Metal plate cutting equipment and using method thereof

By introducing split clamping limiting mechanism, dust suppression and miscellaneous collection mechanism and cleaning positioning mechanism into metal sheet cutting equipment, the problem that existing equipment is difficult to independently clamp and convey products and waste materials during cutting and processing is solved, and a simpler and more efficient cutting and processing process is achieved.

CN119927694AActive Publication Date: 2025-05-06HEFEI DADONG STEEL PROD CO LTD
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Patent Information

Application Number
CN202510354380.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-25
Publication Date
2025-05-06
Estimated Expiration
2045-03-25

AI Technical Summary

Technical Problem

During the cutting process of existing circular saw metal plate cutting equipment, it is difficult to independently clamp and transport cutting products and waste materials, resulting in cumbersome and complicated discharge process, and the metal plate is prone to scratches during the sliding discharge process.

Method used

A metal sheet cutting equipment is designed, including a cutting chassis, a split clamping limiting mechanism, a dust-repressing and miscellaneous collection mechanism and a cleaning positioning mechanism. Through the split clamping limiting mechanism and dust-resisting mechanism, the independent transportation of metal sheets and waste generated during the cutting process is realized, and cleaning and supporting positioning is assisted by the cleaning and supporting positioning mechanism.

Benefits of technology

The unloading process of metal sheets is simplified, the adverse effects of chips on metal sheets are reduced, and the convenience and efficiency of cutting and processing are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses metal plate cutting equipment and a using method thereof, and the metal plate cutting equipment comprises a cutting case, a split type clamping limiting mechanism, a dust suppression and impurity collection mechanism and a pair of cleaning positioning mechanisms. The split type clamping and limiting mechanism comprises a guide frame, a plurality of sets of evenly-distributed bearing conveying rollers are rotationally assembled in the guide frame, a pair of symmetrically-distributed clamping and positioning plates are arranged above the multiple sets of bearing conveying rollers, and a pair of bearing bottom plates are fixedly assembled on the sides, close to the bearing conveying rollers, of the pair of clamping and positioning plates correspondingly. The dust suppression and impurity collection mechanism comprises an impurity collection liquid box, and a filter plate is assembled in the impurity collection liquid box in a sliding mode. By arranging the split type clamping limiting mechanism and the dust suppression and impurity collection mechanism, metal plates and waste materials generated in the cutting process can be independently conveyed, the adverse effect of cuttings on the metal plate cutting process is greatly reduced, and the convenience and high efficiency of cutting machining of the metal plates are remarkably improved.
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Description

Technical Field

[0001] The invention belongs to the technical field of metal plate cutting, and in particular relates to a metal plate cutting device and a use method thereof. Background Art

[0002] Metal sheet cutting equipment is a type of equipment used for cutting metal sheets. It is mainly used for cutting, punching, grooving and other processing of metal sheets. Common metal sheet cutting equipment mainly includes circular saw cutting equipment, CNC plasma cutting equipment and laser cutting equipment. Among them, circular saw cutting equipment is widely used due to its low cost and simple equipment structure.

[0003] Currently, the common circular saw type metal sheet cutting equipment is mainly composed of a cutting workbench, a driving component, a circular saw cutting blade and other accessories. In actual application, the metal sheet to be cut is placed on the cutting workbench, and the circular saw cutting blade is controlled to rotate by the driving component to realize the cutting process of the metal sheet.

[0004] In order to ensure the accuracy of cutting processing, the common circular saw-type metal sheet cutting equipment in the prior art mainly clamps and fixes the metal sheet to be cut by additionally equipping a clamping and positioning component. Although this method can improve the cutting processing accuracy of the metal sheet, in actual application, it is not possible to independently clamp and transport the cut products and waste materials according to processing needs, which not only makes the unloading process of the cut metal sheet cumbersome and complicated, but also the metal sheet will be scratched by the friction of the chips during the sliding unloading process, which makes the convenience and efficiency of cutting the metal sheet poor.

[0005] The information disclosed in this background technology section is only intended to enhance the understanding of the overall background of the invention and should not be regarded as an acknowledgment or any form of suggestion that the information constitutes the prior art already known to a person skilled in the art. Summary of the invention

[0006] The object of the present invention is to provide a metal sheet cutting device and a method of using the same, which can improve the convenience and efficiency of cutting metal sheets.

[0007] In order to achieve the above object, a technical solution provided by a specific embodiment of the present invention is as follows:

[0008] A metal plate cutting device comprises: a cutting machine box, a split clamping and limiting mechanism, a dust suppression and debris collection mechanism and a pair of cleaning and positioning mechanisms.

[0009] The split clamping and limiting mechanism is installed above the cutting machine chassis, and the split clamping and limiting mechanism includes a guide frame, and the guide frame is fixedly installed above the cutting machine chassis. A plurality of groups of evenly distributed supporting and conveying rollers are rotatably installed in the guide frame, and a pair of symmetrically distributed clamping positioning plates are arranged above the plurality of groups of supporting and conveying rollers. A pair of supporting bottom plates are fixedly installed on one side of the pair of clamping positioning plates close to the supporting and conveying rollers, and a lifting and retracting assembly is fixedly installed below the pair of clamping positioning plates.

[0010] The dust suppression and debris collection mechanism is installed on the outside of multiple groups of supporting and conveying rollers. The dust suppression and debris collection mechanism includes a debris collection liquid box, which is arranged below the multiple groups of supporting and conveying rollers. A filter plate is slidably installed in the debris collection liquid box. Purification guide pipes are arranged on both sides of the debris collection liquid box, and one end of the purification guide pipe located outside the cutting machine chassis is fixedly connected to a circulating cooling and dust suppression component.

[0011] A pair of the cleaning and positioning mechanisms are fixedly assembled in the cutting machine box, and the cleaning and positioning mechanisms are used for auxiliary cleaning of multiple groups of supporting and conveying rollers and auxiliary support and positioning of metal plates.

[0012] In one or more embodiments of the present invention, an assembly gantry is slidably mounted above the cutting machine box. The assembly gantry performs assembly limit and horizontal movement functions for the lifting connecting rod. A lifting connecting rod is slidably mounted on one side of the assembly gantry close to the cutting machine box. The lifting connecting rod performs horizontal movement and lifting control functions for the protective cover. A protective cover is fixedly connected to the lower end of the lifting connecting rod. The protective cover performs assembly limit and cutting protection for the cutting blade.

[0013] In one or more embodiments of the present invention, a cutting disc is rotatably mounted in the protective cover. The metal sheet is cut and processed by the rotation of the cutting disc. A cutting motor is fixedly mounted on one side of the protective cover, and the output shaft of the cutting motor is in driving connection with the cutting disc. The cutting motor plays the role of providing power, and the cutting disc is driven to rotate by controlling the operation of the cutting motor.

[0014] In one or more embodiments of the present invention, the lifting and retracting assembly includes a pair of lifting cylinders. The extension and reset states of the cylinder piston rods are controlled by controlling the air intake state of the pair of lifting cylinders, thereby facilitating the regulation of the lifting state of the chassis. The pair of lifting cylinders are both slidably equipped with cylinder piston rods. The cylinder piston rods support and fix the chassis and perform lifting and moving operations. The chassis is fixedly equipped with a chassis at one end of the cylinder piston rod located outside the lifting cylinder. The chassis functions as an assembly limit for the mobile connecting frame, a pair of guide light rods, and the threaded rod.

[0015] In one or more embodiments of the present invention, a slide rail is fixedly mounted on the upper part of the base frame, and a pair of sliders are slidably mounted on the upper part of the slide rail. The cooperation between the slide rail and the slider plays the role of assembly limit and sliding guide for the mobile connection frame. A mobile connection frame is fixedly mounted on the upper part of the pair of sliders, and the mobile connection frame is fixedly connected to the bottom of the clamping positioning plate. The mobile connection frame plays the role of supporting, fixing and moving control for the clamping positioning plate.

[0016] In one or more embodiments of the present invention, a pair of guide light rods are fixedly mounted in the base frame, and the pair of movable connecting frames are both slidably matched with the guide light rods. The sliding match between the guide light rods and the movable connecting frames plays a role of sliding guide for the movable connecting frames. A threaded rod is arranged between the pair of guide light rods, and a pair of external threads with opposite rotation directions are provided on the outer side of the threaded rod, and the pair of movable connecting frames are both threadedly connected with the threaded rod. The mutual cooperation of the internal and external threads enables the pair of movable connecting frames to move in opposite directions with the rotation of the threaded rod, thereby facilitating the driving of a pair of clamping and positioning plates to clamp and fix the plate to be cut.

[0017] In one or more embodiments of the present invention, a driving pulley is fixedly mounted on the outer side of the threaded rod, and the driving pulley is arranged between a pair of mobile connecting frames. The threaded rod is driven to rotate by the rotation of the driving pulley, so as to facilitate driving a pair of clamping and positioning plates to clamp and fix the plate to be cut. A synchronous belt is sleeved on the outer side of the driving pulley. The synchronous belt serves to connect the driving pulley and the transmission pulley, so that the driving pulley can rotate synchronously with the rotation of the transmission pulley under the action of the synchronous belt. A transmission pulley is sleeved on the side of the synchronous belt away from the threaded rod. The transmission pulley serves to transmit the power of the driving motor. A driving motor is fixedly mounted below the base frame, and the output shaft of the driving motor is connected to the transmission pulley. The driving motor serves to provide power, and the transmission pulley is driven to rotate by controlling the operation of the driving motor. A dust cover is fixedly connected between the pair of mobile connecting frames. The dust cover serves to protect the threaded rod from dust.

[0018] In one or more embodiments of the present invention, a pair of cleaning handles are fixedly mounted above the filter plate. The filter plate is moved by applying force to the pair of cleaning handles, thereby facilitating the filtering of impurities collected in the impurity collecting box. The circulating cooling and dust suppression assembly includes a pair of dust filter cartridges, and the pair of dust filter cartridges are symmetrically arranged on both sides of the cutting machine chassis. A pair of dust filter cartridges provide filtering and flow guide limiting for the air transported by the induced draft duct. A flow guide cover is fixedly connected between the pair of dust filter cartridges and the purification guide duct. The flow guide cover serves to connect the dust filter cartridge and the purification guide duct. An exhaust fan is fixedly mounted inside the flow guide cover. The air in the dust filter cartridge is continuously discharged by controlling the operation of the exhaust fan.

[0019] In one or more embodiments of the present invention, the bottom thread of the dust filter cartridge is equipped with a fixed bottom plate. The fixed bottom plate serves as an assembly limit for the inner filter screen cartridge. The inner filter screen cartridge is fixedly connected to one side of the fixed bottom plate located inside the dust filter cartridge. The air transported by the draft duct is filtered through the inner filter screen cartridge. The inner filter screen cartridge divides the dust filter cartridge into a dust filter chamber and an exhaust chamber, the air guide cover is connected to the exhaust chamber, and a pair of the dust filter cartridges and protective covers are connected with draft ducts, which are connected to the dust filter chamber. The draft duct serves to connect the dust filter cartridge and the purification guide duct, so as to collect and guide the exhaust gas and some chips generated during the cutting process of the cutting blade.

[0020] A method for using a metal sheet cutting device comprises the following steps:

[0021] S1. Before use, the surfaces of multiple groups of supporting conveying rollers can be cleaned by controlling the operation of the cleaning and positioning mechanism to prevent impurities from adhering to the surfaces of the supporting conveying rollers and causing scratches on the plates to be cut and affecting the positioning deviation. After the cleaning is completed, the cleaning and positioning mechanism is reset. Subsequently, the plates to be cut can be placed on the multiple groups of supporting conveying rollers, and the plates to be cut can be supported and rolled by the rotation of the multiple groups of supporting conveying rollers.

[0022] S2. When the plate to be cut moves to the bottom of the cutting disc, the driving motor can be controlled to drive the driving pulley to rotate, and the threaded rod can rotate under the cooperation of the driving pulley, the synchronous belt and the driving pulley. A pair of movable connecting frames can move in opposite directions with the rotation of the threaded rod under the action of the internal and external threads, so as to clamp the plate to be cut by driving a pair of clamping positioning plates to move, and the bottom surface of the plate to be cut can be supported by the supporting bottom plate;

[0023] S3. At the same time, the clamping and positioning plate can be lifted and controlled by controlling a pair of cylinder piston rods to extend, so as to support and clamp the metal sheet to be cut. Then, the metal sheet cutting process can be realized by rotating and moving the cutting disc. The sheet dropped during the cutting process can be supported and independently conveyed by multiple groups of supporting and conveying rollers, so as to realize the purpose of conveying the metal sheet and waste materials in steps.

[0024] S4. In addition, the adsorption purification liquid can be stored in the liquid collecting box. When the cutting disc cuts the metal sheet, the chips dropped by the cutting can be collected by the liquid collecting box, thus avoiding the adverse effects of the chips on the subsequent transportation and positioning of the metal sheet and waste;

[0025] S5. Furthermore, the air in the exhaust chamber can be continuously extracted and transported by controlling the operation of the exhaust fan, so that the exhaust gas and part of the chips generated by the cutting disc during the rotary cutting process can be transported to the filter chamber along the air duct under the action of the airflow, and the impurities contained in the airflow can be filtered by the inner filter cylinder;

[0026] S6. The filtered waste gas can be transported along the purification guide pipe to the induced draft pipe, and adsorbed and purified by the adsorption purification liquid. The gas after adsorption purification can be transported from bottom to top along the impurity collecting box. The waste gas and chips generated during the cutting process of the cutting disc can be further collected and processed by the continuous flow of airflow.

[0027] Compared with the prior art, the present invention can independently transport the metal sheets and waste generated during the cutting process by arranging a split clamping limit mechanism and a dust suppression and collection mechanism, thereby simplifying the process of unloading the metal sheets, greatly reducing the adverse effects of chips on the metal sheet cutting process, and significantly improving the convenience and efficiency of cutting and processing of metal sheets. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0029] Figure 1 is a three-dimensional diagram of a metal sheet cutting device according to an embodiment of the present invention;

[0030] Figure 2 It is a partial structural schematic diagram of a metal sheet cutting device in one embodiment of the present invention;

[0031] Figure 3 for Figure 2 Schematic diagram of the structure at A in the middle;

[0032] Figure 4 is a first side cross-sectional view of a metal sheet cutting device according to an embodiment of the present invention;

[0033] Figure 5 for Figure 4 Schematic diagram of the structure at B in the middle;

[0034] Figure 6 is a front cross-sectional view of a metal sheet cutting device in one embodiment of the present invention;

[0035] Figure 7 for Figure 6 Schematic diagram of the structure at C in the middle;

[0036] Figure 8 for Figure 6 Schematic diagram of the structure at D in the middle;

[0037] Fig. 9 is a second side cross-sectional view of a metal sheet cutting device according to an embodiment of the present invention;

[0038] Fig.10 for Fig. 9 Schematic diagram of the structure at E in the middle;

[0039] Fig.11 It is a partial structural stereogram of a metal sheet cutting device in one embodiment of the present invention.

[0040] Description of main reference numerals:

[0041] 1-cutting machine chassis, 101-assembly gantry, 102-lifting connecting rod, 103-protective cover, 104-cutting blade, 105-cutting motor, 2-split clamping limit mechanism, 201-guide frame, 202-supporting conveyor roller, 203-clamping positioning plate, 204-supporting bottom plate, 205-lifting cylinder, 206-cylinder piston rod, 207-base frame, 208-slide rail, 209-slider, 210-mobile connecting frame, 211-guide light rod, 212-threaded rod, 213-driving pulley, 214-synchronous Belt, 215-transmission pulley, 216-driving motor, 217-dust cover, 3-dust suppression and debris collection mechanism, 301-debris collection box, 302-filter plate, 303-purification guide pipe, 304-cleaning handle, 305-dust filter cylinder, 306-guide cover, 307-exhaust fan, 308-fixed bottom plate, 309-inner filter cylinder, 310-draft duct, 4-cleaning positioning mechanism, 401-positioning bracket, 402-cleaning cylinder, 403-piston rod, 404-cleaning brush, 405-threaded connecting rod, 406-positioning block. DETAILED DESCRIPTION

[0042] In order to enable those skilled in the art to better understand the technical solutions in the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.

[0043] like Figures 1 to 11 As shown, a metal plate cutting device in one embodiment of the present invention includes: a cutting machine box 1, a split clamping and limiting mechanism 2, a dust suppression and debris collection mechanism 3 and a pair of cleaning and positioning mechanisms 4.

[0044] like Figures 1 to 4 As shown, an assembly gantry 101 is slidably mounted above the cutting machine box 1. The assembly gantry 101 plays the role of assembly limit and horizontal movement for the lifting connecting rod 102.

[0045] like Figures 1 to 4 As shown, the gantry 101 is slidably mounted with a lifting connecting rod 102 on one side close to the cutting machine box 1. The lifting connecting rod 102 plays a role in horizontal movement and lifting control of the protective cover 103. The lower end of the lifting connecting rod 102 is fixedly connected with the protective cover 103. The protective cover 103 performs assembly limit and cutting protection on the cutting disc 104.

[0046] like Figures 1 to 4 As shown, a cutting blade 104 is rotatably mounted in the protective cover 103. The metal sheet is cut and processed by the rotation of the cutting blade 104.

[0047] like Figures 1 to 4 As shown, a cutting motor 105 is fixedly mounted on one side of the protective cover 103, and the output shaft of the cutting motor 105 is drivingly connected to the cutting disc 104. The cutting motor 105 provides power, and the cutting disc 104 is driven to rotate by controlling the operation of the cutting motor 105.

[0048] like Figure 2 As shown, the split clamping and limiting mechanism 2 is assembled on the top of the cutting machine box 1, and the split clamping and limiting mechanism 2 includes a guide frame 201, and the guide frame 201 is fixedly assembled on the top of the cutting machine box 1. The guide frame 201 plays the role of assembling and limiting the multiple groups of supporting conveying rollers 202.

[0049] like Figure 2 As shown, a plurality of groups of evenly distributed supporting and conveying rollers 202 are rotatably mounted in the guide frame 201. The plurality of groups of supporting and conveying rollers 202 can support, limit and roll the metal sheet.

[0050] Specifically, in actual application, one end of the multiple groups of supporting conveying rollers 202 located outside the guide frame 201 is fixedly connected to a sprocket, and the outer sides of the multiple groups of sprockets are meshed with chains. The cooperation between the sprockets and the chains can drive the multiple groups of supporting conveying rollers 202 to rotate synchronously.

[0051] In addition, a reduction motor is fixedly mounted on one side of the guide frame 201 , and the output shaft of the reduction motor is drivingly connected to a single supporting conveying roller 202 .

[0052] like Figure 1 to Figure 2As shown, a pair of symmetrically distributed clamping and positioning plates 203 are arranged above the multiple groups of supporting and conveying rollers 202. The metal sheet is clamped and fixed by the cooperation of the pair of clamping and positioning plates 203. A pair of supporting bottom plates 204 are fixedly mounted on one side of the pair of clamping and positioning plates 203 close to the supporting and conveying rollers 202. The bottom of the metal sheet is supported and limited by the pair of supporting bottom plates 204, which is convenient for the subsequent lifting and limiting of the metal sheet.

[0053] like Figures 2 to 3 As shown, a lifting and retracting assembly is fixedly mounted below a pair of clamping and positioning plates 203. The lifting and retracting assembly includes a pair of lifting cylinders 205. The extension and reset states of the cylinder piston rods 206 are controlled by controlling the air intake states of the pair of lifting cylinders 205, thereby facilitating the regulation of the lifting state of the base frame 207.

[0054] like Figures 2 to 3 As shown, a pair of lifting cylinders 205 are slidably equipped with cylinder piston rods 206. The cylinder piston rods 206 support and fix the base frame 207 and enable it to lift and move.

[0055] like Figures 2 to 3 As shown, one end of the cylinder piston rod 206 outside the lifting cylinder 205 is fixedly assembled with a base frame 207. The base frame 207 plays a role of assembly limit for the mobile connecting frame 210, a pair of guide light rods 211 and the threaded rod 212.

[0056] like Figures 2 to 3 As shown, a slide rail 208 is fixedly mounted on the upper part of the base frame 207, and a pair of sliders 209 are slidably mounted on the upper part of the slide rail 208. The cooperation between the slide rail 208 and the slider 209 plays the role of assembly limit and sliding guide for the mobile connecting frame 210.

[0057] like Figures 2 to 3 As shown, a pair of sliders 209 are fixedly mounted with a movable connecting frame 210 above them, and the movable connecting frame 210 is fixedly connected to the bottom of the clamping and positioning plate 203. The movable connecting frame 210 supports, fixes and controls the movement of the clamping and positioning plate 203.

[0058] like Figures 2 to 3 As shown, a pair of guide light rods 211 are fixedly mounted in the base frame 207, and a pair of mobile connecting frames 210 are both slidably matched with the guide light rods 211. The sliding match between the guide light rods 211 and the mobile connecting frames 210 plays a role of sliding guide for the mobile connecting frames 210.

[0059] like Figures 2 to 3As shown, a threaded rod 212 is arranged between a pair of guide light rods 211, a pair of external threads with opposite rotation directions are provided on the outer side of the threaded rod 212, and a pair of movable connecting frames 210 are both threadedly connected to the threaded rod 212. The mutual cooperation of the internal and external threads enables the pair of movable connecting frames 210 to move in opposite directions with the rotation of the threaded rod 212, thereby facilitating the driving of a pair of clamping and positioning plates 203 to clamp and fix the plate to be cut.

[0060] like Figure 6 to Figure 7 As shown, a driving pulley 213 is fixedly mounted on the outer side of the threaded rod 212, and the driving pulley 213 is arranged between a pair of mobile connecting frames 210. The threaded rod 212 is driven to rotate by the rotation of the driving pulley 213, so as to facilitate driving a pair of clamping and positioning plates 203 to clamp and fix the plate to be cut.

[0061] like Figure 6 to Figure 7 As shown, a synchronous belt 214 is sleeved on the outer side of the driving pulley 213. The synchronous belt 214 plays the role of connecting the driving pulley 213 and the transmission pulley 215, so that the driving pulley 213 can rotate synchronously with the rotation of the transmission pulley 215 under the action of the synchronous belt 214.

[0062] like Figure 6 to Figure 7 As shown, a transmission pulley 215 is mounted on the side of the synchronous belt 214 away from the threaded rod 212. The transmission pulley 215 plays the role of transmitting the power of the drive motor 216. The drive motor 216 is fixedly mounted below the base frame 207, and the output shaft of the drive motor 216 is connected to the transmission pulley 215. The drive motor 216 plays the role of providing power, and the drive pulley 215 is driven to rotate by controlling the operation of the drive motor 216.

[0063] like Figure 6 to Figure 7 As shown, a dust cover 217 is fixedly connected between a pair of movable connecting frames 210. The dust cover 217 plays a role of dust protection for the threaded rod 212.

[0064] like Figures 9 and 10 As shown, the dust suppression and debris collection mechanism 3 is assembled on the outside of the plurality of supporting and conveying rollers 202. The dust suppression and debris collection mechanism 3 comprises a debris collection liquid tank 301, which is arranged below the plurality of supporting and conveying rollers 202. The debris collection liquid tank 301 is used to store the adsorbed and purified liquid.

[0065] like Figures 2 to 3 As shown, a filter plate 302 is slidably mounted in the impurity collecting tank 301. The impurities in the adsorbed purified liquid in the impurity collecting tank 301 are filtered by the movement of the filter plate 302.

[0066] like Figure 6As shown, a pair of cleaning handles 304 are fixedly mounted above the filter plate 302. The filter plate 302 is moved by applying a force to the pair of cleaning handles 304, so that the impurities collected in the impurity collecting tank 301 can be filtered.

[0067] like Figures 9 and 10 As shown, purification guide pipes 303 are evenly arranged on both sides of the impurity liquid collecting box 301. The purification guide pipes 303 play the role of connecting the guide cover 306 with the impurity liquid collecting box 301. It is convenient to transport the air in the exhaust cavity to the impurity liquid collecting box 301.

[0068] like Figures 9 and 10 As shown, one end of the purification guide pipe 303 outside the cutting machine case 1 is fixedly connected with a circulating cooling and dust suppression assembly. The circulating cooling and dust suppression assembly includes a pair of dust filter cartridges 305, which are symmetrically arranged on both sides of the cutting machine case 1. The pair of dust filter cartridges 305 provide filtering and guide limit for the air transported by the induced draft pipe 310.

[0069] like Figures 9 and 10 As shown, a pair of dust filter cartridges 305 and the purification guide tube 303 are both fixedly connected with a guide cover 306. The guide cover 306 serves to connect the dust filter cartridge 305 and the purification guide tube 303. An exhaust fan 307 is fixedly installed in the guide cover 306. The air in the dust filter cartridge 305 is continuously discharged by controlling the operation of the exhaust fan 307.

[0070] like Figures 9 and 10 As shown, the bottom thread of the dust filter cylinder 305 is assembled with a fixed bottom plate 308. The fixed bottom plate 308 serves as an assembly limit for the inner filter cylinder 309.

[0071] like Figures 9 and 10 As shown, one side of the fixed bottom plate 308 located in the dust filter cylinder 305 is fixedly connected with an inner filter cylinder 309. The air transported by the induced draft pipe 310 is filtered through the inner filter cylinder 309.

[0072] Specifically, the inner filter cylinder 309 divides the dust filter cylinder 305 into a dust filter chamber and an exhaust chamber, and the air guide cover 306 is connected to the exhaust chamber.

[0073] like Figures 9 and 10 As shown, a pair of dust filter cylinders 305 and the protective cover 103 are both connected by an air duct 310, and the air duct 310 is connected to the dust filter chamber. The air duct 310 serves to connect the dust filter cylinder 305 and the purification guide pipe 303, so as to collect and guide the waste gas and some chips generated during the cutting process of the cutting blade 104.

[0074] like Figures 6 to 8As shown, a pair of cleaning and positioning mechanisms 4 are fixedly assembled in the cutting machine box 1, and the cleaning and positioning mechanisms 4 are used to assist in cleaning the multiple groups of supporting and conveying rollers 202 and assist in supporting and positioning the metal plates.

[0075] like Figures 6 to 8 As shown, the cleaning positioning mechanism 4 includes a positioning bracket 401, and the positioning bracket 401 is slidably assembled in the cutting machine box 1. The positioning bracket 401 plays a role of assembling and limiting the cleaning brush 404 and the threaded connecting rod 405.

[0076] like Figures 6 to 8 As shown, a pair of cleaning cylinders 402 are fixedly installed in the cutting machine box 1, and piston rods 403 are slidably installed in the pair of cleaning cylinders 402. The piston rods 403 are fixedly connected to the bottom surface of the positioning bracket 401. By controlling the telescopic movement of the piston rods 403, the positioning bracket 401 is lifted and controlled, so that the contact state between the cleaning brush 404 and the supporting conveying roller 202 can be easily adjusted.

[0077] like Figures 6 to 8 As shown, a plurality of cleaning brushes 404 are fixedly mounted above the positioning bracket 401, and the plurality of cleaning brushes 404 are arranged directly below the plurality of supporting and conveying rollers 202. The impurities adhering to the surface of the supporting and conveying rollers 202 are cleaned by the mutual movement of the supporting and conveying rollers 202 and the cleaning brushes 404, thereby avoiding the adverse effects of the impurities on the subsequent supporting and positioning process of the metal sheet.

[0078] like Figures 6 to 8 As shown, a plurality of threaded connecting rods 405 are threadedly connected to the upper portion of the positioning bracket 401, and the plurality of threaded connecting rods 405 are arranged between the plurality of cleaning brushes 404. The threaded connecting rods 405 play a role in supporting, fixing and adjusting the position of the positioning block 406.

[0079] Preferably, the cleaning brush 404 and the threaded connecting rod 405 can be adaptively adjusted according to the actual size of the metal sheet and the cutting position.

[0080] like Figures 6 to 8 As shown, the top ends of the plurality of threaded connecting rods 405 are fixedly mounted with positioning blocks 406. The positioning blocks 406 are moved to assist in supporting and positioning the metal sheet.

[0081] Specifically, before use, the positioning bracket 401 can be lifted by controlling the piston rod 403 to extend, so that the multiple sets of cleaning brushes 404 are in contact with the lower end surface of the supporting conveying roller 202, and the surface of the supporting conveying roller 202 is cleaned by mutual contact. At the same time, the multiple threaded connecting rods 405 can be raised and lowered synchronously with the raising and lowering of the positioning bracket 401, and the metal sheet can be auxiliary supported and positioned by the multiple threaded connecting rods 405. After cleaning, the cleaning positioning mechanism 4 is reset, and then the sheet to be cut can be placed on the multiple sets of supporting conveying rollers 202, and the sheet to be cut can be supported and rolled by the rotation of the multiple sets of supporting conveying rollers 202.

[0082] When the plate to be cut moves to the bottom of the cutting blade 104, the driving pulley 215 can be driven to rotate by controlling the operation of the driving motor 216, and the threaded rod 212 can rotate under the cooperation of the driving pulley 213, the synchronous belt 214 and the driving pulley 215. The pair of mobile connecting frames 210 can move in the opposite direction with the rotation of the threaded rod 212 under the action of the internal and external threads, so as to clamp the plate to be cut by driving the pair of clamping positioning plates 203 to move, and the bottom surface of the plate to be cut can be supported by the supporting bottom plate 204. At the same time, the clamping positioning plate 203 can be lifted and controlled by controlling the extension of a pair of cylinder piston rods 206, so as to support and clamp the metal plate to be cut. Then, the metal plate cutting process can be realized by the rotation and movement of the cutting blade 104. The plate dropped during the cutting process can be supported and independently transported by multiple groups of supporting and conveying rollers 202, so as to realize the purpose of step-by-step conveying of metal plates and waste materials.

[0083] In addition, the adsorbed purified liquid can be stored in the liquid collecting box 301. When the cutting disc 104 cuts the metal sheet, the chips dropped by the cutting can be collected by the liquid collecting box 301, avoiding the adverse effects of the chips on the subsequent transportation and positioning of the metal sheet and waste. In addition, the air in the exhaust chamber can be continuously extracted and transported by controlling the operation of the exhaust fan 307, so that the exhaust gas and some chips generated by the cutting disc 104 during the rotary cutting process can be transported to the filter chamber along the air duct 310 under the action of the airflow, and the impurities contained in the airflow can be filtered by the inner filter cylinder 309;

[0084] The filtered waste gas can be transported to the induced draft pipe 310 along the purification guide pipe 303, and adsorbed and purified by the adsorption purification liquid. The gas after adsorption and purification can be transported from bottom to top along the collecting liquid box 301. The waste gas and chips generated during the cutting process of the cutting disc 104 can be further collected and processed by the continuous circulation of airflow.

[0085] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0086] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A metal sheet cutting device, characterized in that: include: Cutting the chassis; A split clamping and limiting mechanism is installed above the cutting machine box, and the split clamping and limiting mechanism includes a guide frame, and the guide frame is fixedly installed above the cutting machine box. A plurality of groups of evenly distributed supporting and conveying rollers are rotatably installed in the guide frame, and a pair of symmetrically distributed clamping and positioning plates are arranged above the plurality of groups of supporting and conveying rollers. A pair of supporting bottom plates are fixedly installed on one side of the pair of clamping and positioning plates close to the supporting and conveying rollers, and a lifting and retracting assembly is fixedly installed below the pair of clamping and positioning plates; A dust suppression and debris collection mechanism is installed on the outside of the plurality of groups of supporting and conveying rollers, the dust suppression and debris collection mechanism comprises a debris collection liquid box, the debris collection liquid box is arranged below the plurality of groups of supporting and conveying rollers, a filter plate is slidably installed in the debris collection liquid box, purification guide pipes are arranged on both sides of the debris collection liquid box, and a circulating cooling and dust suppression component is fixedly connected to one end of the purification guide pipe located outside the cutting machine box; A pair of cleaning and positioning mechanisms are fixedly assembled in the cutting machine box, and the cleaning and positioning mechanisms are used for auxiliary cleaning of multiple groups of supporting and conveying rollers and auxiliary support and positioning of metal plates.

2. The metal sheet cutting device according to claim 1, characterized in that: An assembly gantry is slidably mounted above the cutting machine box, a lifting connecting rod is slidably mounted on one side of the assembly gantry close to the cutting machine box, and a protective cover is fixedly connected to the lower end of the lifting connecting rod.

3. The metal sheet cutting device according to claim 2, characterized in that: A cutting disc is rotatably mounted inside the protective cover, a cutting motor is fixedly mounted on one side of the protective cover, and an output shaft of the cutting motor is drivingly connected to the cutting disc.

4. The metal sheet cutting device according to claim 1, characterized in that: The lifting and contracting assembly comprises a pair of lifting cylinders, each of which is slidably equipped with a cylinder piston rod, and one end of the cylinder piston rod located outside the lifting cylinder is fixedly equipped with a base frame.

5. The metal sheet cutting device according to claim 4, characterized in that: A slide rail is fixedly mounted on the top of the base frame, a pair of sliders are slidably mounted on the top of the slide rail, a movable connecting frame is fixedly mounted on the top of the pair of sliders, and the movable connecting frame is fixedly connected to the bottom of the clamping positioning plate.

6. The metal sheet cutting device according to claim 5, characterized in that: A pair of guide light rods are fixedly installed in the base frame, and the pair of movable connecting frames are slidably matched with the guide light rods. A threaded rod is arranged between the pair of guide light rods. A pair of external threads with opposite rotation directions are opened on the outer side of the threaded rod, and the pair of movable connecting frames are threadedly connected with the threaded rod.

7. The metal sheet cutting device according to claim 6, characterized in that: A driving pulley is fixedly installed on the outer side of the threaded rod, and the driving pulley is arranged between a pair of movable connecting frames. A synchronous belt is sleeved on the outer side of the driving pulley, and a transmission pulley is sleeved on the side of the synchronous belt away from the threaded rod. A driving motor is fixedly installed under the base frame, and the output shaft of the driving motor is transmission-connected to the transmission pulley. A dust cover is fixedly connected between the pair of movable connecting frames.

8. The metal sheet cutting device according to claim 2, characterized in that: A pair of cleaning handles are fixedly installed above the filter plate, and the circulating cooling and dust suppression assembly includes a pair of dust filter cylinders, which are symmetrically arranged on both sides of the cutting machine chassis, and a guide cover is fixedly connected between the pair of dust filter cylinders and the purification guide pipe, and an exhaust fan is fixedly installed in the guide cover.

9. The metal sheet cutting device according to claim 8, characterized in that: The bottom thread of the dust filter cylinder is equipped with a fixed bottom plate, and the fixed bottom plate is located on one side of the dust filter cylinder and is fixedly connected to an inner filter cylinder. The inner filter cylinder divides the dust filter cylinder into a dust filter chamber and an exhaust chamber, and the air guide cover is connected to the exhaust chamber. An air duct is connected between a pair of the dust filter cylinders and the protective cover, and the air duct is connected to the dust filter chamber.

10. The method for using the metal sheet cutting device according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1. Before use, the surfaces of multiple groups of supporting conveying rollers can be cleaned by controlling the operation of the cleaning and positioning mechanism to prevent impurities from adhering to the surfaces of the supporting conveying rollers and causing scratches on the plates to be cut and affecting the positioning deviation. After the cleaning is completed, the cleaning and positioning mechanism is reset. Subsequently, the plates to be cut can be placed on the multiple groups of supporting conveying rollers, and the plates to be cut can be supported and rolled by the rotation of the multiple groups of supporting conveying rollers. S2. When the plate to be cut moves to the bottom of the cutting disc, the driving motor can be controlled to drive the driving pulley to rotate, and the threaded rod can rotate under the cooperation of the driving pulley, the synchronous belt and the driving pulley. A pair of movable connecting frames can move in opposite directions with the rotation of the threaded rod under the action of the internal and external threads, so as to clamp the plate to be cut by driving a pair of clamping positioning plates to move, and the bottom surface of the plate to be cut can be supported by the supporting bottom plate; S3. At the same time, the clamping and positioning plate can be lifted and controlled by controlling a pair of cylinder piston rods to extend, so as to support and clamp the metal sheet to be cut. Then, the metal sheet cutting process can be realized by rotating and moving the cutting disc. The sheet dropped during the cutting process can be supported and independently conveyed by multiple groups of supporting and conveying rollers, so as to realize the purpose of conveying the metal sheet and waste materials in steps. S4. In addition, the adsorption purification liquid can be stored in the liquid collecting box. When the cutting disc cuts the metal sheet, the chips dropped by the cutting can be collected by the liquid collecting box, thus avoiding the adverse effects of the chips on the subsequent transportation and positioning of the metal sheet and waste; S5. Furthermore, the air in the exhaust chamber can be continuously extracted and transported by controlling the operation of the exhaust fan, so that the exhaust gas and part of the chips generated by the cutting disc during the rotary cutting process can be transported to the filter chamber along the air duct under the action of the airflow, and the impurities contained in the airflow can be filtered by the inner filter cylinder; S6. The filtered waste gas can be transported to the induced draft duct along the purification guide pipe, and adsorbed and purified by the adsorption purification liquid. The gas after adsorption purification can be transported from bottom to top along the impurity collecting tank. The waste gas and chips generated during the cutting process of the cutting disc can be further collected and processed by the continuous flow of airflow.

Citation Information

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