Marine diesel-fired power comprehensive test room
By rationally laying the space and designing structure in the marine laboratory, the problem of limited space on board is solved, and efficient equipment layout and test requirements are achieved, and space utilization and convenience of equipment operation are improved.
Patent Information
- Application Number
- CN202510027687.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2025-05-06
AI Technical Summary
It is difficult for existing marine laboratory to efficiently arrange multiple equipment and systems in a limited ship space to meet the needs of joint commissioning and stand-alone testing of gas turbines, diesel engines and other equipment.
A comprehensive marine diesel-burning power laboratory with a reasonable structure was designed. The space was divided into the bottom layer, the middle layer, and the top layer. The A-span laboratory, the middle layer, the B-span laboratory, the auxiliary room and other spaces were reasonably arranged. The equipment was fully accommodated by designing structures such as grooves and platforms, which facilitate loading and unloading and manual maintenance.
It realizes efficient arrangement of multiple equipment and systems in a limited ship space, improves space utilization, meets a variety of test needs, and ensures the normal operation and maintenance convenience of the equipment.
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Figure CN119935557A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of marine test laboratories, in particular to a marine diesel power comprehensive test laboratory. Background Art
[0002] Modern gas turbines and diesel engines are widely used in marine propulsion systems. Before the equipment is assembled on board, it is necessary to conduct onshore joint commissioning tests, which requires a comprehensive test room that meets the normal working conditions of gas turbines, diesel engines, and propulsion systems.
[0003] Due to the limited space on board, in order to facilitate installation and efficiently utilize the space on board, the multi-layer space on board needs to be reasonably planned. Summary of the invention
[0004] In view of the shortcomings of the above-mentioned existing production technology, the applicant provides a rationally structured marine diesel-powered integrated test laboratory with high space utilization, which can accommodate the layout of multiple equipment and systems, and meet the needs of various marine diesel-powered joint debugging tests and various single-machine tests.
[0005] The technical solution adopted by the present invention is as follows:
[0006] A marine diesel power comprehensive test room, the laboratory space is divided into the bottom floor, the middle floor and the top floor.
[0007] The bottom floor includes the A-span test room, the B-span test room, and the middle-span test room between the A-span test room and the B-span test room. The A-span test room and the B-span test room are equipped with guide rail areas. Diesel engines, gas turbines, and power output devices are installed in each guide rail area. A hydraulic dynamometer is installed in the guide rail area on one side.
[0008] The A-span test room and the B-span test room are equipped with the A-side auxiliary room and the B-side auxiliary room respectively, and the C-side auxiliary room is connected between the A-side auxiliary room and the B-side auxiliary room; the A-side auxiliary room is equipped with an oil pump room, a UPS room, and an air compressor station; the B-side auxiliary room is equipped with a power distribution room, and the C-side auxiliary room is equipped with a transformer and distribution room.
[0009] In the middle layer of the laboratory, auxiliary control rooms and second-floor UPS rooms are set up in the auxiliary rooms on the A side and the B side, and a second-floor mid-span platform is configured. The main control room is set up in the auxiliary room on the C side of the middle layer.
[0010] On the top floor of the laboratory, exhaust towers are set up in the A-side auxiliary room and the B-side auxiliary room, and hoisting passages are set up in the A-span laboratory and the B-span laboratory. The hoisting passages can meet the hoisting requirements of diesel engines, gas turbines and other equipment; an air intake room is set up in the C-side auxiliary room on the top floor; and it is equipped with a three-story mid-span platform and side platform.
[0011] As a further improvement of the above technical solution:
[0012] A circulating water system is set up in the bottom floor of the laboratory. The circulating water system includes:
[0013] The pipe trench is located in the middle span of the test room and contains the water supply main and return main.
[0014] The water supply branch pipe and the return branch pipe are respectively set in the A-span test room and the B-span test room, and the branch pipes of the two-span test rooms are connected to the water supply main pipe and the return main pipe.
[0015] The A-span test room and the B-span test room on the ground floor are respectively equipped with unloading and transportation channels and personnel channels.
[0016] The unloading and transport channel is located on the side of the diesel unit away from the gas turbine unit.
[0017] The personnel passage is located between the test room and the corresponding auxiliary room.
[0018] The C-side auxiliary room on the top floor is equipped with four air intake chambers, including:
[0019] Two air intake chambers with horizontal air intake and upward air intake.
[0020] Two intake chambers with upper intake conditions only.
[0021] The air intake chamber comprises an upper air intake pipeline and a horizontal pipeline, and at least one of the upper air intake pipeline and the horizontal pipeline is connected to the gas turbine.
[0022] The top floor of the middle span test room is equipped with the exhaust gas treatment device and exhaust muffler of the diesel engine on the bottom floor.
[0023] The second-floor mid-span platform and the third-floor mid-span platform are located on the middle and top floors of the mid-span laboratory respectively.
[0024] The side platform is located on the top floor of the A-span test room and the B-span test room, and between the gas turbine and the auxiliary room exhaust tower.
[0025] The air intake filter of the bottom-level diesel engine is arranged on the three-level mid-span platform.
[0026] The side platform limits and supports the exhaust pipe and intake pipe of the gas turbine.
[0027] The beneficial effects of the present invention are as follows:
[0028] The present invention has a compact structure. The specific use spaces such as the A-span test laboratory, the middle-span test laboratory, the B-span test laboratory, the A-side auxiliary room, the B-side auxiliary room, and the C-side auxiliary room are reasonably arranged within the limited shipboard space. The grooves, platforms and other structures are designed to fully accommodate the equipment while facilitating loading and unloading and manual maintenance. For example, in one embodiment of the present invention, a spatial structure is provided that can accommodate four gas turbines, ten diesel engines, and a propulsion system, which can meet various work needs and has a high space utilization rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 The present invention is a plan view of a first floor of a marine diesel power integrated test laboratory in one embodiment of the present invention.
[0030] Figure 2 The present invention is a second-floor plan view of a marine diesel-powered comprehensive test laboratory in one embodiment of the present invention.
[0031] Figure 3 The present invention is a three-story plan view of a marine diesel-powered comprehensive test laboratory in one embodiment of the present invention.
[0032] Figure 4 This is a diagram showing the arrangement of gas turbine exhaust and diesel engine intake and exhaust in one embodiment of the present invention.
[0033] Figure 5 This is a gas turbine intake arrangement diagram in one embodiment of the present invention.
[0034] Among them: 1. A span test room; 2. Middle span test room; 3. B span test room; 4. A side auxiliary room; 5. B side auxiliary room; 6. C side auxiliary room; 7. Hydraulic dynamometer; 8. Diesel engine; 9. Gas turbine; 10. Power output device; 11. Circulating water system; 12. Exhaust gas treatment device; 13. Diesel engine exhaust muffler; 14. Shutters; 15. Filter cartridge; 16. Upper air intake pipe; 17. Horizontal pipe;
[0035] 101. Guide rail area in zone A; 102. Auxiliary control room; 103. Hoisting passage; 104. Exhaust tower; 105. Side platform; 106. Unloading and transportation passage; 107. Personnel passage;
[0036] 201, pipe trench; 202, second-floor middle-span platform; 203, third-floor middle-span platform;
[0037] 301, guide rail area in zone B;
[0038] 401, oil pump room; 402, UPS room; 403, air compressor station; 404, A-side trench;
[0039] 501, power distribution room; 502, second floor UPS room; 503, B side trench;
[0040] 111. Water supply main pipe; 112. Return water main pipe; 113. Water supply branch pipe; 114. Return water branch pipe. DETAILED DESCRIPTION
[0041] The specific implementation of the present invention will be described below in conjunction with the accompanying drawings.
[0042] like Figure 1-Figure 5As shown, the marine diesel power comprehensive test room of this embodiment has the laboratory space divided into the bottom layer, the middle layer and the top layer.
[0043] The bottom floor includes an A-span test room 1, a B-span test room 3, and an intermediate-span test room 2 located between the A-span test room 1 and the B-span test room 3. The A-span test room 1 and the B-span test room 3 are provided with guide rail areas. A diesel engine 8, a gas turbine 9, and a power output device 10 are arranged in each guide rail area. A hydraulic dynamometer 7 is arranged in one side of the guide rail area.
[0044] A-side auxiliary room 4 and B-side auxiliary room 5 are respectively configured in the A-span test room 1 and the B-span test room 3, and the C-side auxiliary room 6 is connected between the A-side auxiliary room 4 and the B-side auxiliary room 5; the A-side auxiliary room 4 is provided with an oil pump room 401, a UPS room 402, and an air compressor station 403; the B-side auxiliary room 5 is provided with a power distribution room 501, and the C-side auxiliary room 6 is provided with a transformer and distribution room.
[0045] In the middle layer of the laboratory, auxiliary control room 102 and second-floor UPS room 402 are set up in auxiliary room 4 on the A side and auxiliary room 5 on the B side, and a second-floor mid-span platform 202 is configured. The main control room is set up in auxiliary room 6 on the C side of the middle layer.
[0046] On the top floor of the laboratory, an exhaust tower 104 is set in the A-side auxiliary room 4 and the B-side auxiliary room 5, and a hoisting channel 103 is set in the A-span laboratory 1 and the B-span laboratory 3. The hoisting channel 103 meets the hoisting needs of equipment such as diesel engines and gas turbines; an air intake chamber is set in the C-side auxiliary room 6 on the top floor; and a three-story mid-span platform 203 and a side platform 105 are configured.
[0047] A circulating water system 11 is arranged in the bottom space of the laboratory, and the circulating water system 11 comprises:
[0048] The pipe trench 201 is opened at the middle span test room 2, and has a water supply main pipe 111 and a return water main pipe 112.
[0049] A water supply branch pipe 113 and a water return branch pipe 114 are respectively provided in the A-span test room 1 and the B-span test room 3, and the branch pipes of the two-span test rooms are connected to the water supply main pipe 111 and the water return main pipe 112.
[0050] The A-span test room 1 and the B-span test room 3 on the ground floor are respectively equipped with unloading and transportation channels and personnel channels.
[0051] The unloading and transport channel is located on the side of diesel engine group 8 away from gas turbine group 9.
[0052] The personnel passage is located between the test room and the corresponding auxiliary room.
[0053] The C-side auxiliary room 6 on the top floor is equipped with four air intake chambers, including:
[0054] Two air intake chambers with horizontal air intake and upward air intake.
[0055] Two intake chambers with upper intake conditions only.
[0056] The air intake chamber includes an upper air intake duct 16 and a horizontal duct 17 , and at least one of the upper air intake duct 16 and the horizontal duct 17 is connected to the gas turbine 9 .
[0057] The top floor of the middle span test chamber 2 is provided with an exhaust gas treatment device 12 and an exhaust muffler of the diesel engine 8 at the bottom floor.
[0058] The second-layer mid-span platform 202 and the third-layer mid-span platform 203 are located at the middle layer and the top layer of the mid-span laboratory respectively.
[0059] The side platform 105 is located on the top floor of the A-span test chamber 1 and the B-span test chamber 3 , and is located between the gas turbine 9 and the auxiliary room exhaust tower 104 .
[0060] An air intake filter for the bottom-layer diesel engine 8 is arranged on the three-layer middle-span platform 203 .
[0061] The side platform 105 supports the exhaust pipe and the air inlet pipe of the gas turbine 9 in a limited manner.
[0062] The specific structure of the present invention is as follows:
[0063] like Figure 1 FIG. 1 is a plan view of a test room in an embodiment of the present invention. It can be seen from the figure that the entire rectangular shipboard space is divided into opposite sides A and B, and side C located between side A and side B. According to the divided space, the shipboard space is divided into A-span test room 1, middle-span test room 2, B-span test room 3, A-side auxiliary room 4, B-side auxiliary room 5, and C-side auxiliary room 6.
[0064] The layout of the A-span test room 1 and the B-span test room 3 are consistent, and are respectively provided with the A-zone guide rail area 101 and the B-zone guide rail area 301. The hydraulic dynamometer 7 is placed in the A-zone guide rail area 101, and the diesel engine 8, the gas turbine 9, and the power output device 10 are placed in the B-zone guide rail area 301. The foundations of the A-zone guide rail area 101 and the B-zone guide rail area 301 are independent of each other. Under the premise of meeting the equipment installation requirements, this structure can avoid the influence of the hydraulic dynamometer 7 on the vibration measurement of the power output device 10 during operation.
[0065] Two gas turbines 9 and five diesel engines 8 can be placed in the space of the A-span test room 1 and the B-span test room 3. In order to improve the space utilization, the gas turbine 9 is placed horizontally and the diesel engine 8 is placed vertically. The gas turbine 9 is placed on the inner corner of the A-span test room 1 or the B-span test room 3, and the air intake tower and exhaust tower 104 can be set up in the three-story or higher space of the corresponding auxiliary room to meet the air intake and exhaust requirements; the exhaust equipment of the diesel engine 8 is installed on the top of the corresponding side test room. This structure greatly saves space on the basis of the normal operation of each unit.
[0066] like Figure 1 and Figure 2 As shown, in order to meet the circulating water, fuel oil, compressed air and electricity requirements of the gas turbine 9 and the diesel engine 8, the A-side auxiliary room 4 is set as the oil pump room 401, the UPS room 402 and the air compressor station 403; the B-side auxiliary room 5 is set as the power distribution room 501 and the second-floor UPS room 502. A-side trenches 404 are set between the A-span test room 1 and the A-side auxiliary room 4, and in the A-span test room 1; B-side trenches 503 are set between the B-span test room 3 and the B-side auxiliary room 5, and in the B-span test room 3.
[0067] The oil pipes, cables and compressed air pipes led out from the auxiliary room 4 on the A side and the auxiliary room 5 on the B side are introduced into the corresponding cross-test laboratories through the trench 404 on the A side and the trench 503 on the B side to meet the working requirements of equipment such as the gas turbine 9 and the diesel engine 8.
[0068] like Figure 1 As shown, the middle span test room 2 separates the A span test room 1 and the B span test room 3, and the middle span test room 2 is provided with a pipe trench 201, in which a water supply main pipe 111 and a return water main pipe 112 are provided, and a water supply branch pipe 113 and a return water branch pipe 114 are provided in the A span test room 1 and the B span test room 3, respectively. The circulating water flows from the water supply main pipe 111 to the water supply branch pipe 113, and flows back to the return water main pipe 112 through the return water branch pipe 114, forming a circulating water system 11. The circulating water system 11 avoids the cost caused by the intersection of the water supply main pipe 111 and the return water main pipe 112 in the conventional design, and saves space at the same time. It can meet the water demand of all equipment in the two-span test room.
[0069] A cross-laboratory 1 and B cross-laboratory 3 are also provided with an unloading and transportation passage 106 and a personnel passage 107 located around the laboratories.
[0070] like Figure 4 As shown, the top of the middle span test room 2 can be used to place the exhaust gas treatment devices 12 and exhaust silencers of all diesel engines 8 in the test room, and the smoke is discharged from the middle to the outside, which effectively utilizes the space on the top of the auxiliary span and can also play a role in noise reduction.
[0071] like Figure 2The figure shows the second floor plan of the test room. Auxiliary control rooms 102 are arranged on the second floors of the auxiliary room 4 on the A side and the auxiliary room 5 on the B side to independently meet the test requirements of each single gas turbine 9 and diesel engine 8.
[0072] like Figure 1 and Figure 2 As shown, the C side is provided with a C side auxiliary room 6, the first floor of which is a transformer and distribution room, which can meet the power demand of the entire three-story laboratory. The corresponding second floor is the main control room, which meets the joint commissioning and testing requirements of multiple gas turbines 9 and diesel engines 8.
[0073] Combined with reference Figure 3 , Figure 3 The figure in the figure is a plan view of the third floor of the laboratory. It can be seen that hoisting channels 103 are reserved at the opposite sides of the A-span laboratory 1 and the B-span laboratory 3. The hoisting channels 103 are located near the diesel engine 8 and the gas turbine 9. The hoisting equipment in the hoisting channels 103 can be used to arrange the installation and disassembly requirements of any gas turbine 9 or diesel engine 8 in the A-span laboratory 1 and the B-span laboratory 3.
[0074] like Figure 3 As shown, the three-story auxiliary building on the A side is set as the exhaust tower 104 of the gas turbine 9, which meets the exhaust capacity and height requirements of the gas turbine 9. Figure 4 The gas turbine 9 discharges the flue gas into the corresponding exhaust tower 104 through the exhaust duct.
[0075] The third floor of the auxiliary room 6 on the C side is four independent gas turbine 9 air intake chambers, of which two have horizontal air intake and upper air intake conditions, and two have only upper air intake conditions, which can meet the test requirements of the gas turbine 9 under various air intake conditions.
[0076] like Figure 5 As shown, a shutter 14 is provided at the bottom of the air intake chamber, and an air intake silencer and a filter cartridge 15 are provided at the bottom of the air intake chamber. The gas turbine 9 is connected to the air intake chamber through an upper air intake pipe 16 and a horizontal pipe 17. The gas is output after being filtered, thereby meeting the air intake cleanliness and silencer requirements of the gas turbine 9 under both upper and horizontal air intake modes.
[0077] Combined with reference Figure 2 and Figure 3The test room is equipped with a two-story mid-span platform 202 with a height of 4.5 meters, which is convenient for personnel to enter the test room from the muffler door of the control room to observe and inspect the operating status of the unit. The test room is equipped with a three-story mid-span platform 203 with a height of 8.5 meters for arranging the intake filter of the diesel engine 8. The side platform 105 located near the exhaust tower 104 of the A-span test room 1 and the B-span test room 3 is used to bear and fix the exhaust pipe and intake pipe of the gas turbine 9. The setting of these platforms greatly improves the space utilization rate, and at the same time allows personnel to enter the upper intake chamber from the three-story mid-span platform 203 through the inspection door to check the status of the intake chamber before the test.
[0078] The above description is an explanation of the present invention, not a limitation of the present invention. The scope of the present invention is defined in the claims. Any form of modification may be made within the scope of protection of the present invention.
Claims
1. A marine diesel power comprehensive test laboratory, characterized by: The laboratory space is divided into the bottom floor, middle floor and top floor. The bottom floor includes an A-span test room (1), a B-span test room (3), and an intermediate-span test room (2) located between the A-span test room (1) and the B-span test room (3). The A-span test room (1) and the B-span test room (3) are provided with guide rail areas. A diesel engine (8), a gas turbine (9), and a power output device (10) are arranged in each guide rail area. A hydraulic dynamometer (7) is arranged in one side of the guide rail area. The A-span test room (1) and the B-span test room (3) are respectively equipped with an A-side auxiliary room (4) and a B-side auxiliary room (5), and the C-side auxiliary room (6) is connected between the A-side auxiliary room (4) and the B-side auxiliary room (5); the A-side auxiliary room (4) is equipped with an oil pump room (401), a UPS room (402), and an air compressor station (403); the B-side auxiliary room (5) is equipped with a power distribution room (501), and the C-side auxiliary room (6) is equipped with a transformer and distribution room. On the middle floor of the test room, an auxiliary control room (102) and a second-floor UPS room (402) are arranged in the A-side auxiliary room (4) and the B-side auxiliary room (5), and a second-floor mid-span platform (202) is provided. The C-side auxiliary room (6) on the middle floor is provided with a main control room. On the top floor of the test room, an exhaust tower (104) is arranged at the A-side auxiliary room (4) and the B-side auxiliary room (5), and a hoisting passage (103) is arranged at the A-span test room (1) and the B-span test room (3). The hoisting passage (103) meets the hoisting requirements of the diesel engine (8) and the gas turbine (9); an air intake chamber is arranged at the C-side auxiliary room (6) on the top floor; and a three-layer middle-span platform (203) and a side platform (105) are configured.
2. The marine diesel power comprehensive test room according to claim 1, characterized in that: A circulating water system (11) is arranged in the bottom floor space of the laboratory. The circulating water system (11) comprises: The pipe trench (201) is opened at the middle span test room (2), and has a water supply main pipe (111) and a return water main pipe (112) built in. A water supply branch pipe (113) and a water return branch pipe (114) are respectively provided in the A-span test room (1) and the B-span test room (3), and the branch pipes of the two-span test rooms are connected to the water supply main pipe (111) and the water return main pipe (112).
3. The marine diesel power comprehensive test room as claimed in claim 1, characterized in that: The A-span test room (1) and the B-span test room (3) on the ground floor are respectively provided with a cargo unloading and transportation passage and a personnel passage. The unloading and transporting channel is located on the side of the diesel engine (8) group away from the gas turbine (9) group. The personnel passage is located between the test room and the corresponding auxiliary room.
4. The marine diesel power comprehensive test room as claimed in claim 1, characterized in that: The C-side auxiliary room (6) on the top floor is equipped with four air intake chambers, including: Two air intake chambers with horizontal air intake and upward air intake. Two intake chambers with upper intake conditions only.
5. The marine diesel power comprehensive test room as claimed in claim 4, characterized in that: The air intake chamber comprises an upper air intake pipeline (16) and a horizontal pipeline (17), and at least one of the upper air intake pipeline (16) and the horizontal pipeline (17) is connected to the gas turbine (9).
6. The marine diesel power comprehensive test room as claimed in claim 1, characterized in that: The top floor of the middle span test room (2) is provided with an exhaust gas treatment device (12) and an exhaust muffler of the diesel engine (8) on the bottom floor.
7. The marine diesel power comprehensive test room as claimed in claim 1, characterized in that: The second-layer mid-span platform (202) and the third-layer mid-span platform (203) are located at the middle layer and the top layer of the mid-span laboratory respectively.
8. The marine diesel power comprehensive test room as claimed in claim 1, characterized in that: The side platform (105) is located on the third floor of the A-span test room (1) and the B-span test room (3), and is located between the gas turbine (9) and the auxiliary room exhaust tower (104).
9. The marine diesel power comprehensive test room as claimed in claim 7, characterized in that: An air intake filter of the bottom diesel engine (8) is arranged on the three-layer middle-span platform (203).
10. The marine diesel power comprehensive test room as claimed in claim 8, characterized in that: The side platform (105) supports the exhaust pipe and the air inlet pipe of the gas turbine (9) in a limited manner.