Automatic engraving method for aligning coiled material picture away from engraving origin

By setting the QR code on the spray painting screen and scanning with the engraver camera, the coordinates of the newly entered screen are calculated, and the automatic scanning code for the entire scroll screen is achieved, solving the problem of automatic engraving failure caused by inconsistent screen width.

CN119928457APending Publication Date: 2025-05-06SHANGHAI EYEMOVE IMAGE PRINTING CO LTD
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Patent Information

Application Number
CN202411705075.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-05-06

AI Technical Summary

Technical Problem

When the sprayed picture is not coated after output, the picture width is inconsistent, resulting in the engraving machine being unable to locate the QR code position of the second picture, and it is impossible to automatically scan the code and automatically engrave the entire scroll.

Method used

Set a QR code in the lower left and upper right corners of each screen, use the engraving machine's camera to scan the QR code, calculate the QR code coordinates of the newly entered screen through the QR code content, and realize automatic positioning and engraving.

Benefits of technology

Through QR code positioning and calculation, automatic scanning and automatic engraving of the entire scroll screen is realized, solving the problem of automatic engraving failure caused by inconsistent screen width.

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Abstract

The invention relates to the technical field of automatic engraving of engraving machines, and discloses an automatic engraving method for aligning coiled material pictures away from an engraving origin, which comprises the following steps: S1, establishing a coordinate system by taking the left lower corner of an engraving machine as an origin, and setting two-dimensional codes at the left lower corner and the right upper corner of each picture, the two-dimensional code content comprises a typeset file name and the position of the two-dimensional code; s2, the pictures are placed in a feeding position in a coiled mode, and the first picture is taken out and transversely spread on the carving machine platform; s3, a camera of the carving machine is operated to scan the two-dimensional code on the left side of the first picture, and a carving target with the corresponding name is found from a set path according to the content of the two-dimensional code and opened; and S4, after engraving is completed, the engraving machine table conducts automatic feeding, the upper side edge of a new picture is aligned with the upper side edge of the first picture, and engraving is completed by calculating the left-side two-dimensional code coordinates of the new picture. And automatic code scanning and automatic engraving of the whole volume of oversize picture are realized.
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Description

Technical Field

[0001] The invention relates to the technical field of automatic engraving by an engraving machine, and in particular to an automatic engraving method for aligning a coiled material picture away from an engraving origin. Background Art

[0002] In order to improve the efficiency of post-production of the inkjet printing industry, the industry now generally introduces professional engraving machines to directly engrave the pictures. The engraving machine can realize automatic feeding, automatic splitting of over-width pictures and continuous board engraving. In order to further improve the engraving efficiency, a QR code is generally added to the picture after adding the Mark point, so that the camera on the engraving machine head can scan the code to realize the engraving machine scanning point engraving.

[0003] However, in the case where the inkjet-printed images are not coated after output, the widths of several images are inconsistent. After scanning the first image, it is impossible to locate the QR code position of the second image and complete the scanning. Therefore, the purpose of automatic code scanning and automatic engraving of the entire roll of images cannot be achieved. Summary of the invention

[0004] The purpose of the present invention is to solve the shortcomings of the existing technology of Shanshu. After the whole roll of picture is placed on the table of the engraving machine, the position of the picture aligned with the edge is far away from the origin of the engraving machine. A method for automatic engraving of the roll picture aligned far away from the engraving origin is provided, comprising the following steps: S1: Establish a coordinate system with the lower left corner of the engraving machine as the origin. The engraving machine automatically splits the super-frame image into several images of fixed lengths. Each image has different widths. A QR code is set at the lower left and upper right corners of each image. The QR code content includes the formatted file name and the location of the QR code. S2: putting the picture into a roll at the feeding place, taking out the picture and spreading it horizontally on the engraving machine platform, and the two sides with the marking points are parallel to the x-axis of the coordinate axis; S3: operating the camera of the engraving machine to scan the QR code on the left side of the first screen, and searching for an engraving target with a corresponding name from a set path according to the content of the QR code and opening the engraving target; S4: The engraving machine automatically scans points for engraving. After the engraving is completed, the engraving machine automatically feeds the material. The upper side edge of the new picture is aligned with the upper side edge of the picture one and the left side QR code coordinates of the new picture are calculated according to the left side QR code coordinates of the picture one. Repeat step S3 to complete the engraving.

[0005] Wherein, in step S1, setting a QR code at the lower left and upper right corners of each picture further includes: Setting a number of marking points on the left and right borders of each of the pictures; At the same time, the QR code content in the lower left corner is set to include the last eight characters of the engraving target file name plus the letter B, and the QR code content in the upper right corner is set to include the last eight characters of the engraving target file name plus the letter T.

[0006] Further, in step S2, the picture 1 is taken out and spread horizontally on the engraving machine platform, and the two side edges with the marked points are parallel to the x-axis of the coordinate axis, that is, on the engraving machine platform, the two QR codes on the picture 1 are respectively turned to the upper left and lower right positions.

[0007] Further, in step S3, operating the camera of the engraving machine to scan the QR code on the left side of the picture 1 specifically includes: First, manually operate the engraving machine camera to scan the QR code in the upper left position of the screen one, record the position coordinates of the QR code, obtain the first eight characters in the QR code content, that is, the last eight characters of the engraving target file name, and open the target whose corresponding name includes the eight characters from the set path.

[0008] In addition, operating the camera of the engraving machine to scan the two-dimensional code on the left side of the picture further includes: obtaining the last character in the content of the two-dimensional code, that is, the direction where the two-dimensional code is located, If the last character is B, then engraving starts directly according to the coordinate position of the QR code; If the last character is T, the opened engraving target file is rotated 180 degrees before engraving.

[0009] Further, in step S4, calculating the left side QR code coordinates of the new screen according to the left side QR code coordinates of the first screen specifically includes: The upper side of the new screen is aligned with the upper side of the first screen, so the vertical coordinate of the QR code in the upper left corner of the new screen is the same as the vertical coordinate of the QR code in the upper left corner of the first screen; The horizontal coordinate of the QR code at the upper left corner of the new screen is the horizontal coordinate of the QR code at the upper left corner of the first screen plus the distance between the two screens plus the length of the first screen.

[0010] In addition, calculating the left side QR code coordinates of the new screen according to the left side QR code coordinates of the first screen further includes: The engraving machine positions the camera to the position corresponding to the QR code according to the calculated position coordinates of the upper left corner of the new screen, obtains the content information of the current QR code after scanning, and opens the corresponding file name in the set path with reference to step S3 to complete the engraving.

[0011] Furthermore, step S3 and step S4 are repeated until the engraving of the entire frame is completed.

[0012] Compared with the prior art, the present invention has the following beneficial effects: In the case where the inkjet printed image is not coated after output, the width of the engraving machine screen in the Y direction is inconsistent. By aligning the screen to the edge at a position far away from the origin of the engraving machine, the position of the QR code on the second screen is calculated, thereby realizing automatic scanning and engraving of the entire roll of screen. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings: Figure 1 This is a flow chart of an automatic engraving method for aligning a coiled material image away from an engraving origin according to the present invention; Figure 2 A schematic diagram of an engraving target file name according to the present invention; Figure 3 A schematic diagram of a platform table of an engraving machine of the present invention; Figure 4 A schematic diagram of the location of a QR code on a screen according to the present invention; Figure 5 The present invention is a schematic diagram of placing a picture on an engraving machine platform. DETAILED DESCRIPTION

[0014] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0015] Those skilled in the art will appreciate that, unless otherwise stated, the singular forms "a", "an", "said" and "the" used herein may also include plural forms. It should be further understood that the term "comprising" used in the specification of the present invention refers to the presence of the features, integers, steps, operations, elements and / or components, but does not exclude the presence or addition of one or more other features, integers, steps, operations, elements, components and / or groups thereof.

[0016] The position of the two-dimensional code on the screen is adjusted by the method of the present invention, and the head obtains the two-dimensional code when scanning the two-dimensional code of the first screen. Coordinates, after the first picture is engraved, the machine automatically feeds the material, the head The position remains unchanged, and then the interval value reserved for printing between two pictures set in the engraving software is added , you can get the second QR code value, so that the head can obtain the second QR code and coordinate( = ), so that you can scan the QR code of the second picture, identify the cutting path and automatically open the rotation direction to the same direction as the picture, and then scan the point to engrave. In this way, the automatic engraving of the entire roll of pictures is completed.

[0017] The specific implementation of the present invention is described below with reference to the accompanying drawings and embodiments.

[0018] like Figure 1 As shown, the present embodiment provides a method for automatically engraving a web image by aligning the web image away from the engraving origin, as follows: S1: Establish a coordinate system with the lower left corner of the engraving machine as the origin. The engraving machine automatically splits the super-frame image into several images of fixed lengths. Each image has different widths. A QR code is set at the lower left and upper right corners of each image. The QR code content includes the formatted file name and the location of the QR code. S2: putting the picture into a roll at the feeding place, taking out the picture and spreading it horizontally on the engraving machine platform, and the two sides with the marking points are parallel to the x-axis of the coordinate axis; S3: operating the camera of the engraving machine to scan the QR code on the left side of the first screen, and searching for an engraving target with a corresponding name from a set path according to the content of the QR code and opening the engraving target; S4: The engraving machine automatically scans points for engraving. After the engraving is completed, the engraving machine automatically feeds the material. The upper side edge of the new picture is aligned with the upper side edge of the picture one and the left side QR code coordinates of the new picture are calculated according to the left side QR code coordinates of the picture one. Repeat step S3 to complete the engraving.

[0019] Wherein, step S1 further comprises: Set several marking points on the left and right borders of each picture, such as Figure 4 As shown, in this embodiment, four marking points are set on the left border of each picture, and three marking points are set on the right border of each picture; At the same time, the QR code content in the lower left corner is set to include the last eight characters of the engraving target file name plus the letter B, and the QR code content in the upper right corner is set to include the last eight characters of the engraving target file name plus the letter T.

[0020] Specifically, the engraving target file name of this embodiment is as follows: Figure 2As shown, the last eight characters are "22781308", so the QR code content in the lower left corner of this embodiment is "22781308B", and the QR code content in the upper right corner is "22781308T". Figure 3 shown.

[0021] In step S2, the picture 1 is taken out and spread horizontally on the engraving machine platform. The engraving machine platform is as follows: Figure 3 As shown. The two sides with the marking points are parallel to the x-axis of the coordinate axis, that is, on the engraving machine platform, the two QR codes on the screen 1 are respectively moved to the upper left and lower right positions. Figure 5 The arrangement is shown in Figure 1 above.

[0022] In step S3, operating the camera of the engraving machine to scan the QR code on the left side of the picture 1 specifically includes: First, manually operate the engraving machine camera to scan the QR code in the upper left position of the screen 1, record the position coordinates of the QR code, obtain the first eight characters in the QR code content, that is, the last eight characters of the engraving target file name, and open the target whose corresponding name includes the eight characters from the set path.

[0023] In addition, step S3 further includes: obtaining the last character in the content of the two-dimensional code, that is, the direction in which the two-dimensional code is located, If the last character is B, then engraving starts directly according to the coordinate position of the QR code; If the last character is T, the opened engraving target file is rotated 180 degrees before engraving.

[0024] This step avoids manual adjustment of the image orientation when feeding the image, thus improving work efficiency.

[0025] Further, in step S4, calculating the left side QR code coordinates of the new screen, screen 2, according to the left side QR code coordinates of screen 1 specifically includes: The upper side of the picture 2 is aligned with the upper side of the picture 1, so the vertical coordinate of the QR code in the upper left corner of the picture 2 is the same as the vertical coordinate of the QR code in the upper left corner of the picture 1; The horizontal coordinate of the QR code at the upper left corner of the picture 2 is the horizontal coordinate of the QR code at the upper left corner of the picture 1 plus the distance between the two pictures plus the length of the picture 1.

[0026] Step S4 further comprises: The engraving machine positions the camera to the position corresponding to the QR code according to the calculated position coordinates of the upper left corner of the picture 2, obtains the content information of the current QR code after scanning, and opens the corresponding file name in the set path with reference to step S3 to complete the engraving.

[0027] Repeat step S3 and step S4 until the engraving of the entire frame is completed.

[0028] The present invention provides a working principle or working process as follows: 1. When using a UV printer for output, lamination is generally not required. In this case, you need to add Mark points and QR codes when laying out the image. The QR codes should be placed at the lower left and upper right. Figure 4 The QR code content is the last 8 characters of the file name after typesetting (as shown in Figure 1), and the last letter is added according to the position. The QR code is T on the top of the screen and B on the bottom of the screen. Figure 4 The final screen is shown.

[0029] 2. When printing the picture, align it to the left, carry it to the feeding place of the engraving machine, unfold it and put it on the engraving machine platform (such as Figure 3 As shown in the figure), the side of the picture that is aligned is aligned away from the origin, such as Figure 5 shown.

[0030] 3. Such as Figure 5 As shown, the engraving machine camera is manually operated to scan the first QR code in screen 1, that is, the QR code in the lower left position of the screen. After obtaining the QR code information, remove the first 8 digits and search for the target containing this 8-digit string in the engraving path name from the set path to open, and then determine the direction of the path based on the last letter obtained. If it is B, open it directly, if it is T, rotate 180° and open it. In this way, the path position and the position of the screen on the engraving machine platform can be consistent. Record the QR code at the same time Axis position.

[0031] 4. The engraving machine automatically scans and engraves. After the engraving is completed, the machine automatically feeds the material so that the second version of the picture is close to the origin and the first version of the picture is Position plus the distance between the two pages (The distance between the two plates is controlled during printing) and the length of the picture 1 can be obtained Location( = + + ), then according to the obtained in step 3 Position, get the lower left QR code position of the second version of the screen ( , ), the engraving machine can find the corresponding QR code according to the location and scan the code to obtain the path information. Open the path to complete the engraving.

[0032] 5. Repeat steps 3-4 until the engraving of the scroll is completed.

[0033] In summary, the position of the two-dimensional code on the screen is adjusted by the method of the present invention (such as Figure 4 ), and the head obtains the QR code when scanning the QR code of the first picture. Coordinates, after the first picture is engraved, the machine automatically feeds the material, the head The position remains unchanged, and then the interval value reserved for printing between two pictures set in the engraving software is added , you can get the second QR code value, so that the head can obtain the second QR code and coordinate( = ), so that you can scan the QR code of the second picture, identify the cutting path and automatically open the rotation direction to the same direction as the picture, and then scan the point to engrave. In this way, the automatic engraving of the entire roll of pictures is completed.

[0034] Finally, it should be noted that the above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

[0035] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

Claims

1. A method for automatically engraving a web image by aligning it away from the engraving origin, characterized in that: The steps include: S1: Establish a coordinate system with the lower left corner of the engraving machine as the origin. The engraving machine automatically splits the super-frame image into several images of fixed lengths. Each image has different widths. A QR code is set at the lower left and upper right corners of each image. The QR code content includes the formatted file name and the location of the QR code. S2: putting the picture into a roll at the feeding place, taking out the picture and spreading it horizontally on the engraving machine platform, and the two sides with the marking points are parallel to the x-axis of the coordinate axis; S3: operating the camera of the engraving machine to scan the QR code on the left side of the first screen, and searching for an engraving target with a corresponding name from a set path according to the content of the QR code and opening the engraving target; S4: The engraving machine automatically scans points for engraving. After the engraving is completed, the engraving machine automatically feeds the material. The upper side edge of the new picture is aligned with the upper side edge of the picture one and the left side QR code coordinates of the new picture are calculated according to the left side QR code coordinates of the picture one. Repeat step S3 to complete the engraving.

2. The automatic engraving method for aligning a web image away from the engraving origin according to claim 1 is characterized in that: In step S1, setting a QR code at the lower left and upper right corners of each picture further includes: Setting a number of marking points on the left and right borders of each of the pictures; At the same time, the QR code content in the lower left corner is set to include the last eight characters of the engraving target file name plus the letter B, and the QR code content in the upper right corner is set to include the last eight characters of the engraving target file name plus the letter T.

3. The automatic engraving method for aligning a web image away from the engraving origin according to claim 2 is characterized in that: In step S2, the picture 1 is taken out and spread horizontally on the engraving machine platform, and the two side edges with the marking points are parallel to the x-axis of the coordinate axis, that is, on the engraving machine platform, the two QR codes on the picture 1 are respectively turned to the upper left and lower right positions.

4. The automatic engraving method for aligning a web image away from the engraving origin according to claim 3 is characterized in that: In step S3, operating the camera of the engraving machine to scan the QR code on the left side of the first picture specifically includes: First, manually operate the engraving machine camera to scan the QR code in the upper left position of the screen one, record the position coordinates of the QR code, obtain the first eight characters in the QR code content, that is, the last eight characters of the engraving target file name, and open the target whose corresponding name includes the eight characters from the set path.

5. The automatic engraving method for aligning a web image away from the engraving origin according to claim 4 is characterized in that: Operating the camera of the engraving machine to scan the QR code on the left side of the picture further includes: Get the last character in the QR code content, that is, the direction of the QR code, If the last character is B, then engraving starts directly according to the coordinate position of the QR code; If the last character is T, the opened engraving target file is rotated 180 degrees before engraving.

6. The automatic engraving method for aligning a web image away from the engraving origin according to claim 4 is characterized in that: In step S4, calculating the left QR code coordinates of the new screen according to the left QR code coordinates of the first screen specifically includes: The upper side of the new screen is aligned with the upper side of the first screen, so the vertical coordinate of the QR code in the upper left corner of the new screen is the same as the vertical coordinate of the QR code in the upper left corner of the first screen; The horizontal coordinate of the QR code at the upper left corner of the new screen is the horizontal coordinate of the QR code at the upper left corner of the first screen plus the distance between the two screens plus the length of the first screen.

7. The automatic engraving method for aligning a web image away from the engraving origin according to claim 5 is characterized in that: Calculating the left side QR code coordinates of the new screen according to the left side QR code coordinates of the first screen further includes: The engraving machine positions the camera to the position corresponding to the QR code according to the calculated position coordinates of the upper left corner of the new screen, obtains the content information of the current QR code after scanning, and opens the corresponding file name in the set path with reference to step S3 to complete the engraving.

8. The automatic engraving method for aligning a web image away from the engraving origin according to claim 1 is characterized in that: Repeat step S3 and step S4 until the engraving of the entire frame is completed.