Small metal pipe electric welding equipment for metal processing factory
By designing an integrated automated small metal pipe welding equipment, the precise positioning and automatic cleaning of small metal pipes is achieved by using automated driving components and cleaning roller sleeves, the shortcomings of existing equipment in positioning, cleaning and automation are solved, and welding efficiency and quality are improved.
Patent Information
- Application Number
- CN202510232031.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2025-05-06
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing small metal pipe welding equipment has shortcomings in positioning, clamping, cleaning effect, integration level, automation level and reset operation, resulting in low welding efficiency and unstable quality.
A device including a welding machine, support frame, welding device assembly, L-shaped slide rail, push frame and clamp frame is designed. The precise positioning, automatic cleaning and full-circle welding of small metal pipes is achieved through automated driving components and cleaning roller sleeves, reducing manual operation and improving the level of equipment integration and automation.
It realizes efficient, precise and automated welding of small metal pipes, improves welding quality and efficiency, simplifies the operation process and reduces the space occupation of equipment.
Smart Images

Figure CN119927559A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of electric welding equipment, and more specifically, particularly relates to a small metal pipe electric welding equipment used in metal processing plants. Background Art
[0002] In the field of welding small metal pipes, traditional welding methods have many problems.
[0003] In the past, welding operations often relied on manual positioning and clamping, which made it difficult to ensure that small metal pipes did not shift in position during welding, affecting the quality and firmness of the welding.
[0004] Cleaning small metal pipes before welding is usually cumbersome and ineffective. Since it is difficult to clean the inner and outer surfaces of small metal pipes, impurities such as oil and rust can easily affect the bonding strength of the weld, but existing cleaning methods are difficult to effectively solve this problem.
[0005] Moreover, traditional welding equipment has a single function, and the welding and cleaning processes are separated, which not only increases the operation steps and time, but also takes up a large space. During the welding process, the rotation and movement control of small metal pipes is not precise and automated enough, resulting in low welding efficiency and failure to achieve uniform welding throughout the circle.
[0006] At the same time, the resetting of the equipment also mostly relies on manual operation, which is time-consuming and labor-intensive, reducing the efficiency of each work.
[0007] In summary, the existing small metal pipe welding equipment has shortcomings in positioning and clamping, cleaning effect, degree of integration, level of automation and reset operation. A more efficient, precise, automated and integrated welding equipment is needed to solve these problems. Summary of the invention
[0008] In order to solve the above technical problems, the present invention provides a small metal pipe electric welding equipment for metal processing plants to solve the above problems.
[0009] A small metal pipe electric welding device for a metal processing plant comprises a welding machine and two small metal pipes, a support frame is fixedly installed above the welding machine, a support plate is fixedly installed on the front side of the support frame, a side wall of the support plate close to the top is provided with an electric welder assembly, two L-shaped slide rails are provided on the surface of the support plate, two support boxes are provided on the side of the support plate, side slide frames are fixedly installed on the back of the two support boxes, the two side slide frames are installed in the L-shaped slide rails, cleaning roller sleeves are provided on the sides of the two support boxes, two fixed frames are fixedly installed on the front side of the support frame above the support plate, the two fixed frames have the same structure and are distributed up and down, a first threaded rod is provided inside the two fixed frames, a pushing frame and a clamping frame are respectively provided on the sides of the two fixed frames, the backs of the clamping frame and the pushing frame are respectively arranged outside the first threaded rod through threaded sleeves, two clamping rods are provided below the clamping frame, the small metal pipe is clamped by the two clamping rods, and the electric welder assembly is used to weld the two small metal pipes.
[0010] Preferably, the two L-shaped rails are symmetrically distributed on the surface of the support plate with the welding machine assembly as the center point, and a first drive assembly is arranged inside the vertical sections of the two L-shaped rails. A limit plate is fixedly installed on the inner side wall of each first drive assembly near the bottom of the vertical section, and a pressure switch is fixedly installed on the inner wall at the end of the horizontal section of each L-shaped rail. A semicircular thread groove is opened on the side wall of each side slide frame, and the semicircular thread groove is used to cooperate with the threaded rod of the first drive assembly. A protrusion is fixedly installed on the top of each support box, and a first motor is fixedly installed on the inner wall at the end of each fixed frame, and the output end of each first motor is fixedly connected to the first threaded rod.
[0011] Preferably, the back side of the pushing frame is located in the topmost fixed frame, and the back side of the clamping frame is located in the lower fixed frame. A separation sleeve is fixedly mounted on the surface of the middle part of each first threaded rod, and each first threaded rod has opposite threads at both ends with the separation sleeve as the center point. A rotating shaft is fixedly installed at the bottom of each pushing frame, and a lower push plate is rotatably mounted on the surface of each rotating shaft. Inclined plates are fixedly mounted on the side walls of the two pushing frames facing each other, and a spring is fixedly mounted between the side wall of each lower push plate and the side wall of the inclined plate.
[0012] Preferably, a second driving assembly is provided inside each of the clamping frames, and the ends of the threaded rods in each of the second driving assemblies are rotatably connected to the inner wall of the clamping frame, and the threads at both ends of each of the second driving assemblies are opposite with the middle as the boundary, and the tops of the two clamping rods are arranged outside the second driving assembly through threaded sleeves, and a second motor is fixedly installed inside each of the support boxes, and the ends of the output shafts of each of the second motors are fixedly connected to the back side of the cleaning roller sleeve, and an inner bracket is fixedly installed on the inner wall of the side end of each of the cleaning roller sleeves, and at least two cleaning cottons and a metal cleaning brush are fixedly installed on the surface of each of the inner brackets, and the metal cleaning brushes are inserted into the cleaning cotton, and the height of each of the metal cleaning brushes is lower than the cleaning cotton.
[0013] Compared with the prior art, the present invention has the following beneficial effects: In the present invention, the support box contacts the pressure switch to start the first drive component, at which time the threaded rod of the first drive component rotates to drive the support box to move downward, while the push frame and the clamping frame continue to move, and when the ends of the two small metal tubes are fitted together, it stops, and every two clamping rods move backward a micro distance to loosen the small metal tube. At this time, the electric welder component on the surface of the support plate welds the interface of the two small metal tubes, and at the same time, the rotating drive component above the sliding frame rotates to drive the small metal tube to rotate, and the small metal tube completes a circle of electric welding. Before the small metal tube is welded, the inner and outer welding joints of the small metal tube are cleaned by using a cleaning roller sleeve, so as to ensure the firmness of the small metal tube after welding. At the same time, two clamping frames are used at the same time to ensure that the positions of the two small metal tubes will not be offset during welding, and the rotating drive component is used to rotate the small metal tube to ensure that the small metal tube can be welded a full circle.
[0014] In the present invention, when the two clamping frames clamp the small metal pipe, the motor at the end of the second driving component drives the two clamping rods to approach each other through the threaded rod and clamp the small metal pipe. The two clamping rods are both V-shaped, fixing small metal pipes of different sizes, and at the same time ensuring that the small metal pipe is located at the center point after being fixed, so that the clamping rod can insert the small metal pipe into the cleaning roller sleeve, and the cleaning cotton on the inner wall of the cleaning roller sleeve and the surface of the pushing frame is longer, so that it can cooperate with the clamping rod to adapt to small metal pipes of different diameters, thereby improving the cleaning ability of the small metal pipe before welding.
[0015] In the present invention, the rotation of the cleaning roller sleeve drives the internal inner bracket to rotate synchronously, and the rotation of the inner bracket drives the cleaning cotton and the metal cleaning brush on the surface to rotate. The inner wall of the cleaning roller sleeve scrapes and cleans the surface of the small metal tube, and the cleaning cotton and the metal cleaning brush on the surface of the inner bracket can clean the inner wall of the small metal tube, and the two cleaning tools can achieve better cleaning effects. The cleaning operation of the inner and outer surfaces of small metal tubes is relatively difficult. If there are impurities such as oil, rust, etc., it will affect the bonding strength of the welding. The device effectively solves the cleaning problem of small metal tubes.
[0016] In the present invention, the two small metal tubes are slightly loosened to keep the positions of the two small metal tubes unchanged, but can be driven to rotate by the rotating drive assembly, and the electric welder assembly welds the two small metal tubes in a full circle. After welding is completed, the four clamping rods under the two clamping frames loosen the small metal tubes, and the two small metal tubes are driven forward by the rotating drive assembly, and the two small metal tubes fall along the sliding frame. By designing the rotating drive assembly to drive the small metal tubes to rotate and weld, it can also help the small metal tubes fall after welding, thereby greatly improving the overall automation and the welding capacity.
[0017] In the present invention, the fixing frame at the top is started first to drive the pushing frame to move toward the front side of the supporting box through the first threaded rod. When the push plate moves and contacts the protrusion, it will drive the supporting box to move toward the side of the small metal tube. When the cleaning roller sleeve at the end of the supporting box is docked with the small metal tube, the force of the spring is not enough to support the push plate. At this time, the push plate rotates. At this time, the pushing frame will drive the push plate to cross the protrusion and move to the front side of the supporting box, and the cleaning roller sleeve and the small metal tube will be automatically docked, thereby reducing the difficulty of manual docking and increasing the speed of docking.
[0018] In the present invention, the side sliding frame drives the supporting box to move downward as a whole, and at this time the pushing frame can continue to move toward one side of the electric welder assembly, and the supporting box stops when it moves downward to the limit plate, and the two clamping frames drive the small metal pipe to dock and then stop. By utilizing the cooperation between the pushing frame and the supporting box, and then utilizing the shape of the L-shaped slide rail, the supporting box can be moved laterally to leave the small metal pipe, and avoid the clamping frame when moving downward, thereby ensuring that the small metal pipe is not blocked when moving, and the overall linkage ability is strong, so that the small metal pipe does not need to be cleaned separately using a cleaning mechanism before welding, which greatly shortens the welding time, integrates cleaning and welding, reduces the overall space of the equipment, and improves the welding efficiency.
[0019] In the present invention, when the welding of the small metal pipe is completed and the equipment needs to be reset, the two clamping frames are preferentially moved and reset to the end of the fixed frame, and then the support box moves upward to the horizontal section of the L-shaped slide rail. At this time, the push frame moves and drives the support box to move and reset through the push-down plate. The overall automation is strong, and the next welding operation is convenient after resetting, which greatly improves the work efficiency each time, and there is no need to manually reset the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a structural schematic diagram of the welding machine of the present invention; Figure 2 It is a schematic diagram of the structure of the sliding frame of the present invention; Figure 3 It is a schematic diagram of the structure of the fixing frame of the present invention; Figure 4 It is a schematic diagram of the support plate structure of the present invention; Figure 5 It is a schematic diagram of the structure of the clamping frame of the present invention; Figure 6 It is a schematic diagram of the structure of the push frame of the present invention; Figure 7 It is a schematic diagram of the structure of the cleaning roller sleeve of the present invention; Figure 8 It is a schematic diagram of the push-down plate structure of the present invention.
[0021] In the figure, the corresponding relationship between the component names and the figure numbers is: 1. welding machine; 11. support frame; 12. sliding frame; 13. small metal pipe; 14. fixed frame; 15. first motor; 16. first threaded rod; 17. separation sleeve; 18. support plate; 19. welding machine assembly; 2. L-shaped slide rail; 21. first drive assembly; 22. pressure switch; 23. limit plate; 24. clamping frame; 25. second drive assembly; 26. clamping rod; 28. pushing frame; 29. inclined plate; 3. rotating shaft; 31. push plate; 32. spring; 33. support box; 34. side slide frame; 35. bump; 36. cleaning roller sleeve; 37. second motor; 38. inner bracket; 39. cleaning cotton; 4. metal cleaning brush; 41. semicircular thread groove; 42. rotating drive assembly. DETAILED DESCRIPTION
[0022] The following embodiments of the present invention are described in further detail in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0023] See also Figure 1-Figure 8The present invention provides a small-sized metal pipe electric welding equipment for a metal processing plant, comprising a welding machine 1 and two small-sized metal pipes 13. A support frame 11 is fixedly installed above the welding machine 1, a sliding frame 12 is fixedly installed above the welding machine 1, a rotating driving assembly 42 is installed on the top of the sliding frame 12, the rotating driving assembly 42 is composed of a motor and a rotating wheel, the motor can drive the rotating wheel to rotate, and the rotating wheel can drive the small-sized metal pipe 13 to rotate, a supporting plate 18 is fixedly installed on the front side of the supporting frame 11, a welding device assembly 19 is arranged on the side wall of the supporting plate 18 close to the top, two L-shaped slide rails 2 are provided on the surface of the supporting plate 18, two supporting boxes 33 are arranged on the side of the supporting plate 18, side slide frames 34 are fixedly installed on the back of the two supporting boxes 33, the two side slide frames 34 are installed in the L-shaped slide rail 2, cleaning roller sleeves 36 are arranged on the sides of the two supporting boxes 33, the supporting box 33 contacts the pressure switch 22 to start the first driving assembly 21, at this time, the threaded rod of the first driving assembly 21 rotates to drive the supporting box 33 to move downward At the same time, the push frame 28 and the clamping frame 24 continue to move, and when the ends of the two small metal tubes 13 are in contact, they stop, and each of the two clamping rods 26 moves backward a micro distance to loosen the small metal tubes 13. At this time, the electric welder assembly 19 on the surface of the support plate 18 welds the interface of the two small metal tubes 13, and at the same time, the rotating drive assembly 42 above the sliding frame 12 rotates to drive the small metal tube 13 to rotate. The small metal tube 13 completes a circle of electric welding, and the front side of the support frame 11 above the support plate 18 is fixed. Two fixing frames 14 are installed, and the two fixing frames 14 have the same structure and are distributed up and down. The first threaded rod 16 is arranged inside the two fixing frames 14. The sides of the two fixing frames 14 are respectively provided with a pushing frame 28 and a clamping frame 24. The backs of the clamping frame 24 and the pushing frame 28 are respectively arranged outside the first threaded rod 16 through threaded sleeves. Two clamping rods 26 are arranged below the clamping frame 24. The small metal pipe 13 is clamped by the two clamping rods 26, and the electric welder assembly 19 is used to weld the two small metal pipes 13.
[0024] The two L-shaped rails 2 are symmetrically distributed on the surface of the support plate 18 with the electric welder assembly 19 as the center point. The first drive assembly 21 is arranged inside the vertical sections of the two L-shaped rails 2. The inner wall of each first drive assembly 21 near the bottom of the vertical section is fixedly installed with a limit plate 23. The inner wall at the end of the horizontal section of each L-shaped rail 2 is fixedly installed with a pressure switch 22. The two small metal tubes 13 can be slightly loosened to keep the positions of the two small metal tubes 13 unchanged, but can be driven to rotate by the rotating drive assembly 42. The electric welder assembly 19 performs a full circle welding on the two small metal tubes 13. After the connection is completed, the four clamping rods 26 under the two clamping frames 24 release the small metal tubes 13, and the two small metal tubes 13 are driven forward by the rotating drive assembly 42. The two small metal tubes 13 fall along the sliding frame 12, and the side wall of each side sliding frame 34 is provided with a semicircular threaded groove 41, and the semicircular threaded groove 41 is used to cooperate with the threaded rod of the first drive assembly 21, and a protrusion 35 is fixedly installed on the top of each support box 33, and a first motor 15 is fixedly installed on the inner wall of the end of each fixed frame 14, and the output end of each first motor 15 is fixedly connected to the first threaded rod 16.
[0025] The back of the push frame 28 is located in the uppermost fixed frame 14, and the back of the clamping frame 24 is located in the lower fixed frame 14. A partition sleeve 17 is fixedly sleeved on the surface of the middle part of each first threaded rod 16, and the threads at both ends of each first threaded rod 16 are opposite with the partition sleeve 17 as the center point. A rotating shaft 3 is fixedly installed under each push frame 28, and a lower push plate 31 is rotatably sleeved on the surface of each rotating shaft 3. The push frame 28 is driven to move backward through the first threaded rod 16, and the push frame 28 moves backward to drive the support box 33 to move, and the support box 33 drives the side slide 34 to move inside the L-shaped slide rail 2. When the side slide 34 moves to the L-shaped slide rail 2 end and contacts the pressure switch 22, the pressure switch 22 starts the motor at the bottom of the first driving assembly 21, and at the same time the pressure switch 22 starts the first motor 15 behind the clamping frame 24, at this time the first threaded rod 16 drives the clamping frame 24 to move toward the side of the welding assembly 19, the motor drives the threaded rod to rotate, at this time the threaded rod cooperates with the semicircular thread groove 41 on the side wall of the side slide 34, drives the side slide 34 to move downward, the side slide 34 drives the support box 33 to move downward as a whole, the side walls of the two push frames 28 facing away from each other are fixedly installed with inclined plates 29, and a spring 32 is fixedly installed between the side wall of each lower push plate 31 and the side wall of the inclined plate 29.
[0026] A second drive assembly 25 is provided inside each clamping frame 24, and each first drive assembly 21 and second drive assembly 25 are composed of a motor and a threaded rod. The motor part of each first drive assembly 21 is located at the bottom of the vertical section of the L-shaped slide rail 2, and the top of the threaded rod of each first drive assembly 21 is rotatably connected to the inner wall of the L-shaped slide rail 2. The motor part of each second drive assembly 25 is located in the inner wall of the clamping frame 24, and the end of the threaded rod in each second drive assembly 25 is rotatably connected to the inner wall of the clamping frame 24. The threads of each second drive assembly 25 at both ends are opposite with the middle as the boundary. The second motor 37 is started to drive the cleaning roller sleeve 36 to rotate, and the rotation of the cleaning roller sleeve 36 drives the internal inner bracket 38 to rotate synchronously, and the rotation of the inner bracket 38 drives the surface cleaning cotton 39 and the metal cleaning brush 4 rotates, the inner wall of the cleaning roller sleeve 36 scrapes and cleans the surface of the small metal tube 13, the cleaning cotton 39 and the metal cleaning brush 4 on the surface of the inner bracket 38 can clean the inner wall of the small metal tube 13, and the two cleaning tools can achieve a better cleaning effect. The tops of the two clamping rods 26 are both arranged outside the second driving assembly 25 through threaded sleeves, and the second motor 37 is fixedly installed inside each support box 33. The end of the output shaft of each second motor 37 is fixedly connected to the back of the cleaning roller sleeve 36. The inner wall of the side end of each cleaning roller sleeve 36 is fixedly installed with an inner bracket 38. At least two cleaning cottons 39 and metal cleaning brushes 4 are fixedly installed on the surface of each inner bracket 38, and the metal cleaning brushes 4 are inserted into the cleaning cotton 39, and the height of each metal cleaning brush 4 is lower than the cleaning cotton 39.
[0027] Working principle: In the first step, when the user performs electric welding on the two small metal tubes 13, the user puts the two small metal tubes 13 under the two fixing frames 14 respectively, and each two first threaded rods 16 clamp the small metal tubes 13, and then the first motor 15 operates to drive the push frame 28 to move through the first threaded rod 16, and the push frame 28 moves to drive the support box 33 to move close to the small metal tube 13. When the cleaning roller sleeve 36 is sleeved outside the support box 33, the push frame 28 continues to move, driving the lower push plate 31 below to rotate over the support box 33 and move to the other side of the support box 33, and start the second motor 37. At this time, the cleaning roller sleeve 36 and the internal inner bracket 38 clean the inner and outer walls of the small metal tube 13, and then the first motor 15 located at the top is started to drive the push frame 28 to move through the first threaded rod 16, and the push frame 28 moves through the lower push plate 31 to drive the support box 33 to move (the elastic force of the spring 32 can maintain the thrust of the lower push plate 31 on the support box 33). When the movement reaches the end of the L-shaped slide rail 2, the support box 33 is connected The pressure switch 22 is touched to start the first drive assembly 21. At this time, the threaded rod of the first drive assembly 21 rotates to drive the support box 33 to move downward, and the push frame 28 and the clamping frame 24 continue to move. When the ends of the two small metal tubes 13 are fitted, they stop. Every two clamping rods 26 move backward a micro distance to loosen the small metal tube 13. At this time, the electric welder assembly 19 on the surface of the support plate 18 welds the interface of the two small metal tubes 13. At the same time, the rotation drive assembly 42 above the sliding frame 12 rotates to drive the small metal tube 13 to rotate, and the small metal tube 13 completes a circle of electric welding. Before the small metal tube 13 is welded, the inner and outer welding ports of the small metal tube 13 are cleaned by using a cleaning roller sleeve 36, so as to ensure that the small metal tube 13 is firmly welded. At the same time, two clamping frames 24 are used at the same time to ensure that the positions of the two small metal tubes 13 during welding will not be offset. The rotation drive assembly 42 is used to rotate the small metal tube 13 to ensure that the small metal tube 13 can be welded in a full circle.
[0028] In the second step, when the two clamping frames 24 clamp the small metal tube 13, the motor at the end of the second driving assembly 25 drives the two clamping rods 26 to approach each other through the threaded rod and clamp the small metal tube 13. The two clamping rods 26 are both V-shaped, fixing small metal tubes 13 of different sizes, and can ensure that the small metal tube 13 is located at the center point after being fixed, so that the clamping rods 26 can insert the small metal tube 13 into the cleaning roller sleeve 36, and the cleaning cotton 39 on the inner wall of the cleaning roller sleeve 36 and the surface of the pushing frame 28 is relatively long, so that the clamping rods 26 can be used to adapt to small metal tubes 13 of different diameters, thereby improving the cleaning ability of small metal tubes before welding; After the cleaning roller sleeve 36 is sleeved on the outside of the small metal tube 13, the second motor 37 is started to drive the cleaning roller sleeve 36 to rotate, and the rotation of the cleaning roller sleeve 36 drives the internal inner bracket 38 to rotate synchronously, and the rotation of the inner bracket 38 drives the cleaning cotton 39 and the metal cleaning brush 4 on the surface to rotate, and the inner wall of the cleaning roller sleeve 36 scrapes and cleans the surface of the small metal tube 13, and the cleaning cotton 39 and the metal cleaning brush 4 on the surface of the inner bracket 38 can clean the inner wall of the small metal tube 13, and the two cleaning tools can achieve a better cleaning effect. The cleaning operation of the inner and outer surfaces of the small metal tube 13 is relatively difficult. If there are impurities such as oil, rust, etc., it will affect the bonding strength of the welding. The device effectively solves the cleaning problem of the small metal tube 13; After the two clamping frames 24 drive the two small metal tubes 13 to move and dock, the two small metal tubes 13 are slightly loosened to keep the positions of the two small metal tubes 13 unchanged, but can be driven to rotate by the rotating drive assembly 42, and the electric welder assembly 19 welds the two small metal tubes 13 in a full circle. After welding is completed, the four clamping rods 26 under the two clamping frames 24 release the small metal tubes 13, and the two small metal tubes 13 are driven forward by the rotating drive assembly 42, and the two small metal tubes 13 fall along the sliding frame 12. By designing the rotating drive assembly 42 to drive the small metal tubes 13 to rotate and weld, it can also help the small metal tubes 13 fall after welding, thereby greatly improving the overall automation and the welding capability.
[0029] In the third step, the position relationship of the device in the initial state is: the two clamping frames 24 clamp the small metal tube 13, and the pushing frame 28 is located at the rear side of the support box 33 (close to the side of the electric welder assembly 19); the operation logic after startup is: the fixing frame 14 located at the top is started first to drive the pushing frame 28 to move toward the front side of the support box 33 through the first threaded rod 16, and when the push plate 31 moves to contact the protrusion 35, it will drive the support box 33 to move toward the side of the small metal tube 13, and when the cleaning roller sleeve 36 at the end of the support box 33 is docked with the small metal tube 13, the force of the spring 32 is not enough to support the push plate 31, and the push plate 31 rotates at this time. At this time, the pushing frame 28 will drive the push plate 31 to cross the protrusion 35 and move to the front side of the support box 33, and automatically dock the cleaning roller sleeve 36 and the small metal tube 13, thereby reducing the difficulty of manual docking and improving the docking speed; After the small metal tube 13 is cleaned, the fixing frame 14 at the top is started again, and the pushing frame 28 is driven to move backward through the first threaded rod 16. The pushing frame 28 moves backward to drive the support box 33 to move, and the support box 33 drives the side slide 34 to move inside the L-shaped slide rail 2. When the side slide 34 moves to the end of the L-shaped slide rail 2 and contacts the pressure switch 22, the pressure switch 22 starts the motor at the bottom of the first drive assembly 21. At the same time, the pressure switch 22 will start the first motor 15 behind the clamping frame 24. At this time, the first threaded rod 16 drives the clamping frame 24 to move to the side of the welder assembly 19, and the motor drives the threaded rod to rotate. At this time, the threaded rod cooperates with the semicircular thread groove 41 on the side wall of the side slide 34 to drive the side slide 34 to move downward. The frame 34 drives the support box 33 to move downward as a whole. At this time, the push frame 28 can continue to move toward the side of the electric welder assembly 19. The support box 33 stops when it moves downward to the limit plate 23. The two clamping frames 24 drive the small metal pipe 13 to dock and then stop. By utilizing the cooperation between the push frame 28 and the support box 33, and then utilizing the shape of the L-shaped slide rail 2, the support box 33 can be moved laterally away from the small metal pipe 13, and move downward to avoid the clamping frame 24, so that the small metal pipe 13 can be guaranteed to be unobstructed when moving. The overall linkage ability is strong, so that the small metal pipe 13 does not need to be cleaned by a separate cleaning mechanism before welding, which greatly shortens the welding time, integrates cleaning and welding, reduces the overall space of the equipment, and improves the welding efficiency. When the welding of the small metal tube 13 is completed and the equipment needs to be reset, the two clamping frames 24 are first moved and reset to the end of the fixed frame 14, and then the support box 33 moves upward to the horizontal section of the L-shaped slide rail 2. At this time, the push frame 28 moves through the push plate 31 to drive the support box 33 to move and reset. The overall automation is strong, and the next welding operation is convenient after resetting, which greatly improves the work efficiency each time, and there is no need to manually reset the equipment.
[0030] The embodiments of the present invention are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
Claims
1. A small metal pipe electric welding device for a metal processing plant, comprising a welding machine (1) and two small metal pipes (13), wherein a support frame (11) is fixedly mounted above the welding machine (1), characterized in that: A support plate (18) is fixedly installed on the front side of the support frame (11); a side wall of the support plate (18) close to the top is provided with a welding device assembly (19); two L-shaped slide rails (2) are provided on the surface of the support plate (18); two support boxes (33) are provided on the side of the support plate (18); side slide frames (34) are fixedly installed on the back of the two support boxes (33); the two side slide frames (34) are installed in the L-shaped slide rail (2); cleaning roller sleeves (36) are provided on the sides of the two support boxes (33); two fixed frames (14) are fixedly installed on the front side of the support frame (11) above the support plate (18); the two fixed frames (14) have the same structure and are distributed up and down; The two fixing frames (14) are each provided with a first threaded rod (16) inside, and the sides of the two fixing frames (14) are respectively provided with a pushing frame (28) and a clamping frame (24), and the backs of the clamping frame (24) and the pushing frame (28) are respectively sleeved on the outside of the first threaded rod (16) through threads, and two clamping rods (26) are provided below the clamping frame (24), and the small metal pipe (13) is clamped by the two clamping rods (26), and the electric welder assembly (19) is used to weld the two small metal pipes (13).
2. A small metal pipe electric welding device for a metal processing plant as claimed in claim 1, characterized in that: The two L-shaped slide rails (2) are symmetrically distributed on the surface of the support plate (18) with the electric welder assembly (19) as the center point. A first drive assembly (21) is arranged inside the vertical sections of the two L-shaped slide rails (2). A limit plate (23) is fixedly installed on the inner side wall of each first drive assembly (21) close to the bottom of the vertical section. A pressure switch (22) is fixedly installed on the inner wall of the end of the horizontal section of each L-shaped slide rail (2).
3. A small metal pipe electric welding device for a metal processing plant as claimed in claim 1, characterized in that: A semicircular thread groove (41) is formed on the side wall of each side slide (34), and the semicircular thread groove (41) is used to cooperate with the threaded rod of the first drive assembly (21), and a protrusion (35) is fixedly mounted on the top of each support box (33).
4. A small metal pipe electric welding device for a metal processing plant as claimed in claim 1, characterized in that: A first motor (15) is fixedly mounted on the inner wall of the end of each fixing frame (14), and the output end of each first motor (15) is fixedly connected to a first threaded rod (16).
5. A small metal pipe electric welding device for a metal processing plant as claimed in claim 1, characterized in that: The back side of the pushing frame (28) is located in the uppermost fixed frame (14), and the back side of the clamping frame (24) is located in the lower fixed frame (14). A partition sleeve (17) is fixedly sleeved on the surface of the middle part of each first threaded rod (16), and each first threaded rod (16) has opposite threads at both ends with the partition sleeve (17) as the center point.
6. A small metal pipe electric welding device for a metal processing plant as claimed in claim 1, characterized in that: A rotating shaft (3) is fixedly mounted below each of the pushing frames (28), and a lower pushing plate (31) is rotatably sleeved on the surface of each of the rotating shafts (3).
7. A small metal pipe electric welding device for a metal processing plant as claimed in claim 6, characterized in that: The side walls of the two push frames (28) facing away from each other are both fixedly mounted with an inclined plate (29), and a spring (32) is fixedly mounted between the side wall of each lower push plate (31) and the side wall of the inclined plate (29).
8. A small metal pipe electric welding device for a metal processing plant as claimed in claim 1, characterized in that: A second driving assembly (25) is disposed inside each of the clamping frames (24), and the end of the threaded rod in each of the second driving assemblies (25) is rotatably connected to the inner wall of the clamping frame (24). The threads at both ends of each of the second driving assemblies (25) are opposite to each other with the middle portion as the boundary, and the tops of the two clamping rods (26) are both threadedly sleeved outside the second driving assembly (25).
9. A small metal pipe electric welding device for a metal processing plant as claimed in claim 1, characterized in that: A second motor (37) is fixedly mounted inside each of the support boxes (33), and the end of the output shaft of each of the second motors (37) is fixedly connected to the back side of the cleaning roller sleeve (36).
10. A small metal pipe electric welding device for a metal processing plant as claimed in claim 1, characterized in that: An inner bracket (38) is fixedly mounted on the inner wall of the side end of each cleaning roller sleeve (36), and at least two cleaning cottons (39) and a metal cleaning brush (4) are fixedly mounted on the surface of each inner bracket (38), and the metal cleaning brush (4) is inserted into the cleaning cotton (39), and the height of each metal cleaning brush (4) is lower than the cleaning cotton (39).
Citation Information
Cited By
Alignment welding device for annular part of aero-engine
CN120901545A