Mould pressing tile material bin

Abstract

The invention discloses a molded tile material bin, and relates to the technical field of tile production, the molded tile material bin comprises a plurality of bin bodies arranged at equal intervals and a plurality of bin separation conveying mechanisms arranged above the bin bodies, the bin bodies are provided with upper and lower openings, the bottom ends of the bin bodies are provided with material conveying mechanisms in an attached manner, and the lower parts of the front side walls of the bin bodies are provided with discharge ports; the bin dividing conveying mechanism is used for conveying materials into the multiple bin bodies correspondingly, and the material conveying mechanism is used for conveying the materials at the bottoms of the bin bodies to the discharging ports to be discharged. The materials can be flexibly distributed into the bin bodies through the structural design of the bin dividing conveying mechanism and the in-bin material conveying unit; by means of the V-shaped belt conveyor of the in-bin material conveying unit, materials can be sequentially stacked in the bin body from front to back or from back to front, it is guaranteed that the materials are evenly distributed in the bin body, and the situation that the materials are stacked or vacant is avoided.

Description

Technical Field

[0001] The patent of this invention relates to the field of tile production technology, specifically to a molded tile material silo. Background Art

[0002] The tile production process generally includes material crushing, material grinding, material humidification, material storage, material mixing, extruding mud embryos, mud embryo cutting, pressing mud embryos into tiles, tile drying and shaping, tile glazing, tile firing and tile cooling. In the existing material humidification to material mixing process, a conveyor belt is generally used to transport the humidified material to the silo, and then the conveyor belt is used to send the material in the silo for unified mixing. In this process, a large-scale tile production plant will reserve multiple silos, and in order to facilitate the transportation of the humidified material to multiple silos, the tile production plant will configure multiple conveyor belts according to the number of silos and the placement of the silos. For example, multiple silos are placed in a ring. At this time, the conveyor belt The number only needs to be consistent with the number of silos, and the input ends of multiple conveyor belts can be gathered at one point. However, this method causes inconsistent directions of the silo's discharge ports, and it is necessary to set up a separate conveyor belt for the discharge port of each silo; or multiple silos can be placed side by side. At this time, except for the silo in the middle, the remaining silos require a combination of multiple conveyor belts to transport the humidified materials to the remaining materials for storage. At the same time, there is a problem in the above two examples, that is, the humidified materials can only be discharged into the silo according to the position of the conveyor belt output end. The position of the conveyor belt output end is generally fixed, which can easily lead to accumulation of materials below the conveyor belt output end, and then cause the silo to be unable to be fully loaded.

[0003] In order to solve the above problems, we have developed a molded tile material silo that can effectively reduce the number of conveyor belts.

[0004] Invention patent content

[0005] The purpose of the present invention is to provide a molded tile material silo to solve the problems raised in the above background technology.

[0006] In order to solve the above technical problems, the patent of the present invention provides the following technical solutions: a molded tile material silo, comprising a plurality of silo bodies arranged at equal intervals and a sub-bin conveying mechanism arranged above the plurality of silo bodies, the silo bodies are arranged with upper and lower openings, a material conveying mechanism is fitted on the bottom end of the silo bodies, a discharge port is arranged at the lower part of the front side wall of the silo bodies, the sub-bin conveying mechanism is used to convey materials into the plurality of silo bodies respectively, and the material conveying mechanism is used to convey the materials at the bottom of the silo bodies to the discharge port for discharge.

[0007] Furthermore, the bin conveying mechanism includes in-bin material conveying units whose number is equal to the number of bin bodies and bin sub-bin units arranged above the in-bin material conveying units, the in-bin material conveying units and the bin sub-bin units have the same structure, the bin sub-bin unit includes a conveyor belt V-belt conveyor, two symmetrically arranged tracks for limiting the moving direction of the V-belt conveyor and four rollers respectively installed on the bottom of the V-belt conveyor through U-shaped frames, the rollers move along the corresponding side tracks, the tracks of the in-bin material conveying units are fixedly installed on the top of the bin body at the corresponding position, the tracks of the bin sub-bin units are fixedly installed on the top of the bin body through multiple brackets, the length of the V-belt conveyor of the bin sub-bin unit is 50% of the total length of multiple bins, and the length of the V-belt conveyor of the in-bin material conveying unit is 50% of the length of the bin.

[0008] Furthermore, two material guide plates are symmetrically arranged above the material conveying unit in the warehouse, and the two material guide plates are inclined to the opposite side from top to bottom, and the top end of the material guide plate is fixedly installed on the bottom end of the warehouse unit track.

[0009] Furthermore, the material conveying mechanism includes a chain conveyor belt and a driving unit for driving the chain conveyor belt to move, the chain conveyor belt includes two mounting plates symmetrically arranged on the left and right and two transmission shafts symmetrically arranged on the front and back, the two ends of the transmission shaft are respectively rotatably connected to the mounting plates, the transmission shaft is symmetrically and transmission-arranged with two sprockets, the two sprockets on the corresponding sides are transmission-connected by a first chain, a plurality of conveyor plates are fixedly installed at equal intervals between the two first chains, the side walls between two adjacent conveyor plates are tightly fitted, and the width of the conveyor plate is greater than the width of the bottom end of the bin body.

[0010] Furthermore, a plurality of guide wheels are rotatably installed at equal intervals on the side wall of the first chain close to the corresponding side mounting plate, and two limiting rails are installed on the side wall of the mounting plate close to the transmission shaft, and the bottom ends of the inner walls of the two limiting rails are respectively parallel to the bottom ends of the first chain above and below the sprocket.

[0011] Furthermore, the transmission shaft located on the discharge port side, at one end close to the driving unit, passes through the mounting plate and is transmission-connected to a driven gear, the driving unit comprises a driving motor and a two-stage cylindrical gear reduction box, the execution end of the driving motor is transmission-connected to a driving pulley, the input end of the two-stage cylindrical gear reduction box is transmission-connected to a driven pulley, the driving pulley and the driven pulley are transmission-connected via a plurality of belts, the reduction end of the two-stage cylindrical gear reduction box is transmission-connected to a driving gear, and the driving gear is meshingly connected to the driven gear.

[0012] Furthermore, a cover body is provided at the discharge port, and a stirring shaft is rotatably installed in the cover body, and a plurality of stirring blades are evenly spaced on the outer wall of the stirring shaft. The end of the stirring shaft close to the driving unit passes through the cover body and is transmission-connected to a driven sprocket. The symmetrical side of the input end of the secondary cylindrical gear reducer is transmission-connected to the driving shaft, and a driving sprocket is transmission-connected to the driving shaft, and the driving sprocket and the driven sprocket are transmission-connected via a second chain.

[0013] The beneficial effects achieved by the present invention are:

[0014] 1. The structural design of the sub-bin conveying mechanism and the in-bin material conveying unit enables the materials to be flexibly distributed to each bin. At the same time, through the V-belt conveyor of the in-bin material conveying unit, the materials can be stacked in sequence from front to back or from back to front in the bin, ensuring that the materials are evenly distributed in the bin and avoiding material accumulation or vacancies.

[0015] 2. Through the combination of chain plate conveyor belt and drive unit, stable and continuous conveying of materials to the discharge port is achieved.

[0016] 3. The design width of the conveying plate is greater than the width of the bottom of the silo, ensuring that the material will not overflow during the conveying process and maximizing the use of the internal space of the silo.

[0017] 4. The setting of the guide wheel and the limit track not only provides stable support for the first chain, but also indirectly provides support for the conveying plate in the middle, so that the conveying plate at the bottom of the silo always maintains horizontal movement, avoiding the problem of material leakage caused by a large gap between the conveying plate and the bottom of the silo.

[0018] 5. By configuring the driving shaft on the secondary cylindrical gear reducer, and coordinating the linkage between the driving sprocket, the second chain, the driven sprocket and the driving stirring shaft, and using a single driving motor to transport the material, the material can be stirred at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a front view of the molded tile material bin in the embodiment;

[0020] Figure 2 is a side view of a molded tile material bin in the embodiment;

[0021] Figure 3 It is a schematic structural diagram of the in-warehouse material conveying unit and the warehouse sub-warehouse unit in the embodiment;

[0022] Figure 4 It is a partial enlarged schematic diagram of the V-belt conveyor, rollers and tracks in the embodiment;

[0023] Figure 5It is a partial enlarged schematic diagram of the discharge port in the embodiment;

[0024] Figure 6 is a cross-sectional view of a chain conveyor belt in an embodiment;

[0025] Figure 7 It is a left side view of the driving unit in the embodiment;

[0026] Figure 8 It is a top view of the drive unit in the internal display state of the two-stage cylindrical gear reduction box in the embodiment. DETAILED DESCRIPTION

[0027] The present invention is further described below in conjunction with the accompanying drawings.

[0028] like Figure 1-2 As shown, the patent of the present invention discloses a molded tile material silo, comprising: a plurality of silo bodies 1 arranged at equal intervals and a sub-silo conveying mechanism arranged above the plurality of silo bodies 1, the silo body 1 is arranged with upper and lower openings, a material conveying mechanism is arranged at the bottom end of the silo body 1, a discharge port 11 is arranged at the lower part of the front side wall of the silo body 1, the sub-silo conveying mechanism is used to convey the material into the plurality of silo bodies 1 respectively, and the material conveying mechanism is used to convey the material at the bottom of the silo body 1 to the discharge port 11 for discharge.

[0029] Further, such as Figure 1-4 As shown, the bin conveying mechanism includes an in-bin material conveying unit whose number is equal to the number of bin bodies 1 and a bin unit arranged above the in-bin material conveying unit. The in-bin material conveying unit and the bin unit have the same structure. The bin unit includes a conveyor belt V-belt conveyor 2, two symmetrically arranged tracks 21 for limiting the moving direction of the V-belt conveyor 2, and four rollers 23 respectively installed on the bottom of the V-belt conveyor 2 through U-shaped frames 22, and the rollers 23 move along the corresponding side tracks 21. The track 21 of the in-bin material conveying unit is fixedly installed on the top of the bin body 1 at the corresponding position. The track 21 of the bin unit is fixedly installed on the top of the bin body 1 through multiple brackets. The length of the V-belt conveyor 2 of the bin unit is 50% of the total length of multiple bins 1, and the length of the V-belt conveyor 2 of the in-bin material conveying unit is 50% of the length of the bin 1.

[0030] Further, such as Figure 1 As shown, two material guide plates 24 are symmetrically arranged above the material conveying unit in the warehouse. The two material guide plates 24 are inclined to the opposite side from top to bottom, and the top end of the material guide plate 24 is fixedly installed on the bottom end of the warehouse unit track 21.

[0031] The movement of the V-belt conveyor 2 for the warehouse sub-unit and the material transport sheet in the warehouse can be done manually or mechanically assisted based on existing technology.

[0032] Based on the above structure, Figure 1-4 As shown, when it is necessary to transport materials in any silo 1, one end of the V-belt conveyor 2 of the silo unit is moved to above the two material guide plates 24 above the silo 1, and the V-belt conveyor 2 of the silo unit transports the materials to the V-belt conveyor 2 of the silo material transport sheet above the silo 1. The V-belt conveyor 2 of the silo material transport sheet stacks the materials in the silo 1 from front to back or from back to front in sequence.

[0033] Further, such as Figure 1-2 As shown in 5-6, the material conveying mechanism includes a chain conveyor belt 3 and a driving unit 4 for driving the chain conveyor belt to move. The chain conveyor belt 3 includes two mounting plates 31 symmetrically arranged on the left and right and two transmission shafts 32 symmetrically arranged front and back. The two ends of the transmission shaft 32 are respectively rotatably connected to the mounting plates 31. Two sprocket wheels 33 are symmetrically and transmission-arranged on the transmission shaft 32. The two sprocket wheels 33 on the corresponding sides are transmission-connected by a first chain 34. A plurality of conveying plates 35 are fixedly installed at equal intervals between the two first chains 34. The side walls between two adjacent conveying plates 35 are tightly fitted, and the width of the conveying plate 35 is greater than the width of the bottom end of the bin body 1.

[0034] Further, such as Figure 5 As shown, a plurality of guide wheels 341 are rotatably installed at equal intervals on the side wall of the first chain 34 close to the corresponding side mounting plate 31, and two limiting rails 36 are installed on the side wall of the mounting plate 31 close to the transmission shaft 32. The bottom ends of the inner walls of the two limiting rails 36 are parallel to the bottom ends of the first chain 34 above and below the sprocket 33, respectively.

[0035] Further, such as Figure 5 , 7 -8, the transmission shaft 32 located on the side of the discharge port 11 passes through the mounting plate 31 at one end close to the drive unit 4, and is transmission-connected with a driven gear 321. The drive unit 4 includes a drive motor 41 and a two-stage cylindrical gear reduction box 42. The execution end of the drive motor 41 is transmission-connected with a drive pulley 411, and the input end of the two-stage cylindrical gear reduction box 42 is transmission-connected with a driven pulley 421. The drive pulley 411 and the driven pulley 421 are transmission-connected by a plurality of belts 43. The reduction end of the two-stage cylindrical gear reduction box 42 is transmission-connected with a drive gear 422, and the drive gear 422 is meshingly connected with the driven gear 321.

[0036] Further, such as Figure 5 , 7As shown in Fig. -8, a cover body 5 is provided at the discharge port 11. A stirring shaft 51 is rotatably installed inside the cover body 5. A plurality of stirring blades 52 are equidistantly arranged on the outer wall of the stirring shaft 51. One end of the stirring shaft 51 close to the drive unit 4 penetrates through the cover body 5 and is drivingly connected with a driven sprocket 53. On the symmetric side of the input end of the two-stage cylindrical gear reducer 42, a drive shaft 423 is drivingly connected. A drive sprocket 424 is drivingly connected to the drive shaft 423. The drive sprocket 424 and the driven sprocket 53 are drivingly connected through a second chain 54.

[0037] Based on the above structure, as Figure 1-8 shown, when it is necessary to convey the materials at the bottom of the bin 1 to the discharge port 11 for discharging, start the corresponding drive motor 41. The drive motor 41 drives the internal movement of the two-stage cylindrical gear reducer 42 through the drive pulley 411, the belt 43 and the driven pulley 421 in sequence. The two-stage cylindrical gear reducer 42 drives the transmission shaft 32 to drive the sprocket 33 to rotate through the drive gear 422 and the driven gear 321 in sequence. The sprocket 33 drives the conveying plate 35 to move through the first chain 34. During the movement of the conveying plate 35, friction is generated on the materials at the bottom of the bin 1, and the materials are driven to move towards the discharge port 11. At the same time, the two-stage cylindrical gear reducer 42 drives the stirring shaft 51 to rotate through the drive shaft 423, the drive sprocket 424, the second chain 54 and the driven sprocket 53 in sequence. The stirring shaft 51 drives the stirring blades 52 to stir the materials at the discharge port 11, so that the materials piled up at the bottom of the bin 1 are restored to small pieces, which is convenient for subsequent processing by the conveyor.

[0038] The V-belt conveyor adopted in this invention patent is already in the prior art and will not be elaborated here. For details, please refer to the link (6.9710 / 07qEu: / S@y.Gi#OnHot#BeltConveyorAssembly#BeltConveyorStructurehttps: / / v.douyin.com / if6gWUMQ / Copy this link, open Douyin search, and watch the video directly!)

[0039] The above is only the preferred specific implementation manner of this invention patent, but the protection scope of this invention patent is not limited thereto. Any person skilled in the art within the technical scope disclosed by this invention patent, according to the technical solution and the inventive concept of this invention patent, makes equivalent substitutions or changes, and should be covered within the protection scope of this invention patent.

Claims

1. Molded tile material silo, characterized in that: The invention comprises a plurality of bin bodies (1) arranged at equal intervals and a bin conveying mechanism arranged above the plurality of bin bodies (1); the bin body (1) is arranged with upper and lower openings; a material conveying mechanism is arranged at the bottom end of the bin body (1); a discharge port (11) is arranged at the lower part of the front side wall of the bin body (1); the bin conveying mechanism is used to convey materials into the plurality of bin bodies (1) respectively; and the material conveying mechanism is used to convey materials at the bottom of the bin body (1) to the discharge port (11) for discharge.

2. The molded tile material silo according to claim 1, characterized in that: The bin conveying mechanism comprises a number of in-bin material conveying units equal to the number of bin bodies (1) and a bin unit arranged above the in-bin material conveying units. The in-bin material conveying units and the bin unit have the same structure. The bin unit comprises a conveyor belt V-belt conveyor (2), two symmetrically arranged tracks (21) for limiting the moving direction of the V-belt conveyor (2), and four rollers (23) respectively installed at the bottom of the V-belt conveyor (2) through U-shaped frames (22), and the rollers (23) move along the corresponding side tracks (21). The tracks (21) of the in-bin material conveying units are fixedly installed at the top of the bin body (1) at the corresponding position. The tracks (21) of the bin unit are fixedly installed at the top of the bin body (1) through multiple brackets. The length of the V-belt conveyor (2) of the bin unit is 50% of the total length of the multiple bins (1), and the length of the V-belt conveyor (2) of the in-bin material conveying unit is 50% of the length of the bin (1).

3. The molded tile material silo according to claim 2, characterized in that: Two material guide plates (24) are symmetrically arranged above the material conveying unit in the warehouse. The two material guide plates (24) are inclined to opposite sides from top to bottom, and the top ends of the material guide plates (24) are fixedly installed on the bottom ends of the warehouse unit tracks (21).

4. The molded tile material silo according to claim 1, characterized in that: The material conveying mechanism comprises a chain plate conveyor belt (3) and a driving unit (4) for driving the chain plate conveyor belt to move. The chain plate conveyor belt (3) comprises two mounting plates (31) symmetrically arranged on the left and right and two transmission shafts (32) symmetrically arranged on the front and back. The two ends of the transmission shaft (32) are respectively rotatably connected to the mounting plates (31). Two sprocket wheels (33) are symmetrically and transmission-arranged on the transmission shaft (32). The two sprocket wheels (33) on the corresponding sides are transmission-connected via a first chain (34). A plurality of conveying plates (35) are fixedly installed at equal intervals between the two first chains (34). The side walls between two adjacent conveying plates (35) are tightly fitted, and the width of the conveying plate (35) is greater than the width of the bottom end of the bin body (1).

5. The molded tile material silo according to claim 4, characterized in that: A plurality of guide wheels (341) are rotatably mounted at equal intervals on the side wall of the first chain (34) close to the corresponding side mounting plate (31), and two limiting rails (36) are mounted on the side wall of the mounting plate (31) close to the transmission shaft (32), wherein the bottom ends of the inner walls of the two limiting rails (36) are respectively parallel to the bottom ends of the first chain (34) above and below the sprocket (33).

6. The molded tile material silo according to claim 5, characterized in that: The transmission shaft (32) located at the discharge port (11) side and close to the end of the drive unit (4) passes through the mounting plate (31) and is transmission-connected to a driven gear (321). The drive unit (4) comprises a drive motor (41) and a two-stage cylindrical gear reduction box (42). The execution end of the drive motor (41) is transmission-connected to a drive pulley (411). The input end of the two-stage cylindrical gear reduction box (42) is transmission-connected to a driven pulley (421). The drive pulley (411) and the driven pulley (421) are transmission-connected via a plurality of belts (43). The reduction end of the two-stage cylindrical gear reduction box (42) is transmission-connected to a drive gear (422). The drive gear (422) is meshingly connected to the driven gear (321).

7. The molded tile material silo according to claim 6, characterized in that: A cover body (5) is provided at the discharge port (11), a stirring shaft (51) is rotatably mounted in the cover body (5), a plurality of stirring blades (52) are arranged at equal intervals on the outer wall of the stirring shaft (51), one end of the stirring shaft (51) close to the driving unit (4) passes through the cover body (5) and is drivingly connected to a driven sprocket (53), a symmetrical side of the input end of the secondary cylindrical gear reduction box (42) is drivingly connected to a driving shaft (423), a driving sprocket (424) is drivingly connected to the driving shaft (423), and the driving sprocket (424) and the driven sprocket (53) are drivingly connected via a second chain (54).

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