Roll shaft kiln system and working method thereof

By designing multiple input tracks in the input module of the roller shaft kiln system, each section has different speeds, the problem of insufficient material conveying speed is solved and more efficient material conveying is achieved.

CN119934810APending Publication Date: 2025-05-06DONG GUAN MAOYU KILN CO LTD
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Patent Information

Application Number
CN202510224880.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-27
Publication Date
2025-05-06

AI Technical Summary

Technical Problem

In the existing roller shaft kiln system, the movement speed of materials in the kiln is slow, resulting in the input module having to set a slower conveying speed, affecting the material conveying speed.

Method used

An input track including a first input section and a second input section in communication is designed, and one end of the second input section departing from the first input section is in communication with the inlet port of the kiln. The first input speed of the first input section is greater than the second input speed of the second input section. Through this structure, the material can enter the kiln at different speeds.

Benefits of technology

On the premise of ensuring that the material enters the kiln at a lower speed, the speed of the input module conveying materials is improved and the production efficiency is enhanced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a roller shaft kiln system and a working method thereof.In the roller shaft kiln system, an input module is provided with an input track used for conveying a material set, the input track comprises a first input section and a second input section which communicate with each other, and the end, away from the first input section, of the second input section communicates with a feeding port of a kiln; according to the roller shaft kiln system, the materials enter the kiln under the sequential conveying of the first input section and the second input section, the first input speed of the first input section is larger than the second input speed of the second input section, and the materials enter the kiln under the sequential conveying of the first input section and the second input section; the materials can enter the kiln at the first input speed and the second input speed in sequence, and on the premise that it is guaranteed that the materials can enter the kiln at the low speed, the material conveying speed of the input module can be higher.
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Description

Technical Field

[0001] The invention relates to the technical field of roller kilns, and in particular to a roller kiln system and a working method thereof. Background Art

[0002] The roller kiln, also known as the roller bottom kiln, is a continuous tunnel-type firing kiln. The rotation of the rollers enables continuous transmission and uniform heating of materials, greatly improving production efficiency and product quality.

[0003] In the roller kiln system of the related art, a kiln and an input module are included. The input module is provided with an input track connected to the kiln feed port, and the material in the storage module is transported to the kiln through the input module.

[0004] However, since the material moves slowly in the kiln, in order to make the speed at which the input module transports the material adapt to the burning speed of the material in the kiln, the speed at which the input module transports the material to the kiln needs to be set slower. Correspondingly, the material moves slowly on the input track, which affects the speed at which the input module transports the material. Summary of the invention

[0005] The purpose of the present invention is to solve at least one of the technical problems existing in the prior art. The first aspect of the present invention provides a roller kiln system with a faster material conveying speed of an input module. The second aspect of the present invention also provides a working method of the roller kiln system.

[0006] According to the first aspect of the present invention, a roller kiln system is provided, comprising a kiln and an input module; the kiln has a feed port; the input module has an input track for conveying a material group, the input track comprises a first input section and a second input section which are connected to each other, an end of the second input section which is away from the first input section is connected to the feed port, and a first input speed of the first input section is greater than a second input speed of the second input section.

[0007] The roller kiln system described in the present invention has at least the following beneficial effects: in the roller kiln system of the present application, the input module has an input track for conveying a material group, the input track includes a first input section and a second input section that are connected to each other, the end of the second input section that is away from the first input section is connected to the feed port of the kiln, and the first input speed of the first input section is greater than the second input speed of the second input section. In the roller kiln system of the present application, the material enters the kiln under the sequential conveyance of the first input section and the second input section. Since the first input speed of the first input section is greater than the second input speed of the second input section, the material can enter the kiln at the first input speed and the second input speed in sequence. On the premise of ensuring that the material can enter the kiln at a lower speed, the speed at which the input module conveys the material can be faster.

[0008] According to the roller kiln system described in the embodiment of the first aspect of the present invention, the input track also includes a third input section, and the opposite ends of the third input section are respectively connected to the first input section and the second input section, and the third input speed of the third input section can be switched between the first input speed and the second input speed.

[0009] According to the roller kiln system described in the embodiment of the first aspect of the present invention, the input module includes a plurality of input rollers spaced apart along a preset direction, the plurality of input rollers include a plurality of first input rollers, a plurality of second input rollers and a plurality of third input rollers, the plurality of first input rollers constitute a first input section, the plurality of second input rollers constitute a second input section, and the plurality of third input rollers constitute a third input section.

[0010] The roller kiln system according to the first aspect of the present invention further includes a material-forming module, which is connected to the end of the first input section away from the second input section and is used to form materials in the material group before being input into the first input section.

[0011] According to the roller kiln system described in the embodiment of the first aspect of the present invention, the whole material module includes a first frame and a first blocking structure, the first frame is provided with a first conveying track extending along a first direction, the first blocking structure includes a first blocking member and a first driver, the first blocking member is provided on the first conveying track, and is used to block each piece of material in the material group from being conveyed along the first conveying track, and the first driver is connected to the first blocking member, and is used to drive the first blocking member to approach or move away from the first conveying track.

[0012] According to the roller kiln system described in the embodiment of the first aspect of the present invention, the first conveying track includes a first conveying section and a second conveying section that are connected to each other, the end of the second conveying section facing away from the first conveying section is connected to the first input section, the first conveying speed of the first conveying section is less than the first input speed of the first input section, the second conveying speed of the second conveying section can be switched between the first conveying speed and the first input speed, and the first blocking member is arranged on the first conveying section.

[0013] The roller kiln system described in the embodiment of the first aspect of the present invention also includes a first storage module, a second storage module and a loading and unloading module, the discharge end and the feed end of the loading and unloading module are respectively connected to the first storage module and the second storage module, the first storage module is connected to the first input section, and the second storage module is connected to the discharge port of the kiln.

[0014] The roller kiln system according to the first embodiment of the present invention further includes a first transfer module, which is connected to the first input section and the loading and unloading modules respectively and is used to transport the material output by the first storage module back to the loading and unloading modules.

[0015] The roller kiln system according to the first aspect of the present invention further includes a second transfer module, which is connected to the discharge port and the loading and unloading modules of the kiln respectively, and is used to transport the material output from the kiln to the loading and unloading modules.

[0016] According to the second aspect of the present invention, a working method of a roller kiln system applied to the first aspect of the present invention is provided, comprising the following steps:

[0017] adjusting a third input speed of the third input section so that the third input speed is consistent in value with the first input speed of the first input section;

[0018] Transporting the material on the first input section to the third input section;

[0019] adjusting the third input speed so that the third input speed is consistent in value with the second input speed of the second input section;

[0020] transporting the material on the third input section to the second input section;

[0021] The materials on the second input section are fed into the kiln through the feed port of the kiln.

[0022] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The present invention is further described below in conjunction with the accompanying drawings and embodiments;

[0024] Figure 1 A schematic structural diagram of a roller kiln system according to an embodiment of the present invention;

[0025] Figure 2 A schematic diagram of the structure of an input module according to an embodiment of the present invention;

[0026] Figure 3 for Figure 1 The structural schematic diagram of the monolithic module of the roller kiln system shown;

[0027] Figure 4 for Figure 3 A structural schematic diagram of the monolithic module from another perspective;

[0028] Figure 5 for Figure 3 A schematic structural diagram of a first blocking structure of the monolithic module shown;

[0029] Figure 6 for Figure 3 A schematic diagram of the structure of the second frame and lifting assembly of the monolithic module shown;

[0030] Figure 7 The present invention is a flowchart of a working method of a roller kiln system according to an embodiment of the present invention.

[0031] Reference numerals:

[0032] Material 10;

[0033] Kiln 100;

[0034] Input module 200; first input section 201; second input section 202; third input section 203; first input roller 210; second input roller 220; third input roller 230;

[0035] The material module 300; the first frame 310; the first conveying roller 311; the second conveying roller 312; the first blocking structure 320; the first blocking member 321; the blocking portion 321a; the driving portion 321b; the hinge portion 321c; the first driver 322; the first motor 322a; the transmission wheel 322b; the transmission rod 322c; the second frame 330; the roller 331; the second blocking structure 340; the second blocking member 341; the second driver 342; the lifting assembly 350; the second motor 351; the eccentric wheel 352;

[0036] First storage module 400; first storage bin 410; first transfer assembly 420;

[0037] Second storage module 500; second storage bin 510; second transfer assembly 520;

[0038] Loading and unloading module 600;

[0039] A first transfer module 700;

[0040] The second transfer module 800;

[0041] Output module 900. DETAILED DESCRIPTION

[0042] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.

[0043] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0044] In the description of the present invention, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood as not including the number itself, and "above", "below", "within" etc. are understood as including the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0045] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0046] Reference below Figures 1 to 6 The roller kiln system according to the first aspect of the present invention will be described in detail.

[0047] refer to Figure 1 and Figure 2 According to an embodiment of the present invention, the roller kiln system includes a kiln 100 and an input module 200; the kiln 100 has a feed port; the input module 200 has an input track for conveying a material group, the input track includes a first input section 201 and a second input section 202 connected to each other, an end of the second input section 202 away from the first input section 201 is connected to the feed port, and a first input speed of the first input section 201 is greater than a second input speed of the second input section 202.

[0048] For example, Figure 1 and Figure 2 As shown, the roller kiln system includes a kiln 100 and an input module 200. A feed port is provided at the left end of the kiln 100. The input module 200 has an input track extending left and right. The input track includes a first input section 201 and a second input section 202 distributed left and right. The right end of the second input section 202 is connected to the feed port of the kiln 100, and the left end of the second input section 202 is connected to the right end of the first input section 201. The first input section 201 has a first input speed for conveying the material 10 to move, and the second input section 202 has a second input speed for conveying the material 10 to move. The material 10 needs to move at a preset speed in the kiln 100. The first input speed is greater than the second input speed, and the second input speed is numerically close to the preset speed.

[0049] It can be understood that in the roller kiln system of the present invention, after the material 10 is loaded into the first input section 201, the first input section 201 conveys the material 10 to the second input section 202 at a first input speed, and then the second input section 202 conveys the material 10 to the feed port at a second input speed; since the second input speed is numerically close to the preset speed, the material 10 can be smoothly conveyed into the kiln 100, and at the same time, since the first input speed is greater than the second input speed, the material 10 can move at a faster speed on the first input section 201, thereby increasing the speed at which the entire input module 200 conveys the material 10.

[0050] In some embodiments of the present invention, the input track also includes a third input section 203, the opposite ends of which are respectively connected to the first input section 201 and the second input section 202, and the third input speed of the third input section 203 can be switched between the first input speed and the second input speed.

[0051] For example, Figure 2 As shown, the input track also includes a third input section 203, which is arranged between the first input section 201 and the second input section 202, the left end of the third input section 203 is connected to the right end of the first input section 201, the right end of the third input section 203 is connected to the left end of the second input end, the third input section 203 has a third input speed, and the third input speed can be switched between the first input speed and the second input speed in terms of value.

[0052] It should be noted that since the first input speed of the first input section 201 is greater than the second input speed of the second input section 202, if the material 10 on the first input section 201 directly enters the second input section 202, at this time, at the junction of the first input section 201 and the second input section 202, the material 10 will slow down in the process of entering the second input section 202 from the first input section 201, which will cause greater friction between the material 10 and the first input section 201 and the second input section 202, thereby affecting the surface quality of the material 10.

[0053] In the roller kiln system of the present embodiment, by setting the third input section 203 between the first input section 201 and the second input section 202, when the first input section 201 conveys the material 10 to move, the third input speed of the third input section 203 can be adjusted to be the same as the first input speed of the first input section 201, so that the material 10 on the first input section 201 can be smoothly conveyed to the third input section 203, and then, the third input speed of the third input section 203 can be adjusted to be the same as the second input speed of the second input section 202, so that the material 10 on the third input section 203 can be smoothly conveyed to the second input section 202.

[0054] It is understandable that the provision of the third input section 203 can reduce the friction between the material 10 and the input module 200 during the movement of the material 10 in the input module 200 , thereby reducing the damage caused by the input module 200 to the surface of the material 10 .

[0055] In a further embodiment of the present invention, the input module 200 includes a plurality of input rollers spaced apart along a preset direction, the plurality of input rollers including a plurality of first input rollers 210, a plurality of second input rollers 220 and a plurality of third input rollers 230, the plurality of first input rollers 210 constitute a first input section 201, the plurality of second input rollers 220 constitute a second input section 202, and the plurality of third input rollers 230 constitute a third input section 203.

[0056] For example, Figure 2 As shown, the input module 200 includes a plurality of input rollers spaced apart along the left-right direction, the plurality of input rollers including a plurality of first input rollers 210, a plurality of second input rollers 220 and a plurality of third input rollers 230. The plurality of first input rollers 210 constitute the first input section 201, the plurality of second input rollers 220 constitute the second input section 202, and the plurality of third input rollers 230 constitute the third input section 203. The first input roller 210 rotates to drive the material 10 on the first input section 201 to move at a first input speed, the second input roller 220 rotates to drive the material 10 on the second input section 202 to move at a second input speed, and the third input roller 230 rotates to drive the material 10 on the third input section 203 to move at a third input speed.

[0057] In some embodiments of the present invention, reference Figure 1 The roller kiln system further includes a material-forming module 300 , which is connected to an end of the first input section 201 away from the second input section 202 and is used to form each material 10 in the material group before being input into the first input section 201 .

[0058] It should be noted that each material group includes a plurality of materials 10 distributed side by side in the left-right direction. When the materials 10 enter the kiln 100, the right ends of the materials 10 in the material group need to remain aligned. Since the first input speed of the first input section 201 and the second input speed of the second input section 202 are different, if the materials 10 in the material group are not aligned in the left-right direction, in the process of the material group entering the second input section 202 from the first input section 201, the material 10 on the right side of the material group can enter the second input section 202 first and move at the second input speed. At this time, the material 10 on the left side of the material group is still in the first input section 201 and moves at the first input speed, resulting in a lower degree of alignment of the materials 10 in the material group in the left-right direction, which affects the uniformity of the materials 10 in the left-right direction after the material group enters the kiln 100.

[0059] In this embodiment, by setting up the material sorting module 300, the material sorting module 300 can sort the individual materials 10 in the material group between the first input section 201 to improve the uniformity of the individual materials 10 in the material group in the left and right directions, so that the material group transported to the kiln 100 by the input module 200 has higher uniformity.

[0060] In a further embodiment of the present invention, reference Figure 3 The whole material module 300 includes a first frame 310 and a first blocking structure 320. The first frame 310 is provided with a first conveying track extending along a first direction. The first blocking structure 320 includes a first blocking member 321 and a first driver 322. The first blocking member 321 is provided on the first conveying track and is used to block the blocks of material 10 of the material group from being conveyed along the first conveying track. The first driver 322 is connected to the first blocking member 321 and is used to drive the first blocking member 321 to approach or move away from the first conveying track.

[0061] It can be understood that when the material group moves along the first conveying track, the first driver 322 can drive the first blocking member 321 to rise so that the first blocking member 321 is located in the first conveying track. At this time, the first blocking member 321 can block the right end of each material 10 in the material group so that the right end of each material 10 is flush. Then, the first driver 322 can drive the first blocking member 321 to descend to avoid the material group in the first conveying track. At this time, the aligned material group can move smoothly along the first conveying track to the input track.

[0062] In some embodiments of the present invention, the first conveying track includes a first conveying section and a second conveying section that are connected to each other, and the end of the second conveying section that is away from the first conveying section is connected to the first input section 201, the first conveying speed of the first conveying section is less than the first input speed of the first input section 201, and the second conveying speed of the second conveying section can be switched between the first conveying speed and the first input speed, and the first blocking member 321 is arranged on the first conveying section.

[0063] For example, the first conveying track includes a first conveying section and a second conveying section distributed along the left and right directions, the left and right ends of the second conveying section are respectively connected to the right end of the first conveying section and the left end of the first input section 201, and the first blocking member 321 is arranged on the first conveying section.

[0064] It can be understood that when the material group is conveyed in the first conveying section, the first driver 322 can drive the first blocking member 321 to rise so that the first blocking member 321 is located in the first conveying section, and the material group abuts against the first blocking member 321 under the conveyance of the first conveying section, so that the right ends of each material 10 in the material group are aligned; then, the second conveying speed of the second conveying section is adjusted to be consistent with the first conveying speed of the first conveying section, and the first driver 322 drives the first blocking member 321 to descend to avoid the material group, and the material group on the first conveying section moves to the second conveying section; then, the second conveying speed of the second conveying section is adjusted to be consistent with the first input speed of the first input section 201, and the material group is conveyed from the second conveying section to the first input section 201.

[0065] It can be understood that since the material group needs to be sorted in the first conveying section, the first conveying speed of the first conveying section is lower than the first input speed of the first input section 201. By setting the second conveying section between the first conveying section and the first input section 201, the friction between the material 10 and the sorting module 300 and the input module 200 respectively can be reduced, so as to reduce the damage of the material 10 during the conveying process.

[0066] In some embodiments of the present invention, reference Figure 3 and Figure 4 The whole material module 300 also includes a second frame 330, a second blocking structure 340 and a lifting assembly 350. The second frame 330 is provided with a second conveying track extending in the front-to-back direction. The second conveying track is located below the first conveying track. The lifting assembly 350 is connected to the second frame 330 and is used to drive the second frame 330 to perform a lifting movement so that the second conveying track lifts up the plate on the first conveying track. The second blocking structure 340 is provided with two, and the second blocking structure 340 includes a second driver 342 and a second blocking member 341. The second driver 342 is connected to the second blocking member 341. The two second blocking structures 340 are both arranged above the first conveying track and distributed in the front-to-back direction.

[0067] It can be understood that after the material group moves along the first conveying track to abut against the first blocking member 321, the lifting assembly 350 can drive the second frame 330 to perform lifting movement, so that the second conveying track lifts up the material group on the first conveying track and moves the material group upward to the middle of the two second blocking members 341, and then the two second drivers 342 can respectively drive the two second blocking members 341 to approach each other to complete the alignment of each material 10 in the material group in the front-to-back direction, and then the lifting assembly 350 drives the second frame 330 to descend, so that the material group on the second conveying track returns to the first conveying track, and the first conveying track conveys the material group to the input track. Furthermore, the whole material module 300 of this embodiment can complete the alignment of each material 10 in the material group in the front-to-back and left-to-right directions.

[0068] In a further embodiment of the present invention, the first frame 310 includes a plurality of conveying rollers spaced apart in the front-to-back direction, and the plurality of conveying rollers together constitute a first conveying track. An avoidance zone is formed between any two adjacent conveying rollers, and the second frame 330 is located below the conveying rollers. Driven by the lifting assembly 350, the second frame 330 can pass through the avoidance zone and at least partially move above the conveying rollers, so that the second conveying track can lift the material group on the first conveying track.

[0069] In a further embodiment of the present invention, reference Figure 3 The multiple conveying rollers include multiple first conveying rollers 311 and multiple second conveying rollers 312. The first conveying roller 311 is located on the left side of the second conveying roller 312. The multiple first conveying rollers 311 are spaced apart along the left-right direction and together constitute a first conveying section. The multiple second conveying rollers 312 are spaced apart along the left-right direction and together constitute a second conveying section.

[0070] In some embodiments of the present invention, reference Figure 6 The second frame 330 includes a plurality of rollers 331 spaced apart along the front-to-back direction, and the plurality of rollers 331 together constitute a second conveying track.

[0071] It can be understood that since the second conveying track is composed of multiple rollers 331, the friction generated between the material 10 and the second frame 330 during the movement of the material 10 in the front-to-back direction on the second conveying track is rolling friction, so as to reduce the damage of the second frame 330 to the material 10.

[0072] In a further embodiment of the present invention, the second frame 330 includes a plurality of roller groups, the plurality of roller groups are spaced apart along the front-to-back direction, and each roller group includes a plurality of rollers 331 spaced apart along the left-to-right direction.

[0073] In some embodiments of the present invention, reference Figure 5The first blocking member 321 includes a blocking portion 321a, a driving portion 321b and a hinged portion 321c, the hinged portion 321c is hinged to the first frame 310, the blocking portion 321a and the driving portion 321b are respectively located at the upper and lower sides of the hinged portion 321c, and the first driver 322 is connected to the driving portion 321b.

[0074] Furthermore, driven by the first driver 322, the driving part 321b can rotate forward. At this time, the blocking part 321a rotates backward and extends from the avoidance area to the first conveying track. The blocking part 321a can prevent the material group on the first conveying track from moving along the first conveying track; driven by the first driver 322, the driving part 321b can rotate backward. At this time, the blocking part 321a rotates forward and retracts from the first conveying track into the avoidance area. The material 10 on the first conveying track can move smoothly along the first conveying track.

[0075] In a further embodiment of the present invention, reference Figure 5 The first driver 322 includes a first motor 322a, a transmission wheel 322b and a transmission rod 322c, the transmission rod 322c is extended in the front-to-back direction, the rotation axis of the transmission wheel 322b extends in the left-to-right direction, the output end of the first motor 322a is connected to the transmission wheel 322b and is used to drive the transmission wheel 322b to rotate, the front end of the transmission rod 322c is hinged to the transmission wheel 322b, and the front end of the transmission rod 322c is located on one side of the rotation axis of the transmission wheel 322b, and the rear end of the transmission rod 322c is hinged to the driving part 321b.

[0076] Furthermore, when the first motor 322a drives the transmission wheel 322b to rotate, the transmission wheel 322b can drive the transmission rod 322c to reciprocate forward and backward, so that the transmission rod 322c can drive the driving part 321b to swing back and forth.

[0077] In some embodiments of the present invention, reference Figure 6 The lifting assembly 350 includes a second motor 351 and an eccentric wheel 352 . The rotation axis of the eccentric wheel 352 extends in the horizontal direction. The output end of the second motor 351 is connected to the eccentric wheel 352 . The lower end of the second frame 330 abuts against the wheel surface of the eccentric wheel 352 .

[0078] Furthermore, driven by the second motor 351 , the eccentric wheel 352 can rotate to drive the second frame 330 to rise and fall in a reciprocating manner.

[0079] In some embodiments of the present invention, reference Figure 1The roller kiln system also includes a first storage module 400, a second storage module 500 and a loading and unloading module 600. The discharge end and the feed end of the loading and unloading module 600 are respectively connected to the first storage module 400 and the second storage module 500. The first storage module 400 is connected to the first input section 201, and the second storage module 500 is connected to the discharge port of the kiln 100.

[0080] It can be understood that when the roller kiln system of the present invention is working, during the day, the staff can load the material 10 to be baked into the first storage module 400 through the loading and unloading module 600, so that the first storage module 400 can store the amount of material 10 that the kiln 100 needs to bake in the next day. In the subsequent day, the first storage module 400 will continue to output the material 10, and the material 10 output by the first storage module 400 enters the kiln 100 through the input module 200 for baking. The material 10 output by the kiln 100 can be stored in the second storage module 500. During the day, the material 10 in the second storage module 500 can be transported to the loading and unloading module 600 for unloading by the staff.

[0081] It can be understood that the setting of the first storage module 400 and the second storage module 500 enables the staff to only load and unload the roller kiln system of the present invention during the day, and at night, the first storage module 400 can automatically transport the stored material 10 to the kiln 100 for baking, and the material 10 output by the kiln 100 can be automatically stored in the second storage module 500; thus, the roller kiln system of the present invention can work normally throughout the day.

[0082] In some embodiments of the present invention, reference Figure 1 The first storage module 400 includes a first storage bin 410 and a first transfer component 420. The first storage bin 410 stores material 10. The first transfer component 420 includes a third driver and a first transfer frame. The first transfer frame is provided with a first transfer track. The third driver is connected to the first transfer frame and is used to drive the first transfer frame to perform lifting movements.

[0083] Furthermore, the third driver can drive the first transfer rack to rise so that the first transfer track is connected to the first storage bin 410, and the material 10 in the first storage bin 410 enters the first transfer track. Then, the third driver drives the first transfer rack to descend so that the first transfer track is connected to the input track, and the material 10 in the first transfer track is transported to the input track.

[0084] Similarly, the second storage module 500 includes a second storage bin 510 and a second transfer assembly 520. The second transfer assembly 520 includes a fourth drive and a second transfer frame. The second transfer frame is provided with a second transfer track. The fourth drive is connected to the second transfer frame and is used to drive the second transfer frame to perform lifting movements.

[0085] Furthermore, the fourth driver can drive the second transfer frame to descend so that the second transfer track is connected to the discharge port of the kiln 100, and the material 10 output by the kiln 100 enters the second transfer track. Then, the fourth driver drives the second transfer frame to descend so that the second transfer track is connected to the second storage bin 510, and the material 10 in the second transfer track is transported to the second storage bin 510.

[0086] In some embodiments of the present invention, reference Figure 1 The roller kiln system further includes a first transfer module 700 , which is connected to the first input section 201 and the loading and unloading module 600 , respectively, and is used to transport the material 10 outputted from the first storage module 400 back to the loading and unloading module 600 .

[0087] It is understandable that by providing the first transfer module 700 , when the kiln 100 fails, the material 10 outputted from the first storage module 400 can be transported back to the loading and unloading module 600 via the first transfer module 700 .

[0088] In some embodiments of the present invention, reference Figure 1 The roller kiln system further includes a second transfer module 800 , which is respectively connected to the discharge port of the kiln 100 and the loading and unloading module 600 , and is used to transport the material 10 output from the kiln 100 to the loading and unloading module 600 .

[0089] It can be understood that by setting up the second transfer module 800, when the second storage module 500 fails, the material 10 output by the kiln 100 can be directly transported to the loading and unloading module 600 through the second transfer module 800 for unloading. Therefore, when the second storage module 500 fails, the roller kiln system of the present invention can still continue to complete the baking of the material 10.

[0090] In a further embodiment of the present invention, reference Figure 1The roller kiln system also includes an output module 900, which has an output track. The output track includes a first output section and a second output section. The first output speed of the first output section is less than the second output speed of the second output section. Another material-forming module 300 is also provided between the first output section and the second output section. The first conveying track of the material-forming module 300 is respectively connected with the first output section and the second output section. One end of the first output section facing away from the second output section is connected with the discharge port of the kiln 100, and one end of the second output section facing away from the first output section is used to be connected with the second transfer track.

[0091] refer to Figure 7 According to the working method of the roller kiln system provided by the embodiment of the second aspect of the present invention and applied to the embodiment of the first aspect of the present invention, the working method includes but is not limited to the following steps:

[0092] Step S100, adjusting the third input speed of the third input section 203 so that the third input speed is consistent with the first input speed of the first input section 201 in value;

[0093] Step S200, transporting the material 10 on the first input section 201 to the third input section 203;

[0094] Step S300, adjusting the third input speed so that the third input speed is consistent with the second input speed of the second input section 202 in value;

[0095] Step S400, transporting the material 10 on the third input section 203 to the second input section 202;

[0096] Step S500 , inputting the material 10 on the second input section 202 into the kiln 100 through the feed port of the kiln 100 .

[0097] It can be understood that in the working method of the roller kiln system of the present invention, when the material 10 enters the third input section 203 from the first input section 201, the third input speed of the third input section 203 can be adjusted to be the same as the first input speed of the first input section 201, and when the material 10 enters the second input section 202 from the third input section 203, the third input speed of the third input section 203 can be adjusted to be the same as the second input speed of the second input section 202, thereby reducing the friction between the material 10 and the input module 200 during the movement of the material 10 on the input track, thereby reducing the damage to the surface of the material 10.

[0098] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. A roller kiln system, characterized in that: include: A kiln having a feed opening; The input module has an input track for conveying a material group, wherein the input track includes a first input section and a second input section that are connected to each other, wherein an end of the second input section that is away from the first input section is connected to the feed port, and a first input speed of the first input section is greater than a second input speed of the second input section.

2. A roller kiln system according to claim 1, characterized in that: The input track further includes a third input section, opposite ends of which are respectively connected to the first input section and the second input section, and a third input speed of the third input section can be switched between the first input speed and the second input speed.

3. A roller kiln system according to claim 2, characterized in that: The input module includes a plurality of input rollers spaced apart along a preset direction, the plurality of input rollers include a plurality of first input rollers, a plurality of second input rollers and a plurality of third input rollers, the plurality of first input rollers constitute the first input section, the plurality of second input rollers constitute the second input section, and the plurality of third input rollers constitute the third input section.

4. The roller kiln system according to claim 1, characterized in that: It also includes a material integration module, which is connected to one end of the first input section away from the second input section and is used to integrate each material in the material group before being input into the first input section.

5. The roller kiln system according to claim 4, characterized in that: The whole material module includes a first frame and a first blocking structure, the first frame is provided with a first conveying track extending along a first direction, the first blocking structure includes a first blocking member and a first driver, the first blocking member is provided on the first conveying track, and is used to block each piece of material in the material group from being conveyed along the first conveying track, and the first driver is connected to the first blocking member, and is used to drive the first blocking member to approach or move away from the first conveying track.

6. The roller kiln system according to claim 5, characterized in that: The first conveying track includes a first conveying section and a second conveying section that are connected to each other. An end of the second conveying section that is away from the first conveying section is connected to the first input section. A first conveying speed of the first conveying section is less than a first input speed of the first input section. A second conveying speed of the second conveying section can be switched between the first conveying speed and the first input speed. The first blocking member is arranged on the first conveying section.

7. The roller kiln system according to claim 1, characterized in that: It also includes a first storage module, a second storage module and a loading and unloading module, the discharge end and the feed end of the loading and unloading module are respectively connected to the first storage module and the second storage module, the first storage module is connected to the first input section, and the second storage module is connected to the discharge port of the kiln.

8. The roller kiln system according to claim 7, characterized in that: It also includes a first transfer module, which is connected to the first input section and the loading and unloading modules respectively, and is used to transport the material output by the first storage module back to the loading and unloading modules.

9. The roller kiln system according to claim 7, characterized in that: It also includes a second transfer module, which is connected to the discharge port of the kiln and the loading and unloading modules respectively, and is used to transport the material output from the kiln to the loading and unloading modules.

10. A working method applied to the roller kiln system according to claim 2, characterized in that: The following steps are included: adjusting a third input speed of the third input section so that the third input speed is consistent in value with the first input speed of the first input section; transporting the material on the first input section to the third input section; adjusting the third input speed so that the third input speed is consistent in value with the second input speed of the second input section; transporting the material on the third input section to the second input section; The material on the second input section is fed into the kiln through the feed port of the kiln.