Mica sheet middle plate winding machine
By designing a mica sheet winding machine including feeding, feeding, processing, rotating and discharge mechanisms, the problem of cumbersome and low efficiency in the prior art winding process is solved, fully automated operation is achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202510436388.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-09
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2045-04-09
AI Technical Summary
In the prior art, the winding process of the mica sheet in the middle is cumbersome, manual operation is time-consuming and labor-intensive, and the efficiency is not high.
A mica sheet in-board winding machine is designed to realize fully automatic winding operation through feeding, feeding, processing, rotating and discharge mechanisms. The machine includes a pedestal, a countertop, a feeding mechanism, a rotating mechanism, a wire supply mechanism, a processing mechanism, a feeding mechanism and a transportation mechanism, and works in concert to complete the winding task.
It realizes full automation of the winding of the mica sheet in-piece, which is convenient to use, greatly saves human resources and improves production efficiency.
Smart Images

Figure CN119929498A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of mica sheet middle plate winding, and in particular to a mica sheet middle plate winding machine. Background Art
[0002] During the production process, the wire needs to be wound on the mica sheet middle plate. The specific process includes several steps such as wire supply, welding, winding, cutting, and material discharge. The overall operation is relatively cumbersome. If it is operated manually, it will be time-consuming, labor-intensive, and inefficient. Based on this, the present invention proposes a mica sheet middle plate winding machine that can fully automatically realize the winding operation. Summary of the invention
[0003] In order to overcome the defects in the above-mentioned prior art, the present invention provides a mica sheet middle plate winding machine, which supplies mica sheet middle plates and wire materials through a feeding mechanism and a wire feeding mechanism, cuts the wire materials and welds the wire materials to the mica sheet middle plates through a processing mechanism, winds the wire materials on the mica sheet middle plates through a rotating mechanism, and discharges the processed mica sheet middle plates through a discharging mechanism and a transportation mechanism. The whole process can be completed fully automatically, is easy to use, can greatly save human resources, and improve production efficiency.
[0004] Technical Solution A mica sheet middle plate winding machine comprises a pedestal, the pedestal is provided with a table top, the table top is provided with a feeding mechanism for providing the mica sheet middle plate, the lower side of the feeding mechanism is provided with two symmetrical rotating mechanisms fixedly mounted on the table top and used to drive the mica sheet middle plate to rotate for winding, one side of the rotating mechanism is provided with a wire feeding mechanism fixedly mounted on the table top and used to provide wire material, the other side of the rotating mechanism is provided with a processing mechanism fixedly mounted on the table top and used to weld the wire material to the mica sheet middle plate and cut the wire material, a discharging mechanism for receiving the mica sheet middle plate and realizing the discharging of the mica sheet middle plate is provided between the two rotating mechanisms, and the lower side of the discharging mechanism is provided with a transport mechanism fixedly mounted on the bottom of the pedestal and used to transport the mica sheet middle plate out.
[0005] Furthermore, the feeding mechanism includes a first base fixedly arranged on the table top, a first telescopic cylinder is fixedly arranged on the upper end of the first base, a first connecting plate is fixedly connected to the first telescopic cylinder, a second telescopic cylinder is fixedly connected to the first connecting plate, a telescopic end of the second telescopic cylinder is fixedly connected to the second connecting plate, a plurality of first electric suction cups for adsorbing the mica sheet middle plate are fixedly connected to the lower side of the second connecting plate, a horizontal plate fixedly arranged on the first base is arranged on the lower side of the first electric suction cup, a placement table for placing the mica sheet middle plate is arranged on the horizontal plate, An extension plate is also fixedly connected to the lower side of the horizontal plate, and a first motor is fixedly connected to the extension plate. The first motor is powered by a flip arm, and the other end of the flip arm is fixedly connected to a flip table. A placement table for placing the mica sheet middle plate is fixedly provided on the flip table. Clamps for fixing the mica sheet middle plate are also rotatably provided on both sides of the flip table, and a first electric telescopic rod is fixedly connected between the lower ends of the clamps on both sides. A first cylinder is also provided on the horizontal plate, and a push plate for pushing and positioning the mica sheet middle plate is fixedly connected to the movable end of the first cylinder.
[0006] Furthermore, the rotating mechanism includes a second base arranged on the lower side of the feeding mechanism and fixed to the table top, and a turntable is rotatably arranged on the upper ends of the sides of the two second bases that are close to each other, and a clamping cylinder is arranged inside the turntable, and two clamping plates are fixedly connected to the clamping cylinder, and a second motor for driving the turntable to rotate is also arranged on the upper end of the second base.
[0007] Furthermore, two metal sheets are fixedly connected to the lower surface of the mica sheet middle plate, the upper side of the metal sheet is provided with a through hole penetrating the mica sheet middle plate, and the mica sheet middle plate is also provided with a recess for clamping the wire material for winding.
[0008] Furthermore, the wire feeding mechanism includes a first base plate fixedly mounted on the table top, a first track is arranged on the first base plate, a first slide is slidably arranged on the first track, a first belt transmission assembly for driving the first slide to reciprocate is also arranged on the first base plate, a first mounting plate is arranged on the first slide, a plurality of guide wheels for transporting the wire material are arranged on the first mounting plate, two transport wheels rotatably connected to the first mounting plate are also arranged on the side of the guide wheel close to the rotating mechanism, the transport wheel is powered by a third motor, a second belt transmission assembly and a first slide rod slidably connected to the first mounting plate are also arranged on the first mounting plate, the first slide rod and the second belt transmission assembly are fixedly connected by a first connecting block, a connecting end is fixedly provided at one end of the first slide rod close to the rotating mechanism, a first rotating cylinder is arranged on the connecting end, a connecting part is fixedly provided on the first rotating cylinder, two groups of rollers for guiding the wire material are arranged on the connecting part, two clamping blocks for clamping the wire material are arranged between the rollers, and the clamping blocks are controlled by the clamping block cylinder.
[0009] The second transmission mechanism is a kind of transmission mechanism that is fixed on the said second transmission mechanism, and the transmission mechanism is a kind of transmission mechanism that is fixed on the said second transmission mechanism, and the transmission mechanism is a kind of transmission mechanism that is fixed on the said second transmission mechanism. The control plate is provided with a through groove, and a control part rotatably connected to the connecting rod is slidably connected in the through groove, and a mounting part is provided at one end of the connecting rod away from the control part, and a welding head is fixedly provided on the side close to each other of the two mounting parts, and a first connecting plate is fixedly connected to the upper connecting rod, a second cylinder is fixedly provided on the first connecting plate, a third cylinder is fixedly connected to the first plate, a movable end of the third cylinder is fixedly connected to the second plate, the second sliding rod is fixedly connected to the second connecting plate, the second connecting plate is fixedly connected to the fourth cylinder, the movable end of the fourth cylinder is fixedly connected to the third connecting plate, the lower end of the third connecting plate is fixedly connected to a shearing block, the shearing block is provided with a shearing groove, and a fifth cylinder is also provided on the third connecting plate, and the movable end of the fifth cylinder is fixedly connected to a shearing part for cooperating with the shearing groove to cut the wire material.
[0010] Furthermore, the discharging mechanism includes a second rotating cylinder fixedly mounted on the second base on the rotating mechanism, the second rotating cylinder is dynamically connected to a connecting arm, the other end of the connecting arm is fixedly connected to a third connecting plate, and the third connecting plate is fixedly connected to a second electric suction cup for adsorbing the middle plate of the mica sheet.
[0011] Furthermore, the transport mechanism includes a conveyor belt, baffles are provided on both sides of the conveyor belt, a fourth motor is provided on the lower side of the conveyor belt, and the fourth motor is connected to the conveyor belt through a belt transmission mechanism.
[0012] Furthermore, a cover shell is arranged on the table top, and a control panel fixed on the table top is arranged inside the cover shell. Beneficial Effects
[0013] Compared with the prior art, the present invention has the following beneficial effects: The mica sheet middle plate and wire material are supplied by the feeding mechanism and the wire feeding mechanism, the wire material is cut and welded to the mica sheet middle plate by the processing mechanism, the wire material is wound on the mica sheet middle plate by the rotating mechanism, and the processed mica sheet middle plate is discharged by the discharging mechanism and the transportation mechanism. The whole process can be completed automatically, is easy to use, can greatly save human resources and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural schematic diagram of a mica sheet middle plate winding machine of the present invention; Figure 2 for Figure 1 Schematic diagram of the structure after removing the cover and the base; Figure 3 for Figure 2 Schematic diagram of the structure at different angles; Figure 4 It is a schematic diagram of the structure of the processing mechanism; Figure 5 is a structural schematic diagram of a second connection block; Figure 6 It is a structural schematic diagram of the shearing portion and the shearing groove; Figure 7 is a structural schematic diagram of the limiting block and the second sliding rod; Figure 8 It is a structural schematic diagram of the first plate and the second plate; Fig. 9 It is a schematic diagram of the structure of the mounting part and the welding head; Fig.10 It is a structural schematic diagram of the rotating mechanism; Fig.11 It is a structural schematic diagram of the discharging mechanism; Fig.12 It is a structural schematic diagram of the feeding mechanism; Fig.13 is a schematic diagram of the structure of the gripper; Fig.14 It is a structural schematic diagram of the wire supply mechanism; Fig.15 It is a structural schematic diagram of the wire supply mechanism at different angles; Fig.16 is a schematic structural diagram of a second belt transmission assembly; Fig.17 It is a structural schematic diagram of the clamping cylinder; Fig.18 It is a structural diagram of the transport mechanism; Fig.19 is a schematic diagram of the structure of a metal sheet; Fig. 20 is a schematic diagram of the structure of the through hole; Fig.21 This is a schematic diagram of the structure of the mica sheet middle plate after the wire winding is completed. Figure ID
[0015] Feeding mechanism 901, wire feeding mechanism 902, rotating mechanism 903, processing mechanism 904, discharging mechanism 905, transporting mechanism 906, pedestal 1, cover 2, table 3, control panel 4, mica sheet middle plate 5, metal sheet 6, wire material 7, through hole 8, first base 9, extension plate 10, first motor 11, flip arm 12, placement table 13, first telescopic cylinder 14, first connecting plate 15, second telescopic cylinder 16, second connecting plate 17, first electric suction cup 18, Placement table 19, horizontal plate 20, push plate 21, first cylinder 22, first electric telescopic rod 23, flip table 24, clamping claw 25, second base 26, second motor 27, clamping plate 28, clamping cylinder 29, turntable 30, first bottom plate 31, first belt transmission assembly 32, first track 33, first slide seat 34, first mounting plate 35, third motor 36, first rotating cylinder 37, second belt transmission assembly 38, first connecting block 39, first slide bar 40, connecting end 4 1. Guide wheel 42, transport wheel 43, clamping block cylinder 44, roller 45, clamping block 46, connecting part 47, notch 48, second bottom plate 49, second track 50, third belt transmission assembly 51, second slide seat 52, second mounting plate 53, fourth belt transmission assembly 54, slide plate 55, control plate 56, through groove 57, control part 58, fixing plate 59, central shaft 60, limiting block 61, second slide bar 62, second connecting plate 63, fourth cylinder 64, third connecting plate 6 5. Extension portion 66, second connecting block 67, second electric telescopic rod 68, shear groove 70, shear block 71, shear portion 72, fifth cylinder 73, first plate 74, second plate 75, third cylinder 76, second cylinder 77, first connecting plate 78, mounting portion 79, welding head 80, connecting rod 81, second rotating cylinder 82, connecting arm 83, third connecting plate 84, second electric suction cup 85, belt transmission mechanism 86, fourth motor 87, conveyor belt 88, baffle 89. DETAILED DESCRIPTION
[0016] In order to better illustrate the content of the present invention, the following is a detailed description with reference to the accompanying drawings and implementation examples: have Figure 1-Figure 21As shown, the present invention discloses a mica sheet middle plate winding machine, comprising a pedestal 1, a table 3 is arranged on the pedestal 1, a feeding mechanism 901 for providing a mica sheet middle plate 5 is arranged on the table 3, two symmetrical rotating mechanisms 903 fixed on the table 3 for driving the mica sheet middle plate 5 to rotate and wind are arranged on the lower side of the feeding mechanism 901, and a wire feeding mechanism 902 fixed on the table 3 for providing a wire material 7 is arranged on one side of the rotating mechanism 903. On the other side of the rotating mechanism 903, there is a processing mechanism 904 fixed on the table top 3 for welding the wire material 7 to the mica sheet middle plate 5 and cutting the wire material 7. Between the two rotating mechanisms 903, there is a discharging mechanism 905 for receiving the mica sheet middle plate 5 and discharging the mica sheet middle plate 5. The lower side of the discharging mechanism 905 is provided with a transportation mechanism 906 fixed on the bottom of the base 1 for transporting the mica sheet middle plate 5.
[0017] Furthermore, the feeding mechanism 901 includes a first base 9 fixedly mounted on the table top 3, a first telescopic cylinder 14 is fixedly mounted on the upper end of the first base 9, a first connecting plate 15 is fixedly connected to the first telescopic cylinder 14, a second telescopic cylinder 16 is fixedly connected to the first connecting plate 15, a telescopic end of the second telescopic cylinder 16 is fixedly connected to a second connecting plate 17, a plurality of first electric suction cups 18 for adsorbing the mica sheet middle plate 5 are fixedly connected to the lower side of the second connecting plate 17, a horizontal plate 20 fixedly mounted on the first base 9 is arranged on the lower side of the first electric suction cup 18, a placement table 19 for placing the mica sheet middle plate 5 is arranged on the horizontal plate 20, and the horizontal plate 20 is provided with a placement table 19 for placing the mica sheet middle plate 5. An extension plate 10 is also fixedly connected to the lower side of the plate 20, and a first motor 11 is fixedly connected to the extension plate 10. The first motor 11 is motively connected to a flip arm 12, and the other end of the flip arm 12 is fixedly connected to a flip table 24. A placement table 13 for placing the mica sheet middle plate 5 is fixedly provided on the flip table 24. Clamps 25 for fixing the mica sheet middle plate 5 are rotatably provided on both sides of the flip table 24, and a first electric telescopic rod 23 is fixedly connected between the lower ends of the clamps 25 on both sides. A first cylinder 22 is also provided on the cross plate 20, and a push plate 21 for pushing and positioning the mica sheet middle plate 5 is fixedly connected to the movable end of the first cylinder 22.
[0018] When in use, a number of mica sheet middle plates 5 are stacked and stored on the placement table 19 in advance, and then the second telescopic cylinder 16 drives the second connecting plate 17 to move downward, so that the first electric suction cup 18 contacts and absorbs the uppermost mica sheet middle plate 5, and then the second connecting plate 17 moves upward, cooperates with the first telescopic cylinder 14 to move, and transports the mica sheet middle plate 5 to the placement table 13, and then the first cylinder 22 drives the push plate 21 to move, pushing the mica sheet middle plate 5 to position, and then the first electric telescopic rod 23 extends and drives the clamping claw 25 to clamp and fix the mica sheet middle plate 5, at this time the first motor 11 starts and drives the flip arm 12 and the mica sheet middle plate 5 to flip downward for feeding.
[0019] Furthermore, the rotating mechanism 903 includes a second base 26 arranged on the lower side of the feeding mechanism 901 and fixed to the table 3, and a turntable 30 is rotatably arranged on the upper ends of the sides of the two second bases 26 that are close to each other. A clamping cylinder 29 is arranged in the turntable 30, and two clamping plates 28 are fixedly connected to the clamping cylinder 29. The upper end of the second base 26 is also provided with a second motor 27 for driving the turntable 30 to rotate.
[0020] During use, when the flip arm 12 drives the mica sheet middle plate 5 to flip downward to the right position, the clamping cylinder 29 drives the clamping plate 28 to open and clamp and fix the mica sheet middle plate 5, and the flip arm 12 flips upward and resets. When the processing mechanism 904 fixes the wire material 7 on the mica sheet middle plate 5, the second motor 27 starts and drives the turntable 30 and the mica sheet middle plate 5 to rotate, and cooperates with the wire supply mechanism 902 to realize winding.
[0021] Furthermore, two metal sheets 6 are fixedly connected to the lower surface of the mica sheet middle plate 5, and the upper side of the metal sheet 6 is provided with a through hole 8 penetrating the mica sheet middle plate 5. The mica sheet middle plate 5 is also provided with a recess 48 for clamping the wire material 7 for winding.
[0022] Furthermore, the wire feeding mechanism 902 includes a first bottom plate 31 fixed on the table 3, a first track 33 is provided on the first bottom plate 31, a first slide 34 is slidably provided on the first track 33, a first belt transmission assembly 32 for driving the first slide 34 to reciprocate is also provided on the first bottom plate 31, a first mounting plate 35 is provided on the first slide 34, a plurality of guide wheels 42 for transporting the wire material 7 are provided on the first mounting plate 35, and two transport wheels 43 rotatably connected to the first mounting plate 35 are also provided on the side of the guide wheel 42 close to the rotating mechanism 903, and the transport wheels 43 are driven by a third motor. 36 provides power, the first mounting plate 35 is also provided with a second belt transmission assembly 38 and a first slide bar 40 slidably connected, the first slide bar 40 and the second belt transmission assembly 38 are fixedly connected via a first connecting block 39, the first slide bar 40 is fixedly provided with a connecting end 41 at one end close to the rotating mechanism 903, the connecting end 41 is provided with a first rotating cylinder 37, the first rotating cylinder 37 is fixedly provided with a connecting portion 47, the connecting portion 47 is provided with two groups of rollers 45 for guiding the wire material 7, two clamping blocks 46 for clamping the wire material 7 are provided between the rollers 45, and the clamping blocks 46 are controlled by the clamping block cylinder 44.
[0023] When it is necessary to pull one end of the wire material 7 to the through hole 8 of the middle plate 5 of the mica sheet, the clamping block cylinder 44 drives the clamping blocks 46 to approach each other and clamp the wire material 7, and then the second belt transmission assembly 38 is started and drives the first slide bar 40 to approach the rotating mechanism 903 through the first connecting block 39, so that one end of the wire material 7 is pulled to the through hole 8 of the middle plate 5 of the mica sheet in cooperation with the transport wheel 43, and then the clamping block 46 is released and retracted, and at this time, one end of the wire material 7 can be pulled to the through hole 8 of the middle plate 5 of the mica sheet by the processing mechanism 904. The end is welded to the metal sheet 6 of the mica sheet middle plate 5, and then the rotating mechanism 903 drives the mica sheet middle plate 5 to rotate, and then cooperates with the transport wheel 43 to pull the wire 7, and the wire 7 is wound on the recess 48 of the mica sheet middle plate 5. At the same time, the first belt transmission assembly 32 is started, so that the first mounting plate 35 and the wire 7 can be moved forward or backward intermittently, so that the wire 7 can gradually cooperate with the rotation of the mica sheet middle plate 5 and be stuck in the recess 48 of the mica sheet middle plate 5 to achieve winding.
[0024] Furthermore, the processing mechanism 904 includes a second bottom plate 49 fixedly mounted on the table 3, a second track 50 is arranged on the second bottom plate 49, a second slide 52 is slidably arranged on the second track 50, a third belt transmission assembly 51 for driving the second slide 52 to reciprocate is arranged on the second bottom plate 49, a second mounting plate 53 is fixedly mounted on the second slide 52, an extension portion 66 is fixedly mounted on the second mounting plate 53, a fourth belt transmission assembly 54 is arranged on the extension portion 66 and the second mounting plate 53, and the fourth belt transmission assembly 51 is arranged on the second bottom plate 49. 4 is fixedly provided with a second connecting block 67, and the second mounting plate 53 is also provided with a plurality of limiting blocks 61, and a second sliding rod 62 is penetrated and slidably connected in the limiting block 61, and a slide plate 55 fixedly connected to the second connecting block 67 is fixedly connected to the second sliding rod 62, and two central shafts 60 are fixedly provided on the slide plate 55, and a connecting rod 81 is rotatably provided on the central shaft 60, and a fixing plate 59 is also provided on the slide plate 55, and a second electric telescopic rod 68 is fixedly provided on the fixing plate 59, and a control board 56 is fixedly connected to the movable end of the second electric telescopic rod 68, The control plate 56 is provided with a through groove 57, and a control part 58 rotatably connected to the connecting rod 81 is slidably connected in the through groove 57, and a mounting part 79 is provided at one end of the connecting rod 81 away from the control part 58, and a welding head 80 is fixedly provided on the side close to each other of the two mounting parts 79, and a first connecting plate 78 is fixedly connected to the upper connecting rod 81, and a second cylinder 77 is fixedly provided on the first connecting plate 78, and a first plate 74 is fixedly connected to the movable end of the second cylinder 77, and a third cylinder 76 is fixedly connected to the first plate 74, and the third cylinder 76 is fixedly connected to the third plate 76. The movable end of the cylinder 76 is fixedly connected to the second plate 75, the second sliding rod 62 is fixedly connected to the second connecting plate 63, the second connecting plate 63 is fixedly connected to the fourth cylinder 64, the movable end of the fourth cylinder 64 is fixedly connected to the third connecting plate 65, the lower end of the third connecting plate 65 is fixedly connected to a shear block 71, the shear block 71 is provided with a shear groove 70, the third connecting plate 65 is also provided with a fifth cylinder 73, the movable end of the fifth cylinder 73 is fixedly connected to a shear portion 72 for cooperating with the shear groove 70 to cut the wire material 7.
[0025] When it is necessary to weld the wire material 7 to the mica sheet middle plate 5, the third belt transmission assembly 51 drives the second mounting plate 53 to move forward and backward to adjust the position, and then the fourth belt transmission assembly 54 drives the slide plate 55 to approach the mica sheet middle plate 5, so that the two welding heads 80 are located on the upper and lower sides of the metal sheet 6, the wire material 7, and the through hole 8, and then the second electric telescopic rod 68 is started to move the control board 56, and the control part 58 is driven to move away from each other through the through groove 57, so that one end of the connecting rod 81 is moved away from each other, and then the central axis 60 is cooperated to make the mounting part 79 of the connecting rod 81 and the end where the welding head 80 is located approach each other, and then the two welding heads 80 are approached to each other, and the metal sheet 6 and the wire material 7 are welded together, so that the wire material 7 is fixed on the mica sheet middle plate 5; When the wire material 7 needs to be sheared, the distance in the front-to-back direction is adjusted by moving the second mounting plate 53, and the distance in the left-to-right direction is adjusted by moving the slide plate 55. The third connecting plate 65 and the shear block 71 are driven by the fourth cylinder 64 to move to achieve height adaptation. The wire material 7 is moved into the shearing groove 70 by combining the adjustments in the three directions. Then, the shearing part 72 is driven downward by the fifth cylinder 73 to cooperate with the shear block 71 to cut the wire material. The adjustment lines in three directions are: first move forward and backward to adjust the approximate position, then move right to determine the cutting length, then move downward to make the shearing groove 70 face the wire material, then move backward again to drive the shearing groove 70 to move backward, so that the wire material 7 enters the shearing groove, and then can cooperate with the shearing part 72 for cutting; At the same time, before shearing, when welding is performed, the first rotary cylinder 37 rotates counterclockwise, and then presses the wire material 7 downward through the connecting portion 47, so that the wire material 7 is closely attached to the mica sheet middle plate 5, thereby better realizing the welding operation.
[0026] Furthermore, the discharging mechanism 905 includes a second rotating cylinder 82 fixedly mounted on the second base 26 on the rotating mechanism 903, the second rotating cylinder 82 is power-connected to a connecting arm 83, the other end of the connecting arm 83 is fixedly connected to a third connecting plate 84, and the third connecting plate 84 is fixedly connected to a second electric suction cup 85 for adsorbing the mica sheet middle plate 5.
[0027] After cutting the wire material 7, the second rotating cylinder 82 drives the second electric suction cup 85 to move upward and adsorb the lower surface of the mica sheet middle plate 5, and then the clamping plate 28 is released, and the second rotating cylinder 82 drives the mica sheet middle plate 5 to flip downward to the upper side of the transportation mechanism 906, and finally the second electric suction cup 85 is released and throws the mica sheet middle plate 5 onto the transportation mechanism 906.
[0028] Furthermore, the transport mechanism 906 includes a conveyor belt 88 , baffles 89 are provided on both sides of the conveyor belt 88 , a fourth motor 87 is provided on the lower side of the conveyor belt 88 , and the fourth motor 87 is connected to the conveyor belt 88 through a belt transmission mechanism 86 .
[0029] Furthermore, a cover shell 2 is disposed on the table top 3 , and a control panel 4 fixed on the table top 3 is disposed inside the cover shell 2 .
[0030] Specifically, when in use, a number of mica sheet middle plates 5 are stacked and stored on the placement table 19 in advance, and then the second telescopic cylinder 16 drives the second connecting plate 17 to move downward, so that the first electric suction cup 18 contacts and absorbs the uppermost mica sheet middle plate 5, and then the second connecting plate 17 moves upward, cooperates with the first telescopic cylinder 14 to move, and transports the mica sheet middle plate 5 to the placement table 13, and then the first cylinder 22 drives the push plate 21 to move, pushes the mica sheet middle plate 5 to position, and then the first electric telescopic rod 23 extends and drives the clamping claw 25 to clamp and fix the mica sheet middle plate 5, at this time, the first motor 11 starts and drives the flip arm 12 and the mica sheet middle plate 5 to flip downward to feed; When the flip arm 12 drives the mica sheet middle plate 5 to flip downward to the right position, the clamping cylinder 29 drives the clamping plate 28 to open and clamp the mica sheet middle plate 5, and the flip arm 12 flips upward to reset; Then, one end of the wire material 7 is pulled to the through hole 8 of the middle plate 5 of the mica sheet, and the clamping block cylinder 44 drives the clamping blocks 46 to approach each other and clamp the wire material 7, and then the second belt transmission assembly 38 is started and drives the first slide bar 40 to approach the rotating mechanism 903 through the first connecting block 39, so that one end of the wire material 7 is pulled to the through hole 8 of the middle plate 5 of the mica sheet in cooperation with the transport wheel 43, and then the clamping block 46 is released and retracted; At this time, one end of the wire material 7 can be welded to the metal sheet 6 of the mica sheet middle plate 5 through the processing mechanism 904, and specifically, the second mounting plate 53 is driven to move forward and backward through the third belt transmission component 51 to achieve position adjustment, and then the sliding plate 55 is driven to approach the mica sheet middle plate 5 through the fourth belt transmission component 54, so that the two welding heads 80 are located on the upper and lower sides of the metal sheet 6, the wire material 7, and the through hole 8, and then the second electric telescopic rod 68 is started to move the control board 56, and the control part 58 is driven to move away from each other through the through groove 57, so that one end of the connecting rod 81 is moved away from each other, and then the central axis 60 is cooperated to make the mounting part 79 of the connecting rod 81 and the end where the welding head 80 is located approach each other, and then the two welding heads 80 are approached to each other, and the metal sheet 6 and the wire material 7 are welded together, so that the wire material 7 is fixed on the mica sheet middle plate 5; Then the rotating mechanism 903 drives the mica sheet middle plate 5 to rotate, and then cooperates with the transport wheel 43 to pull the wire material 7, and the wire material 7 is wound on the notch 48 of the mica sheet middle plate 5. At the same time, the first belt transmission assembly 32 is started, so that the first mounting plate 35 and the wire material 7 can be intermittently moved forward or backward, so that the wire material 7 can gradually cooperate with the rotation of the mica sheet middle plate 5 and be stuck in the notch 48 of the mica sheet middle plate 5 to achieve winding; Then welding is performed again, at this time the first rotary cylinder 37 rotates counterclockwise, and then presses the wire material 7 downward through the connecting portion 47, so that the wire material 7 is closely attached to the mica sheet middle plate 5, thereby better realizing the welding operation. After welding is completed, the wire material 7 is sheared. Before shearing, the distance in the front-to-back direction is adjusted by moving the second mounting plate 53, and the distance in the left-to-right direction is adjusted by moving the slide plate 55. The third connecting plate 65 and the shear block 71 are driven by the fourth cylinder 64 to move to achieve height adaptation. The wire material 7 is moved into the shear groove 70 by combining the adjustments in the three directions, and then the shearing part 72 is driven downward by the fifth cylinder 73 to cooperate with the shear block 71 to cut the wire material. The adjustment lines in the three directions are specifically as follows: first move forward and backward to adjust the approximate position, then move rightward to determine the cutting length, then move downward to make the cutting groove 70 face the wire material, then move backward again to drive the cutting groove 70 to move backward, so that the wire material 7 enters the cutting groove, and then can cooperate with the cutting part 72 for cutting; After the wire material 7 is cut, the second rotary cylinder 82 drives the second electric suction cup 85 to move upward and absorb the lower surface of the mica sheet middle plate 5, and then the clamping plate 28 is released, and the second rotary cylinder 82 drives the mica sheet middle plate 5 to flip downward to the upper side of the transport mechanism 906, and finally the second electric suction cup 85 is released, and the mica sheet middle plate 5 is thrown onto the transport mechanism 906, and the mica sheet middle plate 5 is transported out; Then the next round of winding operation can be carried out.
[0031] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the technical solutions of the present invention have been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A mica sheet middle plate winding machine, characterized in that: The invention comprises a pedestal (1), wherein the pedestal (1) is provided with a table top (3), wherein the table top (3) is provided with a feeding mechanism (901) for providing a mica sheet middle plate (5), wherein the lower side of the feeding mechanism (901) is provided with two symmetrical rotating mechanisms (903) fixedly arranged on the table top (3) for driving the mica sheet middle plate (5) to rotate and perform winding, wherein one side of the rotating mechanism (903) is provided with a wire feeding mechanism (902) fixedly arranged on the table top (3) for providing a wire material (7), wherein the rotating mechanism (901 ... On the other side of the rotating mechanism (903), there is a processing mechanism (904) fixed on the table top (3) for welding the wire material (7) to the mica sheet middle plate (5) and cutting the wire material (7); between the two rotating mechanisms (903), there is a discharging mechanism (905) for receiving the mica sheet middle plate (5) and discharging the mica sheet middle plate (5); and the lower side of the discharging mechanism (905) is provided with a transport mechanism (906) fixed on the bottom of the pedestal (1) for transporting the mica sheet middle plate (5).
2. A mica sheet middle plate winding machine according to claim 1, characterized in that: The feeding mechanism (901) comprises a first base (9) fixedly mounted on the table top (3); a first telescopic cylinder (14) is fixedly mounted on the upper end of the first base (9); a first connecting plate (15) is fixedly connected to the first telescopic cylinder (14); a second telescopic cylinder (16) is fixedly connected to the first connecting plate (15); a telescopic end of the second telescopic cylinder (16) is fixedly connected to a second connecting plate (17); a plurality of first electric suction cups (18) for adsorbing the mica sheet middle plate (5) are fixedly connected to the lower side of the second connecting plate (17); a horizontal plate (20) fixedly mounted on the first base (9) is disposed on the lower side of the first electric suction cup (18); a placement table (19) for placing the mica sheet middle plate (5) is disposed on the horizontal plate (20); and the horizontal plate (20) is provided with a placement table (19) for placing the mica sheet middle plate (5). ) is also fixedly connected to the lower side of an extension plate (10), the extension plate (10) is fixedly connected to a first motor (11), the first motor (11) is motively connected to a flip arm (12), the other end of the flip arm (12) is fixedly connected to a flip table (24), the flip table (24) is fixedly provided with a placement table (13) for placing the mica sheet middle plate (5), both sides of the flip table (24) are also rotatably provided with clamping claws (25) for fixing the mica sheet middle plate (5), the lower ends of the clamping claws (25) on both sides are fixedly connected to a first electric telescopic rod (23), the cross plate (20) is also provided with a first cylinder (22), the movable end of the first cylinder (22) is fixedly connected to a push plate (21) for pushing the mica sheet middle plate (5) and positioning it.
3. A mica sheet middle plate winding machine according to claim 2, characterized in that: The rotating mechanism (903) comprises a second base (26) arranged at the lower side of the feeding mechanism (901) and fixed to the table top (3); a turntable (30) is rotatably arranged at the upper ends of the mutually adjacent side surfaces of the two second bases (26); a clamping cylinder (29) is arranged inside the turntable (30); two clamping plates (28) are fixedly connected to the clamping cylinder (29); and a second motor (27) for driving the turntable (30) to rotate is also arranged at the upper end of the second base (26).
4. A mica sheet middle plate winding machine according to claim 3, characterized in that: Two metal sheets (6) are fixedly connected to the lower surface of the mica sheet middle plate (5); the upper side of the metal sheet (6) is provided with a through hole (8) penetrating the mica sheet middle plate (5); and the mica sheet middle plate (5) is also provided with a notch (48) for clamping the wire material (7) for winding.
5. A mica sheet middle plate winding machine according to claim 4, characterized in that: The wire feeding mechanism (902) comprises a first bottom plate (31) fixedly mounted on the table top (3), a first track (33) being arranged on the first bottom plate (31), a first slide seat (34) being slidably arranged on the first track (33), a first belt transmission assembly (32) for driving the first slide seat (34) to reciprocate being arranged on the first bottom plate (31), a first mounting plate (35) being arranged on the first slide seat (34), a plurality of guide wheels (42) for transporting the wire material (7) being arranged on the first mounting plate (35), two transport wheels (43) rotatably connected to the first mounting plate (35) being arranged on a side of the guide wheel (42) close to the rotating mechanism (903), the transport wheels (43) being driven by a third motor (36) to rotate. The first mounting plate (35) is provided with a second belt transmission assembly (38) and a first slide bar (40) slidably connected thereto. The first slide bar (40) and the second belt transmission assembly (38) are fixedly connected via a first connecting block (39). An end of the first slide bar (40) close to the rotating mechanism (903) is fixedly provided with a connecting end (41). A first rotating cylinder (37) is provided on the connecting end (41). A connecting portion (47) is fixedly provided on the first rotating cylinder (37). Two groups of rollers (45) for guiding the wire material (7) are provided on the connecting portion (47). Two clamping blocks (46) for clamping the wire material (7) are provided between the rollers (45). The clamping blocks (46) are controlled by the clamping block cylinder (44).
6. A mica sheet middle plate winding machine according to claim 5, characterized in that: The processing mechanism (904) comprises a second base plate (49) fixedly mounted on the table top (3), a second track (50) being arranged on the second base plate (49), a second slide seat (52) being slidably arranged on the second track (50), a third belt transmission component (51) being arranged on the second base plate (49) for driving the second slide seat (52) to reciprocate, a second mounting plate (53) being fixedly mounted on the second slide seat (52), an extension portion (66) being fixedly mounted on the second mounting plate (53), a fourth belt transmission component (54) being arranged on the extension portion (66) and the second mounting plate (53), and a third belt transmission component (54) being fixedly mounted on the fourth belt transmission component (54). A second connecting block (67) is provided, and a plurality of limiting blocks (61) are also provided on the second mounting plate (53). A second sliding rod (62) passes through and is slidably connected to the limiting block (61). A sliding plate (55) fixedly connected to the second connecting block (67) is fixedly connected to the second sliding rod (62). Two central shafts (60) are fixedly provided on the sliding plate (55). A connecting rod (81) is rotatably provided on the central shaft (60). A fixing plate (59) is also provided on the sliding plate (55). A second electric telescopic rod (68) is fixedly provided on the fixing plate (59). The movable end of the second electric telescopic rod (68) is fixedly connected to a control plate (56). The control plate (81) is rotatably provided on the central shaft (60). The control plate (56) is provided with a through groove (57), a control part (58) rotatably connected to the connecting rod (81) is slidably connected in the through groove (57), an end of the connecting rod (81) away from the control part (58) is provided with a mounting part (79), a welding head (80) is fixedly provided on the mutually adjacent sides of the two mounting parts (79), a first connecting plate (78) is fixedly connected to the upper connecting rod (81), a second cylinder (77) is fixedly provided on the first connecting plate (78), a movable end of the second cylinder (77) is fixedly connected to the first plate (74), a third cylinder (76) is fixedly connected to the first plate (74), and the third cylinder (76) is fixedly provided on the third plate (74). The movable end of the cylinder (76) is fixedly connected to the second plate (75), the second sliding rod (62) is fixedly connected to the second connecting plate (63), the second connecting plate (63) is fixedly connected to the fourth cylinder (64), the movable end of the fourth cylinder (64) is fixedly connected to the third connecting plate (65), the lower end of the third connecting plate (65) is fixedly connected to a shear block (71), the shear block (71) is provided with a shear groove (70), the third connecting plate (65) is also provided with a fifth cylinder (73), the movable end of the fifth cylinder (73) is fixedly connected to a shear portion (72) for cooperating with the shear groove (70) to shear the wire material (7).
7. A mica sheet middle plate winding machine according to claim 6, characterized in that: The discharging mechanism (905) comprises a second rotating cylinder (82) fixedly mounted on the second base (26) on the rotating mechanism (903); the second rotating cylinder (82) is kinetically connected to a connecting arm (83); the other end of the connecting arm (83) is fixedly connected to a third connecting plate (84); and the third connecting plate (84) is fixedly connected to a second electric suction cup (85) for adsorbing the mica sheet middle plate (5).
8. A mica sheet middle plate winding machine according to claim 7, characterized in that: The transport mechanism (906) comprises a conveyor belt (88), baffles (89) are provided on both sides of the conveyor belt (88), a fourth motor (87) is provided on the lower side of the conveyor belt (88), and the fourth motor (87) is connected to the conveyor belt (88) through a belt transmission mechanism (86).
9. A mica sheet middle plate winding machine according to claim 8, characterized in that: A cover shell (2) is arranged on the table top (3), and a control panel (4) fixed on the table top (3) is arranged inside the cover shell (2).
Citation Information
Patent Citations
Single-face wire winding mechanism used for electric oven special-shaped mica plate
CN104858341A
Mica sheet winding machine
CN112299007A
Complete machine of winding equipment
CN114054638A
Full-automatic platinum wire winding welding machine
CN116511764A
Resistance flat wire winding machine
CN118248420A