Low-energy-consumption high-power concentration system and method for salt-containing wastewater
By using flame heating and rotary stirring technology in high-salt wastewater concentration system, combined with high-pressure gas pressure reduction treatment, the problems of low concentration efficiency and high energy consumption of existing systems are solved, and the efficient and low-energy wastewater concentration effect is achieved.
Patent Information
- Application Number
- CN202510446685.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-10
- Publication Date
- 2025-05-06
AI Technical Summary
The existing high-salt wastewater high-power concentration system has poor concentration efficiency, long treatment time, and high energy consumption, making it difficult to effectively reduce the salt content of salt-containing wastewater.
A low-energy consumption and high-power concentration system is adopted to heat the salt-containing wastewater in the concentration tank through the flame sprayer, and the rotary drive parts and chain transmission system are used to drive the arc plate for stirring to enhance the concentration effect. At the same time, high-pressure gas is introduced through the ventilation pipe to reduce the air pressure in the concentration tank body, reduce the boiling point of salt-containing wastewater, and accelerate the evaporation of water.
Efficient concentration of salt-containing wastewater is achieved, energy consumption is reduced, treatment time is shortened, and concentration efficiency is significantly improved.
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Figure CN119929950A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of wastewater concentration, and in particular to a low-energy-consumption and high-multiple concentration system and method for saline wastewater. Background Art
[0002] High-salinity wastewater refers to wastewater from domestic sewage and industrial wastewater with a total salt content greater than 1%. , , It also contains inorganic ions such as glycerol, medium and low carbon chain organic matter, and even radioactive substances. Since the high-salt wastewater has complex and diverse components and high salt content, it has a strong inhibitory effect on the growth of microorganisms. Therefore, the wastewater treatment technology is much more difficult than ordinary sewage treatment. In the existing technology, high-salt wastewater is usually treated using a high-multiple concentration system.
[0003] Chinese patent application No. 2023112495663 discloses a system and method for low-pressure high-concentration of saline wastewater, including a pressure storage tank, a high-pressure pump, a circulation pump, a back pressure valve, a first ball valve, a second ball valve, a flow switch, an electrodeionization device, a high-concentration membrane system, a third ball valve and a drainage pump, wherein the third ball valve and the drainage pump are connected to the pressure storage tank, and the high-pressure pump is connected to the pressure storage tank, the circulation pump is connected to the high-pressure pump, the back pressure valve is connected to the circulation pump, and the first ball valve and the second ball valve are connected to the circulation pump. By setting the pressure storage tank, the high-pressure pump, the circulation pump, the back pressure valve, the first ball valve, the second ball valve, the flow switch, the electrodeionization device, the high-concentration membrane system, the third ball valve, the drainage pump, the impeller, the first helical gear and the second helical gear and other structures, the working pressure can be effectively reduced to achieve low-pressure high-concentration.
[0004] The above-mentioned high-concentration system concentrates the saline wastewater through a high-concentration membrane system. However, the concentration efficiency of the high-concentration membrane is poor and the processing time is long, which reduces the concentration efficiency of the saline wastewater. Therefore, we propose a low-energy consumption high-concentration system and method for saline wastewater. Summary of the invention
[0005] The purpose of the present invention is to address the deficiencies of the prior art and provide a low-energy consumption and high-multiple concentration system for saline wastewater. The saline wastewater is discharged into a concentration tank along a discharge pipe, and a flame is sprayed from a flame nozzle. The flame is transmitted upward along an isolation block to a heating tube. The heating tube transmits heat to the saline wastewater in the concentration tank. The first rotating driving member drives the second sprocket to rotate, and the first sprocket, a rotating rod, and a second gear are driven to rotate through a chain, and the driving gear ring rotates in a moving disk, driving the first gear to rotate; the arc plate can be driven to rotate reciprocatingly, and the saline wastewater in the concentration tank is stirred to enhance the concentration effect.
[0006] To achieve the above object, the present invention provides the following technical solutions: A low-energy consumption high-multiple concentration system for saline wastewater, comprising a base, a fixing frame installed on the base, a control cabinet installed on the fixing frame, a high-multiple concentration mechanism provided on one side of the base, and a cooling and collecting mechanism provided on the fixing frame; The high-power concentration mechanism comprises a concentration tank body, a connection seat is provided at the bottom of the concentration tank body, a top plate and a bottom plate are installed above and below the concentration tank body; a plurality of heating tubes are arranged between the top plate and the bottom plate, an isolation block is arranged below the concentration tank body, a rotating ring is installed on the isolation block, and a plurality of flame spray nozzles are arranged inside the rotating ring; A first linear drive member is installed in the connecting seat, a lifting plate is installed at the output end of the first linear drive member, and the lifting plate is located above the bottom plate. A decompression stirring assembly is provided in the concentration tank body, and a cleaning assembly is provided on the rotating ring.
[0007] The pressure reducing stirring assembly includes: a second linear driving member, which is mounted on the connecting seat; a moving rod, which is mounted on the output end of the second linear driving member; a moving disk, which is mounted on the moving rod; a circular plate, which is mounted on the moving disk and has a plurality of arc grooves therein; an arc plate, which is rotatably disposed in the arc grooves; an isolation driving assembly, which is mounted on the moving disk; and a telescopic assembly, which is mounted on the arc plate.
[0008] The isolation drive assembly includes: a rotating shaft, which is mounted on the arc plate; a first gear, which is mounted on the rotating shaft; a gear ring, which is rotatably disposed in the moving disk, and the first gear is meshed with the gear ring; a mounting seat, which is mounted in the moving disk; a rotating rod, which is rotatably disposed on the mounting seat; and a second gear, which is mounted on the rotating rod, and the second gear is meshed with the gear ring.
[0009] A first sprocket is installed on the rotating rod, a first rotating driving member is installed on the moving rod, a first avoidance groove is opened in the moving rod, a second sprocket is installed on the output end of the first rotating driving member, and chains are sleeved on the outer sides of the first sprocket and the second sprocket, and the chains are respectively meshed with the first sprocket and the second sprocket.
[0010] The telescopic assembly includes: a groove, which is opened on both sides of the arc plate; a sliding groove, which is opened in the arc plate; a telescopic plate, which is arranged in the groove; a sliding rod, which is installed on one side of the telescopic plate and slides in the sliding groove; a rotating sleeve, whose rotating seal is arranged on the rotating shaft; a branch pipe, one end of which is connected to the rotating sleeve; and a ventilation pipe, which is arranged in the first avoidance groove and one end of which is connected to the other end of multiple branch pipes.
[0011] The cleaning assembly includes: an arc tube, which is installed on the rotating ring; a sealing cover, which is arranged on the arc tube; a flexible ball; a rough surface, which is arranged on the surface of the flexible ball; a first pipe, which is arranged on the flexible ball; and a booster assembly, which pushes the flexible ball along the arc tube into the heating tube.
[0012] The flexible ball is provided with a plurality of protrusions, a cylinder is provided inside the protrusions, a piston is provided inside the cylinder, a first connecting rod is installed on the piston, and a notched crushing block is installed on the first connecting rod; the first pipeline includes a first cavity and a second cavity, the first cavity is connected to the inside of the flexible ball, and the second cavity is connected to the cylinder.
[0013] The cooling collection mechanism includes: a cooling tank, which is arranged on the fixed frame; a water storage tank, which is arranged on the fixed frame; a second pipeline, through which the cooling tank and the water storage tank are connected; a cooling box, which is installed on the base; a pump, which is installed on the cooling box; and a third pipeline, through which the pump, the cooling box and the cooling tank are connected.
[0014] The booster assembly comprises: a truncated table, in which a second avoidance groove is provided; a connecting arm, two connecting arms are symmetrically mounted on the truncated table; a rotating connecting part, a plurality of rotating connecting parts are arranged on the connecting arm; The rotating connection part includes: a rotating arm, two rotating arms are arranged opposite to each other; a second connecting rod, the second connecting rod is installed on the rotating arm; a baffle, the baffle is installed on the second connecting rod; and an arc-shaped avoidance block, the arc-shaped avoidance block is arranged between the two baffles.
[0015] The beneficial effects of the present invention are: (1) The present invention discharges the saline wastewater into the concentration tank body along the discharge pipe, and the flame is sprayed out from the flame nozzle. The flame is transmitted upward along the isolation block to the heating tube. The heating tube transmits heat to the saline wastewater in the concentration tank body. The first rotating driving member drives the second sprocket to rotate, and the first sprocket, the rotating rod, and the second gear are driven to rotate through the chain, and the driving gear ring rotates in the moving disk, driving the first gear to rotate; the arc plate can be driven to reciprocate to stir the saline wastewater in the concentration tank body, thereby enhancing the concentration effect.
[0016] (2) The present invention introduces high-pressure gas through the ventilation pipe, and the high-pressure gas enters the sliding groove along the branch pipe, driving the sliding rod to slide outward along the sliding groove, driving the telescopic plate to slide outward to close the arc groove. At this time, the circular plate, the arc plate, and the telescopic plate form a completely closed circular plate; the circular plate and the lifting plate are driven to move downward synchronously, thereby reducing the air pressure in the concentration tank, reducing the boiling point of the saline wastewater, accelerating the evaporation of water in the saline wastewater, and enhancing the concentration effect of the saline wastewater. At the same time, energy consumption is also reduced, and low-power concentration is achieved.
[0017] (3) The present invention opens the sealing cover and rotates the rotating ring to adjust the position of the arc tube so that the arc tube corresponds to the position below the heating tube; puts the flexible ball into the accommodating groove of the truncated cone, passes the first pipe through the second avoidance groove, inserts the front end of the booster assembly into the arc tube, manually pushes the subsequent rotating connection part forward, and the booster assembly moves along the arc tube toward the heating tube to transfer the flexible ball to the top of the heating tube; by introducing water (or gas) into the second cavity and then into the cylinder body, the first connecting rod is driven to move by the piston, and the notched breaking block is driven to extend and contact the inner wall of the heating tube. The flexible ball is stuck in the heating tube, and the booster assembly is pulled out from the bottom, pulling the first pipe downward; the notched breaking block is driven to move to break the gray scale pieces on the inner wall of the heating tube.
[0018] (4) The present invention uses the booster assembly again to transfer the flexible ball to the top of the heating tube, and then introduces water into the first cavity. The flexible ball expands and contacts the inner wall of the heating tube. The booster assembly is pulled out from the bottom and pulls the first pipe downward. The rough surface of the flexible ball rubs against the inner wall of the heating tube, and the broken dirt and dust generated by friction are discharged along the arc tube under the action of gravity. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the first overall structure of the present invention; Figure 2 It is a schematic diagram of the second overall structure of the present invention; Figure 3 This is a schematic diagram of the high-power concentration mechanism of the present invention from a first angle; Figure 4 This is a second angle schematic diagram of the high-power concentration mechanism of the present invention; Figure 5This is a schematic diagram of the structure of some parts of the high-power concentration mechanism of the present invention; Figure 6 This is a schematic diagram of the isolation block and the rotating ring structure of the present invention; Figure 7 This is a schematic diagram of the structure of the pressure reducing stirring assembly of the present invention; Figure 8 For the present invention Figure 7 The enlarged schematic diagram at A in the middle; Fig. 9 It is a cross-sectional schematic diagram of the decompression stirring assembly of the present invention; Fig.10 This is a schematic diagram of the structure of the rotating sleeve, branch pipe and ventilation pipe of the present invention; Fig.11 It is a cross-sectional schematic diagram of the arc plate and the telescopic plate of the present invention; Fig.12 It is a schematic diagram of the structure of the arc plate and the telescopic plate of the present invention; Fig.13 This is a schematic diagram of the structure of the flexible ball of the present invention; Fig.14 It is a cross-sectional schematic diagram of the flexible ball of the present invention; Fig.15 This is a schematic diagram of the structure of the notched crushing block of the present invention; Fig.16 This is a schematic diagram of the structure of the booster assembly of the present invention; Fig.17 It is a schematic diagram of the truncated cone structure of the present invention; Fig.18 This is a schematic diagram of the structure of the rotating connection part of the present invention; Fig.19 This is a schematic diagram of the first state of operation of the booster assembly of the present invention; Fig. 20 This is a schematic diagram of the second operating state of the booster assembly of the present invention.
[0020] The accompanying drawings of the present application are numeraled as follows: 100, base; 101, fixing frame; 102, control cabinet; 2, high-power concentration mechanism; 200, air pipe; 201, concentration tank; 202, connecting seat; 203, top plate; 204, bottom plate; 205, heating tube; 206, isolation block; 207, rotating ring; 208, flame nozzle; 209, first linear drive member; 21, pressure reduction stirring assembly; 210, lifting plate; 211, second linear drive member; 212, motion rod; 2121, first avoidance groove; 213, moving plate; 214, circular plate; 2141, arc groove; 215, arc plate; 2151, groove; 2152, sliding groove; 216, conical cover; 217, collecting pipe; 218, discharge pipe; 219, discharge pipe; 22, isolation drive assembly; 221, rotating shaft; 222, first gear; 223, gear ring; 224, mounting seat; 225, rotating rod; 226, second gear; 227, first sprocket; 228, first a rotating drive member; 229, a second sprocket; 23, a telescopic assembly; 230, a chain; 231, a telescopic plate; 232, a sliding rod; 233, a rotating sleeve; 234, a branch pipe; 235, a vent pipe; 24, a cleaning assembly; 241, an arc pipe; 242, a sealing cover; 243, a flexible ball; 244, a rough surface; 245, a first pipe; 2451, a first cavity; 2452, a second cavity; 246, a bump; 247, a cylinder; 248, a piston; 249, a first cavity; A connecting rod; 250, a notched crushing block; 25, a booster assembly; 251, a truncated cone; 2511, a second avoidance groove; 2512, a receiving groove; 252, a connecting arm; 253, a rotating connecting part; 2531, a rotating arm; 2532, a second connecting rod; 2533, a baffle; 2534, an arc-shaped avoidance block; 3, a cooling collection mechanism; 301, a cooling tank; 302, a water storage tank; 303, a second pipeline; 304, a cooling box; 305, a pump; 306, a third pipeline. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] In the description of the present invention, it is to be understood that the terms “center”, “longitudinal”, “lateral”, “length”, “width”, “thickness”, “up”, “down”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inside”, “outside”, “clockwise”, “counterclockwise”, etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0023] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0024] Embodiment 1: Figure 1-Figure 20 As shown, this embodiment provides a low-energy consumption high-multiple concentration system for saline wastewater, comprising a base 100, a fixing frame 101 is mounted on the base 100, a control cabinet 102 is mounted on the fixing frame 101, a high-multiple concentration mechanism 2 is provided on one side of the base 100, and a cooling and collecting mechanism 3 is provided on the fixing frame 101; like Figure 3-Figure 12 As shown, the high-power concentration mechanism 2 includes a concentration tank body 201, a connection seat 202 is provided at the bottom of the concentration tank body 201, a top plate 203 and a bottom plate 204 are installed above and below the concentration tank body 201, and a plurality of through holes are opened in the top plate 203; a plurality of heating tubes 205 are arranged between the top plate 203 and the bottom plate 204, an isolation block 206 is provided below the concentration tank body 201, a rotating ring 207 is installed on the isolation block 206, a plurality of flame spray nozzles 208 are arranged in the rotating ring 207, and an inlet pipe 218 and an outlet pipe 219 are arranged on the concentration tank body 201. The flame spray nozzle 208 sprays flames by conventional means in the art, and no detailed description is given. A barometer is provided on the concentration tank body 201, a conical cover 216 is provided on the concentration tank body 201, a collecting pipe 217 is arranged in the conical cover 216, the bottom of the collecting pipe 217 is connected with the plurality of heating tubes 205, a pressure relief valve is provided on the collecting pipe 217, and the collecting pipe 217 is connected with the waste gas treatment liquid; A first linear drive member 209 is installed in the connecting seat 202 , a lifting plate 210 is installed at the output end of the first linear drive member 209 , and the lifting plate 210 is located above the bottom plate 204 . A decompression stirring assembly 21 is provided in the concentration tank body 201 , and a cleaning assembly 24 is provided on the rotating ring 207 .
[0025] In this embodiment, the saline wastewater is discharged into the concentration tank 201 along the discharge pipe 218, and the flame is sprayed from the flame nozzle 208. The flame is transmitted upward along the isolation block 206 to the heating tube 205. The heating tube 205 transmits heat to the saline wastewater in the concentration tank 201, so that the water in the saline wastewater evaporates, thereby achieving high concentration of the saline wastewater; the high-temperature (flame) gas enters the heating tube 205 and is discharged from the collecting pipe 217 to the waste gas treatment liquid for treatment; like Figure 3-Figure 12 As shown, the pressure reducing stirring assembly 21 includes: a second linear driving member 211, which is installed in the connecting seat 202; a moving rod 212, which is installed at the output end of the second linear driving member 211; a moving disk 213, which is installed on the moving rod 212; a circular plate 214, which is installed on the moving disk 213, and a plurality of arc grooves 2141 are provided in the circular plate 214; an arc plate 215, which is rotatably arranged in the arc groove 2141; an isolation driving assembly 22, which is installed on the moving disk 213; and a telescopic assembly 23, which is installed on the arc plate 215.
[0026] like Figure 3-Figure 12 As shown, the isolation drive assembly 22 includes: a rotating shaft 221, which is mounted on the arc plate 215; a first gear 222, which is mounted on the rotating shaft 221 and is located in the moving disk 213; a gear ring 223, which is rotatably disposed in the moving disk 213, and the first gear 222 is meshed with the gear ring 223; a mounting seat 224, which is mounted in the moving disk 213; a rotating rod 225, which is rotatably disposed on the mounting seat 224; and a second gear 226, which is mounted on the rotating rod 225 and is meshed with the gear ring 223.
[0027] A first sprocket 227 is installed on the rotating rod 225, a first rotating driving member 228 is installed on the moving rod 212, a first avoidance groove 2121 is opened in the moving rod 212, a second sprocket 229 is installed on the output end of the first rotating driving member 228, and a chain 230 is sleeved on the outside of the first sprocket 227 and the second sprocket 229, and the chain 230 is respectively engaged with the first sprocket 227 and the second sprocket 229.
[0028] In this embodiment, the arc plate 215 is in a vertical state in the initial state (eg Figure 5 As shown in the figure, the first rotating driving member 228 drives the second sprocket 229 to rotate, and drives the first sprocket 227, the rotating rod 225, and the second gear 226 to rotate through the chain 230, and drives the gear ring 223 to rotate in the moving disk 213, driving the first gear 222 to rotate; The arc plate 215 can be driven to reciprocate to stir the saline wastewater in the concentration tank 201 to enhance the concentration effect; It should be noted that by providing the first rotating driving member 228 , the second sprocket 229 , the first sprocket 227 , and the chain 230 , the first rotating driving member 228 is kept away from the high temperature environment in the concentration tank 201 , thereby extending the service life of the equipment.
[0029] like Figure 3-Figure 12 As shown, the telescopic component 23 includes: a groove 2151, which is provided on both sides of the arc plate 215; a sliding groove 2152, which is provided in the arc plate 215; a telescopic plate 231, which is arranged in the groove 2151; a sliding rod 232, which is installed on one side of the telescopic plate 231, and the sliding rod 232 slides in the sliding groove 2152; a rotating sleeve 233, and the rotating sleeve 233 is rotated and sealed on the rotating shaft 221; a branch pipe 234, one end of the branch pipe 234 is connected to the rotating sleeve 233; a vent pipe 235, which is arranged in the first avoidance groove 2121, one end of the vent pipe 235 is connected to the other end of multiple branch pipes 234, the vent pipe 235 is located in the first avoidance groove 2121 to avoid other parts, and the other end of the vent pipe 235 is connected to the air source. This is a conventional technical means and will not be described in detail.
[0030] In this embodiment, the arc plate 215 is driven to rotate to a horizontal state (the arc plate 215 is located in the arc groove 2141, and there is a gap between the arc plate 215 and the arc groove 2141), and the second linear driving member 211 drives the moving disk 213 to move downward, so that the circular plate 214 moves onto the lifting disk 210, and drives the circular plate 214 and the lifting disk 210 to move upward synchronously; A gap is left between the lifting plate 210 and the bottom plate 204, and a valve is provided on the concentrating tank 201 to facilitate the air between the lifting plate 210 and the bottom plate 204 to enter and discharge; The high-pressure gas is introduced into the vent pipe 235, and the high-pressure gas enters the sliding groove 2152 along the branch pipe 234, driving the sliding rod 232 to slide outward along the sliding groove 2152, driving the telescopic plate 231 to slide outward to close the arc groove 2141 (there is no gap between the arc plate 215 and the arc groove 2141), at this time, the circular plate 214, the arc plate 215, and the telescopic plate 231 form a completely closed circular plate; The circular plate 214 and the lifting plate 210 are driven to move downward synchronously, so as to reduce the air pressure in the concentration tank 201, reduce the boiling point of the saline wastewater, accelerate the evaporation of water in the saline wastewater, enhance the concentration effect of the saline wastewater, and also reduce energy consumption, thereby achieving low-power concentration.
[0031] It should be noted that the circular plate 214 , the arc plate 215 , and the telescopic plate 231 form a completely closed circular plate, so as to facilitate squeezing the concentrated liquid between the circular plate 214 and the lifting plate 210 so that it can be discharged from the discharge pipe 219 .
[0032] like Figure 1 , Figure 2 As shown, the cooling collection mechanism 3 includes: a cooling tank 301, the cooling tank 301 is arranged on the fixing frame 101; a water storage tank 302, the water storage tank 302 is arranged on the fixing frame 101; a second pipe 303, the cooling tank 301 and the water storage tank 302 are connected through the second pipe 303; a cooling box 304, the cooling box 304 is installed on the base 100; a pump 305, the pump 305 is installed on the cooling box 304; a third pipe 306, the pump 305, the cooling box 304, and the cooling tank 301 are connected through the third pipe 306, and the cooling tank 301 is connected with the cone cover 216 through the air pipe 200; In this embodiment, the evaporated water vapor enters the cooling tank 301 along the air pipe 200, is cooled and liquefied into water, and is collected in the cooling tank 301, and then is pumped into the water storage tank 302 through the second pipe 303 for storage and use; It should be noted that: two spiral tubes (not shown in the figure) are provided on the third pipeline 306, one is located in the cooling box 304, and the other is located in the cooling tank 301. The pump 305 causes the coolant in the third pipeline 306 to circulate. Ice cubes can be added to the cooling box 304 to cool the inside of the cooling tank 301. In addition, the cooling tank 301 is connected to the concentration tank body 201 through the air pipe 200. The cooling tank 301 is provided with a valve and a pressure gauge to control whether the gas in the cooling tank 301 is connected to the outside world.
[0033] Embodiment 2: Figure 1-Figure 20 As shown, the components identical or corresponding to those in the first embodiment are marked with the corresponding reference numerals in the first embodiment. For the sake of simplicity, only the differences from the first embodiment are described below. The difference between the second embodiment and the first embodiment is that: like Figure 1-Figure 20 As shown, the cleaning component 24 in this embodiment includes: an arc tube 241, which is installed on the rotating ring 207; a sealing cover 242, which is arranged on the arc tube 241; a flexible ball 243; a rough surface 244, which is arranged on the surface of the flexible ball 243; a first pipe 245, which is arranged on the flexible ball 243; a booster component 25, which pushes the flexible ball 243 along the arc tube 241 into the heating tube 205. It should be noted that after the flame is introduced into the heating tube 205, dust and black ash will be generated on the inner surface wall of the heating tube 205 over time. If it is not cleaned in time, the heat transfer efficiency of the flame will be reduced.
[0034] The flexible ball 243 is provided with a plurality of protrusions 246, a cylinder 247 is provided in the protrusions 246, a piston 248 is provided in the cylinder 247, a first connecting rod 249 is installed on the piston 248, and a notched breaking block 250 is installed on the first connecting rod 249; the first pipeline 245 includes a first cavity 2451 and a second cavity 2452, the first cavity 2451 is connected to the inside of the flexible ball 243, and the second cavity 2452 is connected to the cylinder 247 (specifically, through a fourth pipeline), and the introduction of air source and water source into the first cavity 2451 and the second cavity 2452 is conventional means in the field and will not be described in detail here.
[0035] like Figure 16-Figure 20 As shown, the booster assembly 25 includes: a truncated cone 251, in which a second avoidance groove 2511 and a receiving groove 2512 are opened; a connecting arm 252, two connecting arms 252 are symmetrically installed at the bottom of the truncated cone 251; a rotating connecting part 253, and a plurality of rotating connecting parts 253 are arranged on the connecting arm 252; the rotating connecting part 253 includes: a rotating arm 2531, two rotating arms 2531 are arranged opposite to each other; a second connecting rod 2532, the second connecting rod 2532 is installed on the rotating arm 2531; a baffle 2533, the baffle 2533 is installed on the second connecting rod 2532; and an arc-shaped avoidance block 2534, which is arranged between the two baffles 2533.
[0036] In this embodiment, the sealing cover 242 is opened, and the rotating ring 207 is rotated to adjust the position of the arc tube 241 so that the arc tube 241 corresponds to the position below the heating tube 205; the flexible ball 243 is placed in the receiving groove 2512 of the round table 251, the first pipe 245 passes through the second avoidance groove 2511, and the front end of the booster assembly 25 (the round table 251, the flexible ball 243) is inserted into the arc tube 241 (such as Fig.19 As shown in FIG. 2 ), manually push the subsequent rotating connecting portion 253 forward, and the booster assembly 25 moves along the arc tube 241 toward the heating tube 205, transferring the flexible ball 243 to the top of the heating tube 205 (as shown in FIG. 2 ). Fig. 20 as shown).
[0037] It should be noted that in order to facilitate the transmission of the booster assembly 25 and the flexible ball 243 in the arc tube 241 and the heating tube 205, the size of the booster assembly 25 and the flexible ball 243 cannot be too small or too large, otherwise they cannot be transmitted.
[0038] In this embodiment, water (or gas) is introduced into the second chamber 2452 and enters the cylinder 247, and the first connecting rod 249 is driven to move through the piston 248, driving the notched and broken block 250 to extend and contact the inner wall of the heating tube 205, and the flexible ball 243 is stuck in the heating tube 205, and the booster assembly 25 is pulled out from the bottom, and the first pipe 245 is pulled downward; the notched and broken block 250 is driven to move to break the gray scale pieces on the inner wall of the heating tube 205; After using the booster assembly 25 again to transfer the flexible ball 243 to the top of the heating tube 205, water is introduced into the first cavity 2451, and the flexible ball 243 expands and contacts the inner wall of the heating tube 205. The booster assembly 25 is pulled out from the bottom and pulls the first pipe 245 downward. The rough surface 244 on the surface of the flexible ball 243 rubs the inner wall of the heating tube 205, and the broken dirt and dust generated by friction are discharged along the arc tube 241 under the action of gravity; then the inner wall of the heating tube 205 is cleaned to enhance the heat transfer efficiency.
[0039] Embodiment 3: This embodiment provides a method for concentrating saline wastewater with a low energy consumption and high multiple concentration system, comprising the following steps: Step 1, concentration process: the saline wastewater is discharged into the concentration tank 201 along the discharge pipe 218, the flame is sprayed from the flame nozzle 208, and the flame is transmitted upward along the isolation block 206 to the heating tube 205, and the heating tube 205 transmits heat to the saline wastewater in the concentration tank 201, so that the water in the saline wastewater evaporates, thereby achieving high concentration of the saline wastewater; Step 2, stirring process: In the initial state, the arc plate 215 is in a vertical state (such as Figure 5 As shown in the figure, the first rotating driving member 228 drives the second sprocket 229 to rotate, and drives the first sprocket 227, the rotating rod 225, and the second gear 226 to rotate through the chain 230, and drives the gear ring 223 to rotate in the moving disk 213, driving the first gear 222 to rotate; The arc plate 215 can be driven to reciprocate to stir the saline wastewater in the concentration tank 201 to enhance the concentration effect; It should be noted that: by providing the first rotating driving member 228, the second sprocket 229, the first sprocket 227, and the chain 230, the first rotating driving member 228 is kept away from the high temperature environment in the concentration tank 201, thereby extending the service life of the equipment; Step 3, isolation and depressurization process: drive the arc plate 215 to rotate to a horizontal state (the arc plate 215 is located in the arc groove 2141, and there is a gap between the arc plate 215 and the arc groove 2141), the second linear drive member 211 drives the moving plate 213 to move downward, so that the circular plate 214 moves onto the lifting plate 210, and drives the circular plate 214 and the lifting plate 210 to move upward synchronously; A gap is left between the lifting plate 210 and the bottom plate 204, and a valve is provided on the concentrating tank 201 to facilitate the air between the lifting plate 210 and the bottom plate 204 to enter and discharge; The high-pressure gas is introduced into the vent pipe 235, and the high-pressure gas enters the sliding groove 2152 along the branch pipe 234, driving the sliding rod 232 to slide outward along the sliding groove 2152, driving the telescopic plate 231 to slide outward to close the arc groove 2141 (there is no gap between the arc plate 215 and the arc groove 2141), at this time, the circular plate 214, the arc plate 215, and the telescopic plate 231 form a completely closed circular plate; The circular plate 214 and the lifting plate 210 are driven to move downward synchronously, thereby reducing the air pressure in the concentration tank 201 (the valve on the cooling tank 301 needs to be closed to make the space connected to the concentration tank 201 and the cooling tank 301 in a closed state), reducing the boiling point of the saline wastewater, accelerating the evaporation of water in the saline wastewater, and enhancing the concentration effect of the saline wastewater. At the same time, energy consumption is also reduced, and low-power concentration is achieved; Step 4, cooling and collection process: the evaporated water vapor enters the cooling tank 301 along the air pipe 200 and is cooled and liquefied into water. After being collected in the cooling tank 301, it is pumped into the water storage tank 302 through the second pipe 303 for storage and use; Step 5, boosting process: open the sealing cover 242, rotate the rotating ring 207 to adjust the position of the arc tube 241, so that the arc tube 241 corresponds to the position below the heating tube 205; put the flexible ball 243 into the receiving groove 2512 of the round table 251, the first pipe 245 passes through the second avoidance groove 2511, and the front end of the boosting assembly 25 (round table 251, flexible ball 243) is inserted into the arc tube 241 (such as Fig.19 As shown in FIG. 2 ), manually push the subsequent rotating connecting portion 253 forward, and the booster assembly 25 moves along the arc tube 241 toward the heating tube 205, transferring the flexible ball 243 to the top of the heating tube 205 (as shown in FIG. 2 ). Fig. 20 shown); Step 6, cleaning process: water (or gas) is introduced into the second chamber 2452 and then enters the cylinder 247, and the first connecting rod 249 is driven to move through the piston 248, driving the notched breaking block 250 to extend and contact the inner wall of the heating tube 205, and the flexible ball 243 is stuck in the heating tube 205, and the booster assembly 25 is pulled out from the bottom, and the first pipe 245 is pulled downward; the notched breaking block 250 is driven to move to break the scale pieces on the inner wall of the heating tube 205; After the booster assembly 25 is used again to transfer the flexible ball 243 to the top of the heating tube 205, water is introduced into the first cavity 2451, and the flexible ball 243 expands and contacts the inner wall of the heating tube 205. The booster assembly 25 is pulled out from the bottom and the first pipe 245 is pulled downward. The rough surface 244 on the surface of the flexible ball 243 rubs against the inner wall of the heating tube 205, and the broken dirt and dust generated by friction are discharged along the arc tube 241 under the action of gravity.
[0040] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A low-energy consumption and high-multiple concentration system for saline wastewater, comprising a base (100), characterized in that: A fixing frame (101) is installed on the base (100), and a high-power concentration mechanism (2) is provided on one side of the base (100); The high-power concentration mechanism (2) comprises a concentration tank body (201), a connection seat (202) is provided at the bottom of the concentration tank body (201), a top plate (203) and a bottom plate (204) are installed above and below the concentration tank body (201), and the top plate (203) is provided with a plurality of through holes; a plurality of heating tubes (205) are provided between the top plate (203) and the bottom plate (204), an isolation block (206) is provided below the concentration tank body (201), a rotating ring (207) is installed on the isolation block (206), and a plurality of flame spray nozzles (208) are provided inside the rotating ring (207); A pressure reducing stirring assembly (21) is provided in the concentration tank body (201), and the pressure reducing stirring assembly (21) comprises a second linear driving member (211) installed in the connecting seat (202); a moving rod (212) is installed at the output end of the second linear driving member (211); a moving disk (213) is installed on the moving rod (212); a circular plate (214) is installed on the moving disk (213); a plurality of arc-shaped grooves (2141) are provided in the circular plate (214); an arc-shaped plate (215) is rotatably provided in the arc-shaped groove (2141); an isolation driving assembly (22) is installed on the moving disk (213); and a telescopic assembly (23) is installed on the arc-shaped plate (215).
2. A low-energy consumption and high-multiple concentration system for saline wastewater according to claim 1, characterized in that: A first linear drive member (209) is installed in the connection seat (202); a lifting plate (210) is installed at the output end of the first linear drive member (209); the lifting plate (210) is located above the bottom plate (204); a cleaning component (24) is provided on the rotating ring (207); and a cooling collection mechanism (3) is provided on the fixed frame (101).
3. A low-energy consumption and high-multiple concentration system for saline wastewater according to claim 2, characterized in that: The isolation drive component (22) comprises: A rotating shaft (221), the rotating shaft (221) being mounted on the arc-shaped plate (215); a first gear (222), the first gear (222) being mounted on the rotating shaft (221), and the first gear (222) being located inside the moving disk (213); a gear ring (223), the gear ring (223) being rotatably disposed in the moving disk (213), the first gear (222) being meshed with the gear ring (223); A mounting seat (224), the mounting seat (224) being mounted inside the moving plate (213); A rotating rod (225), the rotating rod (225) being rotatably mounted on the mounting seat (224); A second gear (226), the second gear (226) is mounted on the rotating rod (225), and the second gear (226) is meshed with the gear ring (223).
4. A low-energy consumption and high-multiple concentration system for saline wastewater according to claim 3, characterized in that: A first sprocket (227) is mounted on the rotating rod (225), a first rotating driving member (228) is mounted on the moving rod (212), a first avoidance groove (2121) is provided in the moving rod (212), a second sprocket (229) is mounted on the output end of the first rotating driving member (228), a chain (230) is sleeved on the outer sides of the first sprocket (227) and the second sprocket (229), and the chain (230) is meshed with the first sprocket (227) and the second sprocket (229), respectively.
5. A low-energy consumption and high-multiple concentration system for saline wastewater according to claim 4, characterized in that: The telescopic assembly (23) comprises: Grooves (2151), the grooves (2151) being provided on both sides of the arc-shaped plate (215); A sliding groove (2152), wherein the sliding groove (2152) is provided in the arc-shaped plate (215); A telescopic plate (231), wherein the telescopic plate (231) is arranged in the groove (2151); A sliding rod (232), the sliding rod (232) being mounted on one side of the telescopic plate (231), the sliding rod (232) sliding in the sliding groove (2152); A rotating sleeve (233), wherein the rotating sleeve (233) is rotatably sealed and disposed on the rotating shaft (221); A branch pipe (234), one end of the branch pipe (234) being connected to the rotating sleeve (233); A ventilation pipe (235), wherein the ventilation pipe (235) is arranged in the first avoidance groove (2121), and one end of the ventilation pipe (235) is connected to the other ends of the plurality of branch pipes (234).
6. A low-energy consumption and high-multiple concentration system for saline wastewater according to claim 5, characterized in that: The cleaning component (24) comprises: An arc-shaped tube (241), the arc-shaped tube (241) being mounted on the rotating ring (207); A sealing cover (242), wherein the sealing cover (242) is disposed on the arc-shaped tube (241); Flexible Ball (243); A rough surface (244), wherein the rough surface (244) is provided on the surface of the flexible ball (243); a first pipe (245), the first pipe (245) being arranged on the flexible ball (243); A boosting assembly (25), wherein the boosting assembly (25) pushes the flexible ball (243) along the arc tube (241) into the heating tube (205).
7. A low-energy consumption and high-multiple concentration system for saline wastewater according to claim 6, characterized in that: The flexible ball (243) is provided with a plurality of protrusions (246), a cylinder (247) is provided in the protrusions (246), a piston (248) is provided in the cylinder (247), a first connecting rod (249) is mounted on the piston (248), and a notched crushing block (250) is mounted on the first connecting rod (249); The first pipe (245) comprises a first chamber (2451) and a second chamber (2452), the first chamber (2451) being in communication with the interior of the flexible ball (243), and the second chamber (2452) being in communication with the cylinder (247).
8. A low-energy consumption and high-multiple concentration system for saline wastewater according to claim 7, characterized in that: The cooling collection mechanism (3) comprises: A cooling tank (301), wherein the cooling tank (301) is arranged on the fixing frame (101); A water storage tank (302), wherein the water storage tank (302) is arranged on the fixing frame (101); A second pipeline (303), the cooling tank (301) and the water storage tank (302) are connected to each other via the second pipeline (303); A cooling box (304), the cooling box (304) being installed on the base (100); A pump (305), the pump (305) being installed on the cooling box (304); A third pipeline (306), wherein the pump (305), the cooling box (304), and the cooling tank (301) are connected to each other via the third pipeline (306).
9. A low-energy consumption and high-multiple concentration system for saline wastewater according to claim 8, characterized in that: The booster assembly (25) comprises: A truncated table (251), wherein a second avoidance groove (2511) and a receiving groove (2512) are provided in the truncated table (251); Connecting arms (252), two connecting arms (252) are symmetrically mounted on the bottom of the truncated table (251); A rotating connection part (253), wherein a plurality of the rotating connection parts (253) are arranged on the connecting arm (252); The rotating connection portion (253) comprises: Rotating arms (2531), wherein two rotating arms (2531) are arranged opposite to each other; a second connecting rod (2532), the second connecting rod (2532) being mounted on the rotating arm (2531); a baffle (2533), the baffle (2533) being mounted on the second connecting rod (2532); An arc-shaped avoidance block (2534), wherein the arc-shaped avoidance block (2534) is arranged between the two baffles (2533).
10. The method for concentrating saline wastewater with a low energy consumption and high concentration system according to claim 9, characterized in that: The following steps are involved: Step 1, concentration process: the saline wastewater is discharged into the concentration tank body (201) along the discharge pipe (218), the flame is sprayed from the flame nozzle (208), and the flame is transmitted upward along the isolation block (206) to the heating tube (205), and the heating tube (205) transmits heat to the saline wastewater in the concentration tank body (201), so that the water in the saline wastewater evaporates, thereby achieving high-fold concentration of the saline wastewater; Step 2, stirring process: in an initial state, the arc plate (215) is in a vertical state, and the first rotating driving member (228) drives the second sprocket (229) to rotate, thereby driving the arc plate (215) to reciprocate, thereby stirring the saline wastewater in the concentration tank (201) to enhance the concentration effect; By providing the first rotating driving member (228), the second sprocket (229), the first sprocket (227), and the chain (230), the first rotating driving member (228) is kept away from the high temperature environment in the concentration tank (201), thereby extending the service life of the equipment; Step 3, isolation and depressurization process: driving the arc plate (215) to rotate to a horizontal state, driving the moving plate (213) to move downward, causing the circular plate (214) to move onto the lifting plate (210), and driving the circular plate (214) and the lifting plate (210) to move upward synchronously; A gap is left between the lifting plate (210) and the bottom plate (204), and a valve is provided on the concentration tank body (201) to facilitate the entry and discharge of air between the lifting plate (210) and the bottom plate (204); High-pressure gas is introduced into the vent pipe (235), and the high-pressure gas enters the sliding groove (2152) along the branch pipe (234), driving the sliding rod (232) to slide outward along the sliding groove (2152), driving the telescopic plate (231) to slide outward to close the arc groove (2141), and at this time, the circular plate (214), the arc plate (215), and the telescopic plate (231) form a completely closed circular plate; The circular plate (214) and the lifting plate (210) are driven to move downward synchronously, thereby reducing the air pressure in the concentration tank (201), lowering the boiling point of the saline wastewater, accelerating the evaporation of water in the saline wastewater, and enhancing the concentration effect of the saline wastewater, while also reducing energy consumption, thereby achieving low-power concentration; Step 4, cooling and collecting process: the evaporated water vapor enters the cooling tank (301) along the air pipe (200) and is cooled and liquefied into water. After being collected in the cooling tank (301), it is pumped into the water storage tank (302) through the second pipe (303) for storage and use. Step 5, boosting process: open the sealing cover (242), rotate the rotating ring (207) to adjust the position of the arc tube (241), so that the arc tube (241) corresponds to the position below the heating tube (205); put the flexible ball (243) into the receiving groove (2512) of the truncated table (251), the first pipe (245) passes through the second avoidance groove (2511), and the front end of the boosting component (25) is inserted into the arc tube (241), and the subsequent rotating connecting part (253) is manually pushed forward, and the boosting component (25) moves along the arc tube (241) toward the heating tube (205), and the flexible ball (243) is transferred to the top of the heating tube (205); Step 6, cleaning process: water is introduced into the second chamber (2452) and then enters the cylinder body (247), and the piston (248) drives the first connecting rod (249) to move, driving the notched and crushing block (250) to extend and contact the inner wall of the heating tube (205), and the flexible ball (243) is stuck in the heating tube (205), and the booster assembly (25) is pulled out from the bottom, and the first pipe (245) is pulled downward; the notched and crushing block (250) is driven to move to crush the scale pieces on the inner wall of the heating tube (205); After the booster assembly (25) is used again to transfer the flexible ball (243) to the top of the heating tube (205), water is introduced into the first chamber (2451), and the flexible ball (243) expands and contacts the inner wall of the heating tube (205). The booster assembly (25) is withdrawn from the bottom, pulling the first pipe (245) downward, and the rough surface (244) of the flexible ball (243) rubs against the inner wall of the heating tube (205), and the broken dirt and dust generated by friction are discharged along the arc tube (241) under the action of gravity.
Citation Information
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