Preparation device of nano-particle reinforced aluminum alloy material

By designing a furnace body with a stirring device and using a motor-driven transmission system for stirring, the problem of local accumulation and stirring of additives in the production of aluminum alloy ingots is solved, and rapid and uniform stirring of liquid additives is achieved, reducing energy consumption and cost.

CN119934814AInactive Publication Date: 2025-05-06HUAIBEI NORMAL UNIVERSITY
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Patent Information

Application Number
CN202510114396.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-24
Publication Date
2025-05-06
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the existing aluminum alloy ingot production process, the local accumulation of additives in the aluminum liquid leads to a decrease in melting speed, increase in stirring time and difficulty, which in turn aggravates the oxidation process and increases energy consumption and cost.

Method used

A preparation device for nanoparticle reinforced aluminum alloy material is designed, and a furnace body with a stirring device is used to drive the transmission column and the rotating column to rotate through the first motor. The stirring column and the stirring rod are stirred so that the liquid additive can be stirred quickly and evenly.

Benefits of technology

Fast and even stirring of liquid additives is achieved, avoiding the problem of local accumulation of additives and increasing stirring difficulties, and reducing energy consumption and cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

The preparation device comprises a furnace body and a discharging port, the discharging port is formed in the end, close to the bottom, of the surface of the furnace body, a discharging valve is installed on the surface of the discharging port, an annular groove is formed in the furnace body, a connecting port is formed in the surface of the annular groove, and a feeding valve is installed on the surface of the connecting port; first L-shaped plates are symmetrically and fixedly connected to the upper portion of the furnace body along the center, a circular plate is fixedly connected to the surfaces of the multiple first L-shaped plates, a stirring device is rotatably mounted in the circular plate, the stirring device and the furnace body are rotatably mounted, and connecting blocks are symmetrically and fixedly connected to the surface of an annular groove along the center. The stirring rod is driven to stir, so that the liquid additive discharged from the round hole can be quickly and uniformly stirred, the stirring effect is ensured, the stirring process is ensured to be smoothly carried out, and the increase of energy consumption and cost is avoided.
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Description

Technical Field

[0001] The invention relates to the technical field of metal processing, and in particular to a preparation device for a nano-particle reinforced aluminum alloy material. Background Art

[0002] In the production process of aluminum alloy ingots, the composition of the aluminum liquid is changed by adding additives to the molten pure aluminum liquid, and then casting is performed to obtain aluminum alloy products with certain physical and chemical properties. The existing production process usually calculates the additives according to the proportion and adds them directly to the aluminum liquid. In order to ensure uniform mixing of the components, after waiting for a period of time, it is necessary to use tools to stir for a long time to ensure the uniformity of the additive elements in the aluminum liquid. However, this usually leads to local accumulation of the additives in the aluminum liquid, thereby reducing the melting rate of the additives, and causing a large amount of local ablation of the additives, which increases the stirring time and difficulty of the later stage, aggravates the oxidation process of the aluminum liquid, and causes an increase in energy consumption and cost.

[0003] Therefore, it is necessary to provide a preparation device for nanoparticle-reinforced aluminum alloy materials to solve the above technical problems. Summary of the invention

[0004] In order to solve the above technical problems, the present invention provides a preparation device of nano-particle reinforced aluminum alloy material, including a furnace body and a discharge port, a discharge port is opened at one end of the furnace body surface near the bottom, a discharge valve is installed on the surface of the discharge port, an annular groove is opened inside the furnace body, a connecting port is opened on the surface of the annular groove, a feed valve is installed on the surface of the connecting port, a first L-shaped plate is fixedly connected symmetrically along the center above the furnace body, a circular plate is fixedly connected on the surfaces of multiple first L-shaped plates, a stirring device is rotatably installed inside the circular plate, the stirring device is rotatably installed with the furnace body, a connecting block is fixedly connected symmetrically along the center on the surface of the annular groove, a motor seat is arranged above the circular plate, a first motor is fixedly installed on the surface of the motor seat, an adjusting device is fixedly connected to the output end of the first motor, an annular plate is fixedly connected to the upper surface of the circular plate, the motor seat is fixedly connected to the annular plate, the annular plate is installed in coordination with the adjusting device, and the adjusting device is installed in coordination with the stirring device.

[0005] Preferably, the adjusting device includes a transmission column, a rotating column, a fixed column and a limit groove. The surface of the annular plate is provided with a limit groove, and the surface of the limit groove is symmetrically equipped with a fixed column. A rotating column is fixedly connected between the two fixed columns. The rotating column is installed in cooperation with the circular plate. A transmission column is slidably installed inside the rotating column, and one end of the transmission column is fixedly connected to the first motor.

[0006] Preferably, the transmission column is a hexagonal column, and a column groove is provided on the end surface of the rotating column close to the first motor, and the transmission column is slidably installed in the column groove.

[0007] Preferably, the stirring device includes a stirring column, a stirring rod, a rotating plate, a cylinder, a connecting tube, a circular hole and a rotating ring, the stirring column is fixedly connected to the end of the rotating column away from the first motor, a plurality of stirring rods are fixedly connected to the surface of the stirring column, a rotating plate is slidably mounted on the surface of the stirring column, a cylinder is fixedly connected to the surface of the rotating plate symmetrically along the center, a plurality of cylinders are fixedly connected to connecting tubes at ends away from the rotating plate, a plurality of circular holes are provided on the surface of the connecting tubes, a plurality of connecting tubes are fixedly connected to the rotating ring at ends away from the cylinder, the rotating ring is rotatably mounted with the furnace body, and a plurality of connecting tubes are connected to the annular groove.

[0008] Preferably, the surface of the stirring column is symmetrically fixedly connected with limit strips along the center, and the plurality of limit strips are slidably mounted with the rotating plate.

[0009] Preferably, the circular holes are located on the surface of the connecting pipe and are arranged symmetrically along the center.

[0010] Preferably, the limiting groove is located on the inner wall of the annular plate and is annular in shape.

[0011] Preferably, a connector is fixedly mounted on the surface of the connection port.

[0012] Compared with the prior art, the present invention provides a preparation device for nanoparticle-reinforced aluminum alloy material, which has the following beneficial effects:

[0013] When the first motor of the present invention is started, the transmission column is driven to rotate, and then the rotating column is driven to rotate. The two fixed columns are fixedly connected to the rotating column, and the two fixed columns are matched with the annular groove. As the rotating column rotates, they can repeatedly move up and down. The stirring column moves up and down with the rotating column, driving the stirring rod to stir, so that the liquid additive discharged from the circular hole can be quickly and evenly stirred, thereby ensuring the stirring effect and ensuring that the stirring process proceeds smoothly, avoiding the increase of energy consumption and cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is one of the overall structural schematic diagrams of the present invention;

[0015] Figure 2 It is a schematic diagram of the connecting pipe structure of the present invention;

[0016] Figure 3 This is the second schematic diagram of the overall structure of the present invention;

[0017] Figure 4 It is a schematic diagram of the annular groove structure of the present invention.

[0018] In the figure: 1. furnace body; 2. discharge port; 3. discharge valve; 4. annular groove; 5. connection port; 6. feed valve; 7. first L-shaped plate; 8. circular plate; 9. connection block; 10. motor seat; 11. first motor; 12. annular plate; 13. transmission column; 14. rotating column; 15. fixed column; 16. limiting groove; 17. column groove; 18. stirring column; 19. stirring rod; 20. rotating plate; 21. cylinder; 22. connecting pipe; 23. circular hole; 24. rotating ring; 25. limiting strip; 26. connecting head. DETAILED DESCRIPTION

[0019] See also Figures 1 to 4 The present invention relates to a preparation device of nano-particle reinforced aluminum alloy material, comprising a furnace body 1 and a discharge port 2. The discharge port 2 is provided at one end of the furnace body 1 surface near the bottom, and a discharge valve 3 is installed on the surface of the discharge port 2. An annular groove 4 is provided inside the furnace body 1, and a connecting port 5 is provided on the surface of the annular groove 4. A feed valve 6 is installed on the surface of the connecting port 5. A first L-shaped plate 7 is fixedly connected to the top of the furnace body 1 along the center symmetrically, and a circular plate 8 is fixedly connected to the surfaces of a plurality of first L-shaped plates 7. A stirring device is rotatably installed inside the circular plate 8, and the stirring device is rotatably installed with the furnace body 1. A connecting block 9 is fixedly connected to the surface of the annular groove 4 along the center symmetrically, and a motor seat 10 is provided above the circular plate 8. A first motor 11 is fixedly installed on the surface of the motor seat 10, and an adjusting device is fixedly connected to the output end of the first motor 11. An annular plate 12 is fixedly connected to the upper surface of the circular plate 8, and the motor seat 10 is fixedly connected to the annular plate 12. The annular plate 12 is installed in coordination with the adjusting device, and the adjusting device is installed in coordination with the stirring device.

[0020] The adjusting device includes a transmission column 13, a rotating column 14, a fixed column 15 and a limit groove 16. The surface of the annular plate 12 is provided with a limit groove 16, and the fixed column 15 is symmetrically installed on the surface of the limit groove 16. The rotating column 14 is fixedly connected between the two fixed columns 15. The rotating column 14 is installed in cooperation with the circular plate 8. The transmission column 13 is slidably installed inside the rotating column 14. One end of the transmission column 13 is fixedly connected to the first motor 11, which plays an adjusting role and can drive the rotating column 14 to repeatedly move up and down while rotating.

[0021] The transmission column 13 is a hexagonal column. The end surface of the rotating column 14 close to the first motor 11 is provided with a column groove 17. The transmission column 13 is slidably installed in the column groove 17 to play a transmission role, ensuring that the rotation of the transmission column 13 can drive the rotating column 14 to rotate.

[0022] The stirring device includes a stirring column 18, a stirring rod 19, a rotating plate 20, a cylinder 21, a connecting pipe 22, a circular hole 23 and a rotating ring 24. The stirring column 14 is fixedly connected to the end away from the first motor 11. A plurality of stirring rods 19 are fixedly connected to the surface of the stirring column 18. The rotating plate 20 is slidably mounted on the surface of the stirring column 18. The surface of the rotating plate 20 is fixedly connected with the cylinder 21 symmetrically along the center. The ends of the plurality of cylinders 21 away from the rotating plate 20 are all fixedly connected to the connecting pipe 22. The surface of the connecting pipe 22 is provided with a plurality of circular holes 23. The ends of the plurality of connecting pipes 22 away from the cylinder 21 are fixedly connected to the rotating ring 24. The rotating ring 24 is rotatably mounted on the furnace body 1. The plurality of connecting pipes 22 are all connected to the annular groove 4, which plays a role of stirring and mixing, and can stir the liquid additive evenly to ensure the stirring effect.

[0023] The surface of the stirring column 18 is symmetrically fixedly connected with the limit strips 25 along the center. The plurality of limit strips 25 are slidably installed with the rotating plate 20 to play a limiting role, so that the rotation of the stirring column 18 can drive the rotating plate 20 to rotate.

[0024] The circular holes 23 are located on the surface of the connecting pipe 22 and are symmetrically arranged along the center. Feeding is performed from multiple angles so that the liquid additive is evenly distributed inside the furnace body 1 .

[0025] The limiting groove 16 is located on the inner wall of the annular plate 12 and is annular in shape, so that the rotating column 14 can repeatedly move up and down while rotating.

[0026] A connector 26 is fixedly mounted on the surface of the connection port 5, which plays a connecting role and can be connected to a feed pipe of a liquid additive.

[0027] The working principle and use process of the present invention:

[0028] By installing a controller, the first motor 11, the feed valve 6 and the discharge valve 3 are all connected to the controller through wires. The controller is precisely controlled by a computer or other control terminal. When in use, the pipe 22 is connected through the connector 26, the feed valve 6 is opened, and the discharge valve 3 is closed. Liquid additives are added from the connection port 5, and the liquid additives enter the interior of the annular groove 4, and then flow into each connecting pipe 22. A plurality of circular holes 23 are provided on the surface of the connecting pipe 22. The liquid additives enter the furnace body 1 from the circular holes 23. The first motor 11 is started, driving the transmission column 13 to rotate, and then driving the rotating column 14 to rotate. The two fixed columns 15 are fixedly connected to the rotating column 14. The two fixed columns 15 cooperate with the annular groove 4. As the rotating column 14 rotates, they can repeatedly move up and down. The stirring column 18 moves up and down with the rotating column 14, driving the stirring rod 19 to stir, so that the liquid additive discharged from the circular hole 23 can be quickly stirred evenly to ensure the stirring effect.

[0029] It should be noted that a reducer may be installed on the connection column between the rotating plate 20 and the stirring column 18 , so that the rotation speed of the rotating plate 20 and the rotating ring 24 is lower than the rotation speed of the stirring column 18 .

[0030] It is to be understood that the present invention is described by some embodiments, and it is known to those skilled in the art that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, under the teachings of the present invention, these features and embodiments may be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited by the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the scope of protection of the present invention.

Claims

1. A preparation device for nanoparticle-reinforced aluminum alloy material, comprising a furnace body (1) and a discharge port (2), wherein the discharge port (2) is provided at one end of the furnace body (1) near the bottom, and characterized in that: A discharge valve (3) is installed on the surface of the discharge port (2); an annular groove (4) is provided inside the furnace body (1); a connection port (5) is provided on the surface of the annular groove (4); a feed valve (6) is installed on the surface of the connection port (5); a first L-shaped plate (7) is fixedly connected to the top of the furnace body (1) along the center symmetrically; a plurality of circular plates (8) are fixedly connected to the surfaces of the first L-shaped plates (7); a stirring device is rotatably installed inside the circular plate (8); the stirring device is rotatably installed with the furnace body (1); A connecting block (9) is fixedly connected to the surface of the annular groove (4) symmetrically along the center; a motor seat (10) is arranged above the circular plate (8); a first motor (11) is fixedly installed on the surface of the motor seat (10); an adjusting device is fixedly connected to the output end of the first motor (11); an annular plate (12) is fixedly connected to the upper surface of the circular plate (8); the motor seat (10) is fixedly connected to the annular plate (12); the annular plate (12) is installed in coordination with the adjusting device; and the adjusting device is installed in coordination with the stirring device.

2. The device for preparing a nanoparticle-reinforced aluminum alloy material according to claim 1, characterized in that: The adjusting device comprises a transmission column (13), a rotating column (14), a fixed column (15) and a limiting groove (16); the surface of the annular plate (12) is provided with a limiting groove (16); the surface of the limiting groove (16) is symmetrically matched with the fixed column (15); a rotating column (14) is fixedly connected between the two fixed columns (15); the rotating column (14) is matched with the circular plate (8); a transmission column (13) is slidably mounted inside the rotating column (14); one end of the transmission column (13) is fixedly connected to the first motor (11).

3. The device for preparing a nanoparticle-reinforced aluminum alloy material according to claim 2, characterized in that: The transmission column (13) is a hexagonal column, and a column groove (17) is provided on the end surface of the rotating column (14) close to the first motor (11), and the transmission column (13) is slidably mounted in the column groove (17).

4. The device for preparing a nanoparticle-reinforced aluminum alloy material according to claim 2, characterized in that: The stirring device comprises a stirring column (18), a stirring rod (19), a rotating plate (20), a cylinder (21), a connecting pipe (22), a circular hole (23) and a rotating ring (24); the end of the rotating column (14) away from the first motor (11) is fixedly connected to the stirring column (18); a plurality of stirring rods (19) are fixedly connected to the surface of the stirring column (18); a rotating plate (20) is slidably mounted on the surface of the stirring column (18); a cylinder (21) is fixedly connected to the surface of the rotating plate (20) along the center symmetrically; a plurality of cylinders (21) are fixedly connected to the connecting pipe (22) at their ends away from the rotating plate (20); a plurality of circular holes (23) are provided on the surface of the connecting pipe (22); a plurality of connecting pipes (22) are fixedly connected to the rotating ring (24) at their ends away from the cylinder (21); the rotating ring (24) is rotatably mounted on the furnace body (1); and a plurality of connecting pipes (22) are connected to the annular groove (4).

5. The device for preparing a nanoparticle-reinforced aluminum alloy material according to claim 4, characterized in that: The surface of the stirring column (18) is fixedly connected with a limit strip (25) symmetrically along the center, and a plurality of the limit strips (25) are slidably mounted on the rotating plate (20).

6. The device for preparing a nanoparticle-reinforced aluminum alloy material according to claim 4, characterized in that: The circular holes (23) are located on the surface of the connecting pipe (22) and are arranged symmetrically along the center.

7. The device for preparing a nanoparticle-reinforced aluminum alloy material according to claim 2, characterized in that: The limiting groove (16) is located on the inner wall of the annular plate (12) and is annular in shape.

8. The device for preparing a nanoparticle-reinforced aluminum alloy material according to claim 1, characterized in that: A connecting head (26) is fixedly mounted on the surface of the connecting port (5).