Automatic wheel hub bearing flange raceway grinding machine
By designing reinforcement plates and reinforcement assembly components on the hub bearing flange raceway grinder, the problem of insufficient structural strength of the grinding wheel mechanism during the grinding of the outer ring flange raceway of the hub bearing is solved, and a more efficient and accurate grinding process is achieved.
Patent Information
- Application Number
- CN202510447865.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-10
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2045-04-10
AI Technical Summary
When grinding the raceway of the outer ring flange of the hub bearing, the angle of the grinding wheel needs to be adjusted, resulting in a rotating joint with low structural strength between the grinding wheel mechanism and the main body of the grinding machine, which is prone to structural problems such as loosening and shaking, which affects the grinding accuracy.
An automated wheel hub bearing flange raceway grinder is designed. By setting up reinforced buckle plates and reinforced assembly components, the rotating joint structure of the small grinder is strengthened to prevent loosening and shaking, and to realize automatic assembly of the reinforced buckle plates.
The rotating joint structure of the small grinder is effectively strengthened, preventing loosening and shaking, improving grinding accuracy, and achieving a more efficient machining process through automated assembly components.
Smart Images

Figure CN119927754A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of flange processing, and in particular to an automated wheel hub bearing flange raceway grinder. Background Art
[0002] Automobile wheel hub bearings are important rolling bearings for automobiles. They are installed in automobile wheel hubs. Their main function is to bear and provide precise guidance for the rotation of the wheel hub. They bear both axial and radial loads and are a very important component. The wheel hub bearing consists of an outer ring, a roller bearing, an inner ring and a cage. The working principle is similar to that of ordinary bearings. They all use the rolling of steel balls in the inner ring, outer ring or flange raceway to carry and rotate relatively. Automobile wheel hub bearings have gone through the first generation of double-row angular contact ball bearings, the second generation of double-row angular contact ball bearing assemblies with flanges on the outer ring, and have developed to the current third generation of double-row angular contact ball bearing assemblies with flanges on both the inner and outer rings.
[0003] The inner and outer ring flanges of the third-generation wheel hub bearings both have contact ball raceways. The raceway of the inner ring flange can be ground by a traditional grinding wheel grinder, while the raceway of the outer ring is located on the inner wall of the flange. A small grinding wheel needs to be inserted into the flange for grinding. Since the shapes of the inner and outer ring raceways of various types of bearing flanges are slightly different, the angle of the grinding wheel needs to be adjusted when processing the outer ring raceway. This results in a rotating joint with low structural strength between the grinding wheel mechanism and the grinder body, which is prone to structural problems such as loosening and shaking during the grinding process, affecting the grinding accuracy. For this reason, an automated wheel hub bearing flange raceway grinder is proposed. Summary of the invention
[0004] The purpose of the present invention is to solve the problem that during the current raceway grinding of the outer ring flange of the wheel hub bearing, it is necessary to adjust the angle of the grinding wheel, which leads to a rotating joint with low structural strength between the grinding wheel mechanism and the grinder body, and is prone to structural problems such as loosening and shaking during the grinding process, thereby affecting the grinding accuracy. The present invention provides an automated wheel hub bearing flange raceway grinder.
[0005] In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions: An automated wheel hub bearing flange raceway grinder comprises a grinder body, a hydraulic press is fixedly mounted on the top of the grinder body, a lifting plate is fixedly mounted on the driving end of the hydraulic press, a placing table is fixedly mounted on the top of the grinder body, an outer ring flange is placed on the top of the placing table, two coaxial raceway grooves are arranged on the inner wall of the outer ring flange, a plurality of flange holes are opened on the circumference of the outer ring flange, a steering plate is rotatably mounted on the bottom of the lifting plate, a steering motor is fixedly mounted on the top of the lifting plate, the output shaft of the steering motor is drivingly connected to the steering plate, and the steering plate A horizontally arranged transposition linear module is fixedly installed at the bottom, a suspension frame is fixedly installed at the bottom of the driving end of the transposition linear module, a horizontally arranged direction-adjusting electric push rod is fixedly installed at the top of the suspension frame, a small grinder is rotatably installed at the bottom end of the suspension frame, an obliquely arranged direction-adjusting telescopic rod is rotatably installed at the telescopic end of the direction-adjusting electric push rod, and the telescopic end of the direction-adjusting telescopic rod is rotatably installed on one side of the small grinder, and two symmetrical reinforcing gussets are sleeved on the small grinder, and the inner walls of the reinforcing gussets are provided with limiting grooves adapted to the suspension frame and the small grinder; Two reinforcing assembly components for automatically assembling the reinforcing gusset plate on the small grinder are arranged on the top of the grinder body, and the two reinforcing assembly components are distributed on both sides of the placement table.
[0006] Furthermore, the reinforced assembly component includes an X-axis linear module fixedly installed on the top of the grinding machine body, a support frame is fixedly installed on the top of the driving end of the X-axis linear module, and a Y-axis bidirectional linear module is fixedly installed on the top of the support frame. The tops of the two driving ends of the Y-axis bidirectional linear module are fixedly installed with right-angle frames, and a plurality of hanging claws are fixedly installed on the sides of the two right-angle frames close to each other, and external reinforcement slots matched with the hanging claws are opened on the side walls of the reinforced buckle plates, and a first fastening cylinder and a second fastening cylinder are fixedly installed on one side of the two reinforced buckle plates respectively, a fastening bolt is arranged inside the first fastening cylinder, and a fastening screw barrel matched with the fastening bolt is arranged inside the second fastening cylinder, and a horizontally arranged fastening electric push rod is fixedly installed on the side wall of one of the right-angle frames, and a small screw gun is fixedly installed on the telescopic end of the fastening electric push rod.
[0007] Furthermore, a flower-shaped sleeve is fixedly sleeved at one end of the fastening screw barrel, a flower-shaped socket matched with the flower-shaped sleeve is opened inside the second fastening barrel, the flower-shaped sleeve is inserted into the inside of the flower-shaped socket, a nut is threadedly connected to the end of the second fastening barrel facing away from the first fastening barrel, a guide screw ring is fixedly installed inside the end of the first fastening barrel close to the second fastening barrel, and the fastening bolt is threadedly connected to the inside of the guide screw ring.
[0008] Furthermore, external reinforcing plates are fixedly mounted on both sides of the reinforcing gusset plate, the external reinforcing plates are matched with the external reinforcing slots, and a plurality of the external reinforcing plates respectively located on the two reinforcing gusset plates are staggered with each other.
[0009] Furthermore, a plurality of inner reinforcement slots are provided on the inner wall of one of the reinforcement gusset plates, and a plurality of inner reinforcement rods adapted to the inner reinforcement slots are fixedly mounted on the inner wall of the other reinforcement gusset plate.
[0010] Furthermore, a disc-shaped tooling is placed on the top of the placement table, a flower-shaped plug rod is fixedly installed on the bottom of the disc-shaped tooling, a flower-shaped slot matched with the flower-shaped plug rod is opened on the top of the placement table, and a plurality of positioning columns matched with the flange holes are fixedly installed on the top of the disc-shaped tooling.
[0011] Furthermore, the top ends of the positioning columns are all screwed with positioning screw rings, and the positioning screw rings are all located on the top of the outer ring flange.
[0012] Furthermore, a conical disk is fixedly installed at the top center position of the disk-type tooling, and a plurality of chip holes are opened on the top of the disk-type tooling, the placement table and the grinder body, and the chip holes are evenly distributed along the axis of the conical disk. A collection box is arranged inside the grinder body, and the plurality of chip holes are connected with the collection box from top to bottom.
[0013] The beneficial effects of the present invention are as follows: 1. The present invention sets a reinforcing gusset plate, so that before processing, the transposition linear module drives the small grinder to move to the reinforcing assembly component on one side, so that the reinforcing assembly assembly assembles two reinforcing gusset plates on the bottom end of the suspension frame and the small grinder, protects the connection between the small grinder and the suspension frame, fixes the angle and position of the small grinder, strengthens the structural strength of the rotating joint of the small grinder, and prevents structural problems such as loosening and shaking during the grinding process; 2. The present invention sets a strengthening assembly component so that the strengthening assembly component can realize the automatic assembly of the strengthening gusset plate, so that the bottom end of the suspension frame and the small grinder are stored in the limit groove, so that the strengthening gusset plate plays a protective and strengthening role on the rotating joint of the suspension frame and the small grinder, avoiding the joint of the two from loosening due to the vibration of grinding, and at the same time fixing and strengthening the angle of the small grinder, preventing the small grinder from deflecting during the grinding process and affecting the processing quality of the raceway groove; 3. The present invention sets two strengthening assembly components, so that different strengthening gussets are hung on the two strengthening assembly components. After the first rolling groove is processed, the outer ring flange is turned over, the first strengthening assembly component removes the first group of strengthening gussets, and the small grinder is moved to the other side after adjusting the angle. The second strengthening assembly component assembles the second group of strengthening gussets on the small grinder, so that the two strengthening assembly components can provide different strengthening gussets for processing different rolling grooves to strengthen the small grinder; 4. The present invention provides a flower-shaped sleeve and a guide screw ring, so that after a set of fastening bolts and fastening screw barrels are used multiple times, the fastening bolts can be turned out from the guide screw ring and removed, and the nuts can be screwed off to take out the fastening screw barrels, and the fastening bolts and fastening screw barrels can be replaced to prevent the fastening of the reinforcing buckle plate from being affected by wear. At the same time, when installing the fastening bolts, one end of the fastening bolt can be screwed into the guide screw ring until it is flush with the end surface of the first fastening barrel, so that the head positions of the new and old fastening bolts are consistent, which is convenient for a small screw gun to connect with the fastening bolts; 5. The present invention provides external reinforcement slots and fastening screw barrels, so that the interlaced external reinforcement slots can make the two reinforcement gussets have differences, which is convenient for assembly on different right-angle frames and docking with small screw guns. At the same time, when the two reinforcement gussets are assembled on the small grinder, the two groups of external reinforcement plug-in plates will be respectively inserted into the opposite external reinforcement slots to limit the two reinforcement gussets, which not only facilitates the screw connection between the fastening bolts and the fastening screw barrel, but also improves the connection strength of the two reinforcement gussets from the outside; 6. The present invention arranges a disc-shaped tooling so that the disc-shaped tooling is placed on a placement table, and the flower-shaped plug rod at the bottom of the disc-shaped tooling is docked with the flower-shaped slot at the top of the placement table, and then the flange hole on the outer ring flange is docked with a plurality of positioning columns to position the outer ring flange. When the small grinder processes the raceway groove, a vertical downward force is applied to the outer ring flange, so that the outer ring flange is pressed tightly against the disc-shaped tooling. The modularization of the tooling of the outer ring flange can be realized through the disc-shaped tooling, so that the corresponding outer ring flange can be replaced for different outer ring flanges; 7. The present invention arranges a positioning screw ring so that after the outer ring flange is placed on the top of the disc-type tooling, at least one positioning screw ring can be screwed onto the positioning column, so that the positioning screw ring is locked on the top of the outer ring flange. When the small grinder processes the rolling groove, the positioning screw ring can cooperate with the vertical downward force to prevent the disc-type tooling from moving up and down and affecting the processing quality of the rolling groove. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the three-dimensional structure of the outer ring flange of the present invention; Figure 3It is a schematic diagram of the three-dimensional structure of the lifting plate and the small grinder of the present invention; Figure 4 It is a schematic diagram of the three-dimensional structure of the small grinder and the reinforcing gusset plate of the present invention; Figure 5 It is a schematic diagram of the three-dimensional structure of the strengthening assembly component of the present invention; Figure 6 The present invention Figure 5 Schematic diagram of the structure at A in the middle; Figure 7 It is a schematic diagram of the three-dimensional structure of the reinforced gusset plate of the present invention; Figure 8 It is a schematic diagram of the three-dimensional structure of the fastening screw barrel of the present invention; Fig. 9 It is a schematic diagram of the three-dimensional structure of the top of the placement table of the present invention; Fig.10 It is a schematic diagram of the top three-dimensional structure of the disc-shaped tooling of the present invention; Fig.11 It is a schematic diagram of the three-dimensional structure of the bottom of the disc-shaped tooling of the present invention; Figure numerals: 1, grinding machine body; 2, hydraulic press; 3, lifting plate; 4, placing table; 5, outer ring flange; 501, raceway groove; 502, flange hole; 6, steering wheel; 7, steering motor; 8, transposition linear module; 9, suspension frame; 10, direction adjustment electric push rod; 11, small grinding machine; 12, direction adjustment telescopic rod; 13, reinforcement gusset plate; 1301, limit slot; 1302, outer reinforcement slot; 1303, inner reinforcement slot; 14, X-axis linear module; 15, support frame; 16. Y-axis bidirectional linear module; 17. Right-angle bracket; 18. First fastening cylinder; 19. Second fastening cylinder; 20. Fastening bolt; 21. Fastening screw cylinder; 22. Fastening electric push rod; 23. Small screw gun; 24. Flower-shaped sleeve; 25. Nut; 26. Guide screw ring; 27. External reinforcement plug plate; 28. Internal reinforcement plug rod; 29. Disc-type tooling; 2901. Chip removal hole; 30. Flower-shaped plug rod; 31. Positioning column; 32. Positioning screw ring; 33. Conical disc; 34. Suspension claw. DETAILED DESCRIPTION
[0015] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.
[0016] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0017] It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings. In addition, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0018] In the description of the embodiments of the present invention, it should be noted that the terms "inside", "outside", "upper", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the inventive product is usually placed when used. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0019] like Figures 1 to 11 As shown, an automated hub bearing flange raceway grinding machine comprises a grinding machine body 1, as shown Figure 1 As shown, a hydraulic press 2 is fixedly installed on the top of the grinding machine body 1, a lifting plate 3 is fixedly installed on the driving end of the hydraulic press 2, a placing table 4 is fixedly installed on the top of the grinding machine body 1, and an outer ring flange 5 is placed on the top of the placing table 4, as shown in FIG. Figure 2 As shown, two coaxial raceway grooves 501 are arranged on the inner wall of the outer ring flange 5, and a plurality of flange holes 502 are opened on the circumferential side of the outer ring flange 5. Figure 3As shown, a steering wheel 6 is rotatably installed at the bottom of the lifting plate 3, a steering motor 7 is fixedly installed at the top of the lifting plate 3, and the output shaft of the steering motor 7 is drivingly connected to the steering wheel 6. In this embodiment, a gear set is arranged inside the lifting plate 3, and the output shaft of the steering motor 7 is drivingly connected to the steering wheel 6 through the gear set. A horizontally arranged transposition linear module 8 is fixedly installed at the bottom of the steering wheel 6, and a suspension frame 9 is fixedly installed at the bottom of the driving end of the transposition linear module 8. In this embodiment, the transposition linear module 8 can adopt a common commercially available The screw-type linear module enables the transposition linear module 8 to have a self-locking and limiting effect on the suspension frame 9. A horizontally arranged direction-adjusting electric push rod 10 is fixedly installed on the top of the suspension frame 9, and a small grinder 11 is rotatably installed on the bottom of the suspension frame 9. An obliquely arranged direction-adjusting telescopic rod 12 is rotatably installed on the telescopic end of the direction-adjusting electric push rod 10, and the telescopic end of the direction-adjusting telescopic rod 12 is rotatably installed on one side of the small grinder 11. In this embodiment, the direction-adjusting electric push rod 10, the small grinder 11 and the direction-adjusting telescopic rod 12 are on the same vertical plane. Figure 4 As shown, two symmetrical reinforcing gussets 13 are sleeved on the small grinder 11, and the inner walls of the reinforcing gussets 13 are provided with limiting grooves 1301 adapted to the suspension frame 9 and the small grinder 11; The top of the grinding machine body 1 is provided with two strengthening assembly components for automatically assembling the reinforcing gusset plate 13 on the small grinding machine 11, such as Figure 1 As shown, two reinforced assembly components are distributed on both sides of the placement table 4; specifically, when the automated hub bearing flange raceway grinder is in use, the outer ring flange 5 is placed on the placement table 4 and aligned with the lifting plate 3, and then the outer ring flange 5 is fixed, and then the electric push rod 10 is controlled to be telescopic according to the specifications and shape of the raceway groove 501 to be processed, and then the small grinder 11 is driven to rotate at the bottom end of the suspension frame 9 by the adjustment telescopic rod 12, and the transposition linear module 8 is controlled to drive the suspension frame 9 to move horizontally, so as to adjust the angle of the grinding head of the small grinder 11 to adapt to the preset position of the raceway groove 501, and then the hydraulic press 2 drives the lifting plate 3 to drive the small grinder 11 to descend and gradually extend into the inner part of the outer ring flange 5, and the small grinder 1 1 drives the cutter head to rotate at high speed to perform grinding on the inner wall of the outer ring flange 5, and at the same time, the steering motor 7 drives the steering wheel 6 to rotate along the axis of the outer ring flange 5, so that the cutter head grinds a circle of rolling groove 501 on the inner wall of the outer ring flange 5, and realizes automatic processing of the rolling groove 501. Before processing, the transposition linear module 8 drives the small grinder 11 to move to the strengthening assembly component on one side, so that the strengthening assembly component assembles two strengthening buckle plates 13 on the bottom end of the suspension frame 9 and the small grinder 11, protects the connection between the small grinder 11 and the suspension frame 9, and fixes the angle and position of the small grinder 11, strengthens the structural strength of the rotating joint of the small grinder 11, and prevents structural problems such as loosening and shaking during the grinding process.
[0020] like Figure 5 As shown, the enhanced assembly assembly includes an X-axis linear module 14 fixedly mounted on the top of the grinding machine body 1, a support frame 15 is fixedly mounted on the top of the driving end of the X-axis linear module 14, a Y-axis bidirectional linear module 16 is fixedly mounted on the top of the support frame 15, and a right-angle frame 17 is fixedly mounted on the top of both driving ends of the Y-axis bidirectional linear module 16, as shown in FIG. Figure 6 As shown, a plurality of hanging claws 34 are fixedly installed on the sides of the two right-angle brackets 17 close to each other. Figure 7 As shown, the side walls of the reinforcing gusset plates 13 are provided with external reinforcing slots 1302 that are compatible with the hanging claws 34. In this embodiment, an embedded magnetic plate is provided inside the right-angle frame 17. The two reinforcing gusset plates 13 are hung on the two right-angle frames 17 through the insertion of the hanging claws 34 and the external reinforcing slots 1302 and the magnetic attraction of the magnetic plate. The first fastening cylinder 18 and the second fastening cylinder 19 are respectively fixedly installed on one side of the two reinforcing gusset plates 13. The first fastening cylinder 18 is provided with a fastening bolt 20, and the second fastening cylinder 19 is provided with a fastening screw cylinder 21 that is compatible with the fastening bolt 20. Figure 6As shown, a horizontally arranged fastening electric push rod 22 is fixedly installed on the side wall of one of the right-angle frames 17, and a small screw gun 23 is fixedly installed on the telescopic end of the fastening electric push rod 22; specifically, by setting a reinforced assembly component, before grinding, the staff will hang two reinforcing buckle plates 13 that are adapted to the angle of the current small grinder 11 on the hanging claws 34 on both sides respectively, and the transposition linear module 8 drives the small grinder 11 to move to the reinforced assembly component on one side, and at the same time, the X-axis linear module 14 drives the support frame 15 to carry the top Y-axis bidirectional linear module 16 and the right-angle frame 17 to move synchronously toward the small grinder 11, so that the small The grinder 11 is located between the two reinforcing buckle plates 13, and then the Y-axis bidirectional linear module 16 drives the two right-angle frames 17 to approach each other, so that the two reinforcing buckle plates 13 are buckled on the small grinder 11. At this time, the first fastening cylinder 18 and the second fastening cylinder 19 are docked with each other, and the tightening electric push rod 22 drives the small screw gun 23 to move, so that the front end of the small screw gun 23 is docked with the fastening bolt 20, and the small screw gun 23 drives the fastening bolt 20 to rotate, and the tightening electric push rod 22 drives the small screw gun 23 to move synchronously, so that the front end of the fastening bolt 20 is screwed to the fastening screw cylinder 21, and the two reinforcing buckle plates 13 are locked on the suspension frame 9 and the small grinder. 11, and then all power components are reset to complete the automatic assembly of the reinforcing gusset plate 13, so that the bottom end of the suspension frame 9 and the small grinder 11 are stored in the limiting groove 1301, so that the reinforcing gusset plate 13 plays a protective and reinforcing role on the rotating joint of the suspension frame 9 and the small grinder 11, avoiding the loosening of the joints due to the vibration of grinding, and at the same time fixing and reinforcing the angle of the small grinder 11 to prevent the small grinder 11 from deflecting during the grinding process and affecting the processing quality of the rolling groove 501. By setting two reinforcing assembly components, different reinforcing gusset plates 13 can be hung on the two reinforcing assembly components before the grinding process. Generally, two rolling grooves 501 are arranged inside the outer ring flange 5, and the two rolling grooves 501 have different shapes and specifications, and the small grinder 11 needs to be adjusted to different angles and positions. After the first rolling groove 501 is processed, the outer ring flange 5 is turned over, and the first reinforcement assembly component removes the first set of reinforcement buckle plates 13, and the small grinder 11 is moved to the other side after adjusting the angle, and the second reinforcement assembly component assembles the second set of reinforcement buckle plates 13 on the small grinder 11, so that the two reinforcement assembly components can respectively provide different reinforcement buckle plates 13 to strengthen the small grinder 11 for the processing of different rolling grooves 501.
[0021] like Figure 8 As shown, one end of the fastening screw barrel 21 is fixedly sleeved with a flower-shaped sleeve 24, and the interior of the second fastening barrel 19 is provided with a flower-shaped socket adapted to the flower-shaped sleeve 24, and the flower-shaped sleeve 24 is inserted into the interior of the flower-shaped socket, as shown in FIG. Figure 4 As shown, a nut 25 is threadedly connected to one end of the second fastening cylinder 19 away from the first fastening cylinder 18. Figure 7 As shown, a guide screw ring 26 is fixedly installed inside one end of the first fastening cylinder 18 close to the second fastening cylinder 19, and the fastening bolt 20 is screwed into the inside of the guide screw ring 26; specifically, by providing a flower-shaped sleeve 24 and a guide screw ring 26, after a set of fastening bolts 20 and fastening screw barrels 21 have been used multiple times, the fastening bolts 20 can be turned out and removed from the guide screw ring 26, and the nut 25 can be unscrewed to take out the fastening screw barrel 21, and the fastening bolts 20 and the fastening screw barrel 21 can be replaced to prevent the fastening of the two from being affected by wear and tear and strengthening the buckle plate 13. At the same time, when installing the fastening bolt 20, one end of the fastening bolt 20 can be screwed into the guide screw ring 26 until it is flush with the end face of the first fastening cylinder 18, so that the head positions of the new and old fastening bolts 20 are kept consistent, which facilitates the docking of the small screw gun 23 with the fastening bolt 20.
[0022] like Figure 7 As shown, external reinforcing plates 27 are fixedly installed on both sides of the reinforcing gusset plate 13, and the external reinforcing plates 27 are adapted to the external reinforcing slots 1302. The multiple external reinforcing plates 27 respectively located on the two reinforcing gusset plates 13 are staggered with each other. In this embodiment, the hanging claws 34, the external reinforcing slots 1302, and the external reinforcing plates 27 located on both sides are staggered with each other; specifically, by setting the external reinforcing slots 1302 and the fastening screw barrel 21, the staggered external reinforcing slots 1302 can make the two reinforcing gusset plates 13 different, which is convenient for assembly on different right-angle frames 17 and docking with the small screw gun 23. At the same time, when the two reinforcing gusset plates 13 are assembled on the small grinder 11, the two groups of external reinforcing plates 27 will be respectively inserted into the opposite external reinforcing slots 1302 to limit the two reinforcing gusset plates 13, which is convenient for the screw connection of the fastening bolts 20 and the fastening screw barrel 21, and can also improve the connection strength of the two reinforcing gusset plates 13 from the outside.
[0023] like Figure 7 As shown, a plurality of internal reinforcement slots 1303 are provided on the inner wall of one of the reinforcement buckle plates 13, and a plurality of internal reinforcement rods 28 compatible with the internal reinforcement slots 1303 are fixedly installed on the inner wall of the other reinforcement buckle plate 13; specifically, by providing the internal reinforcement rods 28 and the internal reinforcement slots 1303, when the two reinforcement buckle plates 13 are merged, the plurality of internal reinforcement rods 28 on one side will be respectively inserted into the plurality of internal reinforcement slots 1303, thereby preventing the two reinforcement buckle plates 13 from being misaligned from the inside and improving the connection strength of the two reinforcement buckle plates 13 from the inside.
[0024] like Fig. 9 As shown, a plate-shaped tool 29 is placed on the top of the placement table 4. Fig.10As shown, a flower-shaped inserting rod 30 is fixedly installed at the bottom of the disc-shaped tool 29, a flower-shaped slot adapted to the flower-shaped inserting rod 30 is opened at the top of the placement table 4, and a plurality of positioning columns 31 adapted to the flange hole 502 are fixedly installed at the top of the disc-shaped tool 29. In this embodiment, an automatic clamp can be used to replace the disc-shaped tool 29 to clamp and fix the outer ring flange 5; specifically, by setting the disc-shaped tool 29, before installing the outer ring flange 5, the disc-shaped tool 29 adapted to the outer ring flange 5 can be placed on the placement table 4, and the disc-shaped tool can be fixed to the outer ring flange 5. The flower-shaped insert rod 30 at the bottom of 29 is docked with the flower-shaped slot on the top of the placement table 4 to prevent the disc-shaped tooling 29 from rotating. Then the flange hole 502 on the outer ring flange 5 is docked with multiple positioning columns 31 to position the outer ring flange 5. When the small grinder 11 processes the raceway groove 501, it will apply a vertical downward component of force to the outer ring flange 5, so that the outer ring flange 5 is pressed against the disc-shaped tooling 29. The modularization of the tooling of the outer ring flange 5 can be achieved through the disc-shaped tooling 29, so that the corresponding outer ring flange 5 can be replaced for different outer ring flanges 5.
[0025] like Fig.10 As shown, the top of the positioning column 31 is screwed with a positioning screw ring 32, and the positioning screw ring 32 is located at the top of the outer ring flange 5. In this embodiment, there is no need to screw a positioning screw ring 32 on each positioning column 31. Screwing at least one positioning screw ring 32 can cooperate with the vertical force during grinding to position the outer ring flange 5; specifically, by setting the positioning screw ring 32, after the outer ring flange 5 is placed on the top of the disc-type tooling 29, at least one positioning screw ring 32 can be screwed on the positioning column 31, so that the positioning screw ring 32 is locked on the top of the outer ring flange 5. When the small grinder 11 processes the rolling groove 501, the positioning screw ring 32 can cooperate with the vertical downward force to prevent the disc-type tooling 29 from moving up and down and affecting the processing quality of the rolling groove 501.
[0026] like Fig.10 As shown, a conical disk 33 is fixedly installed at the top center position of the disk-type tooling 29, and a plurality of chip holes 2901 are opened on the top of the disk-type tooling 29, the placement table 4 and the grinder body 1, and the chip holes 2901 are evenly distributed along the axis of the conical disk 33. A collection box is arranged inside the grinder body 1, and a plurality of chip holes 2901 are connected with the collection box from top to bottom; specifically, by arranging the chip holes 2901, during the process of machining the rolling groove 501 by the small grinder 11, the waste chips generated by grinding will fall on the conical disk 33, slide along the inclined surface of the conical disk 33 to the chip holes 2901, and finally fall into the collection box inside the grinder body 1, thereby realizing the automatic discharge and collection of the waste chips.
[0027] In summary: when the automated wheel hub bearing flange raceway grinder is in use, the outer ring flange 5 is placed on the placement table 4 and aligned with the lifting plate 3, and then the outer ring flange 5 is fixed, and then the electric push rod 10 is controlled to be extended and retracted according to the specifications and shape of the raceway groove 501 to be processed, and then the small grinder 11 is driven to rotate at the bottom end of the suspension frame 9 by the adjustment telescopic rod 12, and the transposition linear module 8 is controlled to drive the suspension frame 9 to move horizontally, so as to adjust the angle of the grinding head of the small grinder 11 to adapt to the position of the preset raceway groove 501, and then the hydraulic press 2 drives the lifting plate 3 to drive the small grinder 11 to descend and gradually extend into the interior of the outer ring flange 5, and the small grinder 11 drives the cutter head to rotate at high speed on the inner wall of the outer ring flange 5 for grinding, and at the same time The steering motor 7 drives the steering wheel 6 to rotate along the axis of the outer ring flange 5, so that the cutter head grinds a circle of rolling groove 501 on the inner wall of the outer ring flange 5, realizing automatic processing of the rolling groove 501, and before processing, the transposition linear module 8 drives the small grinder 11 to move to the reinforced assembly component on one side, so that the reinforced assembly component assembles two reinforcing buckle plates 13 on the bottom end of the suspension frame 9 and the small grinder 11, protects the connection between the small grinder 11 and the suspension frame 9, fixes the angle and position of the small grinder 11, strengthens the structural strength of the rotating joint of the small grinder 11, and prevents structural problems such as loosening and shaking during the grinding process. By setting the reinforced assembly component, before grinding, the staff will be connected with the current small grinder 1 1 Two reinforcing gussets 13 adapted to the angle are respectively hung on the hanging claws 34 on both sides, and the transposition linear module 8 drives the small grinder 11 to move to the reinforced assembly component on one side. At the same time, the X-axis linear module 14 drives the support frame 15 to carry the top Y-axis bidirectional linear module 16 and the right-angle frame 17 to move synchronously to the small grinder 11, so that the small grinder 11 is located between the two reinforcing gussets 13. Then the Y-axis bidirectional linear module 16 drives the two right-angle frames 17 to approach each other, so that the two reinforcing gussets 13 are buckled on the small grinder 11. At this time, the first fastening cylinder 18 and the second fastening cylinder 19 are connected to each other, and the fastening electric push rod 22 drives the small screw gun 23 to move, so that the front end of the small screw gun 23 is connected to the fastening bolt 20, and the small screw gun 23 drives The fastening bolt 20 rotates, and the fastening electric push rod 22 drives the small screw gun 23 to move synchronously, so that the front end of the fastening bolt 20 is screwed on the fastening screw barrel 21, and the two reinforcing buckle plates 13 are locked on the suspension frame 9 and the small grinder 11. Then, each power component is reset to complete the automatic assembly of the reinforcing buckle plate 13, so that the bottom end of the suspension frame 9 and the small grinder 11 are stored in the limit groove 1301, so that the reinforcing buckle plate 13 plays a protective and reinforcing role on the rotating joint of the suspension frame 9 and the small grinder 11, avoiding the loosening of the joint due to the vibration of grinding. At the same time, the angle of the small grinder 11 is fixed and strengthened to prevent the small grinder 11 from deflecting during the grinding process and affecting the processing quality of the raceway groove 501. By setting two reinforcing assembly components,Before the grinding process, different reinforcing gussets 13 can be hung on the two reinforcing assembly components. Since the outer ring flange 5 is generally provided with two rolling grooves 501 inside, and the two rolling grooves 501 have different shapes and specifications, the small grinder 11 needs to be adjusted to different angles and positions. When the first rolling groove 501 is processed, the outer ring flange 5 is turned over, and the first reinforcing assembly component removes the first set of reinforcing gussets 13. The small grinder 11 is moved to the other side after adjusting the angle, and the second reinforcing assembly component assembles the second set of reinforcing gussets 13 on the small grinder 11, so that the two reinforcing assembly components can provide different reinforcing gussets 13 to strengthen the small grinder 11 for the processing of different rolling grooves 501 respectively. By setting the flower pattern The shaped sleeve 24 and the guide screw ring 26 make it possible for the fastening bolt 20 and the fastening screw barrel 21 to be rotated out and removed from the guide screw ring 26 after a set of fastening bolts 20 and fastening screw barrel 21 have been used for many times, and the nut 25 is screwed off to take out the fastening screw barrel 21, and the fastening bolt 20 and the fastening screw barrel 21 are replaced to prevent the fastening of the reinforcing buckle plate 13 from being affected by wear of the two. At the same time, when installing the fastening bolt 20, one end of the fastening bolt 20 can be screwed into the guide screw ring 26 until it is flush with the end surface of the first fastening barrel 18, so that the head positions of the new and old fastening bolts 20 are kept consistent, which facilitates the docking of the small screw gun 23 with the fastening bolt 20. By setting the external reinforcement slots 1302 and the fastening screw barrel 21, the staggered external reinforcement slots 1302 can make the two reinforcement buckles The plates 13 are different, which makes it easy to assemble on different right-angle frames 17 and connect with the small screw gun 23. At the same time, when the two reinforcing buckle plates 13 are assembled on the small grinder 11, the two groups of external reinforcing plug plates 27 will be respectively inserted into the opposite external reinforcing slots 1302 to limit the two reinforcing buckle plates 13, which not only facilitates the screw connection between the fastening bolts 20 and the fastening screw barrel 21, but also improves the connection strength of the two reinforcing buckle plates 13 from the outside. By setting the internal reinforcing plug rod 28 and the internal reinforcing slot 1303, when the two reinforcing buckle plates 13 are merged, the multiple internal reinforcing plug rods 28 on one side will be respectively inserted into the multiple internal reinforcing slots 1303, so as to prevent the two reinforcing buckle plates 13 from being misaligned from the inside and improve the connection strength of the two reinforcing buckle plates 13 from the inside. By setting the disc-shaped tooling 29, before installing the outer ring flange 5, the disc-shaped tooling 29 matched with the outer ring flange 5 can be placed on the placement table 4, and the flower-shaped plug rod 30 at the bottom of the disc-shaped tooling 29 is docked with the flower-shaped slot on the top of the placement table 4 to prevent the disc-shaped tooling 29 from rotating. Then, the flange hole 502 on the outer ring flange 5 is docked with multiple positioning columns 31 to position the outer ring flange 5. When the small grinder 11 processes the raceway groove 501, it will apply a vertical downward component force to the outer ring flange 5, so that the outer ring flange 5 is pressed against the disc-shaped tooling 29. The modularization of the tooling of the outer ring flange 5 can be realized through the disc-shaped tooling 29, so that the corresponding outer ring flange 5 can be replaced for different outer ring flanges 5. By setting the positioning screw ring 32,After the outer ring flange 5 is placed on the top of the disc-type tooling 29, at least one positioning screw ring 32 can be screwed onto the positioning column 31, so that the positioning screw ring 32 is locked on the top of the outer ring flange 5. When the small grinder 11 processes the rolling groove 501, the positioning screw ring 32 can cooperate with the vertical downward force to prevent the disc-type tooling 29 from moving up and down and affecting the processing quality of the rolling groove 501. By setting the chip discharge hole 2901, during the process of the small grinder 11 processing the rolling groove 501, the waste chips generated by grinding will fall on the conical disc 33, slide along the inclined surface of the conical disc 33 to the chip discharge hole 2901, and finally fall into the collection box inside the grinding machine body 1, realizing the automatic discharge and collection of waste chips.
[0028] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.
Claims
1. An automated wheel hub bearing flange raceway grinder, characterized in that: The invention comprises a grinding machine body (1), a hydraulic press (2) is fixedly mounted on the top of the grinding machine body (1), a lifting plate (3) is fixedly mounted on the driving end of the hydraulic press (2), a placing table (4) is fixedly mounted on the top of the grinding machine body (1), an outer ring flange (5) is placed on the top of the placing table (4), two coaxial rolling grooves (501) are arranged on the inner wall of the outer ring flange (5), a plurality of flange holes (502) are opened on the peripheral side of the outer ring flange (5), a steering wheel (6) is rotatably mounted on the bottom of the lifting plate (3), a steering motor (7) is fixedly mounted on the top of the lifting plate (3), the output shaft of the steering motor (7) is drivingly connected to the steering wheel (6), and a horizontal A transposition linear module (8) is provided, wherein a suspension frame (9) is fixedly installed at the bottom of the driving end of the transposition linear module (8), a horizontally arranged direction-adjusting electric push rod (10) is fixedly installed at the top of the suspension frame (9), a small grinder (11) is rotatably installed at the bottom end of the suspension frame (9), an obliquely arranged direction-adjusting telescopic rod (12) is rotatably installed at the telescopic end of the direction-adjusting electric push rod (10), the telescopic end of the direction-adjusting telescopic rod (12) is rotatably installed on one side of the small grinder (11), and two symmetrical reinforcing gussets (13) are sleeved on the small grinder (11), and the inner walls of the reinforcing gussets (13) are provided with limit grooves (1301) adapted to the suspension frame (9) and the small grinder (11); Two reinforcement assembly components for automatically assembling the reinforcement gusset plate (13) on the small grinder (11) are arranged on the top of the grinder body (1), and the two reinforcement assembly components are distributed on both sides of the placement table (4).
2. The automated wheel hub bearing flange raceway grinding machine according to claim 1, characterized in that: The reinforced assembly component comprises an X-axis linear module (14) fixedly mounted on the top of the grinding machine body (1), a support frame (15) fixedly mounted on the top of the driving end of the X-axis linear module (14), a Y-axis bidirectional linear module (16) fixedly mounted on the top of the support frame (15), right-angle frames (17) fixedly mounted on the tops of both driving ends of the Y-axis bidirectional linear module (16), a plurality of hanging claws (34) fixedly mounted on the sides of the two right-angle frames (17) close to each other, and a plurality of hanging claws (34) are fixedly mounted on the side walls of the reinforced gusset plate (13) so as to be connected to the hanging claws (34). 4) an outer reinforcement slot (1302) adapted thereto, a first fastening cylinder (18) and a second fastening cylinder (19) are respectively fixedly mounted on one side of the two reinforcement buckle plates (13), a fastening bolt (20) is arranged inside the first fastening cylinder (18), a fastening screw cylinder (21) adapted to the fastening bolt (20) is arranged inside the second fastening cylinder (19), a horizontally arranged fastening electric push rod (22) is fixedly mounted on the side wall of one of the right-angle frames (17), a small screw gun (23) is fixedly mounted on the telescopic end of the fastening electric push rod (22).
3. The automated wheel hub bearing flange raceway grinding machine according to claim 2, characterized in that: A flower-shaped sleeve (24) is fixedly sleeved on one end of the fastening screw barrel (21); a flower-shaped socket matched with the flower-shaped sleeve (24) is provided inside the second fastening barrel (19); the flower-shaped sleeve (24) is inserted into the inside of the flower-shaped socket; a nut (25) is screwed on one end of the second fastening barrel (19) away from the first fastening barrel (18); a guide screw ring (26) is fixedly installed inside one end of the first fastening barrel (18) close to the second fastening barrel (19); and the fastening bolt (20) is screwed inside the guide screw ring (26).
4. The automated wheel hub bearing flange raceway grinding machine according to claim 2, characterized in that: External reinforcement plug plates (27) are fixedly mounted on both sides of the reinforcement buckle plate (13); the external reinforcement plug plates (27) are matched with the external reinforcement slots (1302); and a plurality of the external reinforcement plug plates (27) respectively located on the two reinforcement buckle plates (13) are arranged in an interlaced manner.
5. The automated wheel hub bearing flange raceway grinding machine according to claim 1, characterized in that: A plurality of inner reinforcement slots (1303) are provided on the inner wall of one of the reinforcement buckle plates (13), and a plurality of inner reinforcement insertion rods (28) adapted to the inner reinforcement slots (1303) are fixedly mounted on the inner wall of the other reinforcement buckle plate (13).
6. The automated wheel hub bearing flange raceway grinding machine according to claim 1, characterized in that: A disc-shaped tooling (29) is placed on the top of the placement table (4), a flower-shaped insertion rod (30) is fixedly installed on the bottom of the disc-shaped tooling (29), a flower-shaped slot matching the flower-shaped insertion rod (30) is opened on the top of the placement table (4), and a plurality of positioning columns (31) matching the flange holes (502) are fixedly installed on the top of the disc-shaped tooling (29).
7. The automated wheel hub bearing flange raceway grinding machine according to claim 6, characterized in that: The top ends of the positioning columns (31) are all screwed with positioning screw rings (32), and the positioning screw rings (32) are all located on the top of the outer ring flange (5).
8. The automated wheel hub bearing flange raceway grinding machine according to claim 6, characterized in that: A conical disk (33) is fixedly installed at the center position of the top of the disk-shaped tooling (29); a plurality of chip discharge holes (2901) are provided on the top of the disk-shaped tooling (29), the placement table (4) and the grinding machine body (1); the chip discharge holes (2901) are evenly distributed along the axis of the conical disk (33); a collection box is provided inside the grinding machine body (1); and the plurality of chip discharge holes (2901) are connected to the collection box from top to bottom.
Citation Information
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