A high-precision automatic splicing device and method for ALC plates based on a positioning guide rail
By using positioning guide rails and multi-point pressure application technology in the ALC plate splicing device, the problem of uneven pressure on the edges and corners of the plate is solved, and a high-precision and automated splicing process is realized, which simplifies the installation steps and improves quality stability.
Patent Information
- Application Number
- CN202510376796.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2045-03-28
AI Technical Summary
During the ALC sheet splicing process, it is difficult for the prior art to achieve uniform pressure application at the edges and corners of the sheet, resulting in the sheet being deformed or broken. At the same time, the installation process is complicated and requires multiple measurements and data input.
A high-precision automatic splicing device based on positioning guides is adopted to realize the application of multiple points of uniform pressure on the plate by sliding guides, positioning clamping components, adsorption and flip components, splicing and compression components, and lifting and deployment mechanisms, and the position of the extrusion rod is adaptively adjusted through the give way control mechanism.
High-precision and automated splicing of the board is realized to ensure that the board will not deform or break due to uneven stress during the installation process. At the same time, the installation process is simplified and the need for plate size measurement and data input is reduced.
Smart Images

Figure CN119933338B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of plate splicing, and specifically to a high-precision automatic splicing device and method for ALC plates based on a positioning guide rail. Background Art
[0002] ALC plates are autoclaved lightweight concrete plates mainly made of cement, lime, silica sand, etc. through an autoclaving process. They have various excellent properties such as light weight, high strength, heat insulation, sound insulation, and fire resistance, and are widely used in fields such as residential, commercial, and industrial buildings, and can be used as exterior wall panels, interior wall panels, floor slabs, roof panels, etc.
[0003] During the plate splicing process, special installation equipment is usually used to transfer the ALC plates to the designated position and adjust the verticality and flatness of the plates to ensure firm installation of the plates.
[0004] During the installation of ALC plates, the center point of the plate is usually adsorbed by a suction cup and the plate is installed on the corresponding wall surface. During the installation process, pressure needs to be applied to the plate by the suction cup, and the applied pressure radiates from the center of the plate to the corner positions. If the same required installation pressure is to be achieved at the corner positions of the plate, the pressure applied by the suction cup needs to be increased, which will undoubtedly result in stress concentration of the plate, leading to problems such as deformation or fracture of the plate; to solve the above problems, the way of providing extrusion pressure around the plate can be adopted. When installing at the corner of the wall, load-bearing wall or other special positions, the specifications of the plate will change correspondingly to ensure the installation requirements, and the corresponding pressure application points also need to be adjusted. However, whether using hydraulic, pneumatic or servo for adjustment, the size of the plate needs to be measured, and after re-entering the corresponding data, the required displacement amount is adjusted, resulting in the complication of plate installation. Summary of the Invention
[0005] The purpose of the present invention is to provide a high-precision automatic splicing device and method for ALC plates based on a positioning guide rail to solve the problems raised in the above background art.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a high-precision automatic splicing device of ALC plates based on a positioning guide rail, comprising: a translation guide rail, and a translation component arranged on the translation guide rail, a lifting plate fixed on the translation component, and a fixed plate fixed on the lifting plate; further comprising: a positioning clamping component arranged on the lifting plate; an adsorption and flipping component arranged on the fixed plate, a suction cup connected to the adsorption and flipping component, a splicing and pressing component arranged on the adsorption and flipping component, an extrusion rod connected to the splicing and pressing component, and a limiting column fixed on the extrusion rod; a lifting and unfolding mechanism arranged on the adsorption and flipping component, a yielding control mechanism arranged on the lifting and unfolding mechanism, the lifting and unfolding mechanism can drive the extrusion rod to move through the splicing and pressing component, and perform a limiting action on the extrusion rod through the yielding control mechanism.
[0007] As a further solution of the present invention: the positioning clamping assembly includes two groups of first sliding grooves opened on the lifting plate and arranged crosswise, and two positioning plates slide symmetrically in one group of the first sliding grooves; and also includes two driving members respectively used to drive the two positioning plates in one group of the first sliding grooves to move.
[0008] As a further solution of the present invention: the positioning plate can limit the extrusion rod when the limiting column moves to abut against the positioning plate, and cooperate with the position adjustment mechanism to control the limiting columns on multiple extrusion rods to be at different clamping positions on the ALC plate.
[0009] As a further solution of the present invention: the adsorption flipping assembly includes a rotating rod rotatably installed on the fixed plate, a rotating plate is fixed on the rotating rod, a second cylinder is fixed on the rotating plate, a connecting plate is fixed on the telescopic end of the second cylinder, a first cylinder and a support rod are fixed on the connecting plate, a pushing plate is fixed on the telescopic end of the first cylinder, the pushing plate is slidably connected to the support rod, the support rod is slidably connected to the suction cup, and a first spring is fixed inside the support rod that abuts against the suction cup.
[0010] As a further solution of the present invention: the splicing and clamping assembly includes a support plate fixedly installed on the end of the support rod, and a plurality of second sliding grooves equidistantly distributed in a circle are opened on the support plate, and a sliding block is slidably installed in the second sliding groove, and the sliding block is fixedly connected to the extrusion rod.
[0011] As a further solution of the present invention: the lifting and unfolding mechanism includes a first movable sleeve and a second movable sleeve slidably mounted on the support rod, a first limiting ring is rotatably mounted on the first movable sleeve, and a second limiting ring is rotatably mounted on the second movable sleeve, a second spring and a third spring are sleeved on the support rod, two ends of the second spring are respectively abutted against the first movable sleeve and the push plate, two ends of the third spring are respectively abutted against the first limiting ring and the second limiting ring, and a driven component is arranged on the first limiting ring and the second limiting ring.
[0012] As a further solution of the present invention: the driven component includes a receiving plate respectively fixed on the first limiting ring and the second limiting ring, a receiving rod is rotatably mounted on the receiving plate, a first connecting rod and a second connecting rod are hinged on the connecting rod, and the first connecting rod and the second connecting rod are respectively hinged to the sliding block.
[0013] As a further solution of the present invention: the yielding control mechanism includes a first guide groove and a second guide groove opened on the first movable sleeve and the second movable sleeve, a follower rod is fixed on the push plate, a first limit block and a second limit block are fixed on the follower rod, the first limit block is slidably engaged with the first guide groove, the second limit block is slidably engaged with the second guide groove, and a locking assembly is arranged on the receiving plate.
[0014] As a further solution of the present invention: the locking assembly includes a fixed locking tooth fixed on the receiving plate, a sliding sleeve is slidably installed on the receiving rod, and a limiting locking tooth and a movable plate are fixed on the sliding sleeve; it also includes a fourth spring sleeved on the receiving rod, the fourth spring abuts against the movable plate, the first movable sleeve and the second movable sleeve are respectively fixed with a first rotating ring and a second rotating ring, and the first rotating ring and the second rotating ring are respectively abutted against the movable plate.
[0015] A high-precision automatic splicing method of ALC plates based on positioning guide rails includes the following steps:
[0016] Step 1: Place the required plate on the lifting plate, and position the plate under the action of the positioning clamping assembly;
[0017] Step 2: Under the action of the adsorption flipping component, the suction cup, the splicing and pressing component, and the extrusion rod are controlled to move toward the plate;
[0018] Step 3: When the suction cup and the extrusion rod are in contact with the plate, the adsorption flip assembly will adjust the position of the extrusion rod through the lifting and unfolding mechanism, and lock the position of the extrusion rod under the action of the yielding control mechanism;
[0019] Step 4: The adsorption flip component controls the suction cup to lift to a certain height and then flip it to a position parallel to the wall, and pushes the suction cup and the squeezing rod toward the wall to perform a pressing action on the plate through the squeezing rod.
[0020] Compared with the prior art, the beneficial effect of the present invention is that the present application can achieve the effect of providing uniform pressure at multiple points on the plates when assembling the plates by adaptively adjusting the spacing of the extrusion rods. Specifically, when the plates are placed on the lifting plate, the plates are centrally positioned under the action of the positioning and clamping assembly. At the same time, under the action of the adsorption and flipping assembly, the suction cup, the splicing and clamping assembly, and the extrusion rod are controlled to move toward the plate. When the suction cup, the extrusion rod, and the plate are in contact with the plate, under the action of the lifting and unfolding mechanism and the yielding and regulating mechanism, the position of the extrusion rod is adaptively adjusted, and when the extrusion rod moves to the desired pressure position, the position of the extrusion rod is locked. At this time, the adsorption and flipping assembly is lifted to a certain height by the suction cup, and after flipping to a position parallel to the wall, the plate is driven to move toward the wall until the plate is in contact with the wall. Under the action of the extrusion rod, the plate is provided with a uniform extrusion force at multiple points.
[0021] By centering the plate before adsorbing it, the plate will not shift during the adsorption of the plate by the suction cup and the assembly process. At the same time, the positions of the four extrusion rods can be adaptively adjusted before the plate is adsorbed, and the positions of the extrusion rods can be locked after the extrusion rods move to the desired positions, thereby achieving the effect of adaptive adaptation to assist in the installation of plates of different specifications. Among them, if the pressure points of the extrusion rods are adjusted by pneumatic, hydraulic, or servo, it is necessary to measure the size of the plate and input the corresponding data based on the measurement results before adjusting the displacement of the extrusion rods. The present application can adaptively adjust the pressure points of the extrusion rods according to the size of the plate during the adsorption of the plate by the suction cup, thereby achieving the effect of efficient and rapid installation of the plate.
[0022] The extrusion rod provides multi-point uniform pressure on the four sides of the plate, which can not only ensure that the plate will not cause the corners to warp due to uneven force, but also ensure that the plate will not cause the problem of breaking due to excessive force. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a structural schematic diagram of an embodiment of a high-precision automatic splicing device for ALC plates based on positioning guide rails;
[0024] Figure 2 It is a structural schematic diagram of another angle of an embodiment of a high-precision automatic splicing device for ALC plates based on positioning guide rails;
[0025] Figure 3A schematic diagram of the connection relationship between an adsorption flip assembly, a splicing and pressing assembly, a partial lifting and unfolding mechanism, and a partial yielding and regulating mechanism in one embodiment of a high-precision automatic splicing device for ALC plates based on a positioning guide rail;
[0026] Figure 4 for Figure 3 A schematic diagram of the structure enlargement at the center A;
[0027] Figure 5 It is a structural schematic diagram of a part of the adsorption and flipping component, the splicing and pressing component, the part of the lifting and unfolding mechanism, and the part of the yielding and regulating mechanism in one embodiment of the high-precision automatic splicing device of ALC plates based on the positioning guide rail;
[0028] Figure 6 for Figure 5 A schematic diagram of the structure from another angle;
[0029] Figure 7 It is a structural schematic diagram of a part of the lifting and unfolding mechanism and the splicing and clamping assembly in one embodiment of a high-precision automatic splicing device for ALC plates based on positioning guide rails;
[0030] Figure 8 A schematic diagram of a partially half-sectioned structure of an embodiment of a high-precision automatic splicing device for ALC plates based on a positioning guide rail;
[0031] Figure 9 It is a structural schematic diagram of a part of the lifting and unfolding mechanism, a part of the yielding and regulating mechanism, and a part of the splicing and pressing assembly in an embodiment of a high-precision automatic splicing device for ALC plates based on a positioning guide rail;
[0032] Figure 10 It is a schematic diagram of the exploded structure of a part of the lifting and unfolding mechanism and a part of the yielding and regulating mechanism in one embodiment of the ALC plate high-precision automatic splicing device based on the positioning guide rail;
[0033] Figure 11 The present invention is a schematic diagram of the exploded structure of a partial yielding control mechanism in an embodiment of a high-precision automatic splicing device for ALC plates based on positioning guide rails.
[0034] In the figure: 1, translation guide rail; 2, unidirectional lead screw; 3, guide post; 4, sliding plate; 5, lifting plate; 501, first chute; 6, positioning plate; 7, bidirectional lead screw; 8, threaded sleeve; 9, fixing plate; 10, rotating rod; 1001, rotating plate; 11, connecting plate; 12, support rod; 13, support plate; 1301, second chute; 14, sliding block; 15, extrusion rod; 16, limiting post; 17, suction cup; 18, first spring; 19, first cylinder; 20, pushing plate; 21, follower rod; 2101, first limiting block; 2102, second limiting block; 22, second spring; 23, first movable sleeve; 2301, first spiral groove; 2302, first vertical groove; 24, first limiting ring; 25, first rotating ring; 26, third spring; 27, second movable sleeve; 2701, second spiral groove; 2702, second vertical groove; 28, second limiting ring; 29, second rotating ring; 30, receiving plate; 3001, fixed tooth; 31, receiving rod; 32, sliding sleeve; 3201, limiting tooth; 33, movable plate; 34, fourth spring; 35, first connecting rod; 36, second connecting rod; 37, second cylinder. Detailed implementation mode
[0035] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
[0036] In addition, an element in the present invention is referred to as "fixed to" or "disposed on" another element, which can be directly on the other element or there may also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for the purpose of illustration and do not represent the only implementation mode.
[0037] Please refer to Figures 1 to 11In an embodiment of the present invention, a high-precision automatic splicing device for ALC plates based on a positioning guide rail comprises: a translation guide rail 1, and a translation assembly arranged on the translation guide rail 1, the translation assembly comprises a one-way screw rod 2 rotatably mounted on the translation guide rail 1, a guide column 3 is fixed on the translation guide rail 1, a sliding plate 4 threadedly connected to the one-way screw rod 2 is slidably mounted on the guide column 3, a lifting plate 5 is fixed on the sliding plate 4, and a fixing plate 9 is fixed on the lifting plate 5; and further comprises: a positioning clamping assembly arranged on the lifting plate 5 ; An adsorption and flipping assembly is arranged on the fixed plate 9, a suction cup 17 is connected to the adsorption and flipping assembly, a splicing and clamping assembly is arranged on the adsorption and flipping assembly, a squeezing rod 15 is connected to the splicing and clamping assembly, and a limiting column 16 is fixed on the squeezing rod 15; a lifting and unfolding mechanism is arranged on the adsorption and flipping assembly, a yielding and regulating mechanism is arranged on the lifting and unfolding mechanism, the lifting and unfolding mechanism can drive the squeezing rod 15 to move through the splicing and clamping assembly, and perform a limiting action on the squeezing rod 15 through the yielding and regulating mechanism.
[0038] Specifically, when the plates are to be spliced, the translation guide rail 1 can be controlled to be lifted to the required height, and the plates can be placed on the lifting plate 5. At this time, under the action of the positioning and clamping assembly, the plates are positioned. At the same time, under the action of the adsorption and flipping assembly, the suction cup 17, the splicing and pressing assembly, the extrusion rod 15, and the limiting column 16 are controlled to move toward the plate. When the suction cup 17 and the extrusion rod 15 are both in contact with the plates, the adsorption and flipping assembly continues to move, and the movement of the splicing and pressing assembly is controlled by the lifting and unfolding mechanism to adjust the spacing between the extrusion rods 15. When the limiting column 16 moves to the position of conflicting cooperation with the positioning and clamping assembly, the position of the extrusion rod 15 no longer changes. Under the action of the yielding and regulating mechanism, the position of the extrusion rod 15 is locked. At this time, the plates can be adsorbed by the suction cup 17. After the adsorption is completed, the adsorption and flipping assembly is turned on. The plate is lifted to a certain height by the suction cup 17, and after the plate is driven to flip to a position parallel to the wall panel by the suction cup 17, the plate is controlled to fit the wall surface. Under the action of the extrusion rod 15, the plate is pressed on all sides to ensure that the plate is evenly stressed. When the plate is installed, the sliding plate 4 is controlled to move to the required assembly position of the next plate by the one-way screw rod 2 and the guide column 3 to install the next plate. By positioning the plate in advance, it is ensured that the plate will not shift during the plate grabbing process. At the same time, during the plate adsorption process, the extrusion rod 15 is synchronously adjusted to the edge position around the plate, so that during the assembly process of the plate on the wall, the extrusion rod 15 provides multi-point uniform pressure on the four sides of the plate, which can not only ensure that the plate will not cause the corners to curl up due to uneven stress, but also ensure that the plate will not cause the problem of breaking due to excessive stress.
[0039] See alsoFigures 1 - 3 , the positioning and clamping assembly includes two groups of first sliding grooves 501 formed on the lifting plate 5 and arranged in a cross shape. Two positioning plates 6 are symmetrically slidably arranged in one group of the first sliding grooves 501; it also includes two driving members respectively used to drive the two positioning plates 6 in one group of the first sliding grooves 501 to move. The two driving members include two cross-shaped bidirectional lead screws 7 rotatably installed on the lifting plate 5. Symmetrically arranged threaded sleeves 8 are threadedly connected to the bidirectional lead screws 7, and the threaded sleeves 8 are fixedly connected to the positioning plates 6.
[0040] Among them, when assembling the plate, in order to ensure that the plate does not shift during assembly, it is necessary to center-position the plate. In the initial state, under the action of the two bidirectional lead screws 7, the distance between the four threaded sleeves 8 is the largest, so that the distance between the positioning plates 6 is the largest. At this time, the plate can be placed on the lifting plate 5. The two bidirectional lead screws 7 rotate and drive the four threaded sleeves 8 to move towards each other, thereby driving the positioning plates 6 to move. When two of the positioning plates 6 move to abut against the narrower side of the plate, one of the bidirectional lead screws 7 stops rotating, and the other bidirectional lead screw 7 continues to rotate until the other two positioning plates 6 abut against the longer side of the plate. Under the action of the four positioning plates 6, the plate is center-positioned.
[0041] Please refer to Figures 1 - 3 , Figures 5 - 9 , the adsorption and flipping assembly includes a rotating rod 10 rotatably installed on the fixed plate 9. A rotating plate 1001 is fixed on the rotating rod 10. A second cylinder 37 is fixed on the rotating plate 1001. A connecting plate 11 is fixed at the telescopic end of the second cylinder 37. A first cylinder 19 and a support rod 12 are fixed on the connecting plate 11. A pushing plate 20 is fixed at the telescopic end of the first cylinder 19. The pushing plate 20 is slidably connected to the support rod 12. The support rod 12 is slidably connected to the suction cup 17. A first spring 18 abuting against the suction cup 17 is fixed inside the support rod 12.
[0042] Specifically, a limiting groove is formed in the support rod 12, a limiting rod slidably connected to the limiting groove is fixed on the suction cup 17, and the first spring 18 is in a compressed state, so that the suction cup 17 is located at the end of the stroke in the direction away from the connecting plate 11. Before grasping the plate, the second cylinder 37 controls the minimum distance between the connecting plate 11 and the rotating plate 1001, and the first cylinder 19 controls the minimum distance between the pushing plate 20 and the connecting plate 11; when it is necessary to adsorb the plate, at this time, the second cylinder 37 controls the connecting plate 11 to move in the direction away from the rotating plate 1001, and drives the support rod 12 to move, so as to control the synchronous movement of the suction cup 17 through the first spring 18. The support rod 12 will also drive the extrusion rod 15 to move through the splicing and pressing assembly. When the suction cup 17 is attached to the surface of the plate, the support rod 12 continues to move, so that the first spring 18 is compressed. When the extrusion rod 15 is attached to the surface of the plate, the second cylinder 37 stops moving.
[0043] Please refer to Figures 1 - 3 、 Figures 4 - 10 The splicing and pressing assembly includes a support plate 13 fixedly installed at the end of the support rod 12. A plurality of second sliding grooves 1301 are formed in the support plate 13 at equal circumferential intervals. A sliding block 14 is slidably installed in the second sliding groove 1301. The sliding block 14 is fixedly connected to the extrusion rod 15. The lifting and unfolding mechanism includes a first movable sleeve 23 and a second movable sleeve 27 slidably installed on the support rod 12. A first limiting ring 24 is rotatably installed on the first movable sleeve 23. A second limiting ring 28 is rotatably installed on the second movable sleeve 27. A second spring 22 and a third spring 26 are sleeved on the support rod 12. Two ends of the second spring 22 are respectively abutted against the first movable sleeve 23 and the pushing plate 20. Two ends of the third spring 26 are respectively abutted against the first limiting ring 24 and the second limiting ring 28. A driven assembly is arranged on the first limiting ring 24 and the second limiting ring 28. Among them, the driven assembly includes a receiving plate 30 respectively fixed on the first limiting ring 24 and the second limiting ring 28. A receiving rod 31 is rotatably installed on the receiving plate 30. A first connecting rod 35 and a second connecting rod 36 are hinged on the receiving rod 31. The first connecting rod 35 and the second connecting rod 36 are respectively hinged to the sliding block 14.
[0044] Please refer to Figures 1 - 6 、 Figures 9 - 11The yielding control mechanism includes a first guide groove and a second guide groove provided on the first movable sleeve 23 and the second movable sleeve 27. A follower rod 21 is fixed on the push plate 20. A first limit block 2101 and a second limit block 2102 are fixed on the follower rod 21. The first limit block 2101 is slidably engaged with the first guide groove, and the second limit block 2102 is slidably engaged with the second guide groove. A clamping assembly is provided on the receiving plate 30, wherein the clamping assembly includes a clamping assembly fixed on the receiving plate 30. A fixed latch tooth 3001 is provided on the receiving rod 31, a sliding sleeve 32 is slidably installed on the receiving rod, a limiting latch tooth 3201 and a movable plate 33 are fixed on the sliding sleeve 32, the locking assembly also includes a fourth spring 34 sleeved on the receiving rod 31, the fourth spring 34 abuts against the movable plate 33, the first movable sleeve 23 and the second movable sleeve 27 are respectively fixed with a first rotating ring 25 and a second rotating ring 29, the first rotating ring 25 and the second rotating ring 29 are respectively abutted against the movable plate 33.
[0045] It should be noted that the first guide groove can be divided into two sections, namely the first spiral groove 2301 and the first vertical groove 2302, and the second guide groove is also divided into two sections, namely the second spiral groove 2701 and the second vertical groove 2702. The first connecting rod 35 and the second connecting rod 36 have the same size. In the initial state, under the action of the first cylinder 19, the distance between the push plate 20 and the connecting plate 11 is minimized. Under the action of the follower rod 21, the first limit block 2101 is located on the side of the first spiral groove 2301 away from the first vertical groove 2302, and the second limit block 2102 is located on the side of the second spiral groove 2701 away from the second vertical groove 2702, so that the first movable sleeve 23 and the second movable sleeve 27 are located at the end of the stroke in the direction of the connecting plate 11. At this time, the first rotating ring 25 and the second rotating ring 29 are at the movable plate 33. In the abutment state, the movable plate 33 is located at the end of the stroke away from the receiving plate 30 to compress the fourth spring 34. At the same time, the movable plate 33 will also control the limiting tooth 3201 and the fixed tooth 3001 to be in a separated state through the sliding sleeve 32, ensuring that the receiving rod 31 can rotate freely. The second spring 22 and the third spring 26 are both in a compressed state, and the elastic potential energy of the second spring 22 is greater than the elastic potential energy of the third spring 26. The distance between the first limiting ring 24 and the second limiting ring 28 and the support plate 13 is the largest, and the distance between the first limiting ring 24 and the second limiting ring 28 is the largest, so that the inclination angle of the first connecting rod 35 and the second connecting rod 36 is the same. Under the action of the first connecting rod 35 and the second connecting rod 36, the distance between the four sliding blocks 14 is minimized to minimize the distance between the extrusion rods 15.
[0046] When it is necessary to adsorb the sheet material, since the sheet material is rectangular, it is necessary to control the sheet material to be placed at the center position of the suction cup 17. Under the action of the positioning and clamping assembly, the center positioning of the sheet material is carried out. And under the action of the positioning and clamping assembly, the shorter side of the sheet material is located at the position where it cooperates with the extrusion rod 15 connected to the second connecting rod 36, and the longer side of the sheet material is located at the position where it cooperates with the extrusion rod 15 connected to the first connecting rod 35. The second air cylinder 37 works, so that the suction cup 17 and the extrusion rod 15 move towards the sheet material. And when both the suction cup 17 and the extrusion rod 15 are in contact with the surface of the sheet material, the second air cylinder 37 stops working. At this time, the first air cylinder 19 works, driving the push plate 20 to move, driving the follower rod 21 to move, thereby driving the first limit block 2101 and the second limit block 2102 to move, so that the first movable sleeve 23 and the second movable sleeve 27 are no longer restricted. Under the action of the second spring 22 and the third spring 26, the first movable sleeve 23 and the second movable sleeve 27 synchronously follow the movement of the push plate 20, and the position of the first limit block 2101 in the first spiral groove 2301 will not change, and the position of the second limit block 2102 in the second spiral groove 2701 will not change either.
[0047] Furthermore, the first movable sleeve 23 and the second movable sleeve 27 will also drive the first limiting ring 24 and the second limiting ring 28 to move synchronously, so as to drive the first connecting rod 35 and the second connecting rod 36 to move through the bearing plate 30 and the bearing rod 31, so as to control the four sliding blocks 14 to slide at a constant speed along the length direction of the second chute 1301 and move in the direction away from each other. The sliding block 14 will also drive the extrusion rod 15 and the limiting column 16 to move. When the limiting column 16 connected to the second connecting rod 36 moves to the position where it abuts and cooperates with two of the positioning plates 6, it means that two of the extrusion rods 15 move to the extrusion and fitting positions required for the narrower side of the plate. Under the action of the limiting column 16, the two extrusion rods 15 located on the narrow side no longer move, so that the second connecting rod 36, the bearing plate 30, and the second rotating ring 29 connected thereto all remain fixed, and the position of the second movable sleeve 27 on the support rod 12 no longer changes. The pushing plate 20 continues to move. Since the elastic potential energy of the second spring 22 is greater than the elastic potential energy of the third spring 26, therefore, the second spring 22 will push the first movable sleeve 23 to continue moving. Since the second movable sleeve 27 no longer moves, the third spring 26 will be compressed. At the same time, the second limiting block 2102 will slide along the second spiral groove 2701, so that the second movable sleeve 27 rotates by a certain angle, so that the second limiting ring 28 rotates. The second limiting ring 28 will be separated from two of the movable plates 33 that cooperate with it. The elastic potential energy of the fourth spring 34 is released, and the sliding sleeve 32 is pushed to move through the movable plate 33, so that the limiting tooth 3201 moves in the direction of the fixed tooth 3001 until the limiting tooth 3201 is engaged with the fixed tooth 3001. Under the action of the limiting tooth 3201 and the fixed tooth 3001, two of the bearing rods 31 that cooperate with them are locked to ensure that the second connecting rod 36 no longer moves.
[0048] Subsequently, the first movable sleeve 23 continues to move, so that the other two extrusion rods 15 and limiting columns 16 located on the longer side of the plate continue to move until the limiting column 16 also moves to the position where it abuts against the other two positioning plates 6. At this time, the first connecting rod 35, the bearing plate 30, the first rotating ring 25, and the first movable sleeve 23 connected thereto all stop moving. The pushing plate 20 continues to move and compresses the second spring 22. At the same time, the pushing plate 20 will also drive the first limiting block 2101 to slide in the first spiral groove 2301, so that the first movable sleeve 23 rotates, so that the first limiting ring 24 rotates. Similarly, the first limiting ring 24 will be separated from the other two movable plates 33 that cooperate with it, so that the limiting tooth 3201 that cooperates with the movable plate 33 moves to the position where it is engaged with the fixed tooth 3001, thereby locking the bearing rod 31 and making the first connecting rod 35 no longer move.
[0049] When the four extrusion rods 15 move to the required pressure positions on the four sides of the plate, they will be locked in position. At this time, the air pressure of the suction cup 17 can be adjusted so that the suction cup 17 is in a negative pressure state to adsorb the plate. At the same time, under the action of the second cylinder 37, the plate is lifted to the required position by the suction cup 17, and under the action of the rotating rod 10, the plate is controlled to flip to a position parallel to the wall by the suction cup 17. The second cylinder 37 continues to move and controls the plate to move toward the wall through the suction cup 17 until the plate fits the wall. Under the action of the extrusion rod 15, multi-point extrusion force can be provided to the plate to ensure smooth assembly of the plate. The rotating rod 10 can be driven by a motor. This is an application of the prior art and will not be elaborated in this application.
[0050] Preferably, by adaptively adjusting the positions of the four extrusion rods 15 before adsorbing the sheet, and locking the position of the extrusion rods 15 after they move to the desired position, an adaptive adaptation auxiliary installation effect for sheets of different specifications can be achieved. During the assembly of the sheet on the wall, the extrusion rods 15 can provide the sheet with multi-point, uniform extrusion thrust to ensure that the sheet is assembled smoothly and accurately. At the same time, this multi-point pressure method can also effectively prevent the sheet from warping or breaking due to excessive or uneven force, thereby ensuring the quality and stability of sheet assembly.
[0051] A high-precision automatic splicing method of ALC plates based on positioning guide rails includes the following steps:
[0052] Step 1: Place the required plate on the lifting plate 5, and position the plate under the action of the positioning clamping assembly;
[0053] Step 2: Under the action of the adsorption flipping assembly, the suction cup 17, the splicing and pressing assembly, and the extrusion rod 15 are controlled to move toward the plate;
[0054] Step 3: When the suction cup 17 and the extrusion rod 15 are in contact with the plate, the adsorption flip assembly will adjust the position of the extrusion rod 15 through the lifting and unfolding mechanism, and lock the position of the extrusion rod 15 under the action of the yielding control mechanism;
[0055] Step 4: The adsorption flip component controls the suction cup 17 to be lifted to a certain height and then flipped to a position parallel to the wall, and pushes the suction cup 17 and the squeezing rod 15 to move toward the wall, so as to perform a pressing action on the plate through the squeezing rod 15.
[0056] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above-described exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present invention. Any reference signs in the claims should not be construed as limiting the claims involved.
[0057] In addition, it should be understood that although this specification is described in terms of embodiments, not every embodiment only contains an independent technical solution. This narrative manner of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A high-precision automatic splicing device for ALC plates based on positioning guide rails, comprising: A translation guide rail, and a translation assembly arranged on the translation guide rail, a lifting plate being fixed on the translation assembly, and a fixing plate being fixed on the lifting plate; It is characterized by further comprising: A positioning clamping assembly is arranged on the lifting plate; An adsorption flip assembly is arranged on the fixed plate, a suction cup is connected to the adsorption flip assembly, a splicing and clamping assembly is arranged on the adsorption flip assembly, a plurality of extrusion rods are connected to the splicing and clamping assembly, and a limiting column is fixed on the extrusion rod; A lifting and unfolding mechanism is arranged on the adsorption and flipping assembly, and a yielding regulating mechanism is arranged on the lifting and unfolding mechanism. The lifting and unfolding mechanism can drive the extrusion rod to move through the splicing and pressing assembly, and perform a limiting action on the extrusion rod through the yielding regulating mechanism; The positioning clamping assembly: It comprises two groups of first slide grooves which are arranged crosswise on the lifting plate, and two positioning plates slide symmetrically in one group of the first slide grooves; It also includes two driving members respectively used to drive two positioning plates in a group of the first slide slots to move; The positioning plate can limit the extrusion rod when the limiting column moves to abut against the positioning plate, and cooperate with the position adjustment mechanism to control the limiting columns on the multiple extrusion rods to be at different pressing positions on the ALC plate; The adsorption flip assembly includes a rotating rod rotatably mounted on the fixed plate, a rotating plate fixed on the rotating rod, a second cylinder fixed on the rotating plate, a connecting plate fixed on the telescopic end of the second cylinder, a first cylinder and a support rod fixed on the connecting plate, a push plate fixed on the telescopic end of the first cylinder, the push plate is slidably connected to the support rod, the support rod is slidably connected to the suction cup, and a first spring abutting against the suction cup is fixed inside the support rod; The splicing and clamping assembly includes a support plate fixedly mounted on the end of the support rod, a plurality of second slide grooves equidistantly distributed around a circle are formed on the support plate, a sliding block is slidably mounted in the second slide groove, and the sliding block is fixedly connected to the extrusion rod.
2. According to claim 1, a high-precision automatic splicing device for ALC plates based on positioning guide rails is characterized in that: The lifting and unfolding mechanism includes a first movable sleeve and a second movable sleeve slidably mounted on the support rod, a first limiting ring is rotatably mounted on the first movable sleeve, and a second limiting ring is rotatably mounted on the second movable sleeve. A second spring and a third spring are sleeved on the support rod, two ends of the second spring are respectively abutted against the first movable sleeve and the push plate, and two ends of the third spring are respectively abutted against the first limiting ring and the second limiting ring, and a driven component is arranged on the first limiting ring and the second limiting ring.
3. The high-precision automatic splicing device of ALC plates based on positioning guide rails according to claim 2 is characterized in that: The driven assembly includes a receiving plate fixed on the first limiting ring and the second limiting ring respectively, a receiving rod is rotatably mounted on the receiving plate, a first connecting rod and a second connecting rod are hinged on the connecting rod, and the first connecting rod and the second connecting rod are hinged to the sliding block respectively.
4. The high-precision automatic splicing device of ALC plates based on positioning guide rails according to claim 3 is characterized in that: The yielding control mechanism includes a first guide groove and a second guide groove provided on the first movable sleeve and the second movable sleeve, a follower rod is fixed on the push plate, a first limit block and a second limit block are fixed on the follower rod, the first limit block is slidably engaged with the first guide groove, the second limit block is slidably engaged with the second guide groove, and a locking assembly is arranged on the receiving plate.
5. The high-precision automatic splicing device of ALC plates based on positioning guide rails according to claim 4 is characterized in that: The clamping assembly comprises a fixed clamping tooth fixed on the receiving plate, a sliding sleeve is slidably mounted on the receiving rod, and a limit clamping tooth and a movable plate are fixed on the sliding sleeve; It also includes a fourth spring sleeved on the receiving rod, the fourth spring abuts against the movable plate, the first movable sleeve and the second movable sleeve are respectively fixed with a first rotating ring and a second rotating ring, the first rotating ring and the second rotating ring are respectively abutted against the movable plate.
6. A high-precision automatic splicing method of ALC plates based on positioning guide rails, using the high-precision automatic splicing device of ALC plates based on positioning guide rails as described in any one of claims 1 to 5, characterized in that: The following steps are involved: Step 1: Place the required plate on the lifting plate, and position the plate under the action of the positioning clamping assembly; Step 2: Under the action of the adsorption flipping component, the suction cup, the splicing and pressing component, and the extrusion rod are controlled to move toward the plate; Step 3: When the suction cup and the extrusion rod are in contact with the plate, the adsorption flip assembly will adjust the position of the extrusion rod through the lifting and unfolding mechanism, and lock the position of the extrusion rod under the action of the yielding control mechanism; Step 4: The adsorption flip component controls the suction cup to lift to a certain height and then flip it to a position parallel to the wall, and pushes the suction cup and the squeezing rod toward the wall to perform a pressing action on the plate through the squeezing rod.
Citation Information
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