinder 24 drives the second support frame 11 to descend, and the second support frame 11 drives the positioning frame 16 to descend through the first square plate 13, so that the positioning frame 16 corresponds to the letter box frame, and the positioning motor 61 drives the first square plate 13 to move toward each other through the bidirectional threaded rod 60, and the positioning motor 61 drives the second square plate 14 to move toward each other through the bidirectional threaded rod 60, and the first square plate 1 3 drives the positioning frame 16 to move, the second square plate 14 drives the mechanical arm body 56 and the other positioning frame 16 to move through the connecting plate 15, the positioning frame 16 drives the U-shaped positioning plate 19 to move through the moving block 18, so that the U-shaped positioning plate 19 positions and clamps the letter and parcel box frame, the U-shaped positioning plate 19 presses the spring 20, and drives the moving block 18 to move, the U-shaped positioning plate 19 contacts and fits with the supporting ring plate 21, the supporting ring plate 21 supports the U-shaped positioning plate 19, the pressure sensor 22 senses the moving block 18, and the positioning motor 61 is turned off through the control device 57, the letter and parcel box frame moves on the universal ball 33, so that it positions and clamps the letter and parcel box frame, the mechanical arm body 56 is clamped by the clamping device The device 58 and the welding device 59 assemble and weld the letter box. After the assembly and welding of the letter box is completed, referring to the above steps, the positioning motor 61 drives the U-shaped positioning plate 19 to reset through the bidirectional threaded rod 60, the second square plate 14, the connecting plate 15 and the positioning frame 16, and the spring 20 squeezes the U-shaped positioning plate 19. The hydraulic cylinder 24 drives the first square plate 13 and the positioning frame 16 to rise through the second support frame 11 to prevent them from blocking the letter box. The first electric push rod 38 drives the second electric push rod 39 to move so that the second electric push rod 39 corresponds to the letter box. The second electric push rod 39 drives the push plate 43 to move so that it pushes the letter box from the universal ball 33 to the shaft 26, and the shaft 26 drives the letter box to move.The second electric push rod 39 drives the push plate 43 to reset, and the first electric push rod 38 drives the second electric push rod 39 to reset.
[0052] The above description is only by way of illustration of certain exemplary embodiments of the present invention. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. An intelligent welding production line for letter and parcel boxes, comprising a welding frame (1), characterized in that: A welding component (2) is arranged inside the welding frame (1), an intelligent component (3) is arranged on the top of the welding frame (1), and a mechanical arm component (4) is arranged on the top of the welding frame (1); The welding assembly (2) comprises a base (5) fixedly mounted on the bottom of the welding frame (1), the base (5) having a first groove (6) at the bottom, a first support frame (7) fixedly mounted in the first groove (6), a support plate (8) fixedly mounted on the top of the welding frame (1), a top plate (9) fixedly mounted on the top of the support plate (8), a first limiting plate (10) fixedly mounted on the bottom of the top plate (9), a second support frame (11) slidably mounted between the first limiting plates (10), a first square groove (12) at one side of the first support frame (7) and the second support frame (11), a first square plate (13) slidably mounted in the first square groove (12), a second square plate (14) slidably mounted in the first square groove (12), a connecting plate (15) fixedly mounted on the top of the second square plate (14); A first workbench (74) is fixedly mounted on one side of the base (5), and a measuring ruler (75) is fixedly mounted on the bottom of the first workbench (74); The measuring ruler (75) comprises a ruler bar 1 (751) and a ruler bar 2 (752), wherein the ruler bar 1 (751) and the ruler bar 2 (752) are both provided with a slide groove (754), and a rotating assembly (753) is provided inside the slide groove (754) between the ruler bar 1 (751) and the ruler bar 2 (752); The rotating assembly (753) comprises a slider 1 (7531) and a slider 2 (7532) arranged inside the slide groove (754); a hollow rotating shaft (7533) is arranged on opposite sides of the slider 1 (7531) and the slider 2 (7532); a sector-shaped scale plate (7534) is fixedly mounted on the outer wall of the ruler 1 (751); a pointer (7535) located above the sector-shaped scale plate (7534) is arranged on the outer wall of one side of the slider 2 (7532); a latch (7537) is inserted inside the slider 1 (7531), the slider 2 (7532) and the hollow rotating shaft (7533); a wristband (7538) is fixedly mounted on the top of the latch (7537); and a screw seat (7536) is arranged at the bottom of the latch (7537); A second workbench (76) is fixedly mounted on one side of the base (5), and the welded letter box is transported to the second workbench (76); A cabinet (77) is arranged outside the second workbench (76); a circular guide rail (78) is arranged on one side of the cabinet (77) and is distributed around the outside of the second workbench (76); a rotating arm (79) is arranged between the cabinet (77) and the circular guide rail (78); a walking mechanism (80) is arranged on the circular guide rail (78); a posture changing mechanism (81) is arranged above the walking mechanism (80); a high-speed linear array camera (815) is arranged on the uppermost side of the posture changing mechanism (81); the high-speed linear array camera (815) is at least used for detecting the welding position of the welded letter box; The walking mechanism (80) comprises a walking gear (804) meshed and plugged into the annular guide rail (78); a driving motor (801) is arranged at the bottom of the walking gear (804); a plurality of bearing sleeves (802) are arranged on the outer wall of the driving motor (801); a roller shaft (803) is plugged into the top of the bearing sleeve (802); the roller shaft (803) is in contact with the outer wall of the annular guide rail (78); a limiting plate (805) is arranged at the top of the walking gear (804); and the lower surface of the limiting plate (805) is attached to the upper surface of the annular guide rail (78); The posture changing mechanism (81) comprises a multi-stage telescopic rod (811) arranged on the top outer wall of the limiting plate (805); a moving platform (812) is installed on the top of the multi-stage telescopic rod (811); a flip driving member (813) for driving a high-speed linear array camera (815) is arranged on one side of the moving platform (812); and a rotary driving member (814) for driving the high-speed linear array camera (815) is arranged on the top of the moving platform (812).
2. According to claim 1, the intelligent welding production line for letter and parcel boxes is characterized in that: A positioning frame (16) is fixedly mounted on one side of the connecting plate (15) and the first square plate (13), and a notch (17) is provided on one side of the positioning frame (16); A moving block (18) is slidably mounted in the notch (17), a connecting frame (64) is fixedly mounted on one side of the moving block (18), and a spring (20) is fixedly mounted between the connecting frame (64) and the positioning frame (16); A support ring plate (21) is fixedly mounted on one side of the positioning frame (16), a pressure sensor (22) is arranged in the notch (17), a second limit plate (23) is slidably mounted on one side of the positioning frame (16), and the second limit plate (23) is fixedly connected to the connecting frame (64); A U-shaped positioning plate (19) is clamped on one side of the connection frame (64), a first clamping groove (65) is opened on one side of the U-shaped positioning plate (19), a first clamping block (66) is slidably mounted in the first clamping groove (65), and the first clamping block (66) is fixedly connected to the connection frame (64); A slide groove (67) is provided on one side of the connecting frame (64), a second clamping block (68) is slidably mounted in the slide groove (67), a second clamping groove (69) is provided in the U-shaped positioning plate (19), a rack (70) is fixedly mounted on one side of the second clamping block (68), a connecting gear (71) is slidably mounted in the connecting frame (64), a first knob (72) is rotatably mounted on the top of the connecting frame (64), the first knob (72) is connected to the connecting gear (71), and a connecting buckle (73) is fixedly mounted on the top of the connecting frame (64); A bidirectional threaded rod (60) is rotatably mounted in each of the first support frame (7) and the second support frame (11); a positioning motor (61) is fixedly mounted on one side of each of the first support frame (7) and the second support frame (11); and the bidirectional threaded rod (60) is connected to an output end of the positioning motor (61); The bidirectional threaded rod (60) is threadedly connected to the first square plate (13), and the bidirectional threaded rod (60) is threadedly connected to the second square plate (14).
3. According to claim 1, the intelligent welding production line for letter and parcel boxes is characterized in that: A hydraulic cylinder (24) is fixedly mounted on the bottom of the top plate (9), and an output end of the hydraulic cylinder (24) is fixedly connected to the second support frame (11).
4. The intelligent welding production line for letter and parcel boxes according to claim 1 is characterized in that: A second groove (25) is formed on the top of the welding frame (1), and a rotating shaft (26) is rotatably mounted in the second groove (25); A welding gear (62) is rotatably mounted on the front side of the welding frame (1), a toothed chain (63) is sleeved between the welding gears (62), and the welding gears (62) are connected to the rotating shaft (26).
5. The intelligent welding production line for letter and parcel boxes according to claim 4 is characterized in that: A motor frame (27) is fixedly mounted on the front side of the welding frame (1), a welding motor (28) is fixedly mounted on one side of the motor frame (27), and the welding gear (62) is connected to an output end of the welding motor (28).
6. The intelligent welding production line for letter and parcel boxes according to claim 4 is characterized in that: A fixed ring plate (29) is fixedly installed in the second groove (25), and a placement plate (30) is rotatably installed on the top of the fixed ring plate (29); A support seat (31) is fixedly mounted on the top of the placement plate (30), and a circular groove (32) is formed on the top of the support seat (31); A universal ball (33) is arranged in the circular groove (32); A rotating motor (34) is disposed on the inner surface of the fixed ring plate (29), and the placement plate (30) is connected to the output end of the rotating motor (34); A first electric push rod (38) is fixedly mounted on the bottom of the top plate (9); A first guide plate (35) is fixedly mounted on the bottom of the top plate (9), and a first guide groove (36) is formed on the bottom of the first guide plate (35); A second guide plate (37) is slidably mounted in the first guide groove (36), a second electric push rod (39) is fixedly mounted between the second guide plates (37), and the second electric push rod (39) is fixedly connected to an output end of the first electric push rod (38); A third guide plate (40) is fixedly mounted on one side of the second guide plate (37), and a second guide groove (41) is formed on one side of the third guide plate (40); A fourth guide plate (42) is slidably mounted in the second guide groove (41), a push plate (43) is fixedly mounted between the fourth guide plates (42), and the push plate (43) is fixedly connected to the output end of the second electric push rod (39).
7. The intelligent welding production line for letter and parcel boxes according to claim 1 is characterized in that: The smart component (3) comprises a smart frame (44), a third contour plate (45), a support block (46), a first bevel gear (47), a second bevel gear (48), a turntable (49), a threaded column (50), a smart scanning device (51), a second knob (52), and a smart buckle (53); The smart frame (44) is fixedly mounted on the bottom of the top plate (9); a second square groove (54) is provided on the bottom of the smart frame (44); and the third rectangular plate (45) is slidably mounted in the second square groove (54); The support block (46) is fixedly mounted in the second square groove (54), the first bevel gear (47) is rotatably mounted on the top of the support block (46), and the second bevel gear (48) is rotatably mounted in the smart frame (44); The turntable (49) is rotatably mounted on the front side of the intelligent frame (44), the turntable (49) is connected to the second bevel gear (48), and the threaded column (50) is rotatably mounted on the bottom of the support block (46); The threaded column (50) is connected to the first bevel gear (47), and the threaded column (50) is threadedly connected to the third bevel plate (45).
8. The intelligent welding production line for letter and parcel boxes according to claim 7 is characterized in that: A third groove (55) is provided at the bottom of the third rectangular plate (45); the intelligent scanning device (51) is rotatably mounted in the third groove (55); the second knob (52) is rotatably mounted on one side of the third rectangular plate (45); the second knob (52) is connected to the intelligent scanning device (51); and the intelligent buckle (53) is fixedly mounted on one side of the third rectangular plate (45).
9. The intelligent welding production line for letter and parcel boxes according to claim 1 is characterized in that: The robot arm assembly (4) comprises a robot arm body (56), a control device (57), a clamping device (58) and a welding device (59); the robot arm body (56) is arranged on the top of the connecting plate (15); and the control device (57) is arranged on the front side of the welding frame (1).
10. The intelligent welding production line for letter and parcel boxes according to claim 9 is characterized in that: The clamping device (58) is arranged on one side of the mechanical arm body (56), and the welding device (59) is arranged on one side of the mechanical arm body (56).