Forming machine for wrist strap production and using method thereof
By using a combination of constant temperature rollers and cooling water pipes in the wristband production device, the problem of unstable raw material temperature during the die-cutting process is solved, and the die-cutting accuracy and production efficiency are improved.
Patent Information
- Application Number
- CN202510239141.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2025-05-06
AI Technical Summary
During the die-cutting process of existing wristband production devices, the die-cutting accuracy is reduced because the raw materials are easily affected by temperature.
A molding machine for wristband production is designed, using the combination of the first constant temperature roller and the second constant temperature roller, and maintaining a constant temperature through the cooling water pipe to ensure the temperature stability of the raw materials during the die cutting process. At the same time, by setting the insulation pipe and the air exhaust box, the temperature of the raw materials is further maintained and the die-cutting effect is improved.
By keeping the temperature of the raw materials stable, the die-cutting accuracy is improved, the temperature influence is avoided, and the efficiency and quality of wristband production are enhanced.
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Figure CN119928020A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of wristband production, and in particular to a forming machine for wristband production and a use method thereof. Background Art
[0002] The main function of the wristband is to ensure that medical staff can quickly and accurately identify patients, especially during medical activities such as mobile examinations and surgeries. The wristband contains basic information about the patient, such as name, gender, age, hospital number, etc., and has identification marks for special risk patients, such as falls, drug allergies, etc. In addition, the wristband also has a scannable QR code to facilitate the rapid entry and verification of information.
[0003] After searching, a wristband production device disclosed in announcement number CN109568066B includes a machine base and a printing module and a die-cutting module installed on the machine base. Although the above device can effectively improve production efficiency when in use, when die-cutting is performed, the raw material is easily affected by temperature, which reduces the die-cutting accuracy. Therefore, a forming machine for wristband production and a method of using the same are proposed. Summary of the invention
[0004] The purpose of the present invention is to solve the shortcomings of the prior art that the raw materials are easily affected by temperature during die-cutting, thereby reducing the die-cutting accuracy, and to propose a forming machine for wristband production and a method of using the same.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A forming machine for wristband production, comprising a frame, a winding roller and an unwinding roller are respectively installed at both ends of the frame, a second thermostatic roller is rotatably connected between the two sides of the frame, a first slideway is provided on both sides of the frame, a first slider is slidably connected in the first slideway, a first thermostatic roller is rotatably connected between the two first sliders, a first spring is fixedly connected between the first slider and the first slideway, and the first thermostatic roller is located on one side of the second thermostatic roller and used in conjunction with the second thermostatic roller;
[0007] Both ends of the first constant temperature roller and the second constant temperature roller are equipped with rotating joints, and the bottoms of the two rotating joints on the same side are fixedly connected with connecting pipes for connecting cooling water pipelines;
[0008] A heat preservation pipe for heat preservation is fixedly connected between the two sides of the frame;
[0009] The die-cutting mechanism is arranged between two sides of the frame and is used for cutting the wristband.
[0010] Furthermore, the die-cutting mechanism includes an upper die-cutting roller and a lower die-cutting roller, and the upper die-cutting roller and the lower die-cutting roller both rotate and pass through the two sides of the frame and are used in conjunction with each other. The circumferences of the upper die-cutting roller and the lower die-cutting roller are fixedly connected with gears, and the two gears are meshed.
[0011] Furthermore, a motor is fixedly connected to one side of the frame, and one end of the motor output shaft is fixed to the lower die-cutting roller.
[0012] Furthermore, an inclined exhaust box is fixedly connected to the top of the insulation tube, and the exhaust box passes through the insulation tube. The bottom of the exhaust box has different horizontal heights, and the bottom horizontal height of the exhaust box close to the first constant temperature roller is lower than the other side of the bottom.
[0013] Furthermore, one side of the exhaust box is fixedly connected to an exhaust duct, a mounting shaft is provided in the exhaust duct, a plurality of sets of exhaust blades are fixedly mounted on the circumference of the mounting shaft, the circumference of the mounting shaft and the circumference of the lower die-cutting roller are fixedly connected with pulleys, and the two pulleys are connected by belt drive.
[0014] Furthermore, a slag guide box is slidably connected to one side of the frame, the bottom of the slag guide box is inclined, and slide plates are fixedly connected to both sides of the slag guide box, and both slide plates are slidably connected to the frame.
[0015] Furthermore, an N-shaped driving frame is fixedly connected between the tops of the two slides, one end of the lower die-cutting roller is fixedly connected to a mounting plate, one side of the mounting plate is fixedly connected to a triangular driving block, the driving frame is located on one side of the driving block, and a tension spring is fixedly connected between the slag guide box and the frame.
[0016] Furthermore, a mounting frame is fixedly connected to the surface of the slag guide box, and a brush plate is fixedly connected to a side of the mounting frame close to the lower die-cutting roller, and the brush plate is in contact with the lower die-cutting roller.
[0017] Furthermore, two guide rollers are rotatably connected between the two sides of the frame, second sliders are slidably connected to the two sides of the frame, a tensioning roller is rotatably connected between the two second sliders, a guide column is fixedly connected to one side of the second slider, and a counterweight block is sleeved on the circumference of the guide column.
[0018] The present invention also provides a method for using a wristband forming machine, comprising the following steps:
[0019] S1: The raw material enters between the first constant temperature roller and the second constant temperature roller after being guided by the guide roller and the tension roller, and then passes through the insulation tube, the upper die-cutting roller and the lower die-cutting roller in sequence before being rolled up;
[0020] S2: The first thermostatic roller and the second thermostatic roller are connected to the cooling water pipeline, so that the first thermostatic roller and the second thermostatic roller maintain a fixed temperature. When the raw material passes between the first thermostatic roller and the second thermostatic roller, the raw material can maintain a fixed temperature, thereby avoiding the problem of different expansion and contraction of the raw material, maintaining the stability of the raw material, and improving the die-cutting effect;
[0021] S3: When the lower die-cutting roller rotates, the installation shaft is also driven to rotate by the pulley and the belt, and the installation shaft drives the fan blades to rotate. The fan blades extract the air in the insulation tube. Since the exhaust box is tilted, the air on one side of the first constant temperature roller can be drawn into the insulation tube, thereby maintaining the temperature of the raw material and further improving the die-cutting effect.
[0022] S4: The waste generated during die cutting falls into the slag guide box, but when the lower die cutting roller rotates, it drives the mounting plate and the driving block to rotate. The driving block pushes the slag guide box to move through the driving frame. The slag guide box forms a reciprocating motion under the action of the tension spring, which makes it easier for the waste to fall and for people to collect.
[0023] S5: During the conveying process, the raw materials are tensioned by the tensioning roller to avoid excessive tension changes and improve the die-cutting and winding effects.
[0024] Compared with the prior art, the present invention has the following beneficial effects:
[0025] 1. The present invention uses a first thermostatic roller and a second thermostatic roller in combination, and the first thermostatic roller and the second thermostatic roller are connected to a cooling water pipeline, which can maintain the temperature of the raw material, thereby reducing the influence of temperature on the raw material and improving the die-cutting effect.
[0026] 2. The present invention provides an insulation tube so that the temperature of the raw material is maintained by the insulation tube when the raw material passes through the insulation tube, and the wind energy on one side of the first constant temperature roller can be drawn into the insulation tube, thereby maintaining the temperature of the raw material and further improving the die-cutting effect.
[0027] 3. The present invention provides a slag guide box with an inclined bottom. The slag guide box can perform reciprocating motion under the action of a tension spring, thereby facilitating the waste to fall and people to collect it.
[0028] 4. The present invention provides a counterweight roller so that the raw material can be tensioned by the tension roller during the conveying process, thereby avoiding excessive tension changes and improving the die-cutting and winding effects.
[0029] In the present invention, the temperature of the raw material can be maintained, thereby reducing the influence of temperature on the raw material and improving the die-cutting effect. At the same time, it is convenient for waste materials to fall and for people to collect them. The raw material can also be tensioned to avoid excessive tension changes and improve the die-cutting and winding effects. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 A schematic diagram of a three-dimensional structure from a first viewing angle of a forming machine for producing a wristband proposed by the present invention;
[0031] Figure 2 A schematic diagram of the three-dimensional structure of a wristband production forming machine proposed by the present invention from a second viewing angle;
[0032] Figure 3 A schematic cross-sectional view of a forming machine for producing a wristband according to the present invention;
[0033] Figure 4 This is a schematic cross-sectional view of the insulation pipe structure of a forming machine for wristband production proposed by the present invention;
[0034] Figure 5 This is a schematic cross-sectional view of the slag guide box of a forming machine for wristband production proposed by the present invention;
[0035] Figure 6 A forming machine for producing a wristband proposed by the present invention Figure 5 Schematic diagram of the enlarged structure of point A.
[0036] In the figure: 1. frame; 2. winding roller; 3. unwinding roller; 4. upper die-cutting roller; 5. lower die-cutting roller; 6. guide roller; 7. gear; 8. first slider; 9. first constant temperature roller; 10. first spring; 11. second constant temperature roller; 12. rotary joint; 13. connecting pipe; 14. second slider; 15. guide column; 16. counterweight; 17. motor; 18. pulley; 19. insulation pipe; 20. exhaust box; 21. exhaust pipe; 22. mounting shaft; 23. fan blade; 24. slag guide box; 25. slide plate; 26. tension spring; 27. drive frame; 28. mounting frame; 29. brush plate; 30. mounting plate; 31. drive block; 32. tension roller. DETAILED DESCRIPTION
[0037] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0038] Embodiment 1
[0039] Reference Figure 1-Figure 6A forming machine for wristband production includes a frame 1, a winding roller 2 and an unwinding roller 3 are respectively installed at both ends of the frame 1 for winding and unwinding respectively, a second constant temperature roller 11 is rotatably connected between the two sides of the frame 1, a first slideway is opened on both sides of the frame 1, a first slider 8 is slidably connected in the first slideway, a first constant temperature roller 9 is rotatably connected between the two first sliders 8, the first constant temperature roller 9 and the second constant temperature roller 11 are both hollow, for cooling water to pass through, a first spring 10 is fixedly connected between the first slider 8 and the first slideway, the first constant temperature roller 9 is located on one side of the second constant temperature roller 11 and used in conjunction with it, and the first constant temperature roller 9 is pushed to move by the first spring 10, thereby maintaining the clamping of the raw material;
[0040] Both ends of the first thermostatic roller 9 and the second thermostatic roller 11 are equipped with a rotary joint 12, and the bottoms of the two rotary joints 12 on the same side are fixedly connected with a connecting pipe 13 for connecting the cooling water pipeline. The rotary joint 12 is an existing structure, which facilitates the rotation of the first thermostatic roller 9 and the second thermostatic roller 11;
[0041] A heat preservation pipe 19 is fixedly connected between the two sides of the frame 1, and the heat preservation pipe 19 can maintain the temperature of the raw materials;
[0042] The die-cutting mechanism is arranged between the two sides of the frame 1 for cutting the wristband.
[0043] Embodiment 2
[0044] Reference Figure 1-Figure 6 The present invention provides a new technical solution: a forming machine for wristband production, the die-cutting mechanism includes an upper die-cutting roller 4 and a lower die-cutting roller 5, the upper die-cutting roller 4 and the lower die-cutting roller 5 are both rotated and penetrated between the two sides of the frame 1 and are used in combination, the circumference of the upper die-cutting roller 4 and the lower die-cutting roller 5 are fixedly connected with gears 7, the two gears 7 are meshed, and through the cooperation of the two gears 7, the upper die-cutting roller 4 and the lower die-cutting roller 5 can rotate at the same time, thereby die-cutting the raw material.
[0045] In the present invention, a motor 17 is fixedly connected to one side of the frame 1, and one end of the output shaft of the motor 17 is fixed to the lower die-cutting roller 5. When the motor 17 is started, the lower die-cutting roller 5 is driven to rotate.
[0046] In particular, the top of the insulation tube 19 is fixedly connected with an inclined exhaust box 20, which passes through the insulation tube 19. The bottom levels of the exhaust box 20 are different. The bottom level of the exhaust box 20 close to the first constant temperature roller 9 is lower than the other side of the bottom. Since the exhaust box 20 is inclined, the wind on one side of the first constant temperature roller 9 can be drawn into the insulation tube 19, thereby maintaining the temperature of the raw materials and further improving the die-cutting effect.
[0047] It should be noted that one side of the exhaust box 20 is fixedly connected to an exhaust pipe 21, and an installation shaft 22 is arranged in the exhaust pipe 21. A plurality of sets of exhaust blades 23 are fixedly installed on the circumference of the installation shaft 22. The circumference of the installation shaft 22 and the circumference of the lower die-cutting roller 5 are fixedly connected with a pulley 18. The two pulleys 18 are connected by a belt drive. When the lower die-cutting roller 5 rotates, the installation shaft 22 is also driven to rotate by the pulley 18 and the belt. The installation shaft 22 drives the fan blades 23 to rotate, and the fan blades 23 extract the air in the insulation tube 19.
[0048] In the present invention, a slag guide box 24 is slidably connected to one side of the frame 1, the bottom of the slag guide box 24 is inclined, and slide plates 25 are fixedly connected to both sides of the slag guide box 24. The two slide plates 25 are slidably connected to the frame 1. The slag guide box 24 is used to guide waste and facilitate waste collection.
[0049] In particular, an n-shaped driving frame 27 is fixedly connected between the tops of the two slides 25, a mounting plate 30 is fixedly connected to one end of the lower die-cutting roller 5, a triangular driving block 31 is fixedly connected to one side of the mounting plate 30, the driving frame 27 is located on one side of the driving block 31, and a tension spring 26 is fixedly connected between the slag guide box 24 and the frame 1. When the lower die-cutting roller 5 rotates, the mounting plate 30 and the driving block 31 are driven to rotate, and the driving block 31 pushes the slag guide box 24 to move through the driving frame 27. The slag guide box 24 forms a reciprocating motion under the action of the tension spring 26, thereby facilitating the falling of waste materials and facilitating people to collect them.
[0050] It should be noted that a mounting frame 28 is fixedly connected to the surface of the slag guide box 24 , and a brush plate 29 is fixedly connected to the side of the mounting frame 28 close to the lower die-cutting roller 5 . The brush plate 29 is in contact with the lower die-cutting roller 5 , and the brush plate 29 serves to clean the lower die-cutting roller 5 .
[0051] In the present invention, two guide rollers 6 are rotatably connected between the two sides of the frame 1, and second sliders 14 are slidably connected on both sides of the frame 1. A tensioning roller 32 is rotatably connected between the two second sliders 14. A guide column 15 is fixedly connected to one side of the second slider 14, and a counterweight block 16 is sleeved on the circumference of the guide column 15. During the transmission process of the raw material, the raw material is tensioned by the tensioning roller 32 to avoid excessive tension changes and improve the die-cutting and winding effects.
[0052] The present invention also provides a method for using a wristband forming machine, comprising the following steps:
[0053] S1: The raw material enters between the first constant temperature roller 9 and the second constant temperature roller 11 after being guided by the guide roller 6 and the tension roller 32, and then passes through the insulation tube 19, the upper die-cutting roller 4 and the lower die-cutting roller 5 in sequence before being wound up;
[0054] S2: The first thermostatic roller 9 and the second thermostatic roller 11 are connected to the cooling water pipeline, so that the first thermostatic roller 9 and the second thermostatic roller 11 maintain a fixed temperature. When the raw material passes between the first thermostatic roller 9 and the second thermostatic roller 11, the raw material can maintain a fixed temperature, thereby avoiding the problem of different expansion and contraction of the raw material, maintaining the stability of the raw material, and improving the die-cutting effect;
[0055] S3: When the lower die-cutting roller 5 rotates, the installation shaft 22 is also driven to rotate by the pulley 18 and the belt, and the installation shaft 22 drives the fan blade 23 to rotate, and the fan blade 23 extracts the air in the insulation tube 19. Since the exhaust box 20 is tilted, the air on one side of the first constant temperature roller 9 can be drawn into the insulation tube 19, thereby maintaining the temperature of the raw material and further improving the die-cutting effect;
[0056] S4: The waste generated during die cutting falls into the slag guide box 24, but when the lower die cutting roller 5 rotates, it drives the mounting plate 30 and the driving block 31 to rotate, and the driving block 31 pushes the slag guide box 24 to move through the driving frame 27. The slag guide box 24 forms a reciprocating motion under the action of the tension spring 26, thereby facilitating the waste to fall and facilitate people to collect;
[0057] S5: During the conveying process of the raw material, the raw material is tensioned by the tensioning roller 32 to avoid excessive tension changes and improve the die-cutting and winding effects.
[0058] However, as is well known to those skilled in the art, the working principle and wiring method of the motor 17 are commonplace, and are conventional means or common knowledge, and will not be elaborated here. Those skilled in the art may make any selection according to their needs or convenience.
[0059] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A wristband forming machine, comprising a frame (1), wherein a winding roller (2) and an unwinding roller (3) are respectively installed at both ends of the frame (1), characterized in that: A second thermostatic roller (11) is rotatably connected between the two sides of the frame (1), a first slideway is provided on both sides of the frame (1), a first slider (8) is slidably connected in each of the first slideways, a first thermostatic roller (9) is rotatably connected between the two first sliders (8), a first spring (10) is fixedly connected between the first slider (8) and the first slideway, and the first thermostatic roller (9) is located on one side of the second thermostatic roller (11) and is used in conjunction with the second thermostatic roller (11); Both ends of the first constant temperature roller (9) and the second constant temperature roller (11) are provided with rotating joints (12), and the bottoms of the two rotating joints (12) on the same side are fixedly connected with a connecting pipe (13) for connecting a cooling water pipeline; A heat preservation pipe (19) for heat preservation is fixedly connected between the two sides of the frame (1); A die-cutting mechanism is arranged between two sides of the frame (1) and is used for cutting the wristband.
2. A wristband forming machine according to claim 1, characterized in that: The die-cutting mechanism comprises an upper die-cutting roller (4) and a lower die-cutting roller (5), the upper die-cutting roller (4) and the lower die-cutting roller (5) are both rotatably inserted between two sides of the frame (1) and used in coordination, the circumferences of the upper die-cutting roller (4) and the lower die-cutting roller (5) are both fixedly connected with gears (7), and the two gears (7) are meshed.
3. A wristband forming machine according to claim 2, characterized in that: A motor (17) is fixedly connected to one side of the frame (1), and one end of the output shaft of the motor (17) is fixed to the lower die-cutting roller (5).
4. A wristband forming machine according to claim 1, characterized in that: The top of the insulation pipe (19) is fixedly connected with an inclined exhaust box (20), the exhaust box (20) passes through the insulation pipe (19), and the bottom of the exhaust box (20) has different horizontal heights. The bottom of the exhaust box (20) close to the first constant temperature roller (9) is lower than the other side of the bottom.
5. A wristband forming machine according to claim 4, characterized in that: One side of the exhaust box (20) is fixedly connected to an exhaust pipe (21), and a mounting shaft (22) is arranged in the exhaust pipe (21). A plurality of groups of exhaust blades (23) are fixedly mounted on the circumference of the mounting shaft (22). The circumference of the mounting shaft (22) and the circumference of the lower die-cutting roller (5) are both fixedly connected to a pulley (18), and the two pulleys (18) are connected by a belt transmission.
6. A wristband forming machine according to claim 1, characterized in that: A slag guide box (24) is slidably connected to one side of the frame (1), the bottom of the slag guide box (24) is inclined, and slide plates (25) are fixedly connected to both sides of the slag guide box (24), and both slide plates (25) are slidably connected to the frame (1).
7. A wristband forming machine according to claim 6, characterized in that: An n-shaped driving frame (27) is fixedly connected between the tops of the two slide plates (25), a mounting plate (30) is fixedly connected to one end of the lower die-cutting roller (5), a triangular driving block (31) is fixedly connected to one side of the mounting plate (30), the driving frame (27) is located on one side of the driving block (31), and a tension spring (26) is fixedly connected between the slag guide box (24) and the frame (1).
8. A wristband forming machine according to claim 6, characterized in that: A mounting frame (28) is fixedly connected to the surface of the slag guide box (24), and a brush plate (29) is fixedly connected to the side of the mounting frame (28) close to the lower die-cutting roller (5), and the brush plate (29) is in contact with the lower die-cutting roller (5).
9. A wristband forming machine according to claim 1, characterized in that: Two guide rollers (6) are rotatably connected between the two sides of the frame (1), second sliders (14) are slidably connected to the two sides of the frame (1), a tensioning roller (32) is rotatably connected between the two second sliders (14), one side of the second slider (14) is fixedly connected to a guide column (15), and the circumference of the guide column (15) is sleeved with a counterweight block (16).
10. A method for using a wristband forming machine according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1: After being guided by the guide roller (6) and the tension roller (32), the raw material enters between the first constant temperature roller (9) and the second constant temperature roller (11), and then passes through the insulation tube (19), the upper die-cutting roller (4) and the lower die-cutting roller (5) in sequence before being wound up; S2: The first thermostatic roller (9) and the second thermostatic roller (11) are connected to a cooling water pipeline so that the first thermostatic roller (9) and the second thermostatic roller (11) maintain a fixed temperature. When the raw material passes between the first thermostatic roller (9) and the second thermostatic roller (11), the raw material can maintain a fixed temperature, thereby avoiding the problem of different expansion and contraction of the raw material, maintaining the stability of the raw material, and improving the die-cutting effect; S3: When the lower die-cutting roller (5) rotates, the installation shaft (22) is also driven to rotate through the pulley (18) and the belt, and the installation shaft (22) drives the fan blade (23) to rotate. The fan blade (23) extracts air from the insulation pipe (19). Since the exhaust box (20) is tilted, the air on one side of the first constant temperature roller (9) can be drawn into the insulation pipe (19), thereby maintaining the temperature of the raw material and further improving the die-cutting effect. S4: The waste generated during die cutting falls into the slag guide box (24), but when the lower die cutting roller (5) rotates, it drives the mounting plate (30) and the driving block (31) to rotate, and the driving block (31) pushes the slag guide box (24) to move through the driving frame (27). The slag guide box (24) forms a reciprocating motion under the action of the tension spring (26), thereby facilitating the waste to fall and facilitate people to collect it; S5: During the conveying process of the raw material, the raw material is tensioned by the tensioning roller (32) to avoid excessive tension changes and improve the die-cutting and winding effects.
Citation Information
Patent Citations
Wristband production equipment
CN109568066B