Ceramic tile auxiliary mounting structure and mounting method

By designing a tile auxiliary installation structure including support frame, strike assembly, drive assembly and adjustment assembly, the problem of uneven manual strike force in the prior art is solved, and the automation and precise installation of tiles are realized, and the installation efficiency and quality are improved.

CN119933339AActive Publication Date: 2025-05-06CHINA CONSTR FIFTH ENG DIV CORP LTD
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Patent Information

Application Number
CN202510422074.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-07
Publication Date
2025-05-06
Estimated Expiration
2045-04-07

AI Technical Summary

Technical Problem

The leveling treatment after laying of existing ceramic tiles relies on manual tapping or simple vibration tools, which leads to high labor intensity and uneven tapping force, making it difficult to ensure the installation effect of ceramic tiles.

Method used

A tile auxiliary installation structure is designed, including a support frame, a tapping assembly, a driving assembly and an adjustment assembly. The tapping head is automated and precisely moved through the linkage rod and a guide groove, and can be tapped from the center of the tile to the surroundings in sequence.

Benefits of technology

Automatic knocking of ceramic tiles is realized, the efficiency and effect of tiling compaction is improved, and the force is uniform, which avoids uneven problems in manual operations and ensures the installation quality and reliability of ceramic tiles.

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Abstract

The invention relates to the technical field of building construction, and discloses a ceramic tile auxiliary mounting structure and mounting method.The ceramic tile auxiliary mounting structure comprises a supporting frame, a knocking assembly, a driving assembly and an adjusting assembly; the supporting frame comprises an annular frame body, pulleys arranged below the frame body and a hand push rod arranged at the rear end of the frame body. The knocking assembly comprises a mounting cylinder, a linkage rod, a positioning seat, a knocking head and a first power piece, and the driving assembly comprises a mounting plate arranged on the frame body, a driving plate rotationally arranged below the mounting plate through a rotating shaft, and a second power piece used for driving the driving plate to rotate in the circumferential direction; a guide groove is formed in the lower surface of the mounting plate, and the guide groove spirally extends outwards from the center of the mounting plate; and a kidney-shaped groove is formed in the driving plate in the length direction of the driving plate. According to the ceramic tile knocking device, ceramic tiles can be accurately and comprehensively knocked from the center to the circumferential side.
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Description

Technical Field

[0001] The present application relates to the technical field of building construction, and in particular to a ceramic tile auxiliary installation structure and an installation method. Background Art

[0002] In the building decoration industry, tile laying is a common process; in order to improve the efficiency and effect of tile laying, the tiles are usually leveled after being laid to the designated position.

[0003] At present, in the leveling treatment after tile laying, manual tapping or simple vibration tools are usually used to eliminate the hollowing phenomenon. For example, workers can use a rubber hammer to knock on the surface of the tile point by point, or use a small electric vibrator for local compaction. In order to remove the bubbles in the center of the tile, it is generally started from the center of the tile, and then gradually outwards; in order to prevent the tile from warping on one side due to single-sided tapping, it is also necessary to tap in a circumferential or left-right cycle.

[0004] Therefore, it can be seen that the current leveling method, although it can be assisted by equipment, still requires workers to squat and hold the device to continuously change the knocking or vibration position to ensure the leveling effect, which results in high labor intensity for workers. Moreover, due to differences in experience among workers and the decrease in working hours as the knocking point is manually controlled, it is difficult to always maintain the appropriate knocking force and knocking position, making it difficult to ensure the installation effect of the tiles. Summary of the invention

[0005] In order to accurately knock the ceramic tile from the center to the circumference, the present application provides a ceramic tile auxiliary installation structure and installation method.

[0006] On the one hand, the present application provides a tile auxiliary installation structure, which adopts the following technical solution: A tile auxiliary installation structure comprises a support frame, a knocking assembly, a driving assembly and an adjusting assembly; The support frame includes a ring-shaped frame body, a pulley arranged below the frame body, and a push rod arranged at the rear end of the frame body; The knocking assembly includes a mounting tube, a linkage rod, a positioning seat, a knocking head and a first power member, the lower end of the linkage rod is connected to the mounting tube, the upper end of the linkage rod is connected to the positioning seat, the diameter of the positioning seat is larger than the diameter of the linkage rod, the knocking head is slidably arranged in the mounting tube up and down, and the lower end of the mounting tube extends below the knocking head, and the first power member can drive the knocking head to reciprocate up and down in the mounting tube; The driving assembly includes a mounting plate arranged on the frame body, a driving plate arranged below the mounting plate and rotating through a rotating shaft, and a second power member for driving the driving plate to rotate circumferentially; the adjusting assembly can control the mounting plate frame to move up and down, a guide groove is provided on the lower surface of the mounting plate, and the guide groove is spirally extended outward from the center of the mounting plate; the driving plate is provided with a waist-shaped groove along its own length direction, the mounting tube is located below the driving plate, and the linkage rod is sequentially passed through the waist-shaped groove and the guide groove upward, and when the second power member drives the driving plate to rotate, it can drive the linkage rod to slide along the guide groove.

[0007] By adopting the above technical scheme, the frame body, pulley and push rod of the support frame cooperate with each other, and the entire device can be easily moved to the tile installation position, saving time and effort; the installation cylinder, linkage rod, positioning seat, knocking head and first power member of the knocking assembly work together, and the first power member drives the knocking head to reciprocate up and down in the installation cylinder to realize automatic knocking of the tiles, thereby improving the efficiency of paving and compacting the tiles and ensuring uniform force, thereby avoiding damage to the tiles caused by uneven manual knocking force; in the drive assembly, when the second power member drives the drive plate to rotate, it can drive the linkage rod to slide along the guide groove, thereby realizing precise adjustment of the knocking position, and at the same time can drive the knocking head to complete the knocking from the center of the tile to the surrounding areas in sequence, with a wide knocking coverage and more comprehensive and accurate.

[0008] Optionally, a positioning groove for spirally sliding the positioning seat is further provided in the mounting plate, the positioning groove is connected to the guide groove, and the width of the positioning groove is greater than the width of the guide groove; the positioning seat is slidably disposed in the positioning groove.

[0009] By adopting the above technical solution, the positioning seat can slide in the positioning groove, so that when the linkage rod drives the knocking assembly to move, the positioning seat can slide stably in the positioning groove, further improving the stability and accuracy of the movement of the knocking assembly.

[0010] Optionally, the second power component includes a second motor, a first gear and a second gear, the second motor is arranged on the mounting plate, the first gear is coaxially connected to the output shaft of the second motor, the second gear is coaxially connected to the rotating shaft, and the first gear is meshed with the second gear.

[0011] By adopting the above technical solution, this gear transmission method can achieve accurate power transmission and speed regulation, ensuring that the drive plate rotates stably and accurately.

[0012] Optionally, the first power member includes a first motor and a cam, the first motor is arranged in the mounting tube, the cam is connected to the output shaft of the first motor, a movable groove is opened above the striking head, the cam is located in the movable groove and the cam side wall can abut against the upper side wall of the movable groove, when the cam rotates, it can drive the upper part of the striking head to slide up and down in the mounting tube.

[0013] By adopting the above technical solution, when the cam rotates, the eccentricity of the cam is utilized to drive the upper part of the knocking head to slide up and down in the installation tube, thereby realizing the reciprocating motion of the knocking head. This design structure is simple and compact, and can effectively utilize space. At the same time, the rotation of the cam is converted into the linear motion of the knocking head, the power transmission efficiency is high, the knocking frequency and strength are adjustable, and it can meet the installation requirements of different tiles.

[0014] Optionally, the striking head includes a first component at the top and a second component at the bottom, the width of the first component is greater than that of the second component, a first groove for the first component to slide up and down is opened in the mounting tube, and a second groove for the second component to pass through is opened on the lower surface of the mounting tube, when the side wall of the cam's long axis rotates to disengage from the upper side wall of the movable groove, the first component moves downward, and when the cam rotates to the side wall where the short axis is located facing upward, the lower surface of the first component abuts against the lower side wall of the first groove, and there is a gap between the side wall of the cam's short axis and the upper side wall of the movable groove.

[0015] By adopting the above technical solution, this structure enables the knocking head to have a clear travel limit during the up and down movement, and can accurately control the knocking force and amplitude to avoid knocking too hard or too light, thereby further improving the quality and reliability of tile installation.

[0016] Optionally, the adjustment assembly includes a third motor arranged on the frame body, a screw rod arranged on the frame body and rotating along the vertical direction, and a guide rod arranged on the frame body along the vertical direction, the screw rod is connected to the output shaft of the third motor, the screw rod is threaded through the mounting plate, and the guide rod is slidably passed through the mounting plate.

[0017] By adopting the above technical solution, the third motor drives the screw to rotate, and the screw transmission principle is used to drive the mounting plate to move stably in the vertical direction, and the guide rod plays a guiding role to ensure the linearity and accuracy of the movement of the mounting plate. This adjustment method can quickly and accurately adjust the height of the mounting plate, thereby changing the height position of the striking component.

[0018] Optionally, a sensing device is provided on the side wall of the outer end of the guide groove. When the linkage rod slides outward to abut against the sensing device, the sensing device can control the knocking assembly to stop working and control the adjustment assembly to move the mounting plate upward.

[0019] By adopting the above technical solution, a sensing device is set on the side wall of the outer end of the guide groove to achieve automated safety protection and process control. When the knocking component moves to the extreme position, the knocking action can be stopped in time and the position of the mounting plate can be automatically adjusted to avoid damage to the equipment due to excessive movement, thereby improving the convenience and intelligence of operation.

[0020] Optionally, a central striking part and a peripheral striking part are provided at the lower end of the striking head for sliding up and down, the peripheral striking part is wound around the outside of the central striking part, a first spring is connected between the upper end of the central striking part and the striking head, and a second spring is connected between the upper end of the peripheral striking part and the striking head, and in a natural state, the lower end of the central striking part protrudes from the peripheral striking part.

[0021] By adopting the above technical solution, a central knocking part and a peripheral knocking part which can slide up and down are arranged at the lower end of the knocking head. The design of the double knocking parts enables the central knocking part to contact the tile first when knocking the tile, and then the peripheral knocking part follows up under the action of the spring, which helps to expel the bubbles under the tile, improve the leveling effect, and improve the flatness and firmness of the tile installation.

[0022] Optionally, a first limit block is provided on the outer wall of the central knocking part, a first limit groove is provided on the inner wall of the peripheral knocking part for the first limit block to slide up and down, a second limit block is provided on the outer wall of the peripheral knocking part, and a second limit groove is provided in the knocking head for the second limit block to slide up and down; when the second limit block abuts against the lower end side wall of the second limit groove and the first limit block abuts against the lower end side wall of the first limit groove, the lower end of the central knocking part protrudes from the peripheral knocking part, and the first spring and the second spring are both in a compressed state.

[0023] By adopting the above technical solution, a limiting structure is set to ensure the relative position and travel range of the central knocking part and the peripheral knocking part during the movement. The compressed state of the spring also provides sufficient elastic recovery force for the knocking, making the knocking action more powerful and continuous, further improving the quality and efficiency of tile installation.

[0024] On the other hand, the present application provides a ceramic tile auxiliary installation method, which adopts the following technical solution: A method for auxiliary installation of ceramic tiles, using the above-mentioned auxiliary installation structure of ceramic tiles, comprises the following steps: S1, after laying the tiles to the designated position, push the frame body to the top of the tiles by the push rod, and make the striking head be located at the center of the tiles; S2, starting the adjustment component, moving the mounting plate downward, and driving the striking head to move downward to a set position; S3, starting the first power member to drive the striking head to move up and down to strike the tile; and simultaneously starting the second power member to drive the striking head to move spirally outward along the direction of the guide groove; S4, when the linkage rod moves to the side wall of the outer end of the guide groove, the first power member is stopped, and the adjustment assembly moves the positioning seat upward to the original position, and the second power member drives the knocking head to move to the original position, thus completing a tile installation.

[0025] In summary, the present application includes at least one of the following beneficial effects: 1. By adopting the above technical solution, the first power member drives the knocking head to reciprocate up and down in the installation tube to realize automatic knocking of the tiles. The driving plate drives the linkage rod to slide along the guide groove to realize precise adjustment of the knocking position. At the same time, it can drive the knocking head to knock from the center of the tile to the surrounding areas in sequence. The knocking covers a wide range and is more comprehensive and accurate, which can improve the installation effect of the tiles; 2. By setting the coordination between the central knocking part and the peripheral knocking part, the force point when knocking the tile is from the center to the periphery, which can better discharge the bubbles under the tile and improve the tiling effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the structure of an embodiment of the present application; Figure 2 It is a schematic diagram of the cross-sectional structure of the frame body; Figure 3 yes Figure 2 A schematic diagram of the enlarged structure at A in the middle; Figure 4 It is a schematic diagram of the structure of the driver board; Figure 5 is a schematic structural diagram of a second power member; Figure 6 It is a schematic cross-sectional structural diagram of the striking head in Example 2.

[0027] Explanation of the accompanying drawings: 1. Support frame; 11. Frame body; 12. Pulley; 13. Hand push rod; 2. Knocking assembly; 21. Mounting tube; 22. Linking rod; 23. Positioning seat; 24. Knocking head; 241. Movable groove; 242. First component; 243. Second component; 244. Center knocking part; 2441. First limit block; 245. Peripheral knocking part; 2451. Second limit block; 246. First spring; 247. Second spring; 25. First power member; 251. Cam; 3. Driving assembly; 31. Mounting plate; 311. Guide groove; 312. Positioning groove; 32. Driving plate; 321. Waist-shaped groove; 33. Second power member; 331. Second motor; 332. First gear; 333. Second gear; 4. Adjusting assembly; 41. Third motor; 42. Screw; 43. Guide rod. DETAILED DESCRIPTION

[0028] The following is combined with Figure 1-6 This application is described in further detail. Example

[0029] The present application embodiment discloses a tile auxiliary installation structure. Figure 1 The auxiliary installation structure includes a support frame 1, a knocking assembly 2, a driving assembly 3 and an adjusting assembly 4. The support frame 1 is composed of a ring-shaped frame body 11, a plurality of pulleys 12 and a hand push rod 13. The frame body 11 is welded and fixed to each other by metal rods to form a rectangular frame structure, which can be made of lightweight and high-strength materials, such as aluminum alloy or stainless steel, to ensure structural stability while reducing weight; the pulley 12 is installed under the frame body 11, which can easily move the device and reduce friction; the hand push rod 13 is fixed to the rear end of the frame body 11, which is convenient for the operator to push the entire device to move.

[0030] Reference Figure 2 and Figure 3In the embodiment of the present application, the knocking assembly 2 is arranged on the frame body 11 through the driving assembly 3, and is mainly used for knocking tiles. The driving assembly 3 can drive the knocking assembly 2 to move in the frame, so as to knock the surface of the tile comprehensively to knock and pave the tile. Specifically, the knocking assembly 2 includes a mounting tube 21, a linkage rod 22, a positioning seat 23, a knocking head 24 and a first power member 25. The mounting tube 21 is a cylindrical shell structure, and there is a space inside it for the knocking head 24 to slide up and down; the lower end of the linkage rod 22 is fixedly connected to the top of the mounting tube 21, and the upper end of the linkage rod 22 is fixedly connected to the positioning seat 23. Preferably, the mounting tube 21, the linkage rod 22 and the positioning seat 23 are all coaxially arranged. At the same time, the positioning seat 23 has a larger diameter than the linkage rod 22, and it is mainly used to support the knocking head 24 below. The first power member 25 can drive the striking head 24 to move up and down in the installation tube 21. The lower end of the striking head 24 extends out of the lower surface of the installation tube 21. When the striking head 24 moves up and down continuously, it can strike the tiles located below the device multiple times.

[0031] Reference Figure 3 and Figure 4 In the embodiment of the present application, the driving assembly 3 includes a mounting plate 31, a driving plate 32 and a second power member 33. The mounting plate 31 is preferably configured as a rectangular plate, and is slidably mounted on the frame body 11 in the horizontal direction by the adjusting assembly 4; a spiral guide groove 311 is provided on the lower surface of the mounting plate 31, and the guide groove 311 gradually expands from the center to the outside; the driving plate 32 is arranged below the mounting plate 31 by rotating in the horizontal direction through a rotating shaft, and the second power member 33 can control the driving plate 32 to rotate around the rotating shaft; the driving plate 32 is a long rectangular plate as a whole, and a waist-shaped groove 321 is provided along its length direction to cooperate with the lateral movement of the linkage rod 22. At the same time, the linkage rod 22 is a cylindrical rod, which is arranged along the vertical direction and passes through the waist-shaped groove 321 and the guide groove 311 upward in sequence. When the driving plate 32 rotates, the driving plate 32 can drive the linkage rod 22 to move through the side wall of the waist-shaped groove 321. At the same time, with the cooperation of the guide groove 311, it can drive the linkage rod 22 to slide outward along the guide groove 311 in a spiral manner.

[0032] Reference Figure 2 and Figure 3The positioning seat 23 is preferably configured as a block with a circular cross section. In an optional embodiment, the positioning seat 23 can be arranged on the upper surface of the mounting plate 31 (not shown in the figure). At this time, the guide groove 311 needs to extend upward through the upper surface of the mounting plate 31. At this time, the positioning seat 23 abuts against the surface of the mounting plate 31, and the linkage rod 22 passes through the guide groove 311 and is connected to the positioning seat 23, so that when the linkage rod 22 slides, the positioning seat 23 can support the linkage rod 22 and the mounting tube 21. In the embodiment of the present application, in order to increase the strength of the mounting plate 31, the mounting plate 31 is provided with a positioning groove 312 for spiral sliding of the positioning seat 23. The positioning groove 312 is located above the guide groove 311 and is connected to the guide groove 311. The width of the positioning groove 312 is greater than the width of the guide groove 311, and the width of the guide groove 311 is less than the width of the positioning seat 23. By sliding the positioning seat 23 in the positioning groove 312, it can play a role of force support. At the same time, it can also limit the upward and downward movement of the positioning seat 23, thereby improving the stability of the knocking assembly 2.

[0033] Optionally, in order to facilitate processing, the mounting plate 31 can be divided into two halves, and after the positioning seat 23 is installed in the positioning groove 312, the mounting plate 31 can be welded and fixed; or the positioning groove 312 and the guide groove 311 can be extended to the side wall of the mounting plate 31, and after the installation is completed, the outer end of the groove can be sealed. In addition, other processing methods can also be adopted.

[0034] Reference Figure 2 and Figure 5 The second power member 33 includes a second motor 331, a first gear 332 and a second gear 333; wherein the second motor 331 can be installed on the surface of the mounting plate 31, and a bracket can be provided on the mounting plate 31 to fix the motor, the first gear 332 is coaxially connected to the output shaft of the second motor 331, the second gear 333 is coaxially connected to the rotating shaft connected to the driving plate 32, the first gear 332 is meshed with the second gear 333, and preferably, the diameter of the first gear 332 is smaller than the diameter of the second gear 333, so that the power output by the second motor 331 is transmitted to the driving plate 32 after deceleration, causing it to rotate, thereby driving the striking head 24 to move spirally outward along the guide groove 311.

[0035] Reference Figure 2 and Figure 3In the embodiment of the present application, the striking head 24 is composed of a first component 242 at the top and a second component 243 at the bottom. The width of the first component 242 is greater than that of the second component 243. A first groove for the first component 242 to slide up and down is provided in the mounting tube 21. A second groove for the second component 243 to pass through is provided on the lower surface of the mounting tube 21. The first power member 25 can control the first component 242 to move up and down. Specifically, the first power member 25 includes a first motor and a cam 251. The first motor is disposed in the mounting tube 21 (not shown in the figure), and its output shaft is disposed in the horizontal direction. The cam 251 is connected to the output shaft of the first motor. The first component 242 can be a rectangular ring structure, and its lower end is fixed to the second component 243. A movable groove 241 for the cam 251 to rotate is provided in the first component 242.

[0036] For ease of understanding, the major axis is defined below as the maximum distance from the side wall of the cam 251 to the rotation center of the cam 251. At this time, the side corresponding to the major axis is called the side wall where the major axis is located. Correspondingly, the minor axis is defined as the minimum distance from the side wall of the cam 251 to the rotation center of the cam 251. At this time, the side corresponding to the minor axis is called the side wall where the minor axis is located. In this embodiment, the side walls corresponding to the major axis and the minor axis are located in opposite directions. The cam 251 is driven to rotate by the first motor. When the side wall where the major axis of the cam 251 is facing upward, the striking head 24 can be driven to move up to the highest position relative to the mounting tube 21. When the cam 251 continues to rotate, the major axis is offset. At this time, the striking head 24 moves downward under the action of gravity. The striking head 24 can be driven to move up and down continuously by the continuous rotation of the eccentric wheel to strike the tiles.

[0037] Further preferably, when the side wall where the short axis of the cam 251 is facing upward, the lower surface of the first component 242 abuts against the side wall below the first groove, and at this time there is a gap between the side wall of the short axis of the cam 251 and the upper side wall of the movable groove 241, that is, at this time the first component 242 does not contact the cam 251, which can reduce the force on the cam 251 and extend the service life of the cam 251. At the same time, through such a design, when the knocking head 24 moves downward, it is mainly through the effect of its own gravity and inertia that the knocking head 24 can gradually drive the tiles to be pressed down and laid flat in multiple up and down movements, avoiding excessive force on the tiles caused by a single knocking and pressing.

[0038] Reference Figure 1In the embodiment of the present application, the adjustment component 4 is responsible for controlling the height adjustment of the mounting plate 31 to drive the knocking head 24 to move upward off the ground as a whole to facilitate the movement of the entire device; or to move the knocking head 24 downward so that the knocking head 24 can knock on the tiles. Among them, the adjustment component 4 includes a third motor 41, a screw 42 and a guide rod 43. The third motor 41 can be fixed to the frame body 11, and the output shaft of the third motor 41 is connected to the screw 42. The screw 42 passes through the mounting plate 31 and is threadedly connected to the mounting plate 31, so that the mounting plate 31 rises or falls in the vertical direction; the guide rod 43 is fixed to the frame body 11, and the guide rod 43 slides through the mounting plate 31 to keep it moving smoothly. Optionally, in order to improve the stability of the mounting plate 31, the adjustment component 4 can be respectively provided on both sides of the frame body 11.

[0039] Optionally, in order to facilitate the operation of the device, a control panel may be provided at the upper end of the push rod 13, and buttons for controlling the operation of the first motor, the second motor 331 and the third motor 41 respectively may be provided on the panel.

[0040] Furthermore, in an optional embodiment, a sensing device can be provided on the side wall of the outer end of the guide groove 311, and the sensing device is respectively connected to the first motor, the second motor 331 and the third motor 41. When the linkage rod 22 slides outward to abut against the sensing device, the sensing device transmits a signal to automatically control the first motor to stop working; control the third motor 41 to start and move the mounting plate 31 upward; control the second motor 331 to start and control the control panel to move in the opposite direction so that the striking head 24 returns to the center position of the guide groove 311.

[0041] The implementation principle of a tile auxiliary installation structure in an embodiment of the present application is: when in use, first push the device onto the tile through the hand push rod 13, and then start the third motor 41 in sequence to move the mounting plate 31 downward to a preset position; start the first motor, and the knocking head 24 moves up and down to knock the tile; start the second motor 331 to drive the linkage rod 22 and the knocking head 24 to move spirally outward along the guide groove 311; when the linkage rod 22 moves to the outermost end along the guide groove 311, the sensing device is triggered, and the sensing device automatically controls the first motor, the third motor 41 and the second motor 331 in sequence, so that the knocking assembly 2 is reset, that is, a tile knocking and paving is completed.

[0042] The device provides a stable bearing platform through the support frame 1, uses the adjustment component 4 to accurately control the height of the knocking head 24, and uses the driving component 3 to guide the knocking head 24 to move along a preset path, ultimately achieving fully automated tile knocking and leveling operations. Example

[0043] The difference between the embodiment of the present application and the embodiment 1 is that the striking head 24 is optimized in design. Figure 3 and Figure 6 The optimized knocking head 24 includes two independently working hammering units, namely a central knocking part 244 and a peripheral knocking part 245. The lower end of the knocking head 24 is correspondingly provided with a space for accommodating the central knocking part 244 and the peripheral knocking part 245. The central knocking part 244 is a cylinder, which is arranged at the center of the knocking head 24. A first spring 246 is connected between its upper end and the knocking head 24. The first spring 246 can be a spring with greater strength, or a plurality of springs can be arranged to improve the strength; the peripheral knocking part 245 is distributed around the central knocking part 244. The cross section of the peripheral knocking part 245 is a circular ring, which can be provided with multiple layers. The upper end of the peripheral knocking part 245 is connected to the knocking head 24 through a second spring 247.

[0044] When no external force acts on the tile, the lower end of the central knocking part 244 protrudes from the peripheral knocking part 245. When the knocking head 24 moves downward, the central knocking part 244 knocks the tile first, and then the peripheral knocking part 245 contacts the tile, that is, a force is generated on the tile that spreads from the center to the surrounding areas. This contact method can help to discharge the bubbles in the cement layer or concrete layer under the tile in turn.

[0045] Further optionally, a first limit block 2441 is fixed to the outer wall of the central knocking part 244, a first limit groove for the first limit block 2441 to slide up and down is provided on the inner wall of the peripheral knocking part 245, a second limit block 2451 is provided on the outer wall of the peripheral knocking part 245, and a second limit groove for the second limit block 2451 to slide up and down is provided in the outer peripheral knocking part 245 or the knocking head 24. When the second limit block 2451 abuts against the lower side wall of the second limit groove and the first limit block 2441 abuts against the lower side wall of the first limit groove, the first spring 246 and the second spring 247 are both in a compressed state, and the lower end of the central knocking part 244 also protrudes from the peripheral knocking part 245. Through this limiting cooperation, it can be ensured that when there is no external force, the initial states of the central knocking part 244 and the peripheral knocking part 245 are always located at the relatively lower position, and the effect of knocking from the inside to the outside can always be achieved when knocking. At the same time, this cooperation can also avoid dislocation caused by severe vibration and improve the stability of the device. Example

[0046] The embodiment of the present application discloses a method for auxiliary installation of ceramic tiles, the auxiliary structure in embodiment 1 or embodiment 2 comprises the following steps: S1, after laying the tiles to the designated position, push the frame body 11 to the top of the tiles by the push rod 13, and make the striking head 24 be located at the center of the tiles; S2, start the third motor 41, move the mounting plate 31 downward, and drive the striking head 24 to move downward to a set position; S3, start the first motor to drive the knocking head 24 to move up and down to knock the tile; at the same time, start the second motor 331 to drive the knocking head 24 to move spirally outward along the direction of the guide groove 311; S4, when the linkage rod 22 moves to the side wall of the outer end of the guide groove 311, the first motor is stopped manually or by an induction device, and at the same time, the third motor 41 controls the positioning seat 23 to move up to the original position, and the second motor 331 drives the knocking head 24 to move to the original position, thus completing a tile installation.

[0047] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A tile auxiliary installation structure, characterized in that: It comprises a support frame (1), a striking component (2), a driving component (3) and an adjusting component (4); The support frame (1) comprises a frame body (11) arranged in an annular shape, a pulley (12) arranged below the frame body (11), and a push rod (13) arranged at the rear end of the frame body (11); The striking assembly (2) comprises a mounting tube (21), a linkage rod (22), a positioning seat (23), a striking head (24) and a first power member (25); the lower end of the linkage rod (22) is connected to the mounting tube (21); the upper end of the linkage rod (22) is connected to the positioning seat (23); the diameter of the positioning seat (23) is larger than the diameter of the linkage rod (22); the striking head (24) is slidably arranged in the mounting tube (21) up and down, and the lower end of the mounting tube (21) is extended from the bottom of the striking head (24); and the first power member (25) can drive the striking head (24) to reciprocate up and down in the mounting tube (21); The driving assembly (3) comprises a mounting plate (31) arranged on the frame body (11), a driving plate (32) arranged below the mounting plate (31) to rotate via a rotating shaft, and a second power member (33) for driving the driving plate (32) to rotate in a circumferential direction; the adjusting assembly (4) is capable of controlling the mounting plate (31) to move up and down; a guide groove (311) is provided on the lower surface of the mounting plate (31); the guide groove (311) is spirally extended outward from the center of the mounting plate (31); the driving plate (32) is provided with a waist-shaped groove (321) along its length direction; the mounting tube (21) is located below the driving plate (32); the linkage rod (22) passes through the waist-shaped groove (321) and the guide groove (311) in sequence upwards; when the second power member (33) drives the driving plate (32) to rotate, the linkage rod (22) can be driven to slide along the guide groove (311).

2. A tile auxiliary installation structure according to claim 1, characterized in that: A positioning groove (312) for the positioning seat (23) to spirally slide is also provided in the mounting plate (31), the positioning groove (312) is connected to the guide groove (311), and the width of the positioning groove (312) is greater than the width of the guide groove (311); the positioning seat (23) is slidably disposed in the positioning groove (312).

3. The tile auxiliary installation structure according to claim 1, characterized in that: The second power member (33) comprises a second motor (331), a first gear (332) and a second gear (333); the second motor (331) is arranged on the mounting plate (31); the first gear (332) is coaxially connected to an output shaft of the second motor (331); the second gear (333) is coaxially connected to the rotating shaft; and the first gear (332) and the second gear (333) are meshed.

4. The tile auxiliary installation structure according to claim 1, characterized in that: The first power member (25) comprises a first motor and a cam (251); the first motor is arranged in the mounting tube (21); the cam (251) is connected to the output shaft of the first motor; a movable groove (241) is provided above the striking head (24); the cam (251) is located in the movable groove (241) and a side wall of the cam (251) can abut against a side wall above the movable groove (241); when the cam (251) rotates, it can drive the upper part of the striking head (24) to slide up and down in the mounting tube (21).

5. The tile auxiliary installation structure according to claim 4, characterized in that: The striking head (24) comprises a first component (242) at the top and a second component (243) at the bottom. The width of the first component (242) is greater than that of the second component (243). A first groove for the first component (242) to slide up and down is provided in the mounting tube (21). A second groove for the second component (243) to pass through is provided on the lower surface of the mounting tube (21). When the long axis side wall of the cam (251) rotates to separate from the upper side wall of the movable groove (241), the first component (242) moves downward. When the cam (251) rotates to the side wall where the short axis is located facing upward, the lower surface of the first component (242) abuts against the lower side wall of the first groove. There is a gap between the short axis side wall of the cam (251) and the upper side wall of the movable groove (241).

6. The tile auxiliary installation structure according to claim 1, characterized in that: The adjustment assembly (4) comprises a third motor (41) arranged on the frame body (11), a screw rod (42) arranged on the frame body (11) and rotatable in a vertical direction, and a guide rod (43) arranged on the frame body (11) in a vertical direction, wherein the screw rod (42) is connected to an output shaft of the third motor (41), the screw rod (42) is threadedly passed through the mounting plate (31), and the guide rod (43) is slidably passed through the mounting plate (31).

7. The tile auxiliary installation structure according to claim 1, characterized in that: A sensing device is provided on the side wall of the outer end of the guide groove (311); when the linkage rod (22) slides outwards until it abuts against the sensing device, the sensing device can control the striking component (2) to stop working and control the adjusting component (4) to move the mounting plate (31) upwards.

8. The tile auxiliary installation structure according to claim 5, characterized in that: The lower end of the striking head (24) is slidably provided with a central striking portion (244) and a peripheral striking portion (245), the peripheral striking portion (245) being wound around the outside of the central striking portion (244), a first spring (246) being connected between the upper end of the central striking portion (244) and the striking head (24), and a second spring (247) being connected between the upper end of the peripheral striking portion (245) and the striking head (24), and in a natural state, the lower end of the central striking portion (244) protrudes from the peripheral striking portion (245).

9. The tile auxiliary installation structure according to claim 8, characterized in that: The outer wall of the central knocking part (244) is provided with a first limiting block (2441), the inner wall of the peripheral knocking part (245) is provided with a first limiting groove for the first limiting block (2441) to slide up and down, the outer wall of the peripheral knocking part (245) is provided with a second limiting block (2451), and the knocking head (24) is provided with a second limiting groove for the second limiting block (2451) to slide up and down. When the second limiting block (2451) abuts against the lower side wall of the second limiting groove and the first limiting block (2441) abuts against the lower side wall of the first limiting groove, the lower end of the central knocking part (244) protrudes from the peripheral knocking part (245), and the first spring (246) and the second spring (247) are both in a compressed state.

10. A ceramic tile auxiliary installation method, characterized in that: Using a tile auxiliary installation structure according to any one of claims 1 to 9 comprises the following steps: S1, after laying the tiles to the designated position, the frame body (11) is pushed above the tiles by the push rod (13), and the striking head (24) is located at the center of the tiles; S2, starting the adjustment component (4), moving the mounting plate (31) downward, and driving the striking head (24) to move downward to a set position; S3, starting the first power member (25) to drive the striking head (24) to move up and down to strike the tile; and simultaneously starting the second power member (33) to drive the striking head (24) to move spirally outward along the direction of the guide groove (311); S4, when the linkage rod (22) moves to the side wall of the outer end of the guide groove (311), the first power member (25) is stopped, and at the same time, the adjustment component (4) moves the positioning seat (23) upward to the original position, and the second power member (33) drives the striking head (24) to move to the original position, thus completing one tile installation.

Citation Information

Patent Citations

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