Energy-saving pipeline type belt conveyor

Abstract

The invention discloses an energy-saving pipeline type belt conveyor, belongs to the technical field of belt conveyors, and aims to solve the problems that impurities such as dust can adhere to the inner wall of an existing pipeline, and the falling of the dust influences the quality and cleanliness of objects. The belt body is driven by the servo motor to move, stable conveying of materials is achieved, power generated by belt movement is ingeniously used for driving the ash removal assembly to work, extra energy consumption is not needed, the function of automatically cleaning the inner wall of a pipeline is achieved through the design of the ash removal assembly, and the dust removal efficiency is improved along with movement of the belt body. The rubber frame drives the driving column and the driving plate to move in a reciprocating mode, then the dust removing base is driven to slide on the inner wall of the pipeline, dust and impurities attached to the inner wall of the pipeline are effectively removed, and finally the impurities removed by the dust removing assembly are directly collected by the dust collecting assembly and discharged through the material collecting opening. And rotation of the belt body, reciprocating linear motion of the driving plate and a linkage mechanism between the dust collecting assembly and the dust removing assembly are achieved.

Description

Technical Field

[0001] The invention relates to the technical field of belt conveyors, in particular to an energy-saving pipeline belt conveyor. Background Art

[0002] Belt conveyor, also known as rubber belt conveyor, is widely used in various industries such as home appliances, electronics, electrical appliances, machinery, tobacco, injection molding, post and telecommunications, printing, food, etc., for assembly, testing, debugging, packaging and transportation of objects. Belt conveyor has strong conveying capacity, long conveying distance, simple structure and easy maintenance, and can easily implement programmed control and automated operation. Desulfurized gypsum is often transported by belt conveyor.

[0003] Chinese patent document CN215158245U discloses a new type of pipeline belt conveyor, including a bottom plate, a sealed pipe, a connecting plate, a mounting plate and a conveying assembly, wherein the upper surface of the bottom plate is fixedly connected to the sealed pipe, the mounting plates are installed at both ends of the left and right sides of the sealed pipe, the lower surface of the mounting plate is fixedly connected to the connecting plate at equal distances, the conveying assembly is installed between the two mounting plates, and the upper surface of the mounting plate is installed with a barrier assembly. Although the device can remove impurities from the air, it has limitations. After long-term operation, dust and other impurities will inevitably adhere to the inner wall of the pipe. After a certain amount of dust accumulates, it will fall off by itself and directly contaminate the objects conveyed by the belt, thereby affecting the quality and cleanliness of the objects. Secondly, once dust and impurities accumulate on the inner wall, it will become extremely difficult to clean.

[0004] Therefore, in order to solve such problems, we proposed an energy-saving pipeline belt conveyor. Summary of the invention

[0005] The purpose of the present invention is to provide an energy-saving pipeline belt conveyor, aiming to solve the problem in the above-mentioned background technology that dust and other impurities may adhere to the inner wall of the pipeline, and the dust may fall and affect the quality and cleanliness of objects.

[0006] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: an energy-saving pipeline belt conveyor, comprising a pipeline body, wherein the side walls at both ends of the pipeline body are provided with a collection port, the inner wall of the pipeline body is fixedly connected with a mounting seat, the upper end of the mounting seat is fixedly connected with four first support plates, the upper end of the first support plate is fixedly connected with two first mounting plates, two first rotating columns are movably connected between the two first mounting plates, one end of each first rotating column passes through the first mounting plate, a servo motor is fixedly installed on the side wall of the first mounting plate, the output end of the servo motor is fixedly connected to a first rotating column, a transmission roller is fixedly installed on the side wall of the first rotating column located between the two first mounting plates, and the side wall of the transmission roller is provided with a belt body, The outer wall of the belt body is fixedly connected to a rubber frame, the side wall of the rubber frame is fixedly connected to a driving column, the side wall of the first mounting plate is movably connected to the driving plate, the side wall of the driving plate is provided with a driving groove, the driving column is slidably connected to the inner wall of the driving groove, the side wall of the driving plate is provided with a first sliding groove, the side wall of the first mounting plate is fixedly connected to a limiting column, the limiting column is slidably connected to the inner wall of the first sliding groove, the side wall of the first rotating column away from the driving plate is fixedly connected to the first bevel gear, the side wall of the first bevel gear is meshed with the second bevel gear, one end of the second bevel gear is fixedly connected to the second rotating column, the end of the second rotating column away from the second bevel gear is fixedly connected to the third gear, the side wall of the third gear is provided with a dust collecting component, and the upper end of the driving plate is provided with a dust cleaning component.

[0007] Preferably, the dust cleaning component includes a dust cleaning seat, the outer wall of the dust cleaning seat is slidably connected to the inner wall of the pipe body, both ends of the dust cleaning seat are provided with a first mounting groove, a plurality of springs are evenly fixedly installed on the inner wall of the first mounting groove, one end of the spring is fixedly connected to a dust accumulation plate, and the dust accumulation plate is slidably connected to the inner wall of the first mounting groove.

[0008] Preferably, the ash collecting assembly includes an inner gear ring, which is meshingly connected to the third gear, a first ring plate is fixedly connected to the upper end of the inner gear ring, a mounting column is provided on the side wall of the first ring plate, a cleaning block is fixedly installed on the side wall of the mounting column away from the first ring plate, an ash collecting plate is movably connected to the outer wall of the inner gear ring, and the cleaning block abuts against the side wall of the ash collecting plate.

[0009] Preferably, the inner side walls at both ends of the pipe body are fixedly connected with a second ring plate, a first through groove is opened at the lower end of the second ring plate, the mounting column is slidably connected to the inner wall of the first through groove, the side wall of the second ring plate is fixedly connected with a third ring plate, the side wall of the third ring plate is opened with a second mounting groove, the first ring plate is slidably connected to the inner wall of the second mounting groove, the inner side wall of the third ring plate is fixedly connected with a connecting plate, the outer side wall of the connecting plate is fixedly connected with a connecting block, and the outer side wall of the connecting block is fixedly connected to the ash collecting plate.

[0010] Preferably, the lower end of the driving plate is fixedly connected to a limiting block, the side wall of the first support plate is fixedly connected to a second mounting plate, a second sliding groove is provided at the upper end of the second mounting plate, and the limiting block is slidably connected to the inner wall of the second sliding groove.

[0011] Preferably, a mounting block is movably connected to the side wall of the second rotating column, and one end of the mounting block is fixedly connected to the side wall of the first mounting plate.

[0012] Preferably, two second support plates are fixedly connected to the inner wall of the dust cleaning seat, one second support plate is fixedly connected to the upper end of the driving plate, and the other second support plate is slidably connected to the upper surface of the first mounting plate.

[0013] Preferably, one end of the ash collecting plate is movably connected to the side wall of the inner gear ring, and a guide right angle is provided at one end of the ash collecting plate away from the inner gear ring.

[0014] Preferably, chamfers are provided at both end ports of the first slide groove.

[0015] Preferably, three groups of the limiting columns are provided, the three limiting columns are all located in the same vertical plane, and the length of the middle limiting column is greater than that of the other two limiting columns.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] The present invention proposes an energy-saving pipeline belt conveyor, which drives the belt body to move by a servo motor, which not only realizes the stable transportation of materials, but also cleverly utilizes the power generated by the belt movement to drive the cleaning component to work without additional energy consumption, reflecting the design concept of high efficiency and energy saving. The design of the cleaning component realizes the function of automatically cleaning the inner wall of the pipeline. With the movement of the belt body, the rubber frame drives the driving column and the driving plate to reciprocate, and then drives the cleaning seat to slide on the inner wall of the pipeline, effectively removing dust and impurities attached to the inner wall of the pipeline, reducing the frequency and difficulty of manual cleaning, and finally the impurities cleaned by the cleaning component are directly collected by the ash collecting component and discharged from the collection port, and the rotation of the belt body, the reciprocating linear motion of the driving plate, the linkage mechanism between the ash collecting component and the cleaning component are realized. When the servo motor is started, these components can work sequentially and orderly to form an efficient cleaning and conveying system. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional schematic diagram of the present invention;

[0019] Figure 2 It is a three-dimensional schematic diagram of the internal structure of the present invention;

[0020] Figure 3 It is a three-dimensional schematic diagram of the belt body in the present invention;

[0021] Figure 4 It is a three-dimensional exploded schematic diagram of the driving plate in the present invention;

[0022] Figure 5 It is a three-dimensional exploded schematic diagram of the dust cleaning component in the present invention;

[0023] Figure 6 It is a three-dimensional schematic diagram of the dust collection component in the present invention;

[0024] Figure 7 is a cross-sectional view of the dust collection component of the present invention;

[0025] Figure 8 It is a three-dimensional schematic diagram of the internal gear ring in the present invention.

[0026] Legend:

[0027] 1. Pipe body; 101. Material collection port; 11. Mounting seat; 12. First support plate; 13. First mounting plate; 14. First rotating column; 15. Servo motor; 16. Transmission roller; 161. Belt body; 162. Rubber frame; 1621. Driving column; 163. Driving plate; 164. Driving groove; 165. First slide groove; 166. Limiting column; 167. Limiting block; 168. Second mounting plate; 169. Second slide groove; 17. First bevel gear; 171. Second bevel gear; 172. Second Rotating column; 173, third gear; 174, mounting block; 18, dust collecting assembly; 181, inner gear ring; 182, first ring plate; 183, mounting column; 184, dust cleaning block; 185, dust collecting plate; 186, second ring plate; 1861, first through groove; 187, third ring plate; 1871, second mounting groove; 188, connecting plate; 189, connecting block; 19, dust cleaning assembly; 191, dust cleaning seat; 192, second support plate; 193, first mounting groove; 194, spring; 195, dust accumulation plate. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] In order to solve the problem that dust and other impurities are stuck to the inner wall of the existing pipe, and the dust falls and affects the quality and cleanliness of the objects, please refer to Figure 1-Figure 5 , providing the following preferred technical solutions.

[0030] An embodiment of the present invention is as follows: an energy-saving pipeline belt conveyor comprises a pipeline body 1, wherein the side walls at both ends of the pipeline body 1 are provided with a collecting opening 101, a mounting seat 11 is fixedly connected to the inner wall of the pipeline body 1, four first support plates 12 are fixedly connected to the upper end of the mounting seat 11, two first mounting plates 13 are fixedly connected to the upper end of the first support plate 12, two first rotating columns 14 are movably connected between the two first mounting plates 13, one end of the first rotating column 14 passes through the first mounting plate 13, a servo motor 15 is fixedly installed on the side wall of the first mounting plate 13, the output end of the servo motor 15 is fixedly connected to a first rotating column 14, a transmission roller 16 is fixedly installed on the side wall of the first rotating column 14 located between the two first mounting plates 13, a belt body 161 is arranged on the side wall of the transmission roller 16, a rubber frame 162 is fixedly connected to the outer wall of the belt body 161, and the rubber frame 1 The side wall of 62 is fixedly connected with a driving column 1621, the side wall of the first mounting plate 13 is movably connected with a driving plate 163, the side wall of the driving plate 163 is provided with a driving groove 164, the driving column 1621 is slidably connected to the inner wall of the driving groove 164, the side wall of the driving plate 163 is provided with a first sliding groove 165, the side wall of the first mounting plate 13 is fixedly connected with a limiting column 166, the limiting column 166 is slidably connected to the inner wall of the first sliding groove 165, the side wall of the first rotating column 14 away from the driving plate 163 is fixedly connected with the first bevel gear 17, the side wall of the first bevel gear 17 is meshed with the second bevel gear 171, one end of the second bevel gear 171 is fixedly connected with the second rotating column 172, the end of the second rotating column 172 away from the second bevel gear 171 is fixedly connected with the third gear 173, the side wall of the third gear 173 is provided with an ash collecting assembly 18, and the upper end of the driving plate 163 is provided with a ash cleaning assembly 19.

[0031] Specifically, by starting the servo motor 15, the servo motor 15 drives the first rotating column 14 to rotate, so that the first rotating column 14 drives the belt body 161 to move through the transmission roller 16, so that the belt body 161 drives the rubber frame 162 to move, so that the rubber frame 162 drives the driving column 1621 to rotate around a first mounting plate 13 away from the servo motor 15, so that the driving column 1621 drives the driving plate 163 to reciprocate linearly on the side wall of the first mounting plate 13, so that the driving plate 163 drives the cleaning component 19 to clean the inner wall of the pipeline body 1, and then the first rotating column 14 drives the first bevel gear 17 to rotate, so that the first bevel gear 17 drives the second bevel gear 171 to rotate, so that the second bevel gear 171 drives the second rotating column 172 to rotate, so that the second rotating column 172 drives the third gear 173 to rotate, so that the third gear 173 drives the ash collecting component 18 to collect the cleaned dust and other impurities.

[0032] The dust cleaning assembly 19 includes a dust cleaning seat 191, the outer wall of the dust cleaning seat 191 is slidably connected to the inner wall of the pipe body 1, and first mounting grooves 193 are provided at both ends of the dust cleaning seat 191. A plurality of springs 194 are evenly fixedly installed on the inner wall of the first mounting groove 193, and a dust accumulation plate 195 is fixedly connected to one end of the spring 194, and the dust accumulation plate 195 is slidably connected to the inner wall of the first mounting groove 193.

[0033] Specifically, the driving plate 163 is used to drive the dust cleaning seat 191 to reciprocate on the inner wall of the pipe body 1, thereby cleaning the inner wall of the pipe body 1, and the cleaned impurities fall onto the upper surface of the dust accumulation plate 195 for collection.

[0034] The ash collecting assembly 18 includes an inner gear ring 181, which is meshedly connected to the third gear 173. The upper end of the inner gear ring 181 is fixedly connected to a first ring plate 182. The side wall of the first ring plate 182 is provided with a mounting column 183. The side wall of the mounting column 183 away from the first ring plate 182 is fixedly installed with a cleaning block 184. The outer side wall of the inner gear ring 181 is movably connected to an ash collecting plate 185, and the cleaning block 184 abuts against the side wall of the ash collecting plate 185.

[0035] Specifically, the third gear 173 drives the inner gear ring 181 to rotate, so that the inner gear ring 181 drives the first ring plate 182 to rotate, and the first ring plate 182 drives the mounting column 183 to rotate, so that the mounting column 183 drives the cleaning block 184 to slide on the side wall of the ash collecting plate 185, and when the cleaning assembly 19 reciprocates to the two ends of the pipeline body 1, the ash collecting plate 185 pushes the ash accumulation plate 195, so that the ash accumulation plate 195 gradually slides into the first mounting groove 193, and cooperates with the cleaning seat 191 to push the impurities on the upper end of the ash accumulation plate 195 to gradually fall into the upper surface of the ash collecting plate 185, and then with the rotation of the cleaning block 184, the impurities are discharged from the collection port 101.

[0036] Furthermore, in order to enhance the stability of the device, increase the dust removal effect, and increase the operating stability of the device, such as Figure 5-Figure 8 As shown, the following preferred technical solutions are provided.

[0037] The inner side walls at both ends of the pipe body 1 are fixedly connected with the second ring plate 186, the lower end of the second ring plate 186 is provided with a first through groove 1861, the mounting column 183 is slidably connected to the inner wall of the first through groove 1861, the side wall of the second ring plate 186 is fixedly connected with the third ring plate 187, the side wall of the third ring plate 187 is provided with a second mounting groove 1871, the first ring plate 182 is slidably connected to the inner wall of the second mounting groove 1871, the inner wall of the third ring plate 187 is fixedly connected with a connecting plate 188, the outer side wall of the connecting plate 188 is fixedly connected with a connecting block 189, and the outer side wall of the connecting block 189 is fixedly connected to the ash collecting plate 185.

[0038] Specifically, the second ring plate 186, the third ring plate 187 and the connecting plate 188 are used to limit the position of the inner gear ring 181 and the ash collecting plate 185. At the same time, the setting of the connecting plate 188 helps to reduce the adhesion of impurities to the inner gear ring 181 and increase the movement stability.

[0039] The lower end of the driving plate 163 is fixedly connected to a limiting block 167, and the side wall of the first support plate 12 is fixedly connected to a second mounting plate 168. A second slide groove 169 is provided at the upper end of the second mounting plate 168. The limiting block 167 is slidably connected to the inner wall of the second slide groove 169, and is used to perform secondary limiting on the driving plate 163 by utilizing the limiting block 167 and the inner wall of the second slide groove 169 to increase the reciprocating motion stability of the driving plate 163.

[0040] The side wall of the second rotating column 172 is movably connected with a mounting block 174 , one end of which is fixedly connected to the side wall of the first mounting plate 13 , so as to limit the position of the second rotating column 172 , the second bevel gear 171 and the third gear 173 by using the mounting block 174 .

[0041] Two second support plates 192 are fixedly connected to the inner wall of the cleaning seat 191, one second support plate 192 is fixedly connected to the upper end of the driving plate 163, and the other second support plate 192 is slidably connected to the upper surface of the first mounting plate 13, so as to use the two second support plates 192 to limit the position of the cleaning component 19 and increase stability.

[0042] One end of the ash collecting plate 185 is movably connected to the side wall of the inner gear ring 181, and a guide right angle is set at the end of the ash collecting plate 185 away from the inner gear ring 181 to avoid material jamming and increase the removal effect of impurities such as dust.

[0043] Both end ports of the first slide groove 165 are provided with chamfers for quick engagement of the limiting column 166 with the first slide groove 165 , thereby increasing the smoothness of the reciprocating motion of the driving plate 163 .

[0044] There are three groups of limiting columns 166, which are all located in the same vertical plane, and the middle limiting column 166 is longer than the other two limiting columns 166. The limiting columns 166 of different lengths are used to adapt to the first mounting plate 13 with semicircular ends, thereby increasing the limiting effect of the limiting columns 166 on the driving plate 163.

[0045] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0046] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An energy-saving pipeline belt conveyor, comprising a pipeline body (1), characterized in that: The side walls at both ends of the pipeline body (1) are provided with a material collecting opening (101); the inner wall of the pipeline body (1) is fixedly connected with a mounting seat (11); the upper end of the mounting seat (11) is fixedly connected with four first support plates (12); the upper end of the first support plate (12) is fixedly connected with two first mounting plates (13); two first rotating columns (14) are movably connected between the two first mounting plates (13); one end of each first rotating column (14) passes through the first mounting plate (13); a servo motor (15) is fixedly installed on the side wall of the first mounting plate (13); the output end of the servo motor (15) is fixedly connected to a first rotating column (14); a driving roller (16) is fixedly installed on the side wall of the first rotating column (14) located between the two first mounting plates (13); a belt body (161) is arranged on the side wall of the driving roller (16); a rubber frame (162) is fixedly connected to the outer wall of the belt body (161); a driving column (1621) is fixedly connected to the side wall of the rubber frame (162); The side wall of the first mounting plate (13) is movably connected with a driving plate (163), the side wall of the driving plate (163) is provided with a driving groove (164), the driving column (1621) is slidably connected to the inner wall of the driving groove (164), the side wall of the driving plate (163) is provided with a first sliding groove (165), the side wall of the first mounting plate (13) is fixedly connected with a limiting column (166), the limiting column (166) is slidably connected to the inner wall of the first sliding groove (165), and the first rotating column (14) is away from the driving plate (1 The side walls of the drive plate (163) are fixedly connected to the first bevel gear (17), the side walls of the first bevel gear (17) are meshingly connected to the second bevel gear (171), one end of the second bevel gear (171) is fixedly connected to the second rotating column (172), one end of the second rotating column (172) away from the second bevel gear (171) is fixedly connected to the third gear (173), the side wall of the third gear (173) is provided with an ash collecting assembly (18), and the upper end of the drive plate (163) is provided with an ash cleaning assembly (19).

2. The energy-saving pipeline belt conveyor according to claim 1 is characterized in that: The dust cleaning component (19) comprises a dust cleaning seat (191), the outer wall of the dust cleaning seat (191) is slidably connected to the inner wall of the pipe body (1), both ends of the dust cleaning seat (191) are provided with a first installation groove (193), the inner wall of the first installation groove (193) is evenly fixedly installed with a plurality of springs (194), one end of the spring (194) is fixedly connected with a dust accumulation plate (195), and the dust accumulation plate (195) is slidably connected to the inner wall of the first installation groove (193).

3. The energy-saving pipeline belt conveyor according to claim 1 is characterized in that: The ash collecting assembly (18) comprises an inner gear ring (181), the inner gear ring (181) is meshingly connected with the third gear (173), the upper end of the inner gear ring (181) is fixedly connected with a first ring plate (182), the side wall of the first ring plate (182) is provided with a mounting column (183), a cleaning block (184) is fixedly installed on the side wall of the mounting column (183) away from the first ring plate (182), the outer side wall of the inner gear ring (181) is movably connected with an ash collecting plate (185), and the cleaning block (184) is in contact with the side wall of the ash collecting plate (185).

4. The energy-saving pipeline belt conveyor according to claim 3 is characterized in that: The inner side walls at both ends of the pipe body (1) are fixedly connected to a second ring plate (186), a first through groove (1861) is provided at the lower end of the second ring plate (186), the mounting column (183) is slidably connected to the inner wall of the first through groove (1861), the side wall of the second ring plate (186) is fixedly connected to a third ring plate (187), the side wall of the third ring plate (187) is provided with a second mounting groove (1871), the first ring plate (182) is slidably connected to the inner wall of the second mounting groove (1871), the inner side wall of the third ring plate (187) is fixedly connected to a connecting plate (188), the outer side wall of the connecting plate (188) is fixedly connected to a connecting block (189), and the outer side wall of the connecting block (189) is fixedly connected to the ash collecting plate (185).

5. The energy-saving pipeline belt conveyor according to claim 1 is characterized in that: The lower end of the driving plate (163) is fixedly connected to a limiting block (167); the side wall of the first supporting plate (12) is fixedly connected to a second mounting plate (168); a second sliding groove (169) is provided at the upper end of the second mounting plate (168); and the limiting block (167) is slidably connected to the inner wall of the second sliding groove (169).

6. The energy-saving pipeline belt conveyor according to claim 1 is characterized in that: The side wall of the second rotating column (172) is movably connected to a mounting block (174), and one end of the mounting block (174) is fixedly connected to the side wall of the first mounting plate (13).

7. The energy-saving pipeline belt conveyor according to claim 2 is characterized in that: Two second support plates (192) are fixedly connected to the inner wall of the dust cleaning seat (191), one second support plate (192) is fixedly connected to the upper end of the driving plate (163), and the other second support plate (192) is slidably connected to the upper surface of the first mounting plate (13).

8. The energy-saving pipeline belt conveyor according to claim 3 is characterized in that: One end of the ash collecting plate (185) is movably connected to the side wall of the inner gear ring (181), and one end of the ash collecting plate (185) away from the inner gear ring (181) is provided with a guide right angle.

9. The energy-saving pipeline belt conveyor according to claim 1 is characterized in that: Chamfers are provided at both end ports of the first slide groove (165).

10. The energy-saving pipeline belt conveyor according to claim 1, characterized in that: The limiting columns (166) are provided in three groups in total. The three limiting columns (166) are all located in the same vertical plane, and the middle limiting column (166) is longer than the other two limiting columns (166).

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