Annular single body folding compensation method and annular single body folding compensation tool
By using the annular monomer closing compensation method during ship construction and clamping and fixing using the compensation offset, the offset problem caused by welding and fixing of the annular monomer is solved, and the hull production quality and closing accuracy are improved.
Patent Information
- Application Number
- CN202510262695.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-06
- Publication Date
- 2025-05-06
AI Technical Summary
During ship construction, welding fixation between the annular monomers causes the welded monomer to shift, affecting the production quality of the hull. The annular monomers are prone to deform during welding manufacturing and transportation, resulting in low closing positioning accuracy.
The annular monomer closing compensation method is adopted, and the compensation offset of each annular monomer is calculated by dividing areas on the closing stage and using the central annular monomer as the reference, and clamping and fixing are performed, thereby achieving accurate closing and fixing.
By clamping and fixing compensating the offset, each annular monomer is arranged in the theoretical position, which improves the production quality and closing accuracy of the hull.
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Figure CN119929097A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ships, and in particular to an annular monomer closing compensation method and an annular monomer closing compensation tooling. Background Art
[0002] In the field of shipbuilding, for the production of the hull, the hull needs to be split into multiple annular monomers along the bow and stern directions for processing and manufacturing, and then the multiple annular monomers are welded together to form the hull. The hull production method can complete the synchronous assembly and welding of multiple annular monomers in parallel in space and synchronously in time, which can greatly improve the production efficiency of the hull and shorten the slipway cycle.
[0003] However, in the actual production process, the welding fixation between the annular monomers will cause the welded monomers to deviate from the predetermined position, resulting in the production quality of the built hull failing to meet production requirements. In addition, since the annular monomers are very prone to deformation during the welding manufacturing and transportation process, the closing positioning accuracy between the annular monomers is low, further affecting the subsequent production quality of the hull.
[0004] Therefore, it is urgent to invent a ring-shaped monomer closing compensation method and a ring-shaped monomer closing compensation tooling to solve the above problems. Summary of the invention
[0005] The purpose of the present invention is to provide a ring-shaped monomer closing compensation method and a ring-shaped monomer closing compensation tool, which can clamp and fix the ring-shaped monomer according to the actual working condition of the ring-shaped monomer, so that multiple ring-shaped monomers can be closed at preset positions and assembled into a hull.
[0006] To achieve this object, the present invention adopts the following technical solutions:
[0007] The ring-shaped monomer closing compensation method comprises the following steps:
[0008] S1. Producing and manufacturing the annular monomers arranged in sequence along the bow and stern directions according to preset processing parameters;
[0009] S2, building a folding platform, and dividing the folding platform into different areas in sequence along the bow and stern directions, each area corresponding to one of the annular monomers;
[0010] S3, taking one of the annular monomers located in the center along the bow and stern direction as a reference annular monomer, and clamping and fixing the reference annular monomer on a corresponding area on the closing platform;
[0011] S4, for each of the annular monomers except the reference annular monomer, a compensation offset is calculated according to the actual position of the rib line, the center line and the horizontal line relative to the reference annular monomer and the theoretical offset, and each annular monomer is clamped and fixed in a corresponding area of the closing platform according to the compensation offset;
[0012] S5, closing and docking the annular monomers except the reference annular monomer from both ends of the reference annular monomer along the bow and stern directions and fixing them together.
[0013] As an optional solution, after the production of each of the annular monomers is completed, a production quality inspection is performed on each of the annular monomers.
[0014] As an optional solution, after the reference annular monomer is clamped and fixed on the closing platform, theoretical rib lines corresponding to the remaining annular monomers on the closing platform are engraved on the closing platform based on the actual data of each annular monomer and the reference annular monomer.
[0015] As an optional solution, when a plurality of the annular monomers are closed together, it is checked whether the rib lines on the annular monomers other than the reference annular monomer are aligned with the theoretical rib lines on the closing platform;
[0016] If they are aligned, each of the annular monomers is fixedly connected;
[0017] If they are not aligned, the positions of the annular monomers are adjusted until the rib lines on the annular monomers are aligned with the theoretical rib lines on the folded platform.
[0018] As an optional solution, when overlapping the closing platforms, a calibration pole is prepared, and a hull reference line is engraved in the calibration pole.
[0019] As an optional solution, any two adjacent annular monomers that are closed together are welded and fixed together according to a preset welding sequence.
[0020] As an optional solution, each of the annular monomers includes a lower outer bulkhead, two side outer bulkheads respectively connected to the lower outer bulkhead, an upper outer bulkhead connected to the two side outer bulkheads at the same time, a lower inner bulkhead, a side inner bulkhead, a first reinforcing beam located between the lower inner bulkhead and the lower outer bulkhead, and a second reinforcing beam located between the side inner bulkhead and the side outer bulkhead;
[0021] The preset welding sequence is to weld the lower outer bulkhead, the side outer bulkhead, the lower inner bulkhead, the side inner bulkhead, the upper outer bulkhead, the first reinforcing beam and the second reinforcing beam in sequence.
[0022] As an optional solution, before the annular monomer is fixed by welding, the area to be welded of the annular monomer is cleaned.
[0023] The annular monomer closing compensation tooling, the annular monomer closing compensation method described above is applied to the annular monomer closing compensation tooling, the annular monomer closing compensation tooling is used to clamp and fix the annular monomer, the annular monomer closing compensation tooling includes a first support assembly, the first support assembly:
[0024] A first connecting piece, detachably connected to the annular monomer;
[0025] A second connecting member is rotatably connected to the ground;
[0026] A fixed structure and a telescopic rotating structure, wherein one end of the fixed structure is connected to one axial end of the telescopic rotating structure, the other end of the fixed structure is connected to the first connecting member, and the other axial end of the telescopic rotating structure is connected to the second connecting member, and the telescopic rotating structure can be telescoped along the axial direction and rotated around the axial direction.
[0027] As an optional solution, the annular monomer closing compensation tooling further includes:
[0028] The second support assembly includes a sleeper, a mounting platform and a support structure, wherein the support structure, the mounting platform and the sleeper are arranged in sequence from bottom to top, the lower end of the support structure is fixed to the ground, the mounting platform is used to support the sleeper, and the sleeper is configured to support the annular monomer.
[0029] Beneficial effects of the present invention:
[0030] The annular monomer closing compensation method provided by the present invention is to split the hull into a plurality of annular monomers connected in sequence along the bow and stern directions, process each annular monomer separately, and divide a plurality of areas in sequence along the bow and stern directions on the closing platform so that each area corresponds to an annular monomer, and take an annular monomer located at the center along the bow and stern directions as a reference annular monomer, calculate the compensation offset according to the positions of the rib lines, center lines and horizontal lines in the remaining annular monomers relative to the base annular monomer and the theoretical offset, fix each annular monomer except the reference annular monomer in the corresponding area according to its own compensation offset, close and fix each annular monomer from both ends of the reference annular monomer along the bow and stern directions, thereby realizing the assembly and forming of the hull, and using the compensation offset to ensure that each annular monomer fixed together is arranged according to the theoretical position, thereby ensuring that the hull meets the production requirements and improving the production quality of the hull.
[0031] The present invention also provides a ring-shaped monomer closing compensation tool. The above-mentioned ring-shaped monomer closing compensation method can clamp and fix each ring-shaped monomer according to the actual compensation offset by applying the ring-shaped monomer closing compensation tool. The fixing effect is good, and the closing accuracy of the subsequent ring-shaped monomers is guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 It is a schematic diagram of the closing order of the first annular monomer, the second annular monomer, the third annular monomer and the fourth annular monomer provided in the first embodiment of the present invention;
[0033] Figure 2 It is a schematic diagram of the compensation offsets of the second annular monomer, the third annular monomer and the fourth annular monomer respectively relative to the first annular monomer provided in the first embodiment of the present invention;
[0034] Figure 3 is a schematic diagram of the welding sequence of the first annular monomer provided in the first embodiment of the present invention;
[0035] Figure 4 It is a schematic diagram of the structure of the annular monomer closing compensation tooling and the first annular monomer along the bow and stern direction provided by the second embodiment of the present invention;
[0036] Figure 5 It is a schematic diagram of the structure of the annular monomer closing compensation tooling and the first annular monomer along the left-right direction provided by the second embodiment of the present invention;
[0037] Figure 6 is a first structural schematic diagram of a portion of a first supporting assembly provided in Embodiment 2 of the present invention;
[0038] Figure 7 is a second structural schematic diagram of a portion of the first supporting assembly provided in Embodiment 2 of the present invention;
[0039] Figure 8 is a structural schematic diagram of a first connecting member and a fixing structure provided in Embodiment 2 of the present invention;
[0040] Fig. 9 is a schematic structural diagram of a second supporting assembly provided in Embodiment 2 of the present invention;
[0041] Fig.10 yes Fig. 9 A partial enlarged view of point A in the middle.
[0042] In the figure:
[0043] 100, first annular monomer; 110, lower outer bulkhead; 120, side outer bulkhead; 130, upper outer bulkhead; 140, lower inner bulkhead; 150, side inner bulkhead; 160, first reinforcing beam; 170, second reinforcing beam; 200, second annular monomer; 300, third annular monomer; 400, fourth annular monomer; 500, first supporting assembly; 510, first connecting piece; 520, fixing structure; 521, first bolt; 522, first nut; 523, pad; 530, telescopic rotating structure; 540, second connecting piece; 600, second supporting assembly; 610, sleeper; 620, mounting platform; 630, supporting structure; 631, pier; 632, second bolt; 633, second nut. DETAILED DESCRIPTION
[0044] The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only parts related to the present invention, rather than all structures, are shown in the accompanying drawings.
[0045] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0046] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0047] In the description of this embodiment, the terms "upper", "lower", "right", etc., directions or positional relationships are based on the directions or positional relationships shown in the drawings, and are only for the convenience of description and simplification of operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.
[0048] Embodiment 1
[0049] In the field of shipbuilding, for the production of the hull, it is necessary to split the hull into multiple annular monomers along the bow and stern directions for processing and manufacturing, and then the multiple annular monomers are closed and welded together to form the hull. The hull production method can complete the synchronous assembly and welding of multiple annular monomers in parallel in space and synchronously in time, which can greatly improve the production efficiency of the hull and shorten the slipway cycle. However, the welding and fixation between the annular monomers will cause the welded monomers to shift relative to the predetermined position, resulting in the production quality of the hull after construction failing to meet production requirements. Moreover, since the annular monomers are very easy to deform during the assembly, welding, manufacturing and transportation process, the closing positioning accuracy between the annular monomers is low, which further affects the subsequent production quality of the hull.
[0050] In order to solve the above problem, this embodiment provides a ring-shaped monomer closing compensation method. The ring-shaped monomer closing compensation method includes the following steps:
[0051] S1. Producing and manufacturing the annular monomers arranged in sequence along the bow and stern directions according to preset processing parameters;
[0052] S2, building a folding platform, and dividing different areas in sequence along the bow and stern directions on the folding platform, each area corresponding to an annular monomer;
[0053] S3, taking an annular monomer located in the center along the bow and stern direction among the multiple annular monomers as a reference annular monomer, and clamping and fixing the reference annular monomer on a corresponding area on the closing platform;
[0054] S4, for each annular monomer except the reference annular monomer, a compensation offset is calculated according to the actual position of the rib line, the center line and the horizontal line relative to the reference annular monomer and the theoretical offset, and each annular monomer is clamped and fixed in the corresponding area of the folding platform according to the compensation offset;
[0055] S5. The annular monomers other than the reference annular monomer are closed, docked and fixed together from both ends of the reference annular monomer along the bow and stern directions.
[0056] The annular monomer closing compensation method is to split the hull into a plurality of annular monomers connected in sequence along the bow and stern directions, process each annular monomer separately, and divide a plurality of areas in sequence along the bow and stern directions on the closing platform, so that each area corresponds to an annular monomer, and take an annular monomer located in the center along the bow and stern directions as a reference annular monomer, calculate the compensation offset according to the positions of the rib lines, center lines and horizontal lines in the remaining annular monomers relative to the base annular monomer and the theoretical offset, fix each annular monomer except the reference annular monomer in the corresponding area according to its own compensation offset, close and fix each annular monomer from both ends of the reference annular monomer along the bow and stern directions, realize the assembly and forming of the hull, and use the compensation offset to ensure that each annular monomer fixed together is arranged according to the theoretical position, ensure that the hull meets the production requirements, and improve the production quality of the hull.
[0057] Specifically, if Figure 1 and Figure 2 As shown, the hull provided in this embodiment includes a second annular monomer 200, a first annular monomer 100, a third annular monomer 300 and a fourth annular monomer 400 which are sequentially connected along the bow and stern directions. In the actual closing process, the first annular monomer 100 is used as the reference annular monomer, and the second annular monomer 200 and the third annular monomer 300 are closed with the first annular monomer 100 along the bow and stern directions respectively, and then the fourth annular monomer 400 is docked with the third annular monomer 300 along the bow and stern directions.
[0058] In actual operation, when the second annular monomer 200, the first annular monomer 100, the third annular monomer 300 and the fourth annular monomer 400 are closed and fixed together along the bow and stern direction to form the hull, the two ends of the hull along the bow and stern direction will be tilted upward. In order to compensate for the tilting of the two ends of the hull, the compensation offset A1 of the end of the second annular monomer 200 close to the first annular monomer 100 along the bow and stern direction is zero. The compensation offset A2 of the end of the third annular monomer 300 close to the first annular monomer 100 along the bow and stern direction is zero.
[0059] The compensation offset A3 of the second annular monomer 200 away from one end of the first annular monomer 100 along the bow and stern direction is calculated based on the position offset data of the actual rib line, center line and horizontal line of the second annular monomer 200 relative to the first annular monomer 100 and the theoretical compensation offset of the second annular monomer 200 away from one end of the first annular monomer 100 along the bow and stern direction.
[0060] The compensation offset A4 of the third annular monomer 300 away from one end of the first annular monomer 100 along the bow and stern direction is calculated based on the position offset data of the actual rib line, center line and horizontal line of the third annular monomer 300 relative to the first annular monomer 100 and the theoretical compensation offset of the third annular monomer 300 away from one end of the first annular monomer 100 along the bow and stern direction.
[0061] The compensation offset of the fourth annular monomer 400 along the bow and stern direction close to the end of the third annular monomer 300 is A4. The compensation offset A5 of the fourth annular monomer 400 along the bow and stern direction away from the end of the third annular monomer 300 is calculated based on the actual position offset data of the rib line, center line and horizontal line of the fourth annular monomer 400 relative to the first annular monomer 100 and the theoretical compensation offset of the fourth annular monomer 400 along the bow and stern direction away from the end of the first annular monomer 100.
[0062] In this embodiment, after the production of the first annular monomer 100 , the second annular monomer 200 , the third annular monomer 300 and the fourth annular monomer 400 is completed, the production quality of the first annular monomer 100 , the second annular monomer 200 , the third annular monomer 300 and the fourth annular monomer 400 is inspected.
[0063] It should be noted that, in this embodiment, the production quality inspection includes processing error inspection and structural strength inspection. The processing error inspection needs to detect whether the first annular monomer 100, the second annular monomer 200, the third annular monomer 300 and the fourth annular monomer 400 are respectively processed according to the process requirements of the installation drawings, and whether the rib lines, center lines and horizontal lines in the first annular monomer 100, the second annular monomer 200, the third annular monomer 300 and the fourth annular monomer 400 are clearly marked and the offset of the rib lines, center lines and horizontal lines relative to the theoretical rib lines, center lines and horizontal lines, so as to obtain the position offset data of the actual rib lines, center lines and horizontal lines in the second annular monomer 200, the third annular monomer 300 and the third annular monomer 300 relative to the first annular monomer 100. The structural strength inspection requires the flaw detection of the hanging horse on the first annular monomer 100, the second annular monomer 200, the third annular monomer 300 and the fourth annular monomer 400, so that the hanging horse actually meets the welding requirements.
[0064] In one optional solution, in order to divide the various areas on the closing platform, it is necessary to first clean up the debris on the closing platform, and then install a marking plate at the center line of the slipway. Use a laser theodolite to mark the center line of the slipway and the area division lines of each annular monomer on the marking plate and mark them with foreign punches, then mark them with paint, and then submit them for inspection. Finally, prepare the piers, beams, door frames, sleepers and other items required for closing according to the process requirements.
[0065] In addition, when overlapping and closing the platform, it is necessary to prepare additional calibration poles and draw the hull baseline inside the calibration poles. By preparing additional calibration poles and marking the hull baseline on the calibration poles, when the various annular monomers are closed to form the hull, the baseline on the assembled hull can be compared and checked with the hull baseline on the calibration poles to verify whether the hull assembly is qualified. It should be noted that in this embodiment, the hull baseline includes the hull baseline, the hull waterline, and the deck line. In other embodiments, other baselines may be added to the hull baseline, which is not specifically limited in this embodiment. In addition, the calibration pole should be made of dry wood to prevent the calibration pole from deforming and ensure the calibration accuracy of the calibration pole.
[0066] In this embodiment, when it is necessary to clamp and fix the first annular monomer 100 as the reference annular monomer on the closing platform, the plumb bob method is used to adjust the center line of the first annular monomer 100 so that the center of the first annular monomer 100 coincides with the center line of the closing platform; the horizontal line of the first annular monomer 100 is adjusted using a level tube so that the horizontal line of the first annular monomer 100 is horizontal; the height of the first annular monomer 100 from the ground is determined according to the pier diagram, and the pier wood on the closing platform is compacted.
[0067] In addition, when marking the hull reference line on the calibration pole, the first annular monomer 100 serving as the reference annular monomer can be clamped and fixed on the folding platform, and the hull reference line can be marked based on the rib line, center line and horizontal line on the first annular monomer 100.
[0068] In this embodiment, after the first annular monomer 100 is clamped and fixed on the closing platform, according to the actual data of the second annular monomer 200, the third annular monomer 300 and the fourth annular monomer 400, the theoretical rib lines corresponding to the second annular monomer 200, the third annular monomer 300 and the fourth annular monomer 400 on the closing platform are engraved on the closing platform with the first annular monomer 100 as a reference, so as to verify the closing accuracy when the first annular monomer 100, the second annular monomer 200, the third annular monomer 300 and the fourth annular monomer 400 are closed together.
[0069] Specifically, when the first annular monomer 100, the second annular monomer 200, the third annular monomer 300 and the fourth annular monomer 400 are closed together, check whether the rib lines on the second annular monomer 200, the third annular monomer 300 and the fourth annular monomer 400 are aligned with the theoretical rib lines on the closing platform. If so, the first annular monomer 100, the second annular monomer 200, the third annular monomer 300 and the fourth annular monomer 400 are fixedly connected; if not, the positions of the second annular monomer 200, the third annular monomer 300 and the fourth annular monomer 400 are adjusted until the rib lines of the first annular monomer 100, the second annular monomer 200, the third annular monomer 300 and the fourth annular monomer 400 are aligned with the theoretical rib lines on the closing platform.
[0070] As an optional solution, the first annular monomer 100 , the second annular monomer 200 , the third annular monomer 300 and the fourth annular monomer 400 are welded and fixed together according to a preset welding sequence.
[0071] Taking the first annular monomer 100 as an example, Figure 3 The preset welding sequence is described. The first annular monomer 100 includes a lower outer bulkhead 110, two side outer bulkheads 120 respectively connected to the lower outer bulkhead 110, an upper outer bulkhead 130 connected to the two side outer bulkheads 120, a lower inner bulkhead 140, a side inner bulkhead 150, a first reinforcing beam 160 between the lower inner bulkhead 140 and the lower outer bulkhead 110, and a second reinforcing beam 170 between the side inner bulkhead 150 and the side outer bulkhead 120; the preset welding sequence is to weld the lower outer bulkhead 110, the side outer bulkhead 120, the lower inner bulkhead 140, the side inner bulkhead 150, the upper outer bulkhead 130, the first reinforcing beam 160, and the second reinforcing beam 170 in sequence. It should be noted that in this embodiment, the annular monomers need to be welded while being assembled to reduce the deformation of the closing welding. Specifically, after the second annular monomer 200 and the first annular monomer 100 are closed, the second annular monomer 200 and the first annular monomer 100 are welded and fixed, and then the third annular monomer 300 and the first annular monomer 100 are closed, and then the third annular monomer 300 and the first annular monomer 100 are welded and fixed, and finally the fourth annular monomer 400 and the third annular monomer 300 are closed and welded and fixed. It should be noted that the specific structure and welding sequence of the second annular monomer 200, the third annular monomer 300 and the fourth annular monomer 400 are the same as the specific structure and welding sequence of the first annular monomer 100, and the specific structure and welding sequence of the second annular monomer 200, the third annular monomer 300 and the fourth annular monomer 400 will not be repeated here.
[0072] In addition, the annular monomers provided in this embodiment are all symmetrical along the center line in the vertical direction. During welding, two groups of workers can be arranged to weld symmetrically from both sides of the annular monomer to improve welding efficiency. The welding parameters referenced during the welding process are all welding parameters specified for hull welding in the prior art, and will not be described in detail here.
[0073] In order to ensure the welding effect between the annular monomers, the area to be welded of the annular monomers is cleaned before the annular monomers are welded and fixed. By cleaning the welding area before welding, the debris and dust in the welding area are effectively removed to achieve the purpose of improving the welding effect.
[0074] Embodiment 2
[0075] like Figures 4 to 8 As shown, this embodiment provides a ring-shaped monomer closing compensation tooling. The above-mentioned ring-shaped monomer closing compensation method clamps and fixes each ring-shaped monomer by applying the ring-shaped monomer closing compensation tooling. Specifically, the ring-shaped monomer closing compensation tooling includes a first support assembly 500, and the first support assembly 500 includes a first connecting piece 510, a fixed structure 520, a telescopic rotating structure 530 and a second connecting piece 540, wherein the first connecting piece 510 is detachably connected to the ring-shaped monomer, the second connecting piece 540 is rotatably connected to the ground, the fixed structure 520 and the telescopic rotating structure 530, one end of the fixed structure 520 is connected to an axial end of the telescopic rotating structure 530, the other end of the fixed structure 520 is connected to the first connecting piece 510, and the other axial end of the telescopic rotating structure 530 is connected to the second connecting piece 540, and the telescopic rotating structure 530 can be telescoped along the axial direction and rotated around the axial direction. By connecting the first connecting member 510, the fixed structure 520, the telescopic rotating structure 530 and the second connecting member 540 in sequence, the first connecting member 510 is detachably connected to the annular monomer, and the second connecting member 540 is rotatably connected to the ground. By utilizing the axial extension and rotation of the telescopic rotating structure 530, the position of the annular monomer fixed to the first connecting member 510 can be arbitrarily adjusted relative to the ground, so that the annular monomer can be clamped and fixed according to the compensation offset.
[0076] It should be noted that, in this embodiment, the fixing structure 520 includes a first bolt 521, a first nut 522 and a gasket 523. The gasket 523 and the first connecting member 510 are stacked in sequence. The screw rod of the first bolt 521 passes through the first connecting member 510 and the gasket 523 in sequence and is threadedly fixed to the first nut 522.
[0077] In addition, the telescopic rotating structure 530 is a basket bolt, the specific structure and working principle of which are prior art and will not be described in detail here.
[0078] In order to further improve the clamping effect of the annular monomer, each annular monomer is provided with at least two first support assemblies 500, and at least two first support assemblies 500 are used to clamp and fix the annular monomer. It should be noted that in this embodiment, the first annular monomer 100 is clamped and fixed by four groups of first support assemblies 500, and the four groups of first support assemblies 500 include two groups of symmetrical structures arranged at intervals along the bow and stern directions, and each group of symmetrical structures includes two groups of first support assemblies 500 symmetrically arranged along the left and right directions of the hull. In other embodiments, the specific number of first support assemblies 500 corresponding to each annular monomer can also be adjusted according to actual needs, and this embodiment does not make specific limitations.
[0079] In addition, in this embodiment, the annular monomer closing compensation tooling further includes a second support assembly 600, wherein the second support assembly 600 includes a sleeper 610, a mounting platform 620 and a support structure 630, wherein the support structure 630, the mounting platform 620 and the sleeper 610 are arranged in sequence from bottom to top, the lower end of the support structure 630 is fixed to the ground, the mounting platform 620 is used to support the sleeper 610, and the sleeper 610 is configured to support the annular monomer. By setting the second support assembly 600, the support structure 630, the mounting platform 620 and the sleeper 610 in the second support assembly 600 are arranged in sequence from bottom to top, the lower end of the support structure 630 is fixed to the ground, the mounting platform 620 supports the sleeper 610, and the sleeper 610 supports the annular monomer, which can further improve the supporting effect on the annular monomer on the basis of the first support assembly 500 supporting the annular monomer.
[0080] In addition, the first support assembly 500 and the second support assembly 600 jointly support and fix the annular monomer at a certain height from the ground, which can facilitate the staff to subsequently weld and fix the annular monomer.
[0081] Specifically, the support structure 630 includes at least two piers 631, a second bolt 632 and a second nut 633. The at least two piers 631 are arranged in sequence in the up-down direction. The pier 631 at the bottom is fixed to the ground, and the pier 631 at the top is threadedly connected to the mounting platform 620 through the second bolt 632 and the second nut 633. The two adjacent piers 631 are threadedly connected through the second bolt 632 and the second nut 633. It should be noted that in this embodiment, the support structure 630 includes two piers 631 arranged in sequence in the up-down direction. In other embodiments, the specific number of piers 631 in the support structure 630 can also be adjusted arbitrarily according to actual needs, and this embodiment does not make a specific limitation.
[0082] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. For those skilled in the art, various obvious changes, readjustments and substitutions can be made without departing from the protection scope of the present invention. It is not necessary and impossible to list all the embodiments here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the claims of the present invention.
Claims
1. A method for compensating the closing of annular monomers, characterized in that: The steps include: S1. Producing and manufacturing the annular monomers arranged in sequence along the bow and stern directions according to preset processing parameters; S2, building a folding platform, and dividing the folding platform into different areas in sequence along the bow and stern directions, each area corresponding to one of the annular monomers; S3, taking one of the annular monomers located in the center along the bow and stern direction as a reference annular monomer, and clamping and fixing the reference annular monomer on a corresponding area on the closing platform; S4, for each of the annular monomers except the reference annular monomer, a compensation offset is calculated according to the actual position of the rib line, the center line and the horizontal line relative to the reference annular monomer and the theoretical offset, and each annular monomer is clamped and fixed in a corresponding area of the closing platform according to the compensation offset; S5, closing and docking the annular monomers except the reference annular monomer from both ends of the reference annular monomer along the bow and stern directions and fixing them together.
2. The annular monomer closing compensation method according to claim 1 is characterized in that: After the production of each of the annular monomers is completed, a production quality inspection is performed on each of the annular monomers.
3. The annular monomer closing compensation method according to claim 1 is characterized in that: After the reference annular monomer is clamped and fixed on the closing platform, the theoretical rib lines corresponding to the remaining annular monomers on the closing platform are depicted on the closing platform based on the actual data of each annular monomer and the reference annular monomer.
4. The annular monomer closing compensation method according to claim 3 is characterized in that: When a plurality of the annular monomers are closed together, checking whether the rib lines on the annular monomers other than the reference annular monomer are aligned with the theoretical rib lines on the closing platform; If they are aligned, each of the annular monomers is fixedly connected; If they are not aligned, the positions of the annular monomers are adjusted until the rib lines on the annular monomers are aligned with the theoretical rib lines on the folded platform.
5. The annular monomer closing compensation method according to claim 1 is characterized in that: When overlapping the folding platforms, a calibration pole is prepared, and a hull reference line is engraved in the calibration pole.
6. The annular monomer closing compensation method according to claim 1, characterized in that: Any two adjacent annular monomers that are closed together are welded and fixed together according to a preset welding sequence.
7. The annular monomer closing compensation method according to claim 6, characterized in that: Each of the annular monomers comprises a lower outer bulkhead (110), two side outer bulkheads (120) respectively connected to the lower outer bulkhead (110), an upper outer bulkhead (130) simultaneously connected to the two side outer bulkheads (120), a lower inner bulkhead (140), a side inner bulkhead (150), a first reinforcing beam (160) located between the lower inner bulkhead (140) and the lower outer bulkhead (110), and a second reinforcing beam (170) located between the side inner bulkhead (150) and the side outer bulkhead (120); The preset welding sequence is to weld the lower outer bulkhead (110), the side outer bulkhead (120), the lower inner bulkhead (140), the side inner bulkhead (150), the upper outer bulkhead (130), the first reinforcing beam (160) and the second reinforcing beam (170) in sequence.
8. The annular monomer closing compensation method according to claim 6, characterized in that: Before the annular monomer is fixed by welding, the area to be welded of the annular monomer is cleaned.
9. Annular monomer closing compensation tooling, characterized in that: The annular monomer closing compensation method according to any one of claims 1 to 8 is applied to the annular monomer closing compensation tooling, the annular monomer closing compensation tooling is used to clamp and fix the annular monomer, the annular monomer closing compensation tooling comprises a first support assembly (500), and the first support assembly (500) comprises: A first connecting member (510) detachably connected to the annular monomer; A second connecting member (540) is rotatably connected to the ground; A fixed structure (520) and a telescopic rotating structure (530), wherein one end of the fixed structure (520) is connected to one axial end of the telescopic rotating structure (530), the other end of the fixed structure (520) is connected to the first connecting member (510), and the other axial end of the telescopic rotating structure (530) is connected to the second connecting member (540), and the telescopic rotating structure (530) can be telescoped along the axial direction and rotated around the axial direction.
10. The annular monomer closing and compensating tooling according to claim 9, characterized in that: The annular monomer closing compensation tooling also includes: A second support assembly (600), the second support assembly (600) includes a sleeper (610), a mounting platform (620) and a support structure (630), wherein the support structure (630), the mounting platform (620) and the sleeper (610) are arranged in sequence from bottom to top, the lower end of the support structure (630) is fixed to the ground, the mounting platform (620) is used to support the sleeper (610), and the sleeper (610) is configured to support the annular monomer.
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