Split type electric actuator capable of being flexibly disassembled and assembled

By designing a flexible disassembled and installed electric actuator, the drive and actuator sections are quickly connected and split by connecting hexagonal columns and slots, and fixing the position of the card blocks through the locking mechanism, the time-consuming and difficult problems of the disassembly of the existing electric actuator are solved, and maintenance efficiency and convenience are improved.

CN119934291APending Publication Date: 2025-05-06WUHAN BLD TECH
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Patent Information

Application Number
CN202510077104.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-16
Publication Date
2025-05-06

AI Technical Summary

Technical Problem

The disassembly and maintenance of the drive part and the flange connection method of the existing electric actuator requires the release of the bolts, which makes the disassembly process time-consuming and difficult. The aging of the material leads to an increase in the friction coefficient and is difficult to unscrew, resulting in the inability to remove and repair in time, and the overall removal and maintenance are required or replacement is required.

Method used

A split-type, flexible disassembled and installed electric actuator is designed. Quick connection and splitting of the drive part and the execution part by connecting the hexagonal column at the lower end of the transmission column and the output shaft clamping, and connecting the hexagonal column at the upper end of the transmission column. At the same time, the position of the card block is fixed by a locking mechanism to prevent the output shaft, connecting transmission column and input shaft from loosening, and the locking block is unfixed by rotating, making it easier to disassemble.

Benefits of technology

The rapid connection and separation of the driving part and the actuator are realized, which simplifies the disassembly process, avoids the increased friction caused by material aging, and improves maintenance efficiency and convenience.

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Abstract

The invention discloses a split type electric actuator capable of being flexibly disassembled and assembled. The split type electric actuator comprises a fixed connecting mechanism shell, a cavity is formed in the inner end of the fixed connecting mechanism shell, a transmission mechanism is arranged in the cavity, an output shaft is arranged at the lower end of the transmission mechanism, an input shaft is arranged at the upper end of the transmission mechanism, and a fixing mechanism is arranged in the cavity; according to the electric actuator, the connecting hexagonal column on the connecting transmission column is connected with the output shaft and the input shaft in a clamped mode, a driving part and an executing part of the electric actuator can be rapidly connected and detached, the position of a fixing clamping block can be fixed through a locking mechanism, the output shaft, the connecting transmission column and the input shaft can be fixed through the fixing clamping block, and the connecting transmission column and the input shaft can be fixed. And the output shaft, the connecting transmission column and the input shaft are prevented from loosening in the using process to cause faults, two sets of fixing clamping blocks can be separated through clamping springs by rotating locking blocks, fixation of the output shaft, the connecting transmission column and the input shaft is relieved, and a driving part and an executing part are conveniently disassembled and assembled.
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Description

Technical Field

[0001] The invention relates to the technical field of electric actuator equipment, in particular to a split electric actuator which can be flexibly disassembled and installed. Background Art

[0002] An electric actuator is a driving device that can provide linear or rotational motion. It uses a certain driving energy source and works under a certain control signal. The split electric actuator includes a driving part and an execution part. The driving part is usually composed of an electric motor and a reducer. The electric motor is responsible for providing power and converting electrical energy into mechanical energy. The reducer is used to reduce the speed of the motor and provide a greater torque output to meet the working requirements of the execution part. The execution part selects the actuator according to the specific application requirements. It can be a linear actuator, a rotary actuator or other types of actuators. The execution part is responsible for converting the power of the motor into a specific form of motion to achieve the required working function; for example, a linear actuator can achieve linear motion, and a rotary actuator can achieve rotational motion.

[0003] Normally, the driving part and the executing part of the electric actuator are connected together by flanges. However, the disassembly and maintenance of the flange connection between the driving part and the executing part of the electric actuator requires the release of the bolts, which may be a time-consuming and difficult process. Due to material aging, oxides or corrosion products are generated on the surface of the bolts, which increases the friction coefficient between the bolts and nuts and makes them difficult to unscrew. As a result, the electric actuator cannot be dismantled and repaired in time, and the electric actuator needs to be dismantled, repaired or replaced as a whole. Summary of the invention

[0004] The purpose of the present invention is to solve the problem that the disassembly and maintenance of the flange connection between the driving part and the execution part of the existing electric actuator requires the release of the bolts, which may be a time-consuming and difficult process. Due to material aging, oxides or corrosion products are generated on the surface of the bolts, which increases the friction coefficient between the bolts and the nuts, making them difficult to unscrew, resulting in the inability to dismantle and repair the electric actuator in time, thereby requiring the electric actuator to be dismantled, repaired or replaced as a whole. A split electric actuator that can be flexibly disassembled and installed is provided.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: A split electric actuator that can be flexibly disassembled and installed, comprising: a fixed connection mechanism housing, a cavity is opened at the inner end of the fixed connection mechanism housing, a transmission mechanism is arranged in the cavity, an output shaft is arranged at the lower end of the transmission mechanism, an input shaft is arranged at the upper end of the transmission mechanism, a fixing mechanism is arranged in the cavity, a locking mechanism is arranged at one end of the fixed connection mechanism housing, an actuator is arranged at one end of the output shaft, the output shaft is fixedly connected to the input end of the actuator, a valve rotating shaft is fixedly connected to the output end of the actuator, a valve disc is arranged at one end of the valve rotating shaft, a valve seat is arranged at one end of the valve disc, a driving mechanism is arranged at one end of the input shaft, the output end of the driving mechanism is fixedly connected to the input shaft, an upper fixing plate is arranged at one end of the fixed connection mechanism housing, a lower fixing plate is arranged at the other end of the fixed connection mechanism housing, a support rod is arranged at one end of the lower fixing plate, a fixing nut is arranged at one end of the support rod, and the support rod passes through the lower fixing plate and is fixedly connected to the fixing nut.

[0006] As a further solution of the present invention: a fixing rod, a rotating ring, a connecting transmission column, a connecting hexagonal column and a hexagonal column slot are arranged in the transmission mechanism.

[0007] As a further solution of the present invention: the fixed rods are provided with two groups, which are symmetrically distributed at both ends of the connecting transmission column, one end of the fixed rod is fixedly connected to the inner wall of the cavity, and the other end of the fixed rod is fixedly connected to the rotating ring, the connecting transmission column is located inside the rotating ring and is rotatably connected to the rotating ring, and the connecting hexagonal columns are provided with two groups, which are respectively fixedly connected to the end faces at both ends of the connecting transmission column.

[0008] As a further solution of the present invention: the hexagonal column slots are provided with two groups, which are respectively opened on the end faces of the output shaft and the input shaft. The two groups of connecting hexagonal columns are respectively connected with the output shaft and the input shaft through the two groups of hexagonal column slots.

[0009] As a further solution of the present invention: a movable guide rod, a fixed clamping block, a spring fixing groove, and a clamping spring are arranged in the fixing mechanism.

[0010] As a further solution of the present invention: the fixed blocks are provided with two groups, which are symmetrically distributed at both ends of the transmission mechanism, the spring fixing grooves are opened at the mating end faces of the two groups of the fixed blocks, and each group of the fixed block end faces are symmetrically provided with eight groups of the spring fixing grooves, the movable guide rods pass through the spring fixing grooves on the two groups of the fixed blocks, and are fixedly connected to the inner wall of the cavity, and the movable guide rods are provided with eight groups.

[0011] As a further solution of the present invention: the locking spring is located outside the movable guide rod between the two groups of fixed blocks, and both ends of the locking spring are respectively located inside the corresponding spring fixing grooves on the two groups of fixed blocks, and eight groups of the locking springs are provided.

[0012] As a further solution of the present invention: a push plate, a push rod, a baffle, a handle, a rotating block and a locking block are arranged in the locking mechanism.

[0013] As a further solution of the present invention: the push plate abuts against the fixed block, the push rod passes through the fixed connection mechanism housing and is fixedly connected to the push plate at one end and fixedly connected to the baffle at the other end, and the baffle is fixedly connected to the handle.

[0014] As a further solution of the present invention: the locking block is fixedly connected to the rotating block, the rotating block is located inside the fixed connection mechanism shell, and is rotationally connected to the fixed connection mechanism shell, and the locking mechanism is provided with two groups symmetrically distributed at both ends of the fixed connection mechanism shell.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. In the present invention, the connecting hexagonal column at the lower end of the transmission column is clamped with the output shaft, and the connecting hexagonal column at the upper end of the transmission column is clamped with the input shaft, so that the driving part and the executing part of the electric actuator can be quickly connected and separated.

[0017] 2. In the present invention, the position of the fixed block can be fixed by the locking mechanism, so that the fixed block can fix the output shaft, the connecting transmission column and the input shaft to prevent the output shaft, the connecting transmission column and the input shaft from loosening during use and causing malfunctions.

[0018] 3. In the present invention, by rotating the locking block, the locking spring can separate the two groups of fixed blocks, thereby releasing the fixation of the output shaft, the connecting transmission column and the input shaft, making it convenient to disassemble and install the driving part and the execution part. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of a split-type electric actuator that can be flexibly disassembled and installed according to the present invention;

[0020] Figure 2 It is a structural cross-sectional view of the housing of the connecting and fixing mechanism in a split-type electric actuator that can be flexibly disassembled and installed according to the present invention;

[0021] Figure 3 It is a structural schematic diagram of the A position of a split-type electric actuator that can be flexibly disassembled and installed according to the present invention;

[0022] Figure 4 It is a structural schematic diagram of a connecting mechanism in a split-type electric actuator that can be flexibly disassembled and installed according to the present invention;

[0023] Figure 5 It is a top view of the structure of the connecting mechanism in a split-type electric actuator that can be flexibly disassembled and installed according to the present invention;

[0024] Figure 6 It is a structural schematic diagram of a fixing mechanism in a split-type electric actuator that can be flexibly disassembled and installed according to the present invention;

[0025] Figure 7 It is a top view of the structure of the fixing mechanism in a split-type electric actuator that can be flexibly disassembled and installed according to the present invention;

[0026] Figure 8 It is a structural schematic diagram of a fixed card block in a split-type electric actuator that can be flexibly disassembled and installed according to the present invention;

[0027] Fig. 9 It is a structural schematic diagram of a clamping spring in a split electric actuator that can be flexibly disassembled and installed according to the present invention;

[0028] Fig.10 It is a structural schematic diagram of a locking mechanism in a split-type electric actuator that can be flexibly disassembled and installed according to the present invention;

[0029] Fig.11 It is a structural schematic diagram of a locking block in a split electric actuator that can be flexibly disassembled and installed according to the present invention.

[0030] In the figure: 1. fixed connecting mechanism housing; 2. cavity; 3. transmission mechanism; 301. fixed rod; 302. rotating ring; 303. connecting transmission column; 304. connecting hexagonal column; 305. hexagonal column slot; 4. output shaft; 5. input shaft; 6. fixing mechanism; 601. moving guide rod; 602. fixed block; 603. spring fixing slot; 604. engaging spring; 7. locking mechanism; 701. push plate; 702. push rod; 703. baffle; 704. handle; 705. rotating block; 706. locking block; 8. actuator; 9. valve rotating shaft; 10. valve disc; 11. valve seat; 12. lower fixed plate; 13. upper fixed plate; 14. support rod; 15. fixing nut; 16. driving mechanism. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal connection of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. The following is an explanation of an embodiment of the present invention based on the overall structure of the present invention.

[0033] Reference Figures 1 to 3 In the embodiment of the present invention, a split electric actuator that can be flexibly disassembled and installed includes: a fixed connection mechanism housing 1, a cavity 2 is opened at the inner end of the fixed connection mechanism housing 1, a transmission mechanism 3 is arranged in the cavity 2, an output shaft 4 is arranged at the lower end of the transmission mechanism 3, an input shaft 5 is arranged at the upper end of the transmission mechanism 3, a fixing mechanism 6 is arranged in the cavity 2, a locking mechanism 7 is arranged at one end of the fixed connection mechanism housing 1, an actuator 8 is arranged at one end of the output shaft 4, the output shaft 4 is fixedly connected to the input end of the actuator 8, and the output end of the actuator 8 is fixedly connected to the output end of the actuator 8. A valve rotating shaft 9 is fixedly connected, a valve disc 10 is provided at one end of the valve rotating shaft 9, a valve seat 11 is provided at one end of the valve disc 10, a driving mechanism 16 is provided at one end of the input shaft 5, and the output end of the driving mechanism 16 is fixedly connected to the input shaft 5, an upper fixing plate 13 is provided at one end of the fixed connection mechanism housing 1, a lower fixing plate 12 is provided at the other end of the fixed connection mechanism housing 1, a support rod 14 is provided at one end of the lower fixing plate 12, a fixing nut 15 is provided at one end of the support rod 14, and the support rod 14 passes through the lower fixing plate 12 and is fixedly connected to the fixing nut 15.

[0034] Reference Figures 4 to 5The transmission mechanism 3 is provided with a fixed rod 301, a rotating ring 302, a connecting transmission column 303, a connecting hexagonal column 304 and a hexagonal column slot 305. The fixed rod 301 is provided with two groups, which are symmetrically distributed at both ends of the connecting transmission column 303. One end of the fixed rod 301 is fixedly connected to the inner wall of the cavity 2, and the other end of the fixed rod 301 is fixedly connected to the rotating ring 302. The connecting transmission column 303 is located inside the rotating ring 302 and is rotatably connected to the rotating ring 302. The connecting hexagonal column 304 is provided with two groups, which are respectively fixedly connected to the end faces of the two ends of the connecting transmission column 303. The hexagonal column slot 305 is provided with two groups, which are respectively opened on the end faces of the output shaft 4 and the input shaft 5. The two groups of connecting hexagonal columns 304 are respectively connected with the output shaft 4 and the input shaft 5 through the two groups of hexagonal column slots 305. The output shaft 4 and the input shaft 5 can be quickly connected through the connecting hexagonal columns 304 on the connecting transmission column 303, so that the connection of the driving mechanism 16 and the actuator 8 is simpler and more convenient.

[0035] Reference Figures 6 to 9 The fixing mechanism 6 is provided with a movable guide rod 601, a fixed block 602, a spring fixing groove 603, and a locking spring 604. The fixed block 602 is provided with two groups, which are symmetrically distributed at both ends of the transmission mechanism 3. The spring fixing groove 603 is opened at the end faces of the two groups of fixed blocks 602. Each group of fixed blocks 602 has eight groups of spring fixing grooves 603 symmetrically opened on the end faces. The movable guide rod 601 passes through the spring fixing grooves 603 on the two groups of fixed blocks 602, and is fixed to the inner wall of the cavity 2. Fixed connection, eight groups of movable guide rods 601 are provided, the locking springs 604 are located outside the movable guide rods 601 between the two groups of fixed blocks 602, and the two ends of the locking springs 604 are respectively located inside the corresponding spring fixing grooves 603 on the two groups of fixed blocks 602. Eight groups of locking springs 604 are provided, and the locking springs 604 in the fixing mechanism 6 can make the two groups of fixed blocks 602 in a separated state, so that the output shaft 4 and the input shaft 5 can be inserted into and removed from the fixed connection mechanism housing 1.

[0036] Reference Figure 10 to Figure 11 , a push plate 701, a push rod 702, a baffle 703, a handle 704, a rotating block 705 and a locking block 706 are provided in the locking mechanism 7, the push plate 701 is in contact with the fixed block 602, the push rod 702 passes through the fixed connection mechanism shell 1 and is fixedly connected to the push plate 701 at one end, and is fixedly connected to the baffle 703 at the other end, the baffle 703 is fixedly connected to the handle 704, the locking block 706 is fixedly connected to the rotating block 705, the rotating block 705 is located inside the fixed connection mechanism shell 1, and is rotatably connected to the fixed connection mechanism shell 1, the locking mechanism 7 is provided with two groups symmetrically distributed at both ends of the fixed connection mechanism shell 1, the position of the fixed block 602 can be fixed by the locking mechanism 7 to prevent the output shaft 4, the connecting transmission column 303 and the input shaft 5 from loosening during use to cause a malfunction.

[0037] The working principle of the present invention is: when in use, the output shaft 4 is first fixedly connected to the input end of the actuator 8, and then the input shaft 5 is fixedly connected to the output end of the driving mechanism 16, and then the output shaft 4 is clamped with the connecting hexagonal column 304 at the lower end of the connecting transmission column 303, and the input shaft 5 is clamped with the connecting hexagonal column 304 at the upper end of the connecting transmission column 303, and then the locking mechanism 7 is pushed to make the two groups of fixed blocks 602 in the fixing mechanism 6 fit together to fix the output shaft 4, the connecting transmission column 303 and the input shaft 5, and then the locking block 706 is rotated to fix the position of the fixed block 602, and then the height of the support rod 14 is adjusted, and fixed by the fixing nut 15 to complete the assembly of the electric actuator. When it is necessary to disassemble the driving part and the execution part of the electric actuator, it is only necessary to rotate the locking block 706 to release the fixation of the position of the fixed block 602, so that the locking spring 604 pushes the two groups of fixed blocks 602 open , the output shaft 4 and the input shaft 5 can be taken out from the fixed connection mechanism housing 1, and the drive part and the execution part of the electric actuator can be separated; the output shaft 4 and the input shaft 5 can be connected by connecting the hexagonal columns 304 at both ends of the connecting transmission column 303, so that the drive part and the execution part of the electric actuator can be quickly connected and separated, and the position of the fixed card block 602 can be fixed by the locking mechanism 7, so that the fixed card block 602 can fix the output shaft 4, the connecting transmission column 303 and the input shaft 5 to prevent the output shaft 4, the connecting transmission column 303 and the input shaft 5 from loosening during use, causing malfunctions. When it is necessary to separate the drive part and the execution part of the electric actuator, it is only necessary to release the lock, and the locking spring 604 can separate the two sets of fixed card blocks 602, release the fixation of the output shaft 4, the connecting transmission column 303 and the input shaft 5, and facilitate the disassembly and installation of the drive part and the execution part.

[0038] What has been described above are only preferred specific implementations of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, can make equivalent replacements or changes based on the technical solutions and inventive concepts of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A split type electric actuator that can be flexibly disassembled and installed, characterized in that: include: A fixed connection mechanism housing (1), wherein a cavity (2) is provided at an inner end of the fixed connection mechanism housing (1), a transmission mechanism (3) is arranged in the cavity (2), an output shaft (4) is arranged at the lower end of the transmission mechanism (3), an input shaft (5) is arranged at the upper end of the transmission mechanism (3), a fixing mechanism (6) is arranged in the cavity (2), a locking mechanism (7) is arranged at one end of the fixed connection mechanism housing (1), an actuator (8) is arranged at one end of the output shaft (4), the output shaft (4) is fixedly connected to the input end of the actuator (8), the output end of the actuator (8) is fixedly connected to a valve rotating shaft (9), and the valve rotating shaft (9) A valve flap (10) is provided at one end, a valve seat (11) is provided at one end of the valve flap (10), a driving mechanism (16) is provided at one end of the input shaft (5), an output end of the driving mechanism (16) is fixedly connected to the input shaft (5), an upper fixing plate (13) is provided at one end of the fixed connection mechanism housing (1), a lower fixing plate (12) is provided at the other end of the fixed connection mechanism housing (1), a support rod (14) is provided at one end of the lower fixing plate (12), a fixing nut (15) is provided at one end of the support rod (14), and the support rod (14) passes through the lower fixing plate (12) and is fixedly connected to the fixing nut (15).

2. A split type electric actuator that can be flexibly disassembled and installed according to claim 1, characterized in that: The transmission mechanism (3) is provided with a fixed rod (301), a rotating ring (302), a connecting transmission column (303), a connecting hexagonal column (304) and a hexagonal column slot (305).

3. A split type electric actuator that can be flexibly disassembled and installed according to claim 2, characterized in that: The fixing rod (301) is provided with two groups, which are symmetrically distributed at both ends of the connecting transmission column (303); one end of the fixing rod (301) is fixedly connected to the inner wall of the cavity (2), and the other end of the fixing rod (301) is fixedly connected to the rotating ring (302); the connecting transmission column (303) is located inside the rotating ring (302) and is rotatably connected to the rotating ring (302); and the connecting hexagonal column (304) is provided with two groups, which are respectively fixedly connected to the end faces at both ends of the connecting transmission column (303).

4. The split-type electric actuator that can be flexibly disassembled and installed according to claim 2 is characterized in that: The hexagonal column slots (305) are provided with two groups, which are respectively opened on the end faces of the output shaft (4) and the input shaft (5). The two groups of connecting hexagonal columns (304) are respectively connected with the output shaft (4) and the input shaft (5) through the two groups of hexagonal column slots (305).

5. The split-type electric actuator that can be flexibly disassembled and installed according to claim 1 is characterized in that: The fixing mechanism (6) is provided with a movable guide rod (601), a fixing block (602), a spring fixing groove (603), and a locking spring (604).

6. A split type electric actuator that can be flexibly disassembled and installed according to claim 5, characterized in that: The fixed clamping blocks (602) are provided in two groups and are symmetrically distributed at both ends of the transmission mechanism (3). The spring fixing grooves (603) are provided at the end surfaces of the two groups of the fixed clamping blocks (602) in contact with each other. The end surface of each group of the fixed clamping blocks (602) is symmetrically provided with eight groups of the spring fixing grooves (603). The movable guide rods (601) penetrate the spring fixing grooves (603) on the two groups of the fixed clamping blocks (602) and are fixedly connected to the inner wall of the cavity (2). The movable guide rods (601) are provided in eight groups.

7. The split-type electric actuator that can be flexibly disassembled and installed according to claim 5 is characterized in that: The locking spring (604) is located outside the movable guide rod (601) between the two groups of fixed blocks (602), and the two ends of the locking spring (604) are respectively located inside the corresponding spring fixing grooves (603) on the two groups of fixed blocks (602). Eight groups of the locking springs (604) are provided.

8. The split-type electric actuator that can be flexibly disassembled and installed according to claim 1 is characterized in that: The locking mechanism (7) is provided with a push plate (701), a push rod (702), a baffle (703), a handle (704), a rotating block (705) and a locking block (706).

9. A split type electric actuator that can be flexibly disassembled and installed according to claim 8, characterized in that: The push plate (701) is in contact with the fixed block (602); the push rod (702) passes through the fixed connection mechanism housing (1) and is fixedly connected to the push plate (701) at one end and fixedly connected to the baffle (703) at the other end; and the baffle (703) is fixedly connected to the handle (704).

10. The split-type electric actuator that can be flexibly disassembled and installed according to claim 8, characterized in that: The locking block (706) is fixedly connected to the rotating block (705); the rotating block (705) is located inside the fixed connection mechanism housing (1) and is rotationally connected to the fixed connection mechanism housing (1); the locking mechanism (7) is provided with two groups symmetrically distributed at both ends of the fixed connection mechanism housing (1).