A process framework and vehicle door system installation method

By using positioning and clamping structures on the process framework, precise installation of the rail vehicle door system was achieved, solving the problems of increased installation accuracy and weight, improving installation efficiency and reducing costs.

CN119928928BActive Publication Date: 2025-12-26NANJING KANGNI MECHANICAL & ELECTRICAL
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Patent Information

Application Number
CN202510221657.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-27
Publication Date
2025-12-26
Estimated Expiration
2045-02-27

AI Technical Summary

Technical Problem

The installation of existing rail vehicle door systems presents challenges such as difficulty in ensuring installation accuracy, cumbersome procedures, and increased weight and cost.

Method used

A process frame, including a main frame, positioning structure, and clamping structure, is used for the precise positioning and installation of door system parts. The adjustable installation reference on the process frame enables the precise installation of each component of the door system.

Benefits of technology

It simplifies the installation process, improves installation efficiency and accuracy, reduces weight and transportation costs, and reduces reliance on the technical skills of operators.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application discloses a process framework and a vehicle door system mounting method in the field of vehicle door systems, and the process framework comprises a main body framework, a positioning structure and a pressing structure, and mounting side plates are fixed on both sides of the main body framework; an upper sealing surface fixing mechanism and a door leaf positioning structure are arranged on the top of the main body framework; two mounting side plates are correspondingly provided with a bearing driving mechanism positioning structure, a bearing driving mechanism pressing structure, a side sealing surface positioning mechanism, a side sealing surface pressing mechanism, a door sill fixing structure and a swing arm positioning structure; in actual use, the adjustable structure on the process framework is adjusted, calibrated and checked to provide an accurate reference for door system mounting, the components of the door system are directly mounted on the process framework in a specific order, the door system and the process framework form a temporary assembly, the door system is adjusted once, the temporary assembly is transferred to a vehicle body, the door system is fixed, and the process framework is removed, so that repeated adjustment is not needed, the operation is simple and efficient, and the mounting quality is high.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of rail transit vehicle door system, in particular to a process framework and a vehicle door system installation method. BACKGROUND

[0002] Current rail vehicle door systems are transported to the vehicle manufacturer in the form of multiple primary sub-components, and then each sub-component is installed on the vehicle body in a specific order. However, due to the deviation between the actual vehicle body and the theoretical profile, direct installation cannot guarantee the installation accuracy of the door system, and repeated adjustments are needed during installation, which greatly reduces the installation and debugging efficiency.

[0003] To simplify the measurement and adjustment steps, domestic vehicle manufacturers and door system suppliers have conducted exploratory research, such as the patent CN221213981U discloses a high-speed train plug door system and a high-speed train body, which essentially divides part of the vehicle body as an integrated framework for door system installation; the patent CN2528672Y installs the door system sealing frame on a rectangular door frame, and all door system components are integrated on the rectangular door frame. In the above-mentioned solutions, the integrated framework is used as a door system component, and each set of door system requires an integrated framework, which is costly to achieve accurate manufacturing of each integrated framework. Therefore, the deviation between the actual profile and the theoretical profile of the integrated framework still exists, and repeated installation and debugging of the door system is still unavoidable. Essentially, it only transfers the installation and debugging workload from the whole vehicle to the integrated framework; at the same time, in order to ensure the connection strength between the integrated framework and the vehicle body and the rigidity of the framework itself, the weight of the door system is greatly increased, and the packaging and transportation costs are also increased. From the perspective of the whole industry chain, the efficiency is not improved but decreased. SUMMARY

[0004] The purpose of the present application is to provide a process framework and a vehicle door system installation method, which can overcome the problems of complicated steps and difficult installation accuracy in traditional step-by-step installation and debugging methods, and solve the problem of large space and weight sacrifice in integrated door systems.

[0005] To achieve the above-mentioned purpose, the present application is implemented by using the following technical solutions:

[0006] In a first aspect, the present application discloses a process framework, characterized in that it comprises a main framework, a positioning structure, and a pressing structure, wherein the positioning structure and the pressing structure are fixed on the main framework.

[0007] The positioning structure comprises an upper sealing surface fixing mechanism, a side sealing surface positioning mechanism, a door sill fixing structure, a door leaf positioning structure, a bearing and driving mechanism positioning structure, and a swing arm positioning structure; and is used for corresponding positioning and installation of corresponding parts in the door system.

[0008] The pressing structure comprises a side sealing surface pressing mechanism and a bearing driving mechanism pressing structure;

[0009] The bearing driving mechanism positioning structure and the bearing driving mechanism pressing structure interact to realize positioning and installation of the bearing driving mechanism, and the side sealing surface positioning mechanism and the side sealing surface pressing mechanism interact to realize positioning and installation of the side sealing surface.

[0010] The upper sealing surface fixing mechanism, the side sealing surface positioning mechanism, the door sill fixing structure, the bearing driving mechanism positioning structure, and the swing arm positioning structure are accurately adjusted and calibrated in the main frame.

[0011] In a further aspect of the present application, the upper sealing surface fixing mechanism comprises an upper sealing surface positioning plate and an upper sealing surface positioning block.

[0012] In a further aspect of the present application, the side sealing surface positioning mechanism is arranged on the two installation side plates, and the side sealing surface pressing mechanism is arranged on the opposite surfaces of the two installation side plates.

[0013] In a further aspect of the present application, the door leaf positioning structure comprises a door leaf top limiting mechanism and a door leaf bottom limiting mechanism.

[0014] In a further aspect of the present application, the bearing driving mechanism positioning structure comprises a mechanism positioning plate and a mechanism positioning block.

[0015] The bearing driving mechanism pressing structure comprises a mechanism pressing plate and a mechanism fastener, and the mechanism fastener is connected to the mechanism pressing plate and fixed on the mechanism positioning plate.

[0016] In a further aspect of the present application, the swing arm positioning structure comprises a swing arm positioning plate, and a swing arm fastener is fixed on the swing arm positioning plate.

[0017] In a second aspect, the present application provides a vehicle door system installation method based on the above process framework, which comprises the following steps:

[0018] Temporarily attaching the door leaf outer side surface to the door leaf positioning structure for position adjustment and fixation;

[0019] Attaching the upper sealing surface to the upper sealing surface positioning structure and fixation;

[0020] The side sealing surface is attached to the installation side plate and the side sealing surface positioning mechanism and fixed by the side sealing surface pressing mechanism;

[0021] The door sill is attached to the door sill fixing structure and fixed by pressing;

[0022] The swing arm is attached to the installation side plate and the swing arm positioning plate and fixed by pressing, and the height direction of the vehicle width is positioned;

[0023] The bearing driving mechanism is attached to the bearing driving mechanism positioning structure and fixed by the bearing driving mechanism pressing structure; the door leaf is connected to the bearing driving mechanism; wherein the door leaf, the upper sealing surface, the side sealing surface, the door sill, the bearing driving mechanism and the process frame form a temporary assembly;

[0024] According to the opening size of the vehicle body, the temporary assembly is inserted into the vehicle body from the outside to the inside, and the posture of the temporary assembly is adjusted to match the opening of the vehicle body;

[0025] The temporary assembly and the reserved interface of the vehicle body are connected and fastened, the fixing structure on the process frame is removed, the process frame is separated and withdrawn from the vehicle body.

[0026] Further schemes of the present application,

[0027] The upper sealing surface is attached to the lower surface of the upper sealing surface positioning plate to position the upper sealing surface in height;

[0028] The upper sealing surface is attached to the upper sealing surface positioning block to limit the upper sealing surface in the vehicle width direction.

[0029] Further schemes of the present application,

[0030] The door leaf is placed in the main frame, the door leaf is constrained in the vehicle width direction by the door leaf top limiting mechanism and the door leaf bottom limiting mechanism in the door leaf positioning structure, and the door leaf is adjusted in the vehicle height direction by the door leaf height adjusting mechanism in the door leaf positioning structure.

[0031] Further schemes of the present application,

[0032] The driving mechanism is placed between the two installation side plates and limited by the mechanism positioning plate and the mechanism positioning block in the bearing driving mechanism positioning structure;

[0033] The driving mechanism is fixed on the installation side plate by the mechanism pressing plate and the mechanism fastener in the bearing driving mechanism pressing structure.

[0034] The beneficial effects of the present application are:

[0035] The process frame is designed in the application, and positioning or fixing mechanisms are installed in various directions on the process frame. In actual use, by adjusting, calibrating and checking the adjustable structure on the process frame, an accurate reference is provided for door system installation. The components of the door system are directly installed on the process frame in a specific order, and the door system and the process frame form a temporary assembly. The door system is adjusted once and does not need to be repeatedly adjusted. The operation is simple, efficient and of high installation quality, and the technical level of the operator is low. After the door system is installed on the vehicle body, the process frame can be removed, reducing the actual weight of the vehicle door system. BRIEF DESCRIPTION OF DRAWINGS

[0036] Figure 1 The structure schematic diagram of the process frame in the application embodiment one when installing the door system is shown in the figure.

[0037] Figure 2 The structure schematic diagram of the process frame in the application embodiment one after installing the door system is shown in the figure.

[0038] Figure 3 The structure schematic diagram of the process frame in the application embodiment one is shown in the figure.

[0039] Figure 4 The structure schematic diagram of the process frame in the application embodiment one after fixing the door system is shown in the figure.

[0040] Figure 5 The structure schematic diagram of the upper sealing surface fixing mechanism in the application embodiment one is shown in the figure.

[0041] Figure 6 The structure schematic diagram of the side sealing surface positioning and pressing mechanism in the application embodiment one is shown in the figure.

[0042] Figure 7 The structure schematic diagram of the bearing driving mechanism positioning and pressing structure in the application embodiment one is shown in the figure.

[0043] Figure 8 The structure schematic diagram of the swing arm positioning structure in the application embodiment one is shown in the figure.

[0044] Figure 9 The structure schematic diagram of the door leaf top limiting mechanism in the application embodiment one is shown in the figure.

[0045] Figure 10 The structure schematic diagram of the door leaf bottom limiting mechanism in the application embodiment one is shown in the figure.

[0046] Figure 11 The structure schematic diagram of the door leaf height adjusting mechanism in the application embodiment one is shown in the figure.

[0047] Figure 12 The flowchart of the vehicle door system installation method in the application embodiment two is shown in the figure.

[0048] in:

[0049] 1-Process frame, 2-Door system, 3-Car body, 11-Main frame, 12-Mounting side plate, 13-Upper sealing surface fixing mechanism, 14a-Side sealing surface positioning mechanism, 14b-Side sealing surface pressing mechanism, 15-Sill fixing structure, 16a-Bearing drive mechanism positioning structure, 16b-Bearing drive mechanism pressing structure, 17-Swing arm positioning structure, 18-Door leaf positioning structure, 1301-Upper sealing surface positioning plate, 1302-Upper sealing surface positioning block, 1501-Mounting transition piece, 1601-Mechanism positioning plate, 1602-Mechanism positioning block, 1603-Mechanism pressure plate, 1604-Mechanism fastener, 1 701-Swing arm positioning plate, 1702-Swing arm adjusting shim, 1703-Swing arm fastener, 1801-Door leaf top limiting mechanism, 1802-Door leaf bottom limiting mechanism, 1803-Door leaf height adjustment mechanism, 23-Upper sealing surface, 24-Side sealing surface, 25-Sill, 26-Bearing drive mechanism, 27-Swing arm, 28-Door leaf; 1801a-Connecting plate one; 1801b-Top rod one; 1801c-Handle one; 1802a-Connecting plate two; 1802b-Top rod two; 1802c-Handle two; 1803a-Adjusting base; 1803b-Adjusting swing arm; 1803c-Adjusting screw. Detailed Implementation

[0050] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit this application or its application or use. Example 1

[0051] like Figures 1 to 3 As shown, this embodiment discloses a process frame, which includes a main frame 11 and mounting side plates 12. The mounting side plates 12 are fixed on both sides of the main frame 11. The top of the main frame 11 is provided with an upper sealing surface fixing mechanism 13 and a door leaf positioning structure 18 for positioning and installing the upper sealing surface and the door leaf. The two mounting side plates 12 are respectively provided with a load-bearing drive mechanism positioning structure 16a, a load-bearing drive mechanism pressing structure 16b, a side sealing surface positioning mechanism 14a, a side sealing surface pressing mechanism 14b, a threshold fixing structure 15, and a swing arm positioning structure 17. The load-bearing drive mechanism positioning structure 16a and the load-bearing drive mechanism pressing structure 16b interact to realize the positioning and installation of the load-bearing drive mechanism, and the side sealing surface positioning mechanism 14a and the side sealing surface pressing mechanism 14b interact to realize the positioning and installation of the side sealing surface.

[0052] As attached Figure 4 andFigure 5 As shown in the drawings, the upper sealing surface fixing mechanism 13 in the present embodiment comprises an upper sealing surface positioning plate 1301 and an upper sealing surface positioning block 1302, the upper sealing surface positioning plate 1301 is fixed on the top surface of the upper sealing surface positioning block 1302, the upper sealing surface positioning plate 1301 and the upper sealing surface positioning block 1302 partially expose the edge of the main body frame 11, and the upper sealing surface positioning block 1302 is fixed on the top of the main body frame 11; in use, the upper sealing surface positioning plate 1301 serves as the fitting reference in the height direction of the upper sealing surface 23, and the positioning block 1302 serves as the fitting reference in the vehicle width direction of the upper sealing surface 23.

[0053] As shown in the drawings, Figure 3 The door leaf positioning structure 18 in the present embodiment comprises a door leaf top limiting mechanism 1801, a door leaf bottom limiting mechanism 1802 and a door leaf height adjusting mechanism 1803, the door leaf top limiting mechanism 1801 is arranged on the top of the main body frame 11, the door leaf bottom limiting mechanism 1802 and the door leaf height adjusting mechanism 1803 are arranged on the bottom of the door leaf positioning structure 18.

[0054] As shown in the drawings, Figure 9 The door leaf top limiting mechanism 1801 in the present embodiment is composed of a connecting plate one 1801a, a top rod one 1801b and a handle one 1801c; the connecting plate one 1801a is fixed on the top of the main body frame 11, the top rod one 1801b is movably installed in the limiting cylinder of the connecting plate one 1801a, and the handle one 1801c is hingedly connected to the connecting plate one 1801a and hingedly connected to the top rod one 1801b through a connecting piece.

[0055] As shown in the drawings, Figure 10 The door leaf bottom limiting mechanism 1802 in the present embodiment is composed of a connecting plate two 1802a, a top rod two 1802b and a handle two 1802c; the door leaf bottom limiting mechanism 1802 and the door leaf top limiting mechanism 1801 have the same structure, and the connecting plate two 1802a of the door leaf bottom limiting mechanism 1802 is fixed on the bottom of the main body frame 11.

[0056] As shown in the drawings, Figure 11 The door leaf height adjusting mechanism 1803 in the present embodiment comprises an adjusting base 1803a, an adjusting rotating arm 1803b and an adjusting screw rod 1803c; the adjusting base 1803a is fixed on the bottom of the main body frame 11 and located on one side of the connecting plate two 1802a, the adjusting rotating arm 1803b is hingedly connected to the surface of the adjusting base 1803a, the adjusting rotating arm 1803b in the present embodiment presents a "Z" shape, and the adjusting screw rod 1803c passes through the high segment of the adjusting rotating arm 1803b and is threadedly connected with the adjusting base 1803a.

[0057] As shown in the drawings, Figure 3 and Figure 6As shown in the drawings, the side seal surface positioning mechanism 14a in this embodiment is arranged on the outer side of the two mounting side plates 12, and the side seal surface positioning mechanism 14a is arranged on the opposite side of the two mounting side plates 12. In general, the side seal surface positioning mechanism 14 is a positioning rod which is bolted on the outer side of the mounting side plate 12 and arranged vertically to the long side of the mounting side plate 12 to serve as a reference for the width direction fitting of the side seal surface 24. The side seal surface positioning mechanism 14a is a bolt with a screw end, and a threaded hole is formed on the mounting side plate 12. After the coordinate adjustment of the side seal surface 24 is completed, the bolt is used for fixation.

[0058] As shown in the drawings, Figure 3 and Figure 7 The bearing driving mechanism positioning structure 16a in this embodiment includes a mechanism positioning plate 1601 and a mechanism positioning block 1602 which are arranged in an up-down manner and detachably fixed on the upper end of the mounting side plate 12. The bearing driving mechanism pressing structure 16b includes a mechanism pressing plate 1603 and a mechanism fastener 1604 which is connected to the mechanism pressing plate 1603 and fixed on the mechanism positioning plate 1601.

[0059] As shown in the drawings, Figure 3 and Figure 8 The swing arm positioning structure 17 in this embodiment includes a swing arm positioning plate 1701 on which a swing arm fastener 1703 is fixed. Embodiment Two

[0060] This embodiment discloses a vehicle door system installation method based on the process framework in embodiment one, which includes the following steps:

[0061] Temporarily fitting the door leaf 28 outer side to the door leaf positioning structure 18 for position adjustment and fixation;

[0062] Fitting the upper seal surface 23 to the upper seal surface positioning structure 13 and fixation;

[0063] Fitting the side seal surface 24 to the mounting side plate 12 and the side seal surface positioning mechanism 14a and fixation by the side seal surface pressing mechanism 14b;

[0064] Fitting the door sill 25 to the door sill fixing structure 15 and pressing fixation;

[0065] Fitting the swing arm 27 to the mounting side plate 12 and the swing arm positioning plate 1701 and pressing fixation;

[0066] Fitting the bearing driving mechanism 26 to the bearing driving mechanism positioning structure 16a and pressing fixation by the bearing driving mechanism pressing structure 16b; wherein the door leaf 28, the upper seal surface 23, the side seal surface 24, the door sill 25, the bearing driving mechanism 26 and the process framework form a temporary assembly;

[0067] According to the opening size of the vehicle body 3, the temporary assembly is inserted into the vehicle body 3 from the outside to the inside, and the posture of the temporary assembly is adjusted to match the opening of the vehicle body 3.

[0068] The temporary assembly and the reserved interface of the vehicle body 3 are connected and fastened, the fixing structure on the process frame is removed, and the process frame exits the vehicle body 3.

[0069] In some embodiments, as shown in Figure 12 The basic implementation process of a rail transit vehicle door system overall installation method is as follows:

[0070] S1, calibration and inspection of the process frame 1;

[0071] Before first use, the side plates 12, the upper sealing surface positioning structure 13, the side sealing surface positioning structure 14a, the door sill fixing structure 15, the bearing driving mechanism positioning structure 16a, the swing arm positioning structure 17, and the door leaf positioning structure 18 are precisely adjusted and positioned, and it is checked to ensure that the positioning accuracy is not greater than 1 mm. (In the subsequent repeated use process, only the step S1 needs to be checked periodically.)

[0072] S2, combining the components of the door system 2 with the process frame to form a temporary assembly: two installation side plates 12 are installed on the left and right sides of the main frame 11 respectively, forming the installation reference of the remaining functional structures and serving as the positioning reference of the side sealing surface 24 and the swing arm 27 in the vehicle length direction.

[0073] Among them, the door leaf 28 is temporarily attached to the door leaf positioning structure 18, the door leaf 28 is placed in the main frame 11, the door leaf 28 is constrained in the vehicle width direction position by the door leaf top limiting mechanism 1801 and the door leaf bottom limiting mechanism 1802 in the door leaf positioning structure 18, and the door leaf 28 is adjusted in the vehicle body height direction by the door leaf height adjusting mechanism 1803 in the door leaf positioning structure 18;

[0074] When in use, the swing handle one 1801c and the handle two 1802c make the corresponding top rod one 1801b and the top rod two 1802b quickly top to the predetermined position; the door leaf 28 is attached to the top rod one 1801b and the top rod two 1802b on the outer surface, the lower edge of the door leaf 28 is stopped on the adjusting swing arm 1803b, the adjusting screw rod 1803c is rotated to make the adjusting swing arm 1803b rotate up and down relative to the adjusting base 1803a, and the door leaf 28 is adjusted up and down along the height direction of the main frame 11 by using the lever principle.

[0075] The upper sealing surface 23 is attached to the upper sealing surface positioning structure 13, the upper sealing surface 23 is positioned in height by being attached to the lower surface of the upper sealing surface positioning plate 1301, and the upper sealing surface 23 is positioned in width by being attached to the upper sealing surface positioning block 1302.

[0076] The side sealing surface 24 is attached to the side plate 12 and the side sealing surface positioning structure 14a, and is fixed by the side sealing surface pressing structure 14b. The side sealing surface positioning structure 14a is fixedly installed on the two side plates 12, and the side sealing surface pressing structure 14b is movably installed on the two side plates 12. The side sealing surface positioning structure 14a serves as the attachment reference of the side sealing surface 24 in the vehicle width direction. The side sealing surface pressing structure 14b can be removed separately.

[0077] The rocker 25 is attached to the rocker fixing structure 15, and is fixed by fasteners. The transition piece 1501 is installed on the two side plates 12. The lower surface of the rocker fixing structure 15 serves as the height reference of the rocker 25. The rocker fixing structure 15 is provided with positioning holes for use when the rocker fixing structure 15 is removed.

[0078] The carrying drive mechanism 26 is attached to the carrying drive mechanism positioning structure 16a, and is fixed by the carrying drive mechanism pressing structure 16b. The door leaf 28 is connected to the carrying drive mechanism 26. Specifically, the drive mechanism 26 is placed between the two side plates 12 and is limited by the mechanism positioning plate 1601 and the mechanism positioning block 1602 of the carrying drive mechanism positioning structure 16a. The drive mechanism 26 is fixed on the side plates 12 by the cooperation of the mechanism pressing plate 1603 and the mechanism fastener 1604 of the carrying drive mechanism pressing structure 16b.

[0079] The left and right swing arms 27 are respectively attached to the two side plates 12. The swing arm 27 is attached to the swing arm positioning plate 1701 for positioning in the vehicle width and height directions, and is fixed by the cooperation of the swing arm fastener 1703 and the swing arm adjustment gasket 1702.

[0080] S3, the temporary combination of the door system 2 and the process frame 1 is transported to the vicinity of the vehicle body 3. The temporary combination of the door system 2 and the process frame 1 is inserted into the vehicle body 3 from the outside to the inside, and the attitude of the temporary combination relative to the vehicle body 3 is adjusted.

[0081] S4, the installation interfaces of the door system 2 and the vehicle body 3 are connected.

[0082] The upper sealing surface 23, the side sealing surface 24, the rocker 25, the carrying drive mechanism 26, and the swing arm 27 are respectively connected and fastened to the reserved interfaces of the vehicle body 3.

[0083] S5, the connection between the door system 2 and the process frame 1 is disconnected. The pressing fixing structures between the upper sealing surface 23, the side sealing surface 24, the rocker 25, the carrying drive mechanism 26, and the swing arm 27 and the process frame 1 in step S2 are removed.

[0084] S6, the process frame 1 is separated from the door system 2, and the process frame 1 is withdrawn from the vehicle body 2.

[0085] 1) Key technology created by the present application:

[0086] A rail transit vehicle door system overall installation method and device, a set of process frame is provided, an adjustable installation reference is provided on the process frame, and the process frame 1 meets the accurate installation requirements of the door system through adjustment of the adjustable installation reference before first use. When the door system 2 is installed, the operator only needs to directly install each component of the door system to the corresponding position on the process frame according to the steps, so that the accurate installation of the door system 2 can be realized.

[0087] 2) Key technology created by the present application:

[0088] An overall installation method of a rail transit vehicle door system, the process frame is independent of the door system, can be temporarily combined with the door system, and can be separated from the door system. When in use, the door system 2 is first accurately installed on the process frame 1 and forms a temporary combination, and after the temporary combination is adjusted to the position relative to the vehicle body, the reserved interface of the door system is connected with the vehicle body. After the connection between the door system and the vehicle body is completed, the process frame 1 can be separated from the door system 2, so that the door system 2 is transferred from the process frame 1 to the vehicle body as a whole.

[0089] In addition, all the non-detachable structures of the process frame are arranged outside or on the side of the door system, and the remaining structures can be quickly disassembled and assembled. After the door system is transferred and installed on the vehicle body, the process frame can be withdrawn along the original path without obstruction, and returned for repeated use.

[0090] In the description of the present application, it should be understood that the orientations or positional relationships indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", and the like are only for description purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features limited by "first", "second", and the like can explicitly or implicitly include one or more of the features. In the description of the present application, unless otherwise specified, the meaning of "a plurality of" is two or more.

[0091] In the description of the application, it should be explained that, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integral connection; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through intermediate medium, or the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the application can be understood through specific circumstances.

Claims

1. A vehicle door system installation method of a process framework, characterized in that, the process framework comprises a main body framework (11), a positioning structure and a pressing structure, the positioning structure and the pressing structure are installed on the main body framework (11); the positioning structure comprises an upper sealing surface fixing mechanism (13), a side sealing surface positioning mechanism (14a), a door sill fixing structure (15), a door leaf positioning structure (18), a load-bearing drive mechanism positioning structure (16a) and a swing arm positioning structure (17); the pressing structure comprises a side sealing surface pressing mechanism (14b) and a load-bearing drive mechanism pressing structure (16b); the load-bearing drive mechanism positioning structure (16a) and the load-bearing drive mechanism pressing structure (16b) interact to realize the positioning installation of the load-bearing drive mechanism, and the side sealing surface positioning mechanism (14a) and the side sealing surface pressing mechanism (14b) interact to realize the positioning installation of the side sealing surface; the method comprises temporarily attaching an outer side of a door leaf (28) to the door leaf positioning structure (18) for position adjustment and fixation, attaching an upper sealing surface (23) to the upper sealing surface fixing mechanism (13) and fixing it, attaching a side sealing surface (24) to the side sealing surface positioning mechanism (14a) and the side plate (12) and fixing it through the side sealing surface pressing mechanism (14b), attaching a door sill (25) to the door sill fixing structure (15) and pressing and fixing it, and attaching a swing arm (27) to the swing arm positioning plate (1701) and the side plate (12) and pressing and fixing it; a load-bearing drive mechanism (26) is attached to the load-bearing drive mechanism positioning structure (16a) and the load-bearing drive mechanism pressing structure (16b) for pressing and fixation, and the door leaf (28) is connected to the load-bearing drive mechanism (26); wherein the door leaf (28), the upper sealing surface (23), the side sealing surface (24), the door sill (25), the load-bearing drive mechanism (26) and the process framework form a temporary assembly; according to the opening size of a vehicle body (3), the temporary assembly is inserted into the vehicle body (3) from the outside to the inside, and the posture of the temporary assembly is adjusted to match the opening of the vehicle body (3); the temporary assembly and the reserved interface of the vehicle body (3) are connected and fastened, the pressing structure on the process framework is removed, the process framework is separated and exits the vehicle body (3).

2. The vehicle door system mounting method of claim 1, wherein the upper sealing surface fixing mechanism (13) comprises an upper sealing surface positioning plate (1301) and an upper sealing surface positioning block (1302), the upper sealing surface positioning block (1302) is fixed to the bottom surface of the upper sealing surface positioning plate (1301), and the upper sealing surface positioning plate (1301) and the upper sealing surface positioning block (1302) are jointly installed on the top of the main body framework (11) and partially exposed from the edge of the main body framework (11).

3. The method of claim 1, wherein the vehicle door system is installed in a vehicle door frame. the door leaf positioning structure (18) comprises a door leaf top limiting mechanism (1801) and a door leaf bottom limiting mechanism (1802), the door leaf top limiting mechanism (1801) is arranged on the top of the main body framework (11), and the door leaf bottom limiting mechanism (1802) is arranged on the bottom of the door leaf positioning structure (18).

4. The vehicle door system mounting method of claim 1, wherein The main frame (11) is provided with a mounting side plate (12) fixed on both sides of the main frame (11).

5. The vehicle door system mounting method of claim 4, wherein The bearing driving mechanism positioning structure (16a) comprises a mechanism positioning plate (1601) and a mechanism positioning block (1602), the mechanism positioning block (1602) is installed on the mechanism positioning plate (1601), the mechanism positioning plate (1601) is fixed on the upper end of the mounting side plate (12), and the mechanism positioning block (1602) and the mechanism positioning plate (1601) can be integrally detached. The bearing driving mechanism pressing structure (16b) comprises a mechanism pressing plate (1603) and a mechanism fastener (1604), and the mechanism fastener (1604) is connected with the mechanism pressing plate (1603) and fixed on the mechanism positioning plate (1601).

6. The method of claim 1, wherein the vehicle door system is installed in a vehicle door frame. The swing arm positioning structure (17) comprises a swing arm positioning plate (1701), and a swing arm fastener (1703) is fixed on the swing arm positioning plate (1701).

7. The method of claim 1, wherein the vehicle door system is installed in a vehicle door frame. The upper sealing surface fixing mechanism (13), the side sealing surface positioning mechanism (14a), the threshold fixing structure (15), the bearing driving mechanism positioning structure (16a) and the swing arm positioning structure (17) are accurately adjusted and calibrated in the main frame (11).

8. The vehicle door system mounting method of the process frame according to claim 1, wherein, The upper sealing surface (23) is positioned in height by being attached to the lower surface of the upper sealing surface positioning plate (1301); and the upper sealing surface (23) is positioned in the vehicle width direction by being attached to the upper sealing surface positioning block (1302).

9. The vehicle door system mounting method of the process frame according to claim 1, wherein, The door leaf (28) is placed in the main frame (11), the door leaf (28) is constrained in the vehicle width direction by the door leaf top limiting mechanism (1801) and the door leaf bottom limiting mechanism (1802) in the door leaf positioning structure (18), and the door leaf (28) is adjusted in the vehicle body height direction by the door leaf height adjusting mechanism (1803) in the door leaf positioning structure (18).

10. The vehicle door system mounting method of the process frame according to claim 1, wherein, The driving mechanism (26) is placed between the mounting side plates (12) and limited by the mechanism positioning plate (1601) and the mechanism positioning block (1602) in the bearing driving mechanism positioning structure (16a); and the driving mechanism (26) is fixed on the mounting side plates (12) by the cooperation of the mechanism pressing plate (1603) and the mechanism fastener (1604) in the bearing driving mechanism pressing structure (16b). ​ ​

Citation Information

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