Electric tightener for power grid construction

By designing an electric wire tightening device, using a motor to drive the rotary rod and the positioning threaded rod, and combining the moving pipe and limiting disk, the problem of the existing wire tightening device's loose hook is solved, and the wire is automatically fixed and efficiently tightened.

CN119944508APending Publication Date: 2025-05-06AKSU POWER SUPPLY COMPANY STATE GRID XINJIANG ELECTRIC POWER
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Patent Information

Application Number
CN202510207915.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-25
Publication Date
2025-05-06

AI Technical Summary

Technical Problem

During the use of existing wire tightening machines, the hooks on the rollers are prone to loosen, resulting in reduced wire tightening effect.

Method used

An electric wire tightening device is designed. Through the structural design of the housing assembly, the wire coil assembly and the fixing assembly, the rotating rod and the positioning threaded rod are driven by a motor, and the moving pipe and the limiting plate are combined to realize the automatic fixing and tightening of the wire.

Benefits of technology

It effectively prevents the wire from loosening during the tightening process, improves the tightening effect of the wire tightening device, and realizes automatic tightening and release of the wire.

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Abstract

The invention discloses an electric tightener for power grid construction, and relates to the technical field of tighteners. The wire winding device comprises a shell assembly, a wire winding assembly and a fixing assembly, the shell assembly comprises a wire storage shell, positioning frames are fixedly arranged on the two sides of the wire storage shell, the two positioning frames are connected through a supporting plate, the wire winding assembly is installed in the wire storage shell and comprises a wire winding shaft, and the wire winding shaft is in running fit with the wire storage shell; a positioning groove is formed in the peripheral side face of the winding shaft, the fixing assembly is installed on the peripheral side face of the winding shaft and comprises a movable pipe, the peripheral side face of the winding shaft is sleeved with the movable pipe, the movable pipe is in sliding fit with the winding shaft, a first limiting disc is fixedly arranged on one side of the movable pipe, and the first limiting disc and the peripheral side face are attached to the inner wall of the wire storage shell. Through the specific structural design of the shell assembly, the winding assembly and the fixing assembly, the internal hook of the wire tightener is fixed, and the tightening effect of the wire is improved.
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Description

Technical Field

[0001] The invention belongs to the technical field of cable tensioners, and in particular relates to an electric cable tensioner for power grid construction. Background Art

[0002] The wire tensioner, also known as the ratchet tensioner, is used to tighten the conductor during the installation of overhead lines. When in use, first loosen the wire rope or galvanized iron wire on the wire tensioner and fix it on the crossarm, clamp the conductor with wire clamps, and then turn the special wrench. Due to the anti-reversal effect of the ratchet, gradually wind the wire rope or galvanized iron wire around the ratchet drum to tighten the conductor.

[0003] The existing tensioner is to fix the wire at one end by a hook and connect the wire to the other end by a hook. The connecting rod is pulled to drive the ratchet to rotate through the pawl, thereby winding the wire onto the roller and tightening the wire. This method only uses the hook to hang on the roller. The hook is easy to loosen during use, thereby reducing the tightening effect of the wire. For this reason, we provide an electric tensioner for power grid construction to solve the above problems. Summary of the invention

[0004] The object of the present invention is to provide an electric tensioner for power grid construction, which solves the problem that the hook on the roller of the existing tensioner becomes loose, thereby reducing the tightening effect of the wire, etc. through the specific structural design of the shell component, the winding component and the fixing component.

[0005] To solve the above technical problems, the present invention is implemented through the following technical solutions: The present invention is an electric tensioner for power grid construction, including a shell assembly, a winding assembly and a fixing assembly, the shell assembly including a wire storage shell, positioning frames are fixedly arranged on both sides of the wire storage shell, the two positioning frames are connected by a support plate, the winding assembly is installed inside the wire storage shell, the winding assembly includes a winding shaft, the winding shaft and the wire storage shell are rotatably matched, a positioning groove is provided on the peripheral side of the winding shaft, the fixing assembly is installed on the peripheral side of the winding shaft, the fixing assembly includes a moving tube, the moving tube is sleeved on the peripheral side of the winding shaft, the moving tube and the winding shaft are slidably matched, and a first limit plate is fixedly arranged on one side of the moving tube, and the first limit plate and the peripheral side are in contact with the inner wall of the wire storage shell.

[0006] The present invention is further configured as follows: a plurality of connecting rods are fixedly provided on one side of the wire storage shell, a positioning plate is fixedly provided on one end of the connecting rod, a first motor is installed on one side of the positioning plate, an output end of the first motor is fixedly connected to one end of the winding shaft, a limiting cavity is fixedly provided on the other side of the wire storage shell, a mounting frame is fixedly provided inside the limiting cavity, the mounting frame and the wire storage shell are fixedly connected, a second motor is installed on the inner side of the mounting frame, a positioning ring is fixedly provided on the peripheral side of the limiting cavity, an L-shaped connecting rod is fixedly provided on the peripheral side of the positioning ring, the L-shaped connecting rod is fixedly connected to the wire storage shell, and a mounting opening is opened on the peripheral side of the wire storage shell.

[0007] The present invention is further configured as follows: a rotating rod is rotatably arranged inside the winding shaft, the second motor output end is fixedly connected to one end of the rotating rod, a positioning threaded rod is fixedly arranged on the other end of the rotating rod, one end of the positioning threaded rod is rotationally engaged with the winding shaft, a plurality of limit grooves are provided inside the positioning groove, a first wire clamping groove corresponding to the limit groove is provided on the peripheral side of the winding shaft, and two clamping plates are fixedly arranged at the notch position of the first wire clamping groove.

[0008] The present invention is further configured such that a second limiting disk is fixedly provided on the peripheral side surface of the winding shaft, the second limiting disk is fixedly connected to the peripheral side surface and the wire storage shell, a first retaining ring and a second retaining ring are fixedly provided on the peripheral side surface of the winding shaft, the first retaining ring is fixedly connected to the inner side of the wire storage shell, the second retaining ring is fixedly connected to the second limiting disk, the movable tube is located between the first retaining ring and the second retaining ring, and a movable groove is opened on the peripheral side surface of the winding shaft.

[0009] The present invention is further configured as follows: a moving rod is slidably provided inside the moving groove, the moving rod is threadedly matched with the positioning threaded rod, pushing rings are fixedly provided at both ends of the connecting rod, the pushing rings are slidably matched with the circumferential side of the winding shaft, the pushing rings are fitted with the first limiting disk, and a second wire clamping groove corresponding to the first wire clamping groove is opened on the other side of the moving tube, a plurality of elastic reset parts are fixedly provided on the side of the first limiting disk away from the moving tube, and the elastic reset parts are fixedly connected to the wire storage shell.

[0010] The present invention has the following beneficial effects: 1. The present invention drives the second motor to drive the rotating rod to rotate, and the rotation of the positioning threaded rod drives the moving rod to move along the moving groove, the pushing ring moves to drive the first limit plate to move, the moving tube moves to drive the second wire clamping groove to move, and the elastic reset part is stretched until the moving tube fits with the second retaining ring. During this process, the moving tube drives the wire between the two clamping plates to sink into the first wire clamping groove. When the moving tube fits with the second retaining ring, the wire is in the second wire clamping groove at the same time. This process can realize the fixation of the hook, effectively prevent the wire from loosening during the tightening process, and improve the tightening effect of the wire tensioner.

[0011] 2. The present invention drives the first motor to drive the winding shaft to rotate, so that the wire is tightened. During this process, the wire is tightened between the first limit plate and the second limit plate. When the wire is completely tightened, the other end of the wire is fixed on the L-shaped connecting rod. This process can realize the automatic tightening of the wire. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0013] Figure 1 The figure is a schematic diagram of the structure of an electric tensioner for power grid construction.

[0014] Figure 2 for Figure 1 Structural cross-section view.

[0015] Figure 3 for Figure 2 The structural front view.

[0016] Figure 4 It is a schematic structural diagram of the housing assembly in the present invention.

[0017] Figure 5 for Figure 4 Bottom view of the structure.

[0018] Figure 6 It is a schematic diagram of the structure of the winding assembly in the present invention.

[0019] Figure 7 for Figure 6 Left view of the structure.

[0020] Figure 8 It is a schematic diagram of the structure of the fixing component in the present invention.

[0021] Fig. 9 for Figure 8 Schematic diagram of part of the structure.

[0022] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0023] 1-housing assembly, 101-wire storage housing, 102-positioning frame, 103-support plate, 104-connecting rod, 105-positioning plate, 106-first motor, 107-limiting cavity, 108-mounting frame, 109-second motor, 110-positioning ring, 111-mounting port, 112-L-shaped connecting rod, 2-winding assembly, 201-winding shaft, 202-positioning groove, 203-rotating rod, 204-positioning threaded rod, 205-limiting groove, 206-first clamping groove, 207-clamping plate, 208-second limiting disk, 209-first baffle ring, 210-second baffle ring, 211-moving groove, 3-fixing assembly, 301-moving tube, 302-first limiting disk, 303-moving rod, 304-pushing ring, 305-second clamping groove, 306-elastic reset member. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] For specific embodiment 1, please refer to Figure 1-9 The present invention is an electric tensioner for power grid construction, comprising a shell component 1, a winding component 2 and a fixing component 3. The shell component 1 comprises a wire storage shell 101, positioning frames 102 are fixedly arranged on both sides of the wire storage shell 101, and the two positioning frames 102 are connected by a support plate 103. The winding component 2 is installed inside the wire storage shell 101, and the winding component 2 comprises a winding shaft 201, and the winding shaft 201 and the wire storage shell 101 are rotatably matched. A positioning groove 202 is opened on the side surface of the winding shaft 201, and the fixing component 3 is installed on the side surface of the winding shaft 201. The fixing component 3 comprises a moving tube 301, and the moving tube 301 is sleeved on the side surface of the winding shaft 201, and the moving tube 301 and the winding shaft 201 are slidably matched. A first limiting disk 302 is fixedly arranged on one side of the moving tube 301, and the first limiting disk 302 and the side surface are in contact with the inner wall of the wire storage shell 101.

[0026] Specifically, a plurality of connecting rods 104 are fixedly provided on one side of the wire storage housing 101 , a positioning plate 105 is fixedly provided on one end of the connecting rod 104 , a first motor 106 is installed on one side of the positioning plate 105 , and an output end of the first motor 106 is fixedly connected to one end of the winding shaft 201 .

[0027] Furthermore, a limiting cavity 107 is fixedly provided on the other side of the wire storage housing 101, a mounting bracket 108 is fixedly provided inside the limiting cavity 107, the mounting bracket 108 is fixedly connected to the wire storage housing 101, a second motor 109 is installed on the inner side of the mounting bracket 108, a positioning ring 110 is fixedly provided on the side surface of the limiting cavity 107, an L-shaped connecting rod 112 is fixedly provided on the side surface of the positioning ring 110, the L-shaped connecting rod 112 is fixedly connected to the wire storage housing 101, and a mounting opening 111 is opened on the side surface of the wire storage housing 101.

[0028] The operation process of this embodiment is as follows: the support plate 103 is placed at the position of the wire to be tightened, one end of the wire equipped with a hook is placed into the wire storage housing 101 from the installation port 111, and the hook is placed in the positioning groove 202 on the winding shaft 201, and then one end of the wire is tightened so that it is now in a vertical state, and then the moving tube 301 is controlled to move so that the wire is fixed on the winding shaft 201. This process can achieve that one end of the wire is tightly fixed, and then the first motor 106 is driven to drive the winding shaft 201 to rotate so that the wire is tightened. When the wire is completely tightened, the other end of the wire is fixed on the L-shaped connecting rod 112 (the hook at the end of the wire is hung on the L-shaped connecting rod 112 or the end of the wire is tied to the L-shaped connecting rod 112. The specific fixing method is selected according to the actual situation, which is not shown in the prior art figure).

[0029] Specific embodiment 2, on the basis of specific embodiment 1, a rotating rod 203 is rotatably arranged inside the winding shaft 201, the output end of the second motor 109 is fixedly connected to one end of the rotating rod 203, and a positioning threaded rod 204 is fixedly arranged at the other end of the rotating rod 203, and one end of the positioning threaded rod 204 is rotatably matched with the winding shaft 201.

[0030] Specifically, a plurality of limiting grooves 205 are provided inside the positioning groove 202, a first wire clamping groove 206 corresponding to the limiting groove 205 is provided on the side surface of the winding shaft 201, two clamping plates 207 are fixedly provided at the slot position of the first wire clamping groove 206, a second limiting disk 208 is fixedly provided on the side surface of the winding shaft 201, the second limiting disk 208 is fixedly connected to the side surface and the wire storage shell 101, a first retaining ring 209 and a second retaining ring 210 are fixedly provided on the side surface of the winding shaft 201, the first retaining ring 209 is fixedly connected to the inner side of the wire storage shell 101, the second retaining ring 210 is fixedly connected to the second limiting disk 208, the moving tube 301 is located between the first retaining ring 209 and the second retaining ring 210, and a moving groove 211 is provided on the side surface of the winding shaft 201.

[0031] Furthermore, a moving rod 303 is slidably provided inside the moving groove 211, and the moving rod 303 is threadedly matched with the positioning threaded rod 204, and pushing rings 304 are fixedly provided at both ends of the connecting rod 104, and the pushing rings 304 are slidably matched with the side surfaces of the winding shaft 201, and the pushing rings 304 are fitted with the first limiting disk 302, and a second wire clamping groove 305 corresponding to the first wire clamping groove 206 is opened on the other side of the moving tube 301, and a plurality of elastic reset parts 306 are fixedly provided on the side of the first limiting disk 302 away from the moving tube 301, and the elastic reset parts 306 are fixedly connected to the wire storage shell 101.

[0032] The operation process of this embodiment is as follows: in the initial state, one side of the push ring 304 is in contact with the first limit plate 302, and the other side of the push ring 304 is in contact with the first stop ring 209. The hook at one end of the wire is placed into the wire storage housing 101 through the installation opening 111, so that the hook is inserted into the limit groove 205 at the lowest position of the winding shaft 201, and then the wire is pulled upward so that the guide enters between the two clamping plates 207 at the highest position, and then the second motor 109 is driven to drive the rotating rod 203 to rotate, and the positioning threaded rod 204 rotates to drive the moving rod 303 to move along the moving groove 211. The push ring 304 moves to drive the first limit plate 302 to move, and the moving tube 301 moves to drive the second wire clamping groove 305 to move, and the elastic reset member 306 is stretched until the moving tube 301 fits with the second retaining ring 210. In this process, the moving tube 301 drives the wire between the two clamping plates 207 to sink into the first wire clamping groove 206. When the moving tube 301 fits with the second retaining ring 210, the wire is in the second wire clamping groove 305 at the same time. This process can realize the fixation of the hook, and then drive the first motor 106 to drive the winding shaft 201 to rotate, so that the wire is tightened. In this process The wire is tightened between the first limit plate 302 and the second limit plate 208. When the wire is completely tightened, the other end of the wire is fixed to the L-shaped connecting rod 112. This process can realize the automatic tightening of the wire. When the wire needs to be reused, the wire end of the L-shaped connecting rod 112 is untied, and then the first motor 106 is driven to rotate in the opposite direction to drive the winding shaft 201 to rotate in the opposite direction, so that the wire is released. When the wire between the first limit plate 302 and the second limit plate 208 is released, the second motor 109 is driven to rotate in the opposite direction to drive the rotating rod 203 to rotate in the opposite direction, and the positioning threaded rod 203 is locked. 04 reverse rotation drives the moving rod 303 to move reversely along the moving groove 211, pushing the ring 304 to move reversely, and under the action of the elastic reset member 306, the first limit plate 302 moves reversely, and the moving tube 301 moves reversely to drive the second wire clamping groove 305 to move reversely until the moving tube 301 returns to the initial state. During this process, the moving tube 301 continuously releases the wire in the first wire clamping groove 206. After the wire in the first wire clamping groove 206 is completely released, the hook is loosened so that the hook is released. At this time, the hook moves out of the limiting groove 205, and the automatic release of the wire can be completed at this time.

[0033] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0034] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. An electric tensioner for power grid construction, characterized in that: include: A housing component (1), the housing component (1) comprising a wire storage housing (101), positioning frames (102) being fixedly arranged on both sides of the wire storage housing (101), and the two positioning frames (102) being connected via a support plate (103); A wire winding assembly (2), the wire winding assembly (2) being installed inside the wire storage housing (101), the wire winding assembly (2) comprising a wire winding shaft (201), the wire winding shaft (201) being rotatably matched with the wire storage housing (101), and a positioning groove (202) being provided on a peripheral side surface of the wire winding shaft (201); and a fixing assembly (3), the fixing assembly (3) being mounted on the peripheral side of the winding shaft (201), the fixing assembly (3) comprising a moving tube (301), the moving tube (301) being sleeved on the peripheral side of the winding shaft (201), the moving tube (301) and the winding shaft (201) being slidably matched, a first limiting disk (302) being fixedly arranged on one side of the moving tube (301), the first limiting disk (302) and the peripheral side are in contact with the inner wall of the wire storage shell (101).

2. The electric tensioner for power grid construction according to claim 1, characterized in that: A plurality of connecting rods (104) are fixedly arranged on one side of the wire storage housing (101), a positioning plate (105) is fixedly arranged on one end of the connecting rod (104), a first motor (106) is installed on one side of the positioning plate (105), and an output end of the first motor (106) is fixedly connected to one end of the winding shaft (201).

3. The electric tensioner for power grid construction according to claim 2, characterized in that: A limiting cavity (107) is fixedly arranged on the other side of the wire storage housing (101), a mounting frame (108) is fixedly arranged inside the limiting cavity (107), the mounting frame (108) is fixedly connected to the wire storage housing (101), and a second motor (109) is installed inside the mounting frame (108).

4. The electric tensioner for power grid construction according to claim 3, characterized in that: A positioning ring (110) is fixedly provided on the peripheral side of the limiting cavity (107), an L-shaped connecting rod (112) is fixedly provided on the peripheral side of the positioning ring (110), the L-shaped connecting rod (112) is fixedly connected to the wire storage housing (101), and a mounting opening (111) is provided on the peripheral side of the wire storage housing (101).

5. The electric tensioner for power grid construction according to claim 4, characterized in that: A rotating rod (203) is rotatably arranged inside the winding shaft (201), an output end of the second motor (109) is fixedly connected to one end of the rotating rod (203), a positioning threaded rod (204) is fixedly arranged at the other end of the rotating rod (203), and one end of the positioning threaded rod (204) is rotatably matched with the winding shaft (201).

6. The electric tensioner for power grid construction according to claim 5, characterized in that: A plurality of limiting grooves (205) are provided inside the positioning groove (202), a first wire clamping groove (206) corresponding to the limiting grooves (205) is provided on the peripheral side of the winding shaft (201), and two clamping plates (207) are fixedly provided at the groove position of the first wire clamping groove (206).

7. The electric tensioner for power grid construction according to claim 6, characterized in that: A second limiting disk (208) is fixedly provided on the peripheral side of the winding shaft (201); the second limiting disk (208) is fixedly connected to the peripheral side and the wire storage housing (101); and a first retaining ring (209) and a second retaining ring (210) are fixedly provided on the peripheral side of the winding shaft (201); The first retaining ring (209) is fixedly connected to the inner side of the wire storage housing (101), the second retaining ring (210) is fixedly connected to the second limiting plate (208), the moving tube (301) is located between the first retaining ring (209) and the second retaining ring (210), and a moving groove (211) is provided on the peripheral side of the winding shaft (201).

8. The electric tensioner for power grid construction according to claim 7, characterized in that: A moving rod (303) is slidably arranged inside the moving groove (211), the moving rod (303) is threadedly matched with the positioning threaded rod (204), and pushing rings (304) are fixedly arranged at both ends of the connecting rod (104); The pushing ring (304) is slidably matched with the peripheral side surface of the winding shaft (201), and the pushing ring (304) is in contact with the first limiting plate (302). A second wire clamping groove (305) corresponding to the first wire clamping groove (206) is provided on the other side of the moving tube (301). A plurality of elastic reset components (306) are fixedly provided on the side of the first limiting plate (302) away from the moving tube (301), and the elastic reset components (306) are fixedly connected to the wire storage housing (101).