High-stability low-resistance rudder horn for large ship
By designing a large marine rudder arm with high stability and low resistance for automated deicing and lubricating oil filling, the problem of rudder arm prone to freezing under low temperature conditions is solved, and the high stability and navigation safety of rudder arm are achieved.
Patent Information
- Application Number
- CN202510306527.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2045-03-14
AI Technical Summary
When sailing in high latitudes or in cold seasons, the rudder arm is prone to freezing, resulting in additional drag, unstable navigation and structural damage, seriously affecting the safety of ship navigation.
A large marine rudder arm with high stability and low resistance is designed. It adopts a hollow structure rudder arm body, with multiple reinforcement plates and ventilation vents inside, equipped with ambient temperature sensor, reciprocating lifting mechanism, heating and knocking and deicing mechanism, heating and gas supply mechanism, lubricating oil addition mechanism and forward and reverse power supply mechanism, and automatic deicing and lubricating oil filling are achieved through the PLC controller.
Automatic deicing under low temperature conditions is achieved, reducing the adhesion and resistance of the ice layer, avoiding structural damage, improving the stability and navigation safety of the rudder arm, and extending the service life through automatic lubricating oil filling.
Smart Images

Figure CN119929141A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of rudder hanging arms, and in particular relates to a rudder hanging arm for large ships with high stability and low resistance. Background Art
[0002] The rudder arm is a key component connecting the hull and the rudder. It supports and hangs the rudder structure so that the rudder can be stably installed at the stern of the hull to ensure the ship's maneuverability. During the navigation of the ship, the rudder arm needs to transfer the torque generated by the steering gear to the rudder so that the rudder can turn according to the driver's operation. At the same time, it also needs to withstand various forces exerted on the rudder in the water, including hydrodynamic force, steering torque, etc., to ensure that the ship's heading control is accurate and reliable.
[0003] When a ship is sailing in high latitudes or going out to sea in cold seasons, the ambient temperature often drops below 0°C, creating conditions for the rudder arm to freeze. Once the rudder arm is frozen, its original shape and surface smoothness will change. When water flows through, additional resistance and turbulence will be generated, which will greatly affect the ship's maneuverability. The ship's steering becomes insensitive, the rudder efficiency is reduced, and the difficulty of controlling the course during navigation is significantly increased. At the same time, the weight of the ice layer causes the rudder arm to bear additional loads, resulting in increased stress on the rudder arm and its connecting parts. If the ice is severe, it may even exceed the designed load-bearing capacity of the rudder arm, causing deformation, cracks and other structural damage, which seriously threatens the navigation safety of the ship.
[0004] At present, the method for dealing with ice on the rudder arm is mostly to use high-pressure water guns or ice-breaking equipment to clean it when the ship is docked. However, this method is extremely untimely. As time goes by, the thickness of the ice continues to increase, and the cleaning work becomes more and more difficult. Moreover, cleaning the ice from the outside of the rudder arm can easily damage its surface paint, thereby affecting the quality of the rudder arm. Summary of the invention
[0005] The purpose of the present invention is to provide a high-stability, low-resistance large-scale ship rudder arm in view of the above problems.
[0006] To achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a high-stability, low-resistance large-scale ship rudder arm, comprising a rudder arm body and an ambient temperature sensor, wherein the rudder arm body is a hollow structure, and a plurality of reinforcing plates are fixedly installed at equal intervals in the upper and lower parts, and ventilation holes are provided on the upper end of the rudder arm body and the surface of the reinforcing plate, and the rear side of the rudder arm body is integrally connected with two connecting seats, and the surface of the connecting seat is provided with an axial hole, and further comprising: A reciprocating lifting mechanism is installed inside the rudder arm body and is electrically connected to a PLC controller, and the PLC controller is used to send a start instruction to the reciprocating lifting mechanism based on real-time temperature data fed back by an ambient temperature sensor; A plurality of heating and knocking deicing mechanisms are fixedly connected to the moving end of the reciprocating lifting mechanism and are used to perform heating and deicing operations from the inner wall of the rudder arm body; A plurality of heating and air supply mechanisms are fixedly installed inside the rudder arm body, fixedly connected to the moving end of the reciprocating lifting mechanism, and electrically connected to a PLC controller, and the PLC controller is used to send a start instruction and a power adjustment instruction to the heating and air supply mechanism based on real-time temperature data fed back by an ambient temperature sensor; Two sets of lubricating oil adding mechanisms are fixedly installed between the rudder arm body and the connecting seat, and are electrically connected to the PLC controller, and the PLC controller is used to send power adjustment instructions to the lubricating oil adding mechanisms based on real-time temperature data fed back by the ambient temperature sensor; The lubricating oil adding active trigger mechanism is fixedly installed inside the rudder arm main body, used for sending a start instruction to the lubricating oil adding mechanism, and is electrically connected to the PLC controller, and the PLC controller is used for sending a power adjustment instruction to the lubricating oil adding active trigger mechanism based on the real-time temperature data fed back by the ambient temperature sensor; The positive and negative power supply mechanisms are fixedly mounted on the inner wall of the rudder arm body, are serially connected to the power supply circuit of the heating, percussion and deicing mechanism, and are electrically connected to the PLC controller. The PLC controller is used to send power adjustment instructions to the positive and negative power supply mechanisms based on real-time temperature data fed back by the ambient temperature sensor.
[0007] In the above-mentioned high-stability, low-resistance large-scale ship rudder arm, the reciprocating lifting mechanism includes a rotating shaft rotatably connected to the inner wall of the rudder arm body, and a plurality of reciprocating screw rod segments are provided on the shaft wall of the rotating shaft. A hollow lifting plate is threadedly sleeved on the rotating shaft corresponding to the reciprocating screw rod segments. A plurality of limiting sliding rods are also fixedly connected to the inner wall of the rudder arm body. A limiting sliding cylinder slidably sleeved with the limiting sliding rod is installed on the hollow lifting plate. A motor rotating assembly for driving the rotating shaft to rotate is fixedly installed on the top of the inner wall of the rudder arm body.
[0008] In the above-mentioned high-stability and low-resistance large-scale ship rudder arm, the heating, percussion and de-icing mechanism includes an extension tube fixedly connected to the side wall of the hollow lifting plate, the extension tube is fixedly connected to a mounting plate at one end away from the hollow lifting plate, a hot air head is fixedly sleeved on the lower end side wall of the mounting plate, the extension tube is fixedly connected to the hot air head, a plurality of plug holes are equidistantly provided on the upper end side wall of the mounting plate, and push-pull rods are movable sleeved in the corresponding plug holes, a plurality of push-pull rods are fixedly connected to the same percussion block on one side away from the extension tube, a plurality of push-pull rods are fixedly connected to the same push-pull plate on one end away from the percussion block, a plurality of retaining springs sleeved on the outside of the push-pull rods are fixedly connected to the opposite side of the push-pull plate and the mounting plate, a cover shell is fixedly connected to the side wall of the mounting plate, a force-bearing permanent magnetic plate is fixedly installed on the side wall of the push-pull plate, and a force-adding electromagnetic plate arranged opposite to the force-bearing permanent magnetic plate is fixedly installed on the inner wall of the cover shell.
[0009] In the above-mentioned high-stability and low-resistance large-scale ship rudder arm, the heating and air supply mechanism includes a hot air blower, and the air outlet of the hot air blower is fixedly connected to the hollow lifting plate through an elastic telescopic tube.
[0010] In the above-mentioned high-stability and low-resistance large-scale ship rudder arm, the lubricating oil adding mechanism includes an oil supply pipe, a dispersion chamber of an annular structure is opened inside the position of the connecting seat corresponding to the axial hole, and a plurality of oil supply grooves connected to the dispersion chamber are opened on the inner wall of the connecting seat corresponding to the axial hole. One end of the oil supply pipe is connected to the dispersion chamber, and an oil supply pump is installed on the oil supply pipe. The oil supply pump is fixedly installed on the inner wall of the rudder arm body, and a heat exchange coil is fixedly sleeved outside the oil supply pipe. The lower end of the heat exchange coil is fixedly connected to the elastic telescopic tube, and an electric control valve is installed on the lower end pipe wall of the heat exchange coil.
[0011] In the above-mentioned high-stability, low-resistance large-scale ship rudder arm, the active trigger mechanism for adding lubricating oil includes a trigger shell, the inner wall of the trigger shell is rotatably connected to a reciprocating screw, the outer wall of the trigger shell is fixedly provided with a reduction motor for driving the reciprocating screw to rotate, the rod wall of the reciprocating screw is threadedly sleeved with a trigger plate, and the upper side of the inner wall of the trigger shell is fixedly provided with a trigger switch arranged opposite to the trigger plate.
[0012] In the above-mentioned high-stability, low-resistance large-scale ship-mounted rudder arm, the forward and reverse power supply mechanism includes a switching round shell, a transmission shaft is rotatably connected at the center of the inner wall of the switching round shell, a driving motor for driving the transmission shaft to rotate is fixedly installed on the outer wall of the switching round shell, a forward electric connection block and a reverse electric connection block are symmetrically fixedly installed on the inner wall of the switching round shell, a connecting rod is fixedly connected to the shaft wall of the transmission shaft, and a conductive block arranged corresponding to the position of the forward electric connection block and the reverse electric connection block is fixedly connected to the end of the connecting rod away from the transmission shaft.
[0013] In the above-mentioned high-stability and low-resistance large-scale marine rudder arm, a limit slider is fixedly mounted on the outer wall of the trigger plate, and a limit sliding groove matching and slidingly connected with the limit slider is opened on the inner wall of the trigger shell.
[0014] Compared with the prior art, the present invention has the following beneficial effects: Through the arranged rudder arm main body, reciprocating lifting mechanism, heating and knocking deicing mechanism, and heating air supply mechanism, when the ambient temperature is detected to be low enough to cause the rudder arm to freeze, the heating and deicing work of the rudder arm can be automatically triggered. The rudder arm is heated and the heat is transferred to the surface, reducing the strength and adhesion of the ice layer. When the temperature rises above 0°C, the ice layer gradually melts. Even if it is not completely melted, it will become loose, which is conducive to subsequent knocking and deicing. The system can also automatically adjust the heating intensity according to the ambient temperature. The lower the temperature, the stronger the heating, so as to ensure the deicing effect.
[0015] Through the set heating and knocking de-icing mechanism and the positive and negative power supply mechanism, when the ice layer becomes brittle after heating, the knocking device installed inside the rudder arm starts to work and knocks the inner wall of the rudder arm. The knocking force can be transmitted to the ice layer on the surface of the rudder arm, making it easier to break and fall off, thereby effectively removing the formed ice layer and preventing the ice layer from continuing to accumulate. The combination of heating and knocking gives full play to the advantages of both, which is more efficient than a single de-icing method. Compared with the use of strong external de-icing methods when the ice layer is very thick, de-icing from the inside with heating and knocking is more gentle and uniform, which can avoid damage to the surface of the rudder arm caused by strong external de-icing, and is beneficial to maintaining the structural integrity and performance of the rudder arm. At the same time, it can also automatically adjust the knocking force according to the ambient temperature. The lower the ambient temperature, the higher the knocking intensity, thereby ensuring the best de-icing effect.
[0016] Through the set lubricating oil adding mechanism and lubricating oil adding active trigger mechanism, the connection and installation position of the rudder arm and the rudder stock can be automatically and intermittently filled with lubricating oil, so as to avoid the wear of the rudder stock and the rudder arm due to friction and vibration during long-term use, resulting in loose connection and displacement of the rudder arm position, which will affect the ship's heading stability. When the ambient temperature is low, the heating equipment on the inner wall of the rudder arm is used to compensate for the temperature of the lubricating oil adding process to prevent the lubricating oil from condensing and ensure smooth filling. At the same time, the single filling amount of lubricating oil can be automatically adjusted according to the ambient temperature. The lower the temperature, the more the single filling amount is. Because the metal parts in the corresponding connection seat of the rudder arm shrink at low temperatures, the gap becomes smaller, and more lubricating oil is needed to ensure lubrication and buffering effects and reduce component wear. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional structural schematic diagram of the present invention; Figure 2 It is a schematic diagram of a top cross-sectional structure of the present invention; Figure 3It is a partial front view cross-sectional structural schematic diagram of the present invention; Figure 4 yes Figure 3 Enlarged view of the middle part; Figure 5 It is a three-dimensional structural schematic diagram of the heating and knocking deicing mechanism of the present invention; Figure 6 It is a three-dimensional structural schematic diagram of the heating and air supply mechanism of the present invention; Figure 7 It is a partial three-dimensional structural schematic diagram of the lubricating oil adding mechanism of the present invention; Figure 8 yes Figure 2 A magnified view of part A; Fig. 9 It is a three-dimensional cross-sectional structural schematic diagram of the active trigger mechanism for adding lubricating oil of the present invention; Fig.10 It is a three-dimensional cross-sectional structural schematic diagram of the forward and reverse power supply mechanism of the present invention.
[0018] In the figure: 1 rudder arm body, 2 reciprocating lifting mechanism, 21 rotating shaft, 22 reciprocating screw rod section, 23 hollow lifting plate, 24 limit slide bar, 25 motor rotating assembly, 3 heating knocking deicing mechanism, 31 extension pipe, 32 mounting plate, 33 hot air head, 34 push-pull rod, 35 knocking block, 36 push-pull plate, 37 holding spring, 38 cover, 39 force permanent magnet plate, 310 force electromagnetic plate, 4 heating air supply mechanism, 41 air blast hot air blower, 42 elastic telescopic pipe, 5 lubricating oil adding adding mechanism, 51 oil supply pipe, 52 dispersion chamber, 53 oil supply tank, 54 oil supply pump, 55 heat exchange coil, 56 electric control valve, 6 lubricating oil adding active trigger mechanism, 61 trigger shell, 62 reciprocating screw, 63 reduction motor, 64 trigger plate, 65 trigger switch, 7 positive and negative power supply mechanism, 71 switching round shell, 72 transmission shaft, 73 drive motor, 74 positive electric connection block, 75 reverse electric connection block, 76 connecting rod, 77 conductive block, 8 reinforcement plate, 9 vent, 10 connecting seat. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0020] like Figure 1-Figure 10 As shown, a high-stability, low-resistance large-scale ship rudder hanging arm comprises a rudder hanging arm body 1 and an ambient temperature sensor (installed on the ship, not shown in the figure), the rudder hanging arm body 1 is a hollow structure, and a plurality of reinforcing plates 8 are fixedly installed at equal intervals in the upper and lower parts, the upper end of the rudder hanging arm body 1 and the surface of the reinforcing plate 8 are both provided with ventilation holes 9, the rear side of the rudder hanging arm body 1 is integrally connected with two connecting seats 10, and the surface of the connecting seat 10 is provided with an axial hole, and further comprises: The reciprocating lifting mechanism 2 is installed inside the rudder hanging arm body 1 and is electrically connected to a PLC controller (not shown in the figure). The PLC controller is used to send a start command to the reciprocating lifting mechanism 2 based on real-time temperature data fed back by the ambient temperature sensor. The reciprocating lifting mechanism 2 includes a rotating shaft 21 rotatably connected to the inner wall of the rudder hanging arm body 1. A plurality of reciprocating screw rod sections 22 are provided on the shaft wall of the rotating shaft 21. A hollow lifting plate 23 is threadedly sleeved on the rotating shaft 21 corresponding to the reciprocating screw rod sections 22. A plurality of limiting sliding rods 24 are also fixedly connected to the inner wall of the rudder hanging arm body 1. A limiting sliding cylinder slidably sleeved with the limiting sliding rod 24 is installed on the hollow lifting plate 23. A motor rotating assembly 25 for driving the rotating shaft 21 to rotate is fixedly installed on the top of the inner wall of the rudder hanging arm body 1.
[0021] A plurality of heating and knocking deicing mechanisms 3 are fixedly connected to the moving end of the reciprocating lifting mechanism 2 and are used for heating and deicing from the inner wall of the rudder arm main body 1. The heating and knocking deicing mechanism 3 includes an extension tube 31 fixedly connected to the side wall of the hollow lifting plate 23. The end of the extension tube 31 away from the hollow lifting plate 23 is fixedly connected to a mounting plate 32. A hot air head 33 is fixedly inserted in the lower side wall of the mounting plate 32. The extension tube 31 is fixedly connected to the hot air head 33. A plurality of jacks are equidistantly provided on the upper side wall of the mounting plate 32, and a push-pull rod 34 is provided in the corresponding movable plug sleeve in the jack. The push-pull rod 34 is fixedly connected to the same knocking block 35 on one side away from the extension tube 31, and the multiple push-pull rods 34 are fixedly connected to the same push-pull plate 36 on one end away from the knocking block 35. The push-pull plate 36 and the mounting plate 32 are fixedly connected to the opposite side with multiple retaining springs 37 which are sleeved on the outside of the push-pull rod 34. The side wall of the mounting plate 32 is fixedly connected with a cover shell 38 which covers the push-pull plate 36 and the push-pull rod 34. The side wall of the push-pull plate 36 is fixedly installed with a force-bearing permanent magnet plate 39, and the inner wall of the cover shell 38 is fixedly installed with a force-applying electromagnetic plate 310 which is arranged opposite to the force-bearing permanent magnet plate 39.
[0022] A plurality of heating and air supply mechanisms 4 are fixedly installed inside the rudder arm body 1, fixedly connected to the moving end of the reciprocating lifting mechanism 2, and electrically connected to the PLC controller. The PLC controller is used to send start-up instructions and power adjustment instructions to the heating and air supply mechanisms 4 based on the real-time temperature data fed back by the ambient temperature sensor. The heating and air supply mechanisms 4 include a hot air blower 41, and the air outlet of the hot air blower 41 is fixedly connected to the hollow lifting plate 23 through an elastic telescopic tube 42.
[0023] Two sets of lubricating oil adding mechanisms 5 are fixedly installed between the rudder arm main body 1 and the connecting seat 10, and are electrically connected to the PLC controller. The PLC controller is used to send power adjustment instructions to the lubricating oil adding mechanism 5 based on the real-time temperature data fed back by the ambient temperature sensor. The lubricating oil adding mechanism 5 includes an oil supply pipe 51. A dispersion cavity 52 of an annular structure is opened inside the corresponding shaft hole position of the connecting seat 10. A plurality of oil supply grooves 53 connected with the dispersion cavity 52 are opened on the inner wall of the corresponding shaft hole of the connecting seat 10. One end of the oil supply pipe 51 is connected with the dispersion cavity 52. An oil supply pump 54 is installed on the oil supply pipe 51. The oil supply pump 54 is fixedly installed on the inner wall of the rudder arm main body 1. A heat exchange coil 55 is fixedly sleeved outside the oil supply pipe 51. The lower end of the heat exchange coil 55 is fixedly connected with the elastic telescopic tube 42, and an electric control valve 56 is installed on the lower end pipe wall of the heat exchange coil 55.
[0024] The active trigger mechanism 6 for adding lubricating oil is fixedly installed inside the rudder arm body 1, and is used to send a start instruction to the lubricating oil adding mechanism 5, and is electrically connected to the PLC controller. The PLC controller is used to send a power adjustment instruction to the active trigger mechanism 6 for adding lubricating oil based on the real-time temperature data fed back by the ambient temperature sensor. The active trigger mechanism 6 for adding lubricating oil includes a trigger shell 61, and the inner wall of the trigger shell 61 is rotatably connected to a reciprocating screw 62, and the outer wall of the trigger shell 61 is fixedly provided with a reduction motor 63 for driving the reciprocating screw 62 to rotate, and the rod wall of the reciprocating screw 62 is threadedly sleeved with a trigger plate 64, and the upper side of the inner wall of the trigger shell 61 is fixedly provided with a trigger switch 65 arranged opposite to the trigger plate 64, and the outer wall of the trigger plate 64 is fixedly provided with a limit slider, and the inner wall of the trigger shell 61 is provided with a limit slide groove that matches and slides with the limit slider.
[0025] The positive and negative power supply mechanism 7 is fixedly mounted on the inner wall of the rudder arm body 1, and is connected in series to the power supply circuit of the heating, percussion and de-icing mechanism 3, and is electrically connected to the PLC controller. The PLC controller is used to send power adjustment instructions to the positive and negative power supply mechanism 7 based on the real-time temperature data fed back by the ambient temperature sensor. The positive and negative power supply mechanism 7 includes a switching shell 71, and a transmission shaft 72 is rotatably connected to the center of the inner wall of the switching shell 71. A driving motor 73 for driving the transmission shaft 72 to rotate is fixedly mounted on the outer wall of the switching shell 71. A forward electric connection block 74 and a reverse electric connection block 75 are symmetrically fixedly mounted on the inner wall of the switching shell 71. A connecting rod 76 is fixedly connected to the shaft wall of the transmission shaft 72, and a conductive block 77 corresponding to the position of the forward electric connection block 74 and the reverse electric connection block 75 is fixedly connected to the end of the connecting rod 76 away from the transmission shaft 72.
[0026] The operating principle of the present invention is described as follows: an ambient temperature sensor is installed on the ship and close to the position of the rudder arm body 1, and the temperature of the environment in which the rudder arm body 1 is located is monitored in real time. When the ambient temperature sensor detects that the ambient temperature of the rudder arm body 1 is lower than the threshold value, so that the rudder arm body 1 has an icing problem, the PLC controller controls the reciprocating lifting mechanism 2, the heating air supply mechanism 4 and the positive and negative power supply mechanism 7 to work, and the motor rotating assembly 25 drives the rotating shaft 21 to rotate. The reciprocating screw rod section 22 set on the rotating shaft 21 and the threaded sleeve connection of the hollow lifting plate 23 enable the hollow lifting plate 23 to achieve reciprocating lifting and moving, thereby driving multiple heating mechanisms. The hot knocking de-icing mechanism 3 moves on the inner wall of the rudder arm body 1, and the hot air blower 41 supplies hot air into the hollow lifting plate 23 through the elastic telescopic tube 42, and then transports it to the hot air head 33 through the extension tube 31 for spraying, so that the hot air acts on the inner wall of the rudder arm body 1, heats the rudder arm body 1, and thus melts the ice layer condensed on the outside of the rudder arm body 1. The air circulation problem caused by the hot air blower 41 can be solved based on the set vents 9. Since the top of the rudder arm body 1 will be directly connected to the ship, the vents 9 set on the rudder arm body 1 and the reinforcing plate 8 can realize air circulation in the rudder arm body 1. The PLC controller synchronously controls the operation of the drive motor 73. The drive motor 73 drives the conductive block 77 to continuously move in the switching shell 71 through the transmission shaft 72 and the connecting rod 76. When the conductive block 77 contacts the positive electrical connection block 74, the positive power supply circuit of the force electromagnetic plate 310 is connected, so that the force electromagnetic plate 310 generates the same magnetism as the force-bearing permanent magnet plate 39, thereby providing a magnetic thrust to the push-pull plate 36. The push-pull plate 36 cooperates with the push-pull rod 34 to push the knocking block 35 toward the inner wall of the rudder arm body 1 to provide a knocking force to the rudder arm body 1, knocking off the ice layer condensed on the outer wall of the rudder arm body 1, and when the conductive block 77 moves to the connection position with the reverse electrical connection block 75, the reverse power supply circuit of the force electromagnetic plate 310 is connected, so that the force electromagnetic plate 310 generates the opposite magnetism to the force-bearing permanent magnet plate 39, thereby providing a magnetic attraction force to the push-pull plate 36, causing the knocking block 35 to move in the opposite direction, thereby The knocking block 35 continuously provides a knocking force to the rudder arm body 1. By combining heating and knocking, the advantages of each can be brought into play, which is more efficient than a single de-icing method. Heating changes the physical properties of ice, and knocking directly acts on the ice layer to make it fall off. The ice layer on the surface of the rudder arm can be quickly removed, reducing the impact time of the ice layer on the navigation of the ship. The ice layer that has been formed can be removed in time, which can prevent the ice layer from continuously thickening on the original basis. Once the thickness of the ice layer increases, its weight and adhesion will increase, and the difficulty of removal will also increase significantly. This coordination method can be used to process the ice layer when it is thin, reducing the difficulty and workload of de-icing. Compared with the use of strong external de-icing methods when the ice layer is very thick, de-icing by combining heating and knocking from the inside is more gentle and uniform, which can avoid damage to the surface of the rudder arm caused by strong external de-icing, such as scratches and deformation, which is conducive to protecting the structural integrity and performance of the rudder arm. Based on the ambient temperature monitored by the ambient temperature sensor, when the ambient temperature is lower, the PLC controller controls the motor rotating assembly 25, the air blower 41 and the driving motor 73 to work at a higher power, thereby increasing the heating intensity, the knocking intensity and the processing frequency of the hanging rudder arm body 1, and increasing the heating knocking intensity of the hanging rudder arm body 1 as a whole, thereby ensuring the quality and efficiency of the deicing work; The PLC controller and the reduction motor 63 work synchronously, and the reduction motor 63 drives the reciprocating screw 62 to rotate. The threaded sleeve connection between the reciprocating screw 62 and the trigger plate 64 allows the trigger plate 64 to move slowly in the trigger shell 61 until the trigger plate 64 presses on the trigger switch 65, indicating that the position of the corresponding shaft hole of the connecting seat 10 needs to be filled with lubricating oil. At this time, the PLC controller controls the oil supply pump 54 to work for 60 seconds. The oil supply pump 54 cooperates with the oil supply pipe 51 to transport the lubricating oil in the external oil storage container to the dispersion cavity 52 in the connecting seat 10, and then injects it into the shaft hole of the connecting seat 10 through multiple oil supply grooves 53 to complete the filling of lubricating oil. This can avoid the connection between the rudder arm body 1 and the hull and the rudder blade from being worn due to friction, vibration, etc. after long-term use, resulting in loose connection, causing the position of the rudder arm body 1 to shift, affecting the heading stability of the ship, and when the ambient temperature is low, the heating air supply mechanism 4 works, and at this time the PLC controller also controls the electric heat exchange coil 55. The control valve 56 is opened, so that part of the hot air blown out by the hot air blower 41 is transported to the heat exchange coil 55 to heat the oil supply pipe 51, so as to avoid the problem that the lubricating oil has poor fluidity due to the low ambient temperature, thereby affecting the stable filling. Specifically, the lower the ambient temperature, the greater the opening degree of the electric control valve 56, so that more hot air is injected, the heating efficiency is improved, and the fluidity of the lubricating oil is ensured. At the same time, based on the ambient temperature, the PLC controller regulates the working power of the oil supply pump 54. The lower the ambient temperature, the higher the working power of the oil supply pump 54, so that in the process of filling a single lubricating oil, more lubricating oil is injected within the fixed filling time of 60s, because at low temperatures, the metal parts in the connecting seat 10 corresponding to the rudder arm will also shrink, resulting in a smaller fitting clearance. A smaller clearance requires more lubricating oil to fill, so as to ensure good lubrication and buffering effects and reduce friction and wear between parts. Therefore, increasing the amount of lubricating oil added at a single time can ensure the stability of the use of the rudder arm.
[0027] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A high-stability, low-resistance large-scale ship rudder arm, comprising a rudder arm body (1) and an ambient temperature sensor, wherein the rudder arm body (1) is a hollow structure, and a plurality of reinforcing plates (8) are fixedly installed at equal intervals in the upper and lower parts thereof, the upper end of the rudder arm body (1) and the surface of the reinforcing plates (8) are both provided with ventilation holes (9), the rear side of the rudder arm body (1) is integrally connected with two connecting seats (10), and the surface of the connecting seats (10) is provided with shaft holes, characterized in that: Also includes: A reciprocating lifting mechanism (2) is arranged inside the rudder arm body (1) and is electrically connected to a PLC controller, wherein the PLC controller is used to send a start instruction to the reciprocating lifting mechanism (2) based on real-time temperature data fed back by an ambient temperature sensor; A plurality of heating, knocking and deicing mechanisms (3) are fixedly connected to the moving end of the reciprocating lifting mechanism (2) and are used to perform heating and deicing operations from the inner wall of the rudder arm body (1); A plurality of heating and air supply mechanisms (4) are fixedly mounted inside the rudder arm body (1), are fixedly connected to the moving end of the reciprocating lifting mechanism (2), and are electrically connected to a PLC controller, the PLC controller being used to send a start instruction and a power adjustment instruction to the heating and air supply mechanism (4) based on real-time temperature data fed back by an ambient temperature sensor; Two sets of lubricating oil adding mechanisms (5) are fixedly mounted between the rudder arm body (1) and the connecting seat (10), and are electrically connected to a PLC controller, wherein the PLC controller is used to send power adjustment instructions to the lubricating oil adding mechanisms (5) based on real-time temperature data fed back by an ambient temperature sensor; A lubricating oil adding active trigger mechanism (6) is fixedly mounted inside the rudder arm body (1) and is used to send a start instruction to the lubricating oil adding mechanism (5), and is electrically connected to a PLC controller, and the PLC controller is used to send a power adjustment instruction to the lubricating oil adding active trigger mechanism (6) based on real-time temperature data fed back by an ambient temperature sensor; The forward and reverse power supply mechanism (7) is fixedly mounted on the inner wall of the rudder arm body (1), is connected in series to the power supply circuit of the heating, percussion and deicing mechanism (3), and is electrically connected to a PLC controller. The PLC controller is used to send power adjustment instructions to the forward and reverse power supply mechanism (7) based on real-time temperature data fed back by an ambient temperature sensor.
2. A high-stability, low-resistance large-scale ship rudder arm according to claim 1, characterized in that: The reciprocating lifting mechanism (2) comprises a rotating shaft (21) rotatably connected to the inner wall of the rudder hanging arm body (1); a plurality of reciprocating screw rod sections (22) are provided on the shaft wall of the rotating shaft (21); a hollow lifting plate (23) is threadedly sleeved on the rotating shaft (21) corresponding to the reciprocating screw rod sections (22); a plurality of limiting sliding rods (24) are fixedly connected to the inner wall of the rudder hanging arm body (1); a limiting sliding cylinder slidably sleeved on the limiting sliding rod (24) is installed on the hollow lifting plate (23); and a motor rotating assembly (25) for driving the rotating shaft (21) to rotate is fixedly installed on the top of the inner wall of the rudder hanging arm body (1).
3. A high-stability, low-resistance large-scale ship rudder arm according to claim 2, characterized in that: The heating knocking deicing mechanism (3) comprises an extension tube (31) fixedly connected to the side wall of the hollow lifting plate (23); one end of the extension tube (31) away from the hollow lifting plate (23) is fixedly connected to a mounting plate (32); a hot air head (33) is fixedly sleeved on the lower side wall of the mounting plate (32); the extension tube (31) is fixedly connected to the hot air head (33); a plurality of plug holes are equidistantly formed on the upper side wall of the mounting plate (32); push-pull rods (34) are movable sleeves in the corresponding plug holes; and a plurality of push-pull rods (34) are fixedly connected to the same knocking block (33) on one side away from the extension tube (31). 5), one end of the plurality of push-pull rods (34) away from the knocking block (35) is fixedly connected to the same push-pull plate (36), the push-pull plate (36) and the mounting plate (32) are fixedly connected to a plurality of retaining springs (37) sleeved outside the push-pull rods (34), the side wall of the mounting plate (32) is fixedly connected to a cover shell (38) sleeved outside the push-pull plate (36) and the push-pull rods (34), the side wall of the push-pull plate (36) is fixedly mounted with a force-bearing permanent magnetic plate (39), and the inner wall of the cover shell (38) is fixedly mounted with a force-applying electromagnetic plate (310) arranged opposite to the force-bearing permanent magnetic plate (39).
4. The high-stability, low-resistance large-scale ship rudder arm according to claim 2, characterized in that: The heating and air supply mechanism (4) comprises a hot air blower (41), and an air outlet of the hot air blower (41) is fixedly connected to the hollow lifting plate (23) via an elastic telescopic tube (42).
5. The high-stability, low-resistance large-scale ship rudder arm according to claim 4, characterized in that: The lubricating oil adding mechanism (5) comprises an oil supply pipe (51); a dispersion chamber (52) of an annular structure is provided inside the connecting seat (10) at a position corresponding to the shaft hole; a plurality of oil supply grooves (53) in communication with the dispersion chamber (52) are provided on the inner wall of the connecting seat (10) corresponding to the shaft hole; one end of the oil supply pipe (51) is in communication with the dispersion chamber (52); an oil supply pump (54) is installed on the oil supply pipe (51); the oil supply pump (54) is fixedly installed on the inner wall of the rudder arm body (1); a heat exchange coil (55) is fixedly sleeved outside the oil supply pipe (51); the lower end of the heat exchange coil (55) is fixedly connected to the elastic telescopic tube (42); and an electric control valve (56) is installed on the lower end of the heat exchange coil (55).
6. The high-stability, low-resistance large-scale ship rudder arm according to claim 1, characterized in that: The lubricating oil adding active trigger mechanism (6) comprises a trigger shell (61), the inner wall of the trigger shell (61) is rotatably connected to a reciprocating screw (62), the outer wall of the trigger shell (61) is fixedly provided with a reduction motor (63) for driving the reciprocating screw (62) to rotate, the rod wall of the reciprocating screw (62) is threadedly sleeved with a trigger plate (64), and the upper side of the inner wall of the trigger shell (61) is fixedly provided with a trigger switch (65) arranged opposite to the trigger plate (64).
7. The high-stability, low-resistance large-scale ship rudder arm according to claim 1, characterized in that: The forward and reverse power supply mechanism (7) comprises a switching round shell (71), a transmission shaft (72) being rotatably connected at the center of the inner wall of the switching round shell (71), a driving motor (73) for driving the transmission shaft (72) to rotate being fixedly mounted on the outer wall of the switching round shell (71), a forward electric contact block (74) and a reverse electric contact block (75) being symmetrically fixedly mounted on the inner wall of the switching round shell (71), a connecting rod (76) being fixedly connected to the shaft wall of the transmission shaft (72), and a conductive block (77) being arranged corresponding to the position of the forward electric contact block (74) and the reverse electric contact block (75) being fixedly connected to one end of the connecting rod (76) away from the transmission shaft (72).
8. The high-stability, low-resistance large-scale ship rudder arm according to claim 6, characterized in that: A limiting sliding block is fixedly mounted on the outer wall of the trigger plate (64), and a limiting sliding groove matching and slidingly connected with the limiting sliding block is provided on the inner wall of the trigger shell (61).
Citation Information
Patent Citations
Method for designing large-scale marine rudder horn
CN110077569A
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Cited By
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